Coating equipment for glass mirror for solar power generation
Through the equipment with integrated cleaning, coating and detection functions, the problem of low automation of existing equipment is solved, continuous operation and efficient coating quality inspection are achieved, and production efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202510467785.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2025-07-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing glass mirror coating equipment for solar power generation is low in automation and cannot achieve continuous operation. Additional equipment is required before cleaning and coating, and there is a lack of quality inspection and low detection accuracy.
A device including a circulation conveyor, a clamping structure, a loading device, a coating structure and a detection mechanism is designed, integrating cleaning, coating and detection functions, and continuous operation and high-precision detection are achieved through cleaning components and light source detection plates.
It improves the degree of production automation, realizes continuous operation of cleaning and coating, improves production efficiency, and improves the accuracy of coating quality detection through multi-angle detection.
Smart Images

Figure CN120289094A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of glass mirror coating, and specifically refers to a coating device for glass mirrors used in solar power generation. Background Art
[0002] Solar energy is a clean and renewable energy source. Through the photovoltaic effect or thermal energy conversion, solar radiation is converted into electrical energy or thermal energy, which is widely used in fields such as power generation and heating. It is environmentally friendly and inexhaustible. The coating device for glass mirrors used in solar power generation is designed specifically to improve the photoelectric conversion efficiency of solar panels. It can form an optical film on the glass surface, effectively enhancing the light absorption and reflection performance. By precisely controlling the thickness and refractive index of the film layer, light loss can be minimized, and the photoelectric conversion efficiency of solar cells can be improved.
[0003] The invention patent with publication number CN113005452A discloses a coating device for glass mirrors used in solar power generation. It includes: a frame; a circulating conveyor for circulating and transporting the equipment; fixed jigs, with several evenly distributed at the working end of the circulating conveyor. The fixed jigs are vertically arranged and fixedly connected to the working end of the circulating conveyor; a loading device, arranged beside the circulating conveyor, and the working end of the loading device is arranged opposite to the working end of the fixed jig; a coating device, arranged beside the circulating conveyor, and the working end of the coating device is vertically upward and arranged directly below the fixed jig; a heating and drying device, horizontally arranged beside the fixed jig and fixedly connected to the frame; a unloading device, arranged beside the output end of the heating and drying device, and the structure of the unloading device is the same as that of the loading device. This invention can improve production safety and ensure production efficiency at the same time.
[0004] There are still some problems in this prior art: 1. This invention processes the cleaned glass mirrors, so additional cleaning equipment is required. Since it cannot clean by itself, continuous operation cannot be achieved, and production efficiency cannot be effectively improved. The degree of automation is relatively low. Moreover, before coating, fine cleaning is required to remove dust and impurities to prevent affecting the coating quality.
[0005] 3. This invention does not have a matching detection step. After the coating is completed, the coating quality cannot be detected, defective products cannot be detected in time, and there are defects in the existing detection process with relatively low recognition accuracy.
[0006] The information disclosed in this background art section is only intended to increase the overall understanding of the present invention and should not be regarded as an admission or any form of implication that this information constitutes the prior art already known to those of ordinary skill in the art. Summary of the Invention
[0007] The technical problem to be solved by the present invention is to overcome the above defects and provide a coating device for a glass mirror used in solar power generation.
[0008] To solve the above technical problem, the technical solution provided by the present invention is as follows:
[0009] A coating device for a glass mirror used in solar power generation, comprising:
[0010] A circulating conveyor for circulating and conveying the device;
[0011] A clamping structure provided with several evenly distributed at the working end of the circulating conveyor, and the clamping structure is vertically arranged;
[0012] An installation frame is arranged below the clamping structure, and the glass mirror is detachably arranged in the installation frame;
[0013] A feeding device is arranged on one side of the circulating conveyor, and the working end of the feeding device is arranged opposite to the working end of the clamping structure;
[0014] A coating structure is arranged on the side of the circulating conveyor away from the feeding device, and the coating structure includes a cleaning component and a coating component;
[0015] A detection mechanism is arranged on the same side in front of the feeding device, and the detection mechanism includes a light source, a detection plate, and an adjustment structure;
[0016] A discharging device is arranged between the detection mechanism and the feeding device and on the same side, and the discharging device has the same structure as the feeding device, and the working end of the discharging device is arranged opposite to the working end of the clamping structure.
