Toy storage bucket full-automatic production equipment

Abstract

The full-automatic production equipment comprises a rack, a feeding mechanism, a punching device, an edge covering device and a punching and cutting device are sequentially installed on the rack from left to right, and the punching device comprises a first punching machine and a second punching machine which are installed on the front side and the rear side of the top of the rack correspondingly; the top of the mounting base is provided with an edge covering adhesive tape unwinding wheel, the left side of the mounting base is provided with a fixed guide wheel, the right side of the fixed guide wheel is provided with a movable guide wheel, and the right side of the mounting base is provided with an edge covering forming guide wheel. The full-automatic plastic sheet edge covering machine is stable in operation, the feeding mechanism unrolls and feeds plastic sheets, the punching device punches and forms the two sides of the plastic sheets, the edge covering device covers the edges of the plastic sheets subjected to punching and forming, the punching and cutting device punches and cuts off the plastic sheets subjected to edge covering, the labor intensity is low, the labor cost is low, all procedures are smoothly linked, and the production efficiency is improved. The time consumed by midway transfer is short, the production efficiency is high, the production cost is low, and batch production is facilitated.

Description

Technical Field

[0001] The present invention relates to the technical field of toy storage bucket production, and specifically relates to a fully automatic production device for toy storage buckets. Background Art

[0002] With the improvement of people's living standards, children have more and more toys. Plush toys are deeply loved by children because of their cute appearance. Usually, a family has a lot of plush toys. However, plush toys take up a large amount of space and are not convenient for storage. A toy storage bucket is a plastic bucket used to store plush toys and other toys. The toy storage bucket facilitates the storage of toys, helps to organize toys, and saves household space. However, the existing toy storage buckets are generally produced manually or semi-automatically. The processes of punching, edge wrapping, punching, and cutting are carried out manually or semi-automatically, resulting in high labor intensity, high labor costs, unsmooth connection between processes, more time consumed in intermediate transfer, low production efficiency, and high production costs, which is not conducive to mass production. Therefore, in order to avoid the disadvantages existing in the prior art, it is necessary to make improvements to the prior art. Summary of the Invention

[0003] The purpose of the present invention is to overcome the disadvantages and deficiencies in the prior art, and provide a fully automatic production device for toy storage buckets with stable operation and high production efficiency.

[0004] The present invention is realized through the following technical solutions:

[0005] A fully automatic production device for toy storage buckets includes a frame. The frame is successively installed with a feeding mechanism, a punching device, an edge wrapping device, and a punching and cutting device from left to right. The punching device includes a first punching press and a second punching press respectively installed on the front and rear sides of the top of the frame. The edge wrapping device includes a mounting seat. A edge wrapping tape unwinding wheel is installed on the top of the mounting seat. A fixed guide wheel is installed on the left side of the mounting seat. A movable guide wheel is provided to the right of the fixed guide wheel. A edge wrapping forming guide wheel is installed on the right side of the mounting seat. A driving guide roller and a driven guide roller are respectively provided on the right side of the mounting seat. The punching and cutting device includes longitudinally arranged support guide rails provided on the front and rear sides of the frame. The support guide rails are slidably connected with sliders that can move up and down. A support plate is installed on the top of the support guide rails. The support plate is installed with a number of cylinders. An installation plate is connected between the sliders. The bottom of the cylinders is connected to the installation plate. A number of punching seats are installed on the bottom of the installation plate. A punching knife is installed on the bottom of the punching seat. A cutting knife seat that can move up and down is slidably connected to the right side of the frame. A cutting knife is installed on the cutting knife seat. The punching seat is located above the cutting knife seat.

[0006] Further, both the first punching machine and the second punching machine are provided with bases. A first sliding rail extending in the front-rear direction is provided at the top of the frame. The base is slidably connected to the first sliding rail. The base is connected to a first lead screw. A first lead screw connection block for screwing the first lead screw is provided at the top of the frame. The end of the first lead screw is connected to a first handwheel.

[0007] Further, a motor for driving the driving roller to rotate is installed on the right side of the frame.

