Polyacrylamide stirring equipment
By introducing spiral stirring blades and cooling pipes into the polyacrylamide stirring equipment, the problems of poor material precipitation and heat transfer are solved, the materials are fully mixed and temperature control are achieved, and the reaction efficiency and product quality are improved.
Patent Information
- Application Number
- CN202510707669.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-29
- Publication Date
- 2025-07-11
AI Technical Summary
The existing polyacrylamide stirring equipment has problems of material precipitation and poor heat transfer, resulting in incomplete reactions and uneven product quality.
A stirring equipment including a stirring barrel, feed pipe, partition, driving shaft, driven shaft, spiral stirring blade, cooling pipe and radiator is designed to prevent material precipitation through spiral stirring blades, and the reaction temperature is controlled by using the cooling tube and radiator to improve the reaction efficiency.
Effectively prevent material precipitation, ensure complete reaction, improve product quality, and control reaction temperature through cooling pipes and radiators to ensure product uniformity and reaction efficiency.
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Figure CN120287443A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of polyacrylamide production and processing, and specifically to a polyacrylamide stirring device. Background Art
[0002] Polyacrylamide is a linear polymer. It is a hard glassy solid at room temperature. The products include glue solution, latex, white powder, translucent beads and flakes, etc. It has good thermal stability and can dissolve in water in any proportion. The aqueous solution is a uniformly transparent liquid. As a lubricant, suspending agent, clay stabilizer, oil displacement agent, fluid loss reducer and thickener, polyacrylamide has been widely used in drilling, acidizing, fracturing, water plugging, cementing, secondary oil recovery and tertiary oil recovery, and it is an extremely important oilfield chemical. In the production process of polyacrylamide, it is necessary to mix acrylamide monomers with initiators, solvents, etc. evenly to promote the polymerization reaction. The stirring device can make the reactants fully contact, improve the reaction rate and reaction efficiency. Herein, the present invention provides a polyacrylamide stirring device.
[0003] According to the search, the Chinese patent document, publication number: CN219404923U, discloses a polyacrylamide raw material adding and stirring device. By setting the connection relationship of the stirring barrel, feed pipe, feed inlet, holding barrel and feeding hole, it is possible to pour the polyacrylamide raw materials to be added into the holding barrel. By starting the driving motor, the holding barrel is driven to rotate, so that the feeding hole rotates. When the feeding hole moves above the feed inlet, the polyacrylamide raw materials pass through the feeding hole through the feed inlet and enter the feed pipe, and then fall into the stirring barrel. And by continuously rotating the holding barrel, the feeding hole moves above the feed inlet multiple times, which is convenient for intermittently feeding the stirring barrel, and is beneficial to preventing the phenomenon of excessive feeding at one time and avoiding affecting the dissolution effect. By starting the stirring shaft, it is convenient to stir and mix the raw materials added to the stirring barrel. However, in the actual use process of this device, the materials may precipitate at the bottom of the stirring barrel due to the action of gravity, resulting in incomplete reaction or uneven product quality; in addition, during the polymerization reaction process, a large amount of heat will be generated, and this device cannot transfer the heat out in time, so the reaction temperature cannot be controlled, and further local overheating or overcooling and other situations will occur. Summary of the Invention
[0004] (I) Technical Problems to be Solved
[0005] Aiming at the deficiencies of the prior art, the present invention provides a polyacrylamide stirring device, which has the advantages of preventing material precipitation, promoting heat transfer, improving reaction efficiency and ensuring product quality, and solves the above technical problems.
[0006] (II) Technical Solutions
[0007] To achieve the above object, the present invention provides the following technical solution: a polyacrylamide stirring device, including a stirring barrel, a driving motor and a feed pipe are fixedly installed on the top surface of the stirring barrel, a partition is fixedly installed inside the stirring barrel, a driving shaft and a driven shaft are installed inside the partition, a spiral stirring blade is fixedly installed on the outer side surface of the driving shaft, a cooling pipe and a discharge pipe are fixedly installed on the outer side surface of the stirring barrel, one end of the cooling pipe close to the top of the stirring barrel is fixedly connected to a water pump, a connecting pipe is fixedly installed on the rear side surface of the water pump, and the rear end of the connecting pipe is fixedly connected to a radiator.
[0008] Preferably, the bottom end of the feed pipe is installed inside the partition, and a sealing cover is provided at the top of the feed pipe, and an electric valve is installed on the outer side surface of the discharge pipe.