[0017] Preferably, the clamping structure includes a first telescopic cylinder, the first telescopic cylinder is fixedly connected to the lower end of the working end of the circulating conveyor, a box body with an open bottom is fixedly connected to the lower end of the first telescopic cylinder, a second telescopic cylinder is fixedly connected to the upper end of the inner wall of the box body, clamping rods are arranged on both sides below the second telescopic cylinder, the second telescopic cylinder is connected to the clamping rods on both sides through inclined rotating rods by hinges, the upper ends of the two rotating rods are close to each other and the lower ends are separated from each other, and a sliding groove is opened in the lower part of the inner wall of the box body, and the clamping rods are slidably connected in the sliding groove.
[0018] Preferably, the coating structure further includes a process block, the cleaning component includes a water draining groove one and a cleaning groove opened at the upper end of the process block, the coating component includes a coating groove and a water draining groove two opened at the upper end of the process block, the cleaning groove, the water draining groove one, the coating groove and the water draining groove two are distributed in sequence from back to front, and the cross-sectional area ratio is 1:2:1:1.
[0019] Preferably, the cleaning assembly further includes a gas delivery pump disposed at the rear outside of the cleaning tank. A connecting pipe is fixedly connected to the front of the gas delivery pump. The front end of the connecting pipe passes through the process block and extends into the cleaning tank. A plurality of uniformly distributed distribution pipes are disposed at the lower side inside the cleaning tank. The distribution pipes are all communicated with the connecting pipe. A plurality of uniformly distributed air outlet pipes are opened at the upper ends of the distribution pipes. The air outlet pipes are communicated with the distribution pipes. A plurality of brackets for fixing and supporting the distribution pipes are fixedly connected to the bottom of the cleaning tank, so that the distribution pipes do not contact the bottom of the cleaning tank.
[0020] Preferably, a water storage cavity is opened in the process block below the first draining tank. Spraying plates with hollow interiors are fixedly connected to the upper parts of both sides at the rear of the first draining tank. Nozzles communicated with their interiors are fixedly connected to the adjacent ends of the two spraying plates. Water pumps connected to the water storage cavity are fixedly connected to both sides of the process block. Water pipes are fixedly connected between the two water pumps and the two spraying plates. Heating and drying machines I are fixedly connected to the upper parts of both sides at the front of the first draining tank.
[0021] Preferably, a heating part is disposed at the lower end of the inner wall of the coating tank. Heating and drying machines II are fixedly connected to the upper parts of both sides of the second draining tank.
[0022] Preferably, the detection mechanism further includes a workbench disposed below the clamping structure. Vertical plates are fixedly connected to both sides at the upper end of the workbench. The light source and the detection board are respectively disposed on the adjacent sides of the two vertical plates. The light source includes a light emitting part. A central light source is disposed in the middle of the side of the light emitting part close to the detection board. A plurality of uniformly distributed peripheral light sources are disposed on the periphery of the central light source. A processor electrically connected to the detection board is fixedly connected to one side at the upper part of the workbench.
[0023] Preferably, a mounting plate is fixedly connected to the side of the light emitting part away from the detection board. A rotating block is fixedly connected to the side of the mounting plate away from the light emitting part. A fixed rod fixedly connected to the vertical plate is hinged to the side of the rotating block away from the mounting plate. A sliding rail is fixedly connected to the lower end of the mounting plate. The sliding rail is open towards the side away from the light emitting part. A sliding block is slidably connected in the sliding rail. A telescopic cylinder III fixedly connected to the vertical plate is hinged to the side of the sliding block away from the light emitting part.