[0008] Further, a second sliding rail extending in the front-rear direction is provided at the top of the mounting seat. A second slider is slidably connected to the second sliding rail. The movable guide wheel is installed on the top of the second slider. The mounting seat is installed with a first tension spring for tensioning the second slider.

[0009] Further, a mounting bracket for installing the edge wrapping forming guide wheel is hinged at the top of the mounting seat. The mounting seat is installed with a second tension spring for tensioning the mounting bracket.

[0010] Further, a transition guide roller is provided to the right of the punching device. A support guide plate is installed at the top of the frame. Left guide plate support plates are respectively installed at the top of the mounting seat. A left guide plate is installed at the top of the left guide plate support plate. A right guide plate support plate is installed at the top of the mounting seat. A right guide plate is installed at the top of the right guide plate support plate.

[0011] Further, support seats for installing the driving guide roller and the driven guide roller are provided on both the front and rear sides of the top of the frame. The support seats are slidably connected with a driving guide roller mounting block and a driven guide roller mounting block that can move up and down. A hand-adjustable screw is screwed on the top of the support seat. The bottom of the hand-adjustable screw is connected with a sliding plate. The sliding plate is installed with a spring that abuts against the driven guide roller mounting block. A connecting rod is connected between the driven guide roller mounting blocks.

[0012] Further, a traction rod is connected between the support seats. The driving guide roller and the driven guide roller are both provided with a plurality of traction grooves. Traction springs are installed on the outer sides of the traction grooves and the traction rod. A support rod for supporting the traction spring is connected between the support seats.

[0013] Further, a support block is hinged on the left side of the support seat. A second lead screw is screwed on the right side of the support block. The upper end of the second lead screw is connected to a second handwheel. The lower end of the second lead screw is connected to a support piece that abuts against the bottom of the cutting tool seat. A support spring for supporting the right end of the support block is installed on the right side of the support seat.

[0014] Further, the feeding mechanism includes an unwinding roller, a left guide roller is arranged above the right of the unwinding roller, several upper guide rollers are arranged below the right of the left guide roller, several lower guide rollers are arranged below the right of the upper guide rollers, a right guide roller is arranged above the right of the lower guide rollers, and limiting rings are arranged on both the left guide roller and the right guide roller.

[0015] Compared with the prior art, the present invention unwinds and feeds a plastic sheet through the setting of a feeding mechanism, performs blanking and forming on both sides of the plastic sheet through the setting of a punching device, performs edge wrapping on the plastic sheet after punching and forming through the setting of an edge wrapping device, performs punching and cutting on the plastic sheet after edge wrapping through the setting of a punching and cutting device. The edge wrapping tape unwinding wheel, fixed guide wheel, movable guide wheel and edge wrapping forming guide wheel of the edge wrapping device realize flexible adjustment of the edge wrapping tape, with good edge wrapping effect. The driving guide roller and the driven guide roller drive the plastic sheet to smoothly translate, realizing the connection of each process. The machine runs stably, with low labor intensity, low labor cost, smooth connection of each process, less time consumed in intermediate transfer, high production efficiency, low production cost, and is conducive to mass production. Description of the Drawings

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0017] Figure 1 It is a schematic structural diagram of the first direction of the fully automatic production equipment for the toy storage bucket of the present invention;

[0018] Figure 2 It is a schematic structural diagram of the second direction of the fully automatic production equipment for the toy storage bucket of the present invention;

[0019] Figure 3 It is Figure 1 an enlarged view of part A;

[0020] Figure 4 It is Figure 2 an enlarged view of part B.

