LED street lamp
By abolishing the control cavity in the main housing and adopting an external controller structure, the problems of large size and complex maintenance of LED street lamps are solved, achieving the effect of cost reduction and convenient maintenance.
Patent Information
- Application Number
- CN202510683778.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-26
- Publication Date
- 2025-07-08
AI Technical Summary
The main shell of existing LED street lights is large in size, resulting in high packaging, transportation and warehousing costs, complex installation processes, and high maintenance time costs when driver components are damaged.
The control cavity in the main housing is cancelled, and the external controller structure is adopted. The driving plate is placed in the outer housing, and the removable connection between the controller and the main housing is achieved through threaded connection. The conductive pins and the conductive parts are connected in the socket, and a sealing ring and drain hole are added to improve waterproof performance.
It reduces the main shell volume, reduces packaging, transportation and warehousing costs, simplifies production and manufacturing, and facilitates maintenance and repair processes.
Smart Images

Figure CN120274253A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of lamps, and particularly to an LED street lamp. Background Art
[0002] At present, the LED street lamps on the market include a main housing connected to a fixing bracket. A light source cavity and a control cavity are provided in the main housing. An LED light source assembly is provided in the light source cavity. The LED light source assembly includes an LED lamp board and a lens arranged corresponding to the LED lamp board. And a driving board for driving the LED lamp board is provided in the control cavity. The driving board is provided with a control chip (IC), a rectifying circuit, a filtering circuit, a feedback circuit, a protection circuit, etc. The driving board is electrically connected to the LED lamp board. Generally speaking, the light source cavity and the control cavity in the main housing are arranged side by side. This split-cavity LED street lamp structure has the following defects: 1. The volume of the main housing is relatively large, and the packaging cost, transportation cost, and storage cost are relatively high; 2. The installation process is complex; 3. When the driver components are damaged, the maintenance time cost is high. Summary of the Invention
[0003] The technical problem solved by the present invention is to provide a small-sized LED street lamp that is convenient for installation and maintenance.
[0004] To solve the above technical problem, the technical solution adopted by the present invention is: An LED street lamp, comprising:
[0005] A main housing, a light source cavity is provided in the main housing, an LED lamp board is provided in the light source cavity, an installation platform is provided on the top of the main housing, an external thread section is provided on the peripheral wall of the installation platform, a plurality of jacks are provided on the top surface of the installation platform, a first conductive member electrically connected to the LED lamp board is provided in a part of the jacks, and a second conductive member for electrically connecting to an external power supply is provided in another part of the jacks, and a part of the second conductive member extends into the light source cavity;
[0006] A controller, the controller includes a housing, a locking ring and a driving board. The locking ring is rotatably connected to the bottom of the housing. The locking ring has an internal thread section for cooperating with the external thread section. The driving board is arranged in the housing. A plurality of conductive pins electrically connected to the driving board are provided at the bottom of the housing. At least part of the conductive pins are located in the hollow area of the locking ring. A part of the conductive pins are inserted into the jacks to contact and conduct with the first conductive member, and another part of the conductive pins are inserted into the jacks to contact and conduct with the second conductive member.
[0007] In one embodiment, a first sealing ring is provided between the housing and the installation platform. The top of the first sealing ring abuts against the bottom surface of the housing, and the bottom of the first sealing ring abuts against the top surface of the installation platform.
[0008] In one embodiment, the mounting table includes a mounting block and a boss. The main housing and the boss are an integrally formed structure by one-piece machining. The mounting block is located above the boss and is fixedly connected to the boss. The external thread section is provided on the peripheral wall of the mounting block. The jack is provided on the mounting block. A window communicating the light source cavity with the jack is provided at the top of the boss.
[0009] In one embodiment, the mounting block and the boss are fixedly connected by screws, and a second sealing ring is provided at the connection between the mounting block and the boss.
[0010] In one embodiment, a ring groove is provided on the peripheral wall of the bottom of the mounting block. The ring groove is located below the external thread section. The mounting block has a drain hole disposed obliquely. One end of the drain hole communicates with the jack to form a first communication port, and the other end of the drain hole communicates with the ring groove to form a second communication port. The first communication port is set higher than the second communication port. The lower edge of the first communication port is flush with the top edge of the first conductive member, or the lower edge of the first communication port is flush with the top edge of the second conductive member.