[0024] Preferably, telescopic cylinders IV are disposed on both sides of the light emitting part. The telescopic cylinders IV are fixedly connected to the vertical plates on the side close to the light emitting part. A marking part I and a marking part II are respectively fixedly connected to the ends of the front and rear telescopic cylinders IV close to the detection board. The distance between the marking part I and the marking part II is matched with the distance between the front and rear parts on one side of the mounting frame.
[0025] The advantages of the present invention compared with the prior art are as follows: 1. By cleaning impurities and dust from the glass mirror in the cleaning tank, rinsing and drying it in the first draining tank, then coating it in the coating tank, and drying it again in the second draining tank, the process is centralized to achieve continuous operation, improving the degree of automation and production efficiency. The gas delivery pump of the cleaning component sends compressed gas into the distribution pipe, and the compressed gas sprays upward from the bottom to disturb the water in the cleaning tank, and the glass mirror is cleaned by the disturbance of the water flow.
[0026] 2. After coating is completed, the central light source and the peripheral light source are respectively projected onto the surface of the glass mirror, and after passing through the surface of the glass mirror, they reach the detection board. The processor determines whether the coating of the glass mirror is qualified to achieve the purpose of timely detection. Then, the light source is adjusted in pitch, and through tests at multiple angles, the test accuracy can be further improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Here, exemplary embodiments will be described in detail, and the examples are shown in the drawings. When the following description refers to the drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present disclosure. On the contrary, they are merely examples of devices consistent with some aspects of the present disclosure as detailed in the appended claims.
[0028] Figure 1 The overall three-dimensional schematic of a coating device for a glass mirror used in solar power generation provided by an embodiment of the present invention Figure 1 ;
[0029] Figure 2 The overall three-dimensional schematic of a coating device for a glass mirror used in solar power generation provided by an embodiment of the present invention Figure 2 ;
[0030] Figure 3 The schematic diagram of the clamping structure and the mounting frame of a coating device for a glass mirror used in solar power generation provided by an embodiment of the present invention;
[0031] Figure 4 The schematic diagram of the cross-section of the box body of a coating device for a glass mirror used in solar power generation provided by an embodiment of the present invention;
[0032] Figure 5 The schematic diagram of the coating structure of a coating device for a glass mirror used in solar power generation provided by an embodiment of the present invention;
[0033] Figure 6 The partial schematic diagram of the coating structure of a coating device for a glass mirror used in solar power generation provided by an embodiment of the present invention;
[0034] Figure 7Schematic cross-sectional view of a coating device for a glass mirror used in solar power generation provided by an embodiment of the present invention;
[0035] Figure 8 Schematic diagram of a detection mechanism of a coating device for a glass mirror used in solar power generation provided by an embodiment of the present invention Figure 1 ;
[0036] Figure 9 Of a coating device for a glass mirror used in solar power generation provided by an embodiment of the present invention Figure 8 Enlarged view of area A in;
[0037] Figure 10 Schematic diagram of a detection mechanism of a coating device for a glass mirror used in solar power generation provided by an embodiment of the present invention Figure 2 ;
[0038] Figure 11 Of a coating device for a glass mirror used in solar power generation provided by an embodiment of the present invention Figure 10 Enlarged view of area B in;
[0039] As shown in the figure: 1. Circulating conveyor; 2. Clamping structure; 3. Installation frame; 4. Loading device; 5. Coating structure; 6. Detection mechanism; 7. Detection plate; 8. Unloading device; 9. First telescopic cylinder; 10. Box body; 11. Second telescopic cylinder; 12. Clamping rod; 13. Rotating rod; 14. Chute; 15. Process block; 16. First draining tank; 17. Cleaning tank; 18. Coating tank; 19. Second draining tank; 20. Gas delivery pump; 21. Connecting pipe; 22. Distribution pipe; 23. Air outlet pipe; 24. Bracket; 25. Water storage cavity; 26. Spraying plate; 27. Water pump; 28. Water pipe; 29. First heating and drying machine; 30. Heating part; 31. Second heating and drying machine; 32. Workbench; 33. Vertical plate; 34. Light emitting part; 35. Central light source; 36. Peripheral light source; 37. Installation plate; 38. Rotating block; 39. Fixed rod; 40. Slide rail; 41. Slide block; 42. Third telescopic cylinder; 43. Fourth telescopic cylinder; 44. First marking part; 45. Second marking part; 46. Processor. Detailed implementation manners