[0021] In the figure: 1 - frame; 2 - first punching press; 3 - second punching press; 4 - mounting seat; 5 - edge - wrapping adhesive tape unwinding roller; 6 - fixed guide roller; 7 - movable guide roller; 8 - edge - wrapping forming guide roller; 9 - driving guide roller; 10 - driven guide roller; 11 - supporting guide rail; 12 - slider; 13 - support plate; 14 - cylinder; 15 - mounting plate; 16 - blanking seat; 17 - punching knife; 18 - cutting knife seat; 19 - cutting knife; 20 - base; 21 - first slide rail; 22 - first lead screw; 23 - first lead screw connecting block; 24 - first hand wheel; 25 - second slide rail; 26 - second slider; 27 - first tension spring; 28 - mounting bracket; 29 - second tension spring; 30 - transition guide roller; 31 - support guide plate; 32 - left guide plate support plate; 33 - left guide plate; 34 - right guide plate support plate; 35 - right guide plate; 36 - support seat; 37 - driving guide roller mounting block; 38 - driven guide roller mounting block; 39 - hand - adjusting screw; 40 - sliding plate; 41 - spring; 42 - connecting rod; 43 - towing rod; 44 - towing groove; 45 - towing spring; 46 - support rod; 47 - support block; 48 - second lead screw; 49 - second hand wheel; 50 - support piece; 51 - support spring; 52 - unwinding roller; 53 - left guide roller; 54 - upper guide roller; 55 - lower guide roller; 56 - right guide roller; 57 - limiting ring. Detailed implementation manners

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0023] As Figures 1 to 4An automatic production device for a toy storage bucket according to the present invention is shown, including a frame 1. The frame 1 is successively installed with a feeding mechanism, a punching device, a edge-wrapping device, and a punching and cutting device from left to right. The punching device includes a first punching press 2 and a second punching press 3 respectively installed on the front and rear sides of the top of the frame. The edge-wrapping device includes a mounting seat 4. A edge-wrapping tape unwinding wheel 5 is installed on the top of the mounting seat 4. A fixed guide wheel 6 is installed on the left side of the mounting seat 4. A movable guide wheel 7 is arranged to the right of the fixed guide wheel 6. A edge-wrapping forming guide wheel 8 is installed on the right side of the mounting seat 4. A driving guide roller 9 and a driven guide roller 10 are respectively arranged on the right side of the mounting seat 4. The punching and cutting device includes longitudinally arranged support guide rails 11 provided on the front and rear sides of the frame 1. The support guide rails 11 are slidably connected with sliders 12 that can move up and down. A support plate 13 is installed on the top of the support guide rails 11. A number of air cylinders 14 are installed on the support plate 13. An installation plate 15 is connected between the sliders 12. The bottom of the air cylinders 14 is connected to the installation plate 15. A number of punching seats 16 are installed on the bottom of the installation plate 15. A punching knife 17 is installed on the bottom of the punching seat 16. A cutting knife seat 18 that can move up and down is slidably connected to the right side of the frame 1. A cutting knife 19 is installed on the cutting knife seat 18. The punching seats 16 are arranged above the cutting knife seat 18. By setting the feeding mechanism to unwind and feed the plastic sheet, setting the punching device to punch and form both sides of the plastic sheet, setting the edge-wrapping device to wrap the edge of the punched and formed plastic sheet, setting the punching and cutting device to punch and cut the edge-wrapped plastic sheet, the edge-wrapping tape unwinding wheel 5, the fixed guide wheel 6, the movable guide wheel 7 and the edge-wrapping forming guide wheel 8 of the edge-wrapping device realize the flexible adjustment of the edge-wrapping tape, with good edge-wrapping effect. The driving guide roller 9 and the driven guide roller 10 drive the plastic sheet to move smoothly, realizing the connection of each process. The machine runs stably, with low labor intensity, low labor cost, smooth connection of each process, less time consumed in intermediate transfer, high production efficiency, low production cost, and is conducive to mass production.

[0024] Both the first punching press 2 and the second punching press 3 are provided with bases 20. The top of the frame 1 is provided with a first slide rail 21 extending in the front-rear direction. The base 20 is slidably connected with the first slide rail 21. The base 20 is connected with a first lead screw 22. The top of the frame 1 is provided with a first lead screw connection block 23 for screwing the first lead screw 22. The end of the first lead screw 22 is connected with a first hand wheel 24, which is convenient for adjusting the front-rear positions of the first punching press 2 and the second punching press 3 for punching and forming plastic sheets of different widths.

[0025] A motor for driving the driving roller 9 to rotate is installed on the right side of the frame 1, so that the driving roller 9 rotates smoothly and drives the plastic sheet more smoothly.