[0011] In one embodiment, it further includes a water-absorbing wiping member for cleaning the jack. The water-absorbing wiping member includes a support body and a cotton product provided on the support body.
[0012] In one embodiment, the cotton product covers part or all of the support body.
[0013] In one embodiment, it further includes a limit cover. The limit cover is buckled on the top of the housing, and the water-absorbing wiping member is placed in the placement space formed by the enclosure of the limit cover and the housing.
[0014] In one embodiment, the conductive pin is a spring pin. The first conductive member and the second conductive member are respectively metal columns. The first conductive member and the mounting block are integrally formed by insert molding, and the second conductive member and the mounting block are integrally formed by insert molding.
[0015] In one embodiment, the top surface of the metal column has a guiding inclined surface. The inclination direction of the guiding inclined surface is the same as the inclination direction of the drain hole. The support body is a rubber rod or a wire.
[0016] The beneficial effects of the present invention are as follows: The structure of this LED street lamp is novel. The setting of the control cavity on the main housing is cancelled, and an outer shell is added, and the driving board originally located in the control cavity is placed in the outer shell, thereby forming an external controller detachably connected to the main housing, effectively reducing the volume of the main housing, which is beneficial to reducing the packaging cost, transportation cost and storage cost of the main housing; Since there are fewer components inside the main housing, the LED street lamp with this structure also has the advantage of being convenient for production and manufacturing, and the controller is threadedly connected to the main housing, and the controller can be disassembled and assembled with the main housing very conveniently; More importantly, when the electrical components on the driving board are damaged and need to be repaired and replaced, the user can directly remove the external controller from the main housing without having to remove the entire LED street lamp / open the main housing, which greatly facilitates the maintenance work of the LED street lamp. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on the structures shown in these drawings.
[0018] Figure 1 It is a schematic structural diagram of the LED street lamp according to Embodiment 1 of the present invention;
[0019] Figure 2 It is a cross-sectional view of the LED street lamp according to Embodiment 1 of the present invention;
[0020] Figure 3 It is a schematic structural diagram of the mounting block in the LED street lamp according to Embodiment 1 of the present invention;
[0021] Figure 4 It is a cross-sectional view of the mounting block in the LED street lamp according to Embodiment 2 of the present invention;
[0022] Figure 5 It is a cross-sectional view of the controller in the LED street lamp according to Embodiment 2 of the present invention.
[0023] Explanation of the reference numerals in the drawings:
[0024] 1. Fixed frame;
[0025] 2. Main housing; 21. Light source cavity;
[0026] 3. Controller; 31. Outer shell; 311. Convex ring; 32. Locking ring; 321. Internal thread section; 33. Conductive pin;
[0027] 41. LED lamp board; 42. Lens;
[0028] 5. Mounting platform; 51. External thread section; 52. Jack; 53. Mounting block; 531. Ring groove; 532. Mounting hole; 533. Drain hole; 54. Boss; 541. Window;
[0029] 61. First conductive member; 62. Second conductive member;
[0030] 71. First sealing ring; 72. Second sealing ring;
[0031] 8. Absorbent wiping member;
[0032] 9. Limiting cover; 91. Top plate; 92. Enclosing wall; 93. Protruding point. Detailed implementation mode
[0033] The realization of the object, functional features and advantages of the present invention will be further described with reference to the embodiments and the accompanying drawings.
[0034] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0035] It should be noted that if there are directional indications such as up, down, left, right, front, back... in the embodiments of the present invention, the directional indications are only used to explain the relative position relationship and movement conditions between components in a specific posture as shown in the accompanying drawings. If the specific posture changes, the directional indications will also change accordingly.
[0036] In addition, if there are descriptions such as "first" and "second" in the embodiments of the present invention, the descriptions of "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of the features.
[0037] In addition, the meaning of "and / or" appearing throughout the text is that it includes three parallel solutions. Taking "and / or" as an example, it includes the solution, or the solution, or the solution that satisfies both at the same time. In addition, the technical solutions between the embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present invention.