[0040] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0041] Embodiment 1:
[0042] As Figures 1 to 11As shown in the figure, the present invention provides a coating device for a glass mirror used in solar power generation. The coating device includes a circulating conveyor 1, a clamping structure 2, a mounting frame 3, a loading device 4, a coating structure 5, a detection mechanism 6, and a unloading device 8. Among them, the circulating conveyor 1 is used to circulate and convey the equipment; several clamping structures 2 are evenly distributed at the working end of the circulating conveyor 1, and the clamping structures 2 are arranged vertically; the mounting frame 3 is arranged below the clamping structure 2, and the glass mirror is detachably arranged in the mounting frame 3; the loading device 4 is arranged on one side of the circulating conveyor 1, and the working end of the loading device 4 is arranged opposite to the working end of the clamping structure 2; the coating structure 5 is arranged on the side of the circulating conveyor 1 away from the loading device 4, and the coating structure 5 includes a cleaning component and a coating component; the detection mechanism 6 is arranged on the same side in front of the loading device 4, and the detection mechanism 6 includes a light source, a detection plate 7, and an adjustment structure; the unloading device 8 is arranged between the detection mechanism 6 and the loading device 4 and on the same side, and the unloading device 8 has the same structure as the loading device 4, and the working end of the unloading device 8 is arranged opposite to the working end of the clamping structure 2.
[0043] Therefore, in the process of specific implementation of this embodiment, the loading device 4 transports the mounting frame 3 with the glass mirror to the side of the clamping structure 2, and then the clamping structure 2 clamps it. The circulating conveyor 1 rotates counterclockwise. After the cleaning component finishes cleaning, coating is carried out, making the whole process perfect, realizing smooth continuous operation, improving the degree of automation, and eliminating the need for additional cleaning equipment before loading. The cleaning process is integrated into the coating step to prevent affecting production efficiency. Moreover, the cleaning effect of the cleaning component is good, and it can clean the dust and impurities on the glass mirror to prevent affecting the coating effect.
[0044] At the same time, this embodiment also uses the detection mechanism 6 to detect the coated glass mirror, so as to know the coating quality before unloading, facilitating subsequent processing. Moreover, the irradiation angle of the light source on the glass mirror is adjusted through the adjustment structure, and the detection plate 7 conducts multiple detections of the irradiated light to improve the detection accuracy and prevent defective products from not being detected.
[0045] Embodiment Two:
[0046] In order to further clearly and completely elaborate on the clamping structure 2 in the above Embodiment One, the present invention also provides Embodiment Two, as Figures 1 to 4As shown in the figure, in the second embodiment, the clamping structure 2 includes a telescopic cylinder 9, which is fixedly connected to the lower end of the working end of the circulating conveyor 1. The lower end of the telescopic cylinder 9 is fixedly connected to a box body 10 with an opening at the bottom. The upper end of the inner wall of the box body 10 is fixedly connected to a telescopic cylinder 11. On both sides below the telescopic cylinder 11, there are clamping rods 12. The two clamping rods 12 are symmetrically arranged. At the lower part of the adjacent ends of the two clamping rods 12, there are fixedly connected friction parts. The telescopic cylinder 11 is connected between the two clamping rods 12 through an inclined rotating rod 13 by means of a hinge. The upper ends of the two rotating rods 13 are close to each other and the lower ends are separated from each other. A chute 14 is opened at the lower part of the inner wall of the box body 10, and the clamping rod 12 is slidably connected in the chute 14.