[0009] Through the above technical solution, various raw materials can be injected into the stirring barrel through the feed pipe for stirring and mixing. The feed pipe can prevent materials from entering the position between the partitions, and the sealing cover can ensure that no impurities enter the stirring barrel during stirring. The electric valve can control the opening and closing state of the discharge pipe, improving the automation degree of the device and thus improving the overall working efficiency.
[0010] Preferably, the number of the driven shafts is two, and the number of the spiral stirring blades is three. The three spiral stirring blades are respectively installed on the outer side surfaces of the driving shaft and the two driven shafts.
[0011] Through the above technical solution, when the driving shaft, the two driven shafts and the three spiral stirring blades rotate simultaneously, the three spiral stirring blades can effectively stir and mix various raw materials, and the spiral stirring blades can also continuously lift the materials settled at the bottom, making the materials react completely, thereby improving the product quality.
[0012] Preferably, the output shaft of the driving motor is fixedly connected to the top end of the driving shaft, and a first driving pulley and a second driving pulley are fixedly installed on the outer side surface of the driving shaft. A first driven pulley and a second driven pulley are respectively installed on the outer side surfaces of the two driven shafts.
[0013] Through the above technical solution, when the driving motor is started, the output shaft of the driving motor can drive the driving shaft and the first driving pulley and the second driving pulley to rotate. The first driving pulley and the second driving pulley can drive the other two driven shafts to rotate together through parts such as a first belt. Therefore, only a single motor is needed to drive multiple spiral stirring blades to rotate together, saving unnecessary energy consumption and improving the overall transmission efficiency of the device.
[0014] Preferably, a first belt is drivingly connected to the outer sides of the first driving wheel and the first driven wheel, and a second belt is drivingly connected to the outer sides of the second driving wheel and the second driven wheel.
[0015] Through the above technical solution, when the driving motor drives parts such as the first driving wheel and the second driving wheel to rotate, the first driving wheel can drive the first driven wheel and one of the driven shafts to rotate through the first belt. Similarly, the first driven wheel can drive the second driven wheel and the other driven shaft to rotate through the second belt, greatly improving the stirring efficiency of the device.
[0016] Preferably, one end of the cooling pipe close to the bottom of the stirring barrel is fixedly connected to the rear side of the radiator.
[0017] Through the above technical solution, when the water pump is started, the water pump can transport the coolant to the inside of the cooling pipe, and then can cool the stirring barrel and the materials inside it. After that, the heat-exchanged and heated coolant flows into the inside of the radiator, and the radiator can cool it down. Then the coolant flows back to the water pump to complete the cycle. Therefore, the device can be effectively cooled, thereby controlling the reaction temperature. Parts such as the radiator are all prior arts, so their working principles and the like will not be elaborated.
[0018] Preferably, a spiral groove is provided on the outer side of the stirring barrel, and the cooling pipe is installed inside the spiral groove.
[0019] Through the above technical solution, installing the cooling pipe inside the spiral groove can effectively increase its contact area with the stirring barrel, thereby improving its heat exchange effect, and also making the installation of the cooling pipe more stable, ensuring the normal operation of the device.
[0020] Compared with the prior art, the present invention provides a polyacrylamide stirring device, which has the following beneficial effects:
[0021] 1. By starting the driving motor of the present invention, the output shaft of the driving motor can drive the main shaft, the first driving wheel and the second driving wheel to rotate. The first driving wheel can drive the first driven wheel and one of the driven shafts to rotate through the first belt. Similarly, the first driven wheel can drive the second driven wheel and the other driven shaft to rotate through the second belt. Therefore, the three spiral stirring blades can effectively stir and mix various raw materials, and the spiral stirring blades can also continuously lift the materials settled at the bottom, making the materials react completely, thereby improving the product quality.
[0022] 2. In the present invention, by starting the water pump, the water pump can transport the coolant to the inside of the cooling pipe, thereby cooling the stirring barrel and the materials inside it. Then, the coolant that has been heated through heat exchange flows into the inside of the radiator, and the radiator can cool it down. After that, the coolant flows back to the water pump to complete the cycle. Therefore, the device can be effectively cooled, thereby controlling the reaction temperature. And by installing the cooling pipe inside the spiral groove, the contact area between it and the stirring barrel can be effectively increased, thereby improving the heat exchange effect and also making the installation of the cooling pipe more stable, ensuring the normal operation of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a three-dimensional schematic diagram of the structure of the present invention;
[0024] Figure 2 is a three-dimensional sectional schematic diagram of parts such as the stirring barrel of the structure of the present invention;
[0025] Figure 3 is a front view schematic diagram of parts such as the spiral stirring blade of the structure of the present invention;
[0026] Figure 4 is a three-dimensional schematic diagram of parts such as the cooling pipe of the structure of the present invention.