[0038] In this application, unless otherwise clearly defined and limited, terms such as "installation", "connection", "linkage", "fixation", etc. shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral body; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0039] Embodiment 1
[0040] Please refer to Figures 1 to 3 , Embodiment 1 of the present invention is: An LED street lamp, including a fixing frame 1, a main housing 2 and a controller 3. The fixing frame 1 is connected to the main housing 2. Optionally, the fixing frame 1 and the main housing 2 are an integrally formed integral structure;
[0041] A light source cavity 21 is provided in the main housing 2. An light outlet communicating the light source cavity 21 with the outside is provided on the bottom surface of the main housing 2. An LED lamp board 41 is provided in the light source cavity 21. A plurality of LED lamp beads are provided on the LED lamp board 41. The light emitting direction of the LED lamp beads is set downward. The LED lamp board 41 is arranged close to the light outlet. A lens 42 corresponding to the LED lamp board 41 is installed at the light outlet; An installation table 5 is provided on the top of the main housing 2. An external thread section 51 is provided on the peripheral wall of the installation table 5. A plurality of jacks 52 are provided on the top surface of the installation table 5. A first conductive member 61 electrically connected to the LED lamp board 41 is provided in a part of the jacks 52, and a second conductive member 62 for electrically connecting to an external power supply is provided in another part of the jacks 52. A part of the second conductive member 62 extends into the light source cavity 21; Specifically, the fixing frame 1 is located at one end of the main housing 2. The fixing frame 1 is a hollow structural member with both ends penetrating. The hollow area of the fixing frame 1 communicates with the light source cavity 21. An external cable (not shown in the figure) passes through the hollow area of the fixing frame 1 and penetrates into the light source cavity 21 and is electrically connected to the second conductive member 62.
[0042] The controller 3 includes a housing 31, a locking ring 32, and a driving board (not shown in the figure). The driving board is provided with a control chip (IC), a rectifying circuit, a filtering circuit, a feedback circuit, a protection circuit, etc. The driving board is a commonly used component in the technical field of LED lamps and belongs to the existing mature technology, so it will not be elaborated here. The locking ring 32 is rotatably connected to the bottom of the housing 31. The locking ring 32 has an internal thread section 321 for cooperating with the external thread section 51. The driving board is disposed inside the housing 31. The bottom of the housing 31 is provided with a plurality of conductive pins 33 electrically connected to the driving board. At least part of the conductive pins 33 is located in the hollow area of the locking ring 32. When the controller 3 is connected to the main housing 2 through the cooperation of the internal thread section 321 and the external thread section 51, a part of the conductive pins 33 is inserted into the jack 52 to contact and conduct with the first conductive member 61, and another part of the conductive pins 33 is inserted into the jack 52 to contact and conduct with the second conductive member 62.
[0043] To improve the waterproof ability of the LED street lamp, a first sealing ring 71 is provided between the housing 31 and the mounting table 5. The top of the first sealing ring 71 abuts against the bottom surface of the housing 31, and the bottom of the first sealing ring 71 abuts against the top surface of the mounting table 5. In this embodiment, the bottom surface of the housing 31 has a convex ring 311 protruding downward. The cross section of the first sealing ring 71 is concave-shaped, and the first sealing ring 71 is installed on the convex ring 311.
[0044] To facilitate the processing and manufacturing of the main housing 2 and simplify the design of the production mold of the main housing 2, optionally, the mounting table 5 includes a mounting block 53 and a boss 54. The main housing 2 and the boss 54 are an integrally formed structure. The mounting block 53 is located above the boss 54 and is fixedly connected to the boss 54. The external thread section 51 is provided on the peripheral wall of the mounting block 53. A ring groove 531 is provided on the bottom peripheral wall of the mounting block 53. The ring groove 531 is located below the external thread section 51. The diameter of the inner wall of the ring groove 531 is smaller than the outer diameter of the external thread section 51. The jack 52 is provided on the mounting block 53. A window 541 communicating the light source cavity 21 with the jack 52 is provided on the top of the boss 54. The first conductive member 61 and the second conductive member 62 respectively penetrate into the light source cavity 21 through the window 541.
[0045] In this embodiment, the mounting block 53 and the boss 54 are tightly connected by screws. The mounting block 53 is provided with mounting holes 532 for mounting the screws. A second sealing ring 72 is provided at the connection between the mounting block 53 and the boss 54. The setting of the second sealing ring 72 can prevent external moisture and dust from reaching the window 541 through the gap between the mounting block 53 and the boss 54 and invading the light source cavity 21, which is beneficial to ensuring the waterproof performance of the LED street lamp.