[0047] Therefore, in the specific implementation of the second embodiment, the circulating conveyor 1 stops conveying. The telescopic cylinder 9 first contracts upward to leave enough space for loading. The loading device 4 adsorbs and moves the mounting frame 3 with the glass mirror installed to the lower part of the corresponding box body 10. The lower end of the telescopic cylinder 9 extends downward. At the same time, the telescopic cylinder 11 contracts upward, pulling the lower parts of the two clamping rods 12 to rotate towards the adjacent ends. Under the guiding action of the chute 14, the two clamping rods 12 slide towards the adjacent ends to clamp and fix the upper part of the mounting frame 3. Then, the circulating conveyor 1 drives the clamping structure 2 to rotate counterclockwise for the coating step.
[0048] Embodiment Three:
[0049] In order to further clearly and completely elaborate on the coating structure 5 in the first embodiment above, the present invention also provides Embodiment Three. As shown in Figure 2 、 Figure 5 , in the third embodiment, the coating structure 5 further includes a process block 15. The cleaning component includes a water draining groove 16 and a cleaning groove 17 opened at the upper end of the process block 15. The coating component includes a coating groove 18 and a water draining groove 19 opened at the upper end of the process block 15. The cleaning groove 17, the water draining groove 16, the coating groove 18, and the water draining groove 19 are distributed in sequence from the back to the front, and the cross-sectional area ratio is 1:2:1:1. During the circulating conveying process of the circulating conveyor 1, the residence time for each step is the same.
[0050] Specifically, the cleaning component further includes a gas delivery pump 20 arranged at the rear of the outside of the cleaning groove 17. The front part of the gas delivery pump 20 is fixedly connected to a connecting pipe 21. The front end of the connecting pipe 21 passes through the process block 15 and extends into the cleaning groove 17. A plurality of uniformly distributed distribution pipes 22 are arranged on the lower side inside the cleaning groove 17. The distribution pipes 22 are all communicated with the connecting pipe 21. A plurality of uniformly distributed air outlet pipes 23 are opened at the upper ends of the distribution pipes 22. The air outlet pipes 23 are communicated with the distribution pipes 22. The bottom of the cleaning groove 17 is fixedly connected with a plurality of brackets 24 for fixing and supporting the distribution pipes 22, so that the distribution pipes 22 do not contact the bottom of the cleaning groove 17 and form a certain distance, which can ensure the flow of water at the bottom.
[0051] Therefore, during the specific implementation of this embodiment, when the clamping structure 2 passes above the cleaning tank 17, the circulating conveyor 1 stops conveying, the lower end of the first telescopic cylinder 9 extends downward, and the mounting frame 3 enters the cleaning tank 17. The cleaning tank 17 is filled with water containing a cleaning solution. The mounting frame 3 is completely immersed in the water. The gas delivery pump 20 delivers compressed gas to the connecting pipe 21 and then to each distribution pipe 22, and is delivered to the cleaning tank 17 through the air outlet pipe 23. The compressed gas sprays upward from the bottom, disturbing the water in the cleaning tank 17. The disturbance of the water flow is used to clean the glass mirror, disturbing the dust and impurities on it to achieve the purpose of cleaning.
[0052] Embodiment 4:
[0053] Based on the cleaning mechanism in Embodiment 3, after cleaning, it is necessary to further rinse the water containing the cleaning solution to prevent it from affecting the coating. Therefore, Embodiment 4 is proposed. As Figure 2 、 Figure 5 、 Figure 7 , in this Embodiment 4, a water storage cavity 25 is arranged in the process block 15 below the first drain tank 16