[0027] Wherein: 1. Stirring barrel; 2. Driving motor; 3. Feed pipe; 4. Partition board; 5. Driving shaft; 6. Driven shaft; 7. Spiral stirring blade; 8. Cooling pipe; 9. Discharge pipe; 10. Water pump; 11. Connecting pipe; 12. Radiator; 13. Sealing cover; 14. Electric valve; 15. First driving wheel; 16. Second driving wheel; 17. First driven wheel; 18. Second driven wheel; 19. First belt; 20. Second belt; 21. Spiral groove. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0028] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0029] Please refer to Figures 1 - 4, a polyacrylamide stirring device, including a stirring barrel 1, a driving motor 2 and a feed pipe 3 are fixedly installed on the top surface of the stirring barrel 1, a partition plate 4 is fixedly installed inside the stirring barrel 1, a driving shaft 5 and a driven shaft 6 are installed inside the partition plate 4, a spiral stirring blade 7 is fixedly installed on the outer side surface of the driving shaft 5, a cooling pipe 8 and a discharge pipe 9 are fixedly installed on the outer side surface of the stirring barrel 1, one end of the cooling pipe 8 close to the top of the stirring barrel 1 is fixedly connected to a water pump 10, a connecting pipe 11 is fixedly installed on the rear side surface of the water pump 10, and the rear end of the connecting pipe 11 is fixedly connected to a radiator 12.
[0030] Specifically, the bottom end of the feed pipe 3 is installed inside the partition plate 4, and a sealing cover 13 is arranged on the top of the feed pipe 3. An electric valve 14 is installed on the outer side surface of the discharge pipe 9. The advantage is that various raw materials can be injected into the inside of the stirring barrel 1 through the feed pipe 3 for stirring and mixing. The feed pipe 3 can prevent materials from entering the position between the partition plates 4, and the sealing cover 13 can ensure that no impurities enter the inside of the stirring barrel 1 during stirring. The electric valve 14 can control the opening and closing state of the discharge pipe 9, improving the automation degree of the device and thus improving the overall working efficiency.
[0031] Specifically, the number of driven shafts 6 is set to two, and the number of spiral stirring blades 7 is set to three. The three spiral stirring blades 7 are respectively installed on the outer side surfaces of the driving shaft 5 and the two driven shafts 6. The advantage is that with this structure, when the driving shaft 5, the two driven shafts 6 and the three spiral stirring blades 7 rotate simultaneously, the three spiral stirring blades 7 can effectively stir and mix various raw materials, and the spiral stirring blades 7 can also continuously lift the materials settled at the bottom, making the materials react completely, and thus improving the product quality.
[0032] Specifically, the output shaft of the driving motor 2 is fixedly connected to the top end of the driving shaft 5, and a first driving wheel 15 and a second driving wheel 16 are fixedly installed on the outer side surface of the driving shaft 5. A first driven wheel 17 and a second driven wheel 18 are respectively installed on the outer side surfaces of the two driven shafts 6. The advantage is that with this structure, when the driving motor 2 is started, the output shaft of the driving motor 2 can drive the driving shaft 5 and the first driving wheel 15 and the second driving wheel 16 to rotate. The first driving wheel 15 and the second driving wheel 16 can drive the other two driven shafts 6 to rotate together through parts such as a first belt 19. Therefore, only a single motor is needed to drive multiple spiral stirring blades 7 to rotate together, saving unnecessary energy consumption and improving the overall transmission efficiency of the device.
[0033] Specifically, a first belt 19 is drivingly connected to the outer sides of the first driving wheel 15 and the first driven wheel 17, and a second belt 20 is drivingly connected to the outer sides of the second driving wheel 16 and the second driven wheel 18. The advantage is that with this structure, when the driving motor 2 drives parts such as the first driving wheel 15 and the second driving wheel 16 to rotate, the first driving wheel 15 can drive the first driven wheel 17 and one of the driven shafts 6 to rotate through the first belt 19. Similarly, the first driven wheel 17 can drive the second driven wheel 18 and the other driven shaft 6 to rotate through the second belt 20, greatly improving the stirring efficiency of the device.
[0034] Specifically, one end of the cooling pipe 8 close to the bottom of the stirring barrel 1 is fixedly connected to the rear side of the radiator 12. The advantage is that with this structure, when the water pump 10 is started, the water pump 10 can transport the coolant into the interior of the cooling pipe 8, and then can cool down the stirring barrel 1 and the materials inside it. After that, the heat-exchanged and heated coolant flows into the interior of the radiator 12, and the radiator 12 can cool it down. Then the coolant flows back to the water pump 10 to complete the cycle. Therefore, the device can be effectively cooled, thereby controlling the reaction temperature. Parts such as the radiator 12 are all prior arts, so their working principles and the like will not be elaborated.