[0026] At the top of the mounting base 4, there is a second slide rail 25 extending in the front-rear direction. The second slide rail 25 is slidably connected with a second slider 26. The movable guide wheel 7 is installed at the top of the second slider 26. The mounting base 4 is equipped with a first tension spring 27 for pulling the second slider 26, so that the transmission of the edge-banding adhesive tape has a buffering effect, which is beneficial to the smooth movement of the edge-banding adhesive tape and the subsequent formation of the edge-banding.

[0027] At the top of the mounting base 4, there is a mounting bracket 28 for installing the edge-banding forming guide wheel 8 hinged. The mounting base 4 is equipped with a second tension spring 29 for pulling the mounting bracket 28. The edge-banding forming guide wheel 8 is provided with a guide groove for the edge-banding adhesive tape to pass through, so that the edge-banding adhesive tape buffers the edge-banding formation and is suitable for the edge-banding formation of plastic sheets with different arcs.

[0028] A transition guide roller 30 is provided on the right side of the punching device. At the top of the frame 1, a support guide plate 31 is installed. At the top of the mounting base 4, a left guide plate support plate 32 is respectively installed. At the top of the left guide plate support plate 32, a left guide plate 33 is installed. At the top of the mounting base 4, a right guide plate support plate 34 is installed. At the top of the right guide plate support plate 34, a right guide plate 35 is installed. The support guide plate 31 supports the plastic sheet. The left guide plate 33 and the right guide plate 35 limit the plastic sheet to prevent the plastic sheet from turning up, making the translation of the plastic sheet more stable and beneficial to the subsequent edge-banding.

[0029] On the front and rear sides of the top of the frame 1, there are support seats 36 for installing the driving guide roller 9 and the driven guide roller 10. The support seats 36 are slidably connected with a driving guide roller mounting block 37 and a driven guide roller mounting block 38 that can move up and down. At the top of the support seat 36, a hand-adjustable screw 39 is screwed. At the bottom of the hand-adjustable screw 39, a sliding plate 40 is connected. The sliding plate 40 is equipped with a spring 41 that abuts against the driven guide roller mounting block 38. A connecting rod 42 is connected between the driven guide roller mounting blocks 38, which is convenient for adjusting the pressing force on the plastic sheet and is suitable for the pressing transmission of plastic sheets with different thicknesses.

[0030] A traction rod 43 is connected between the support seats 36. The driving guide roller 9 and the driven guide roller 10 are both provided with a plurality of traction grooves 44. A traction spring 45 is installed on the outside of the traction grooves 44 and the traction rod 43. A support rod 46 for supporting the traction spring 45 is connected between the support seats 36, which is beneficial to the stable transmission and stable output of the plastic sheet.

[0031] On the left side of the support seat 36, there is a support block 47 hinged. On the right side of the support block 47, a second lead screw 48 is screwed. At the upper end of the second lead screw 48, a second hand wheel 49 is connected. At the lower end of the second lead screw 48, a support piece 50 that abuts against the bottom of the cutting tool holder 18 is connected. On the right side of the support seat 36, a support spring 51 for supporting the right end of the support block 47 is installed, which is convenient for adjusting the position of the cutting tool holder 18, and the cutting tool holder 18 can automatically reset to avoid affecting the output of the plastic sheet.

[0032] The loading mechanism includes an unwinding roller 52. A left guide roller 53 is provided above the right of the unwinding roller 52. A plurality of upper guide rollers 54 are provided below the right of the left guide roller 53. A plurality of lower guide rollers 55 are provided below the right of the upper guide rollers 54. A right guide roller 56 is provided above the right of the lower guide rollers 55. Limiting rings 57 are provided on both the left guide roller 53 and the right guide roller 56, making the unwinding of the plastic sheet smoother and the unwinding accuracy higher.