[0046] In one or more embodiments, the first conductive member 61 includes a contact member and a wire connected to each other. The contact member is fixed on the mounting block 53. One end of the contact member is located in the jack 52, the other end of the contact member is welded to the wire, and the wire is welded and conducted with the LED lamp board 41. The contact member can be a metal structural member, a spring pin, etc. Similarly, the specific structure of the second conductive member 62 can be the same as that of the second conductive member 62, except that the wire of the second conductive member 62 is connected to an external cable.
[0047] Embodiment Two
[0048] Please refer to Figure 4 and Figure 5 As shown in [figures], Embodiment Two of the present invention is a further improvement based on Embodiment One. Specifically: The mounting block 53 has a drain hole 533 disposed obliquely. One end of the drain hole 533 communicates with the jack 52 to form a first communication port, and the other end of the drain hole 533 communicates with the annular groove 531 to form a second communication port. The first communication port is higher than the second communication port; for the drain hole 533 communicating with the jack 52 provided with the first conductive member 61, the lower edge of the first communication port is flush with the top edge of the first conductive member 61; for the drain hole 533 communicating with the jack 52 provided with the second conductive member 62, the lower edge of the first communication port is flush with the top edge of the second conductive member 62. Since the mounting block 53 is independent of the main housing 2, the jack 52, the drain hole 533, and the external thread section 51 on the mounting block 53 can all be conveniently processed and formed.
[0049] LED street lamps are generally installed outdoors. When the controller 3 fails and the user removes the damaged controller 3, if the controller 3 cannot be reinstalled on the main housing 2 in time (for example, it takes a certain amount of time to repair the controller 3, and it takes additional waiting time to purchase a new controller 3, etc.), during this period, if it rains, external moisture and dust will enter the jack 52. When the controller 3 is reinstalled later, the accumulated water and dust in the jack 52 will undoubtedly affect the electrical connection and even easily cause safety accidents. The setting of the drain hole 533 can prevent rainwater from accumulating in the jack 52, and the rainwater entering the jack 52 is directly discharged from the jack 52 through the drain hole 533.
[0050] However, due to factors such as the surface tension, adsorption force, and van der Waals force of water droplets, sometimes some small water masses remain in the socket 52. In order to clean these residual water masses and dust in the socket 52, as a preferred embodiment, the LED street lamp also includes a water-absorbing wiper 8 for cleaning the socket 52. The water-absorbing wiper 8 includes a support body and a cotton product disposed on the support body, and the cotton product includes but is not limited to cotton balls, cotton fabrics, etc. It is easy to understand that after the controller 3 is disassembled from the main housing 2, during the period before the repaired controller 3 is reassembled on the main housing 2, when the ambient weather is relatively clear and it is not raining, the user does not need to use the water-absorbing wiper 8 to clean the socket 52. At this time, the user can directly install the controller 3 on the main housing 2 without any other operation, which is convenient for the user to operate.
[0051] The cotton product covers a partial area or the entire area of the support body. When the cotton product covers a partial area of the support body, it is preferably located at the end of the support body. In actual application, a cotton swab can be directly used as a water-absorbing wiper 8.
[0052] In order to store the water-absorbing wiper 8, the optional LED street lamp also includes a limit cover 9, which is buckled on the top of the shell 31, and the water-absorbing wiper 8 is placed in the placement space formed by the limit cover 9 and the shell 31. Specifically, the limit cover 9 includes a top plate 91 and a surrounding wall 92 arranged along the edge of the top plate 91, and the surrounding wall 92 has a protrusion 93 protruding inward, and the surrounding wall of the shell 31 is provided with a pit that cooperates with the protrusion 93. When the user replaces the new controller 3, the water-absorbing wiper 8 can be taken out by opening the limit cover 9. In order to control costs and facilitate the user to open the limit cover 9, the limit cover 9 is preferably a blow-molded structural part.
[0053] In this embodiment, the conductive pin 33 is a spring pin, the first conductive member 61 and the second conductive member 62 are metal columns respectively, the first conductive member 61 and the mounting block 53 are insert-molded into an integral structure, thereby ensuring the sealing effect between the first conductive member 61 and the mounting block 53, and the second conductive member 62 and the mounting block 53 are insert-molded into an integral structure, thereby ensuring the sealing effect between the second conductive member 62 and the mounting block 53.