[0035] Specifically, a spiral groove 21 is provided on the outer side of the stirring barrel 1, and the cooling pipe 8 is installed inside the spiral groove 21. The advantage is that by installing the cooling pipe 8 inside the spiral groove 21, the contact area between it and the stirring barrel 1 can be effectively increased, thereby improving the heat exchange effect, and it can also make the installation of the cooling pipe 8 more stable, ensuring the normal operation of the device.
[0036] During use, by starting the drive motor 2, the output shaft of the drive motor 2 can drive the driving shaft 5, the first driving wheel 15 and the second driving wheel 16 to rotate. The first driving wheel 15 can drive the first driven wheel 17 and one of the driven shafts 6 to rotate through the first belt 19. Similarly, the first driven wheel 17 can drive the second driven wheel 18 and the other driven shaft 6 to rotate through the second belt 20. Therefore, the three spiral stirring blades 7 can effectively stir and mix various raw materials, and the spiral stirring blades 7 can also continuously lift the materials settled at the bottom upward, enabling the materials to react completely, thereby improving the product quality. By starting the water pump 10, the water pump 10 can deliver the coolant to the inside of the cooling pipe 8, and then can cool the stirring barrel 1 and the materials inside it. After that, the heat-exchanged and heated coolant flows into the inside of the radiator 12, and the radiator 12 can cool it down. Then the coolant flows back to the water pump 10 to complete the cycle. Therefore, the device can be effectively cooled, thereby controlling the reaction temperature. And installing the cooling pipe 8 inside the spiral groove 21 can effectively increase its contact area with the stirring barrel 1, thereby improving its heat exchange effect, and can also make the installation of the cooling pipe 8 more stable, ensuring the normal operation of the device.
[0037] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. Polyacrylamide stirring equipment, including a stirring barrel (1), characterized in that: A driving motor (2) and a feed pipe (3) are fixedly installed on the top surface of the stirring barrel (1). A partition plate (4) is fixedly installed inside the stirring barrel (1). A driving shaft (5) and a driven shaft (6) are installed inside the partition plate (4). A spiral stirring blade (7) is fixedly installed on the outer side surface of the driving shaft (5). A cooling pipe (8) and a discharge pipe (9) are fixedly installed on the outer side surface of the stirring barrel (1). One end of the cooling pipe (8) close to the top of the stirring barrel (1) is fixedly connected to a water pump (10). A connecting pipe (11) is fixedly installed on the rear side surface of the water pump (10). The rear end of the connecting pipe (11) is fixedly connected to a radiator (12).
2. The polyacrylamide stirring equipment according to claim 1, characterized in that: The bottom end of the feed pipe (3) is installed inside the partition plate (4), and a sealing cover (13) is arranged at the top of the feed pipe (3). An electric valve (14) is installed on the outer side surface of the discharge pipe (9).
3. The polyacrylamide stirring device according to claim 1, wherein: The number of the driven shafts (6) is two, and the number of the spiral stirring blades (7) is three. The three spiral stirring blades (7) are respectively installed on the outer side surfaces of the driving shaft (5) and the two driven shafts (6).
4. The polyacrylamide stirring equipment according to claim 1, wherein: The output shaft of the driving motor (2) is fixedly connected to the top end of the driving shaft (5). A first driving wheel (15) and a second driving wheel (16) are fixedly installed on the outer side surface of the driving shaft (5). A first driven wheel (17) and a second driven wheel (18) are respectively installed on the outer side surfaces of the two driven shafts (6).
5. The polyacrylamide stirring device according to claim 4, wherein: A first belt (19) is in transmission connection on the outer side surfaces of the first driving wheel (15) and the first driven wheel (17). A second belt (20) is in transmission connection on the outer side surfaces of the second driving wheel (16) and the second driven wheel (18).
6. The polyacrylamide stirring device according to claim 1, characterized in that: One end of the cooling pipe (8) close to the bottom of the stirring barrel (1) is fixedly connected to the rear side surface of the radiator (12).
7. The polyacrylamide stirring equipment according to claim 1, characterized in that: A spiral groove (21) is arranged on the outer side surface of the stirring barrel (1), and the cooling pipe (8) is installed inside the spiral groove (21).
Citation Information
Patent Citations
Polyacrylamide raw material adding and stirring equipment
CN219404923U