[0033] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims

1. A fully automatic production device for a toy storage bucket, characterized in that: It includes a frame. From left to right, a feeding mechanism, a stamping device, a hemming device, and a punching and cutting device are successively installed on the frame. The stamping device includes a first punching press and a second punching press respectively installed on the front and rear sides of the top of the frame. The hemming device includes a mounting seat. A hemming tape unwinding wheel is installed on the top of the mounting seat. A fixed guide wheel is installed on the left side of the mounting seat. A movable guide wheel is provided to the right of the fixed guide wheel. A hemming forming guide wheel is installed on the right side of the mounting seat. A driving guide roller and a driven guide roller are respectively provided on the right side of the mounting seat. The punching and cutting device includes longitudinally arranged support guide rails provided on the front and rear sides of the frame. The support guide rails are slidably connected with sliders that can move up and down. A support plate is installed on the top of the support guide rails. A number of air cylinders are installed on the support plate. An installation plate is connected between the sliders. The bottom of the air cylinder is connected to the installation plate. A number of punching seats are installed on the bottom of the installation plate. A punching knife is installed on the bottom of the punching seat. A cutting knife seat that can move up and down is slidably connected to the right side of the frame. A cutting knife is installed on the cutting knife seat. The punching seat is arranged above the cutting knife seat.

2. The fully automatic production equipment for the toy storage bucket according to claim 1, characterized in that: Both the first punching press and the second punching press are provided with bases. A first slide rail extending in the front-rear direction is provided on the top of the frame. The base is slidably connected to the first slide rail. The base is connected to a first lead screw. A first lead screw connection block for screwing the first lead screw is provided on the top of the frame. The end of the first lead screw is connected to a first hand wheel.

3. The fully automatic production equipment for the toy storage bucket according to claim 1, wherein: A motor for driving the driving roller to rotate is installed on the right side of the frame.

4. The fully automatic production equipment for the toy storage bucket according to claim 1, characterized in that: A second slide rail extending in the front-rear direction is provided on the top of the mounting seat. The second slide rail is slidably connected with a second slider. The movable guide wheel is installed on the top of the second slider. The mounting seat is provided with a first tension spring for pulling the second slider.

5. The fully automatic production equipment for the toy storage bucket according to claim 1, wherein: A mounting bracket for installing the hemming forming guide wheel is hinged to the top of the mounting seat. The mounting seat is provided with a second tension spring for pulling the mounting bracket.

6. The fully automatic production equipment for the toy storage bucket according to claim 1, characterized in that: A transition guide roller is provided to the right of the stamping device. A support guide plate is installed on the top of the frame. Left guide plate support plates are respectively installed on the top of the mounting seat. A left guide plate is installed on the top of the left guide plate support plate. A right guide plate support plate is installed on the top of the mounting seat. A right guide plate is installed on the top of the right guide plate support plate.

7. The fully automatic production equipment for the toy storage bucket according to claim 1, wherein: Support seats for installing the driving guide roller and the driven guide roller are provided on the front and rear sides of the top of the frame. The support seats are slidably connected with a driving guide roller mounting block and a driven guide roller mounting block that can move up and down. A hand-adjustable screw is screwed on the top of the support seat. A sliding plate is connected to the bottom of the hand-adjustable screw. A spring that abuts against the driven guide roller mounting block is installed on the sliding plate. A connecting rod is connected between the driven guide roller mounting blocks.

8. The fully automatic production equipment for the toy storage bucket according to claim 7, characterized in that: A traction rod is connected between the support seats. A number of traction grooves are provided on both the driving guide roller and the driven guide roller. Traction springs are installed on the outer sides of the traction grooves and the traction rod. A support rod for supporting the traction springs is connected between the support seats.

9. The fully automatic production equipment for the toy storage bucket according to claim 7, characterized in that: A support block is hinged to the left side of the support seat. A second lead screw is screwed to the right side of the support block. The upper end of the second lead screw is connected to a second handwheel. The lower end of the second lead screw is connected to a support piece that abuts against the bottom of the cutting tool seat. A support spring for supporting the right end of the support block is installed on the right side of the support seat.

10. The fully automatic production equipment for the toy storage bucket according to claim 1, characterized in that: The feeding mechanism includes a unwind roller. A left guide roller is arranged above the right of the unwind roller. A plurality of upper guide rollers are arranged below the right of the left guide roller. A plurality of lower guide rollers are arranged below the right of the upper guide rollers. A right guide roller is arranged above the right of the lower guide rollers. The left guide roller and the right guide roller are both provided with limiting rings.

Images