[0054] In order to enable the water-absorbing wiping member 8 to clean the drain hole 533, in one or more embodiments, the top surface of the metal post has a guiding inclined surface, and the inclination direction of the guiding inclined surface is the same as the inclination direction of the drain hole 533. The support body in the water-absorbing wiping member 8 is a rubber rod or a wire. The rubber rod can be a silicone rubber rod or the like. The rubber rod and the wire can be deformed. Under the guidance of the guiding inclined surface, the support body will deform, and at least part of the cotton product will extend into the drain hole 533. Optionally, in the actual operation process, the water-absorbing wiping member 8 enters from the insertion hole 52 and exits from the drain hole 533.
[0055] The above are only optional embodiments of the present invention, and do not limit the patent scope of the present invention. Any equivalent structural transformation made by using the content of the specification and drawings of the present invention under the inventive concept of the present invention, or direct / indirect application in other related technical fields are all included in the patent protection scope of the present invention.
Claims
1. An LED street lamp, characterized in that: including a main housing, a light source cavity is provided inside the main housing, an LED light board is provided inside the light source cavity, a mounting platform is provided at the top of the main housing, an external thread section is provided on the peripheral wall of the mounting platform, a plurality of jacks are provided on the top surface of the mounting platform, a first conductive member electrically connected to the LED light board is provided in a part of the jacks, and a second conductive member for electrically connecting to an external power supply is provided in another part of the jacks, and a part of the second conductive member extends into the light source cavity; a controller, the controller includes a housing, a locking ring and a driving board, the locking ring is rotatably connected to the bottom of the housing, the locking ring has an internal thread section for cooperating with the external thread section, the driving board is arranged inside the housing, a plurality of conductive pins electrically connected to the driving board are provided at the bottom of the housing, at least part of the conductive pins are located in the hollow area of the locking ring, a part of the conductive pins are inserted into the jacks to contact and conduct with the first conductive member, and another part of the conductive pins are inserted into the jacks to contact and conduct with the second conductive member.
2. The LED street lamp according to claim 1, wherein: A first sealing ring is provided between the housing and the mounting platform, the top of the first sealing ring abuts against the bottom surface of the housing, and the bottom of the first sealing ring abuts against the top surface of the mounting platform.
3. The LED street lamp according to claim 1, characterized in that: The mounting platform includes a mounting block and a convex platform, the main housing and the convex platform are an integrally formed structure processed integrally, the mounting block is located above the convex platform and is fixedly connected to the convex platform, the external thread section is provided on the peripheral wall of the mounting block, the jacks are provided on the mounting block, and a window communicating the light source cavity with the jacks is provided on the top of the convex platform.
4. The LED street lamp according to claim 3, characterized in that: The mounting block and the convex platform are fixedly connected by screws, and a second sealing ring is provided at the connection between the mounting block and the convex platform.
5. The LED street lamp according to claim 3, wherein: A ring groove is provided on the peripheral wall of the bottom of the mounting block, the ring groove is located below the external thread section, an inclined drain hole is provided inside the mounting block, one end of the drain hole communicates with the jack to form a first communication port, the other end of the drain hole communicates with the ring groove to form a second communication port, the first communication port is higher than the second communication port, and the lower edge of the first communication port is flush with the top edge of the first conductive member, or the lower edge of the first communication port is flush with the top edge of the second conductive member.
6. The LED street lamp according to claim 5, wherein: It further includes a water-absorbing wiping member for cleaning the jacks, and the water-absorbing wiping member includes a support body and a cotton product provided on the support body.
7. The LED street lamp according to claim 6, wherein: The cotton product covers a part or all of the support body.
8. The LED street lamp according to claim 6, wherein: It further includes a limit cover, the limit cover is buckled on the top of the housing, and the water-absorbing wiping member is placed in the placement space formed by the enclosure of the limit cover and the housing.
9. The LED street lamp according to claim 6, wherein: The conductive pins are spring pins, the first conductive member and the second conductive member are respectively metal columns, the first conductive member and the mounting block are integrally formed by insert injection molding, and the second conductive member and the mounting block are integrally formed by insert injection molding.
10. The LED street lamp according to claim 9, characterized in that: The top surface of the metal column has a guiding inclined surface, the inclination direction of the guiding inclined surface is the same as the inclination direction of the drain hole, and the support body is a rubber rod or a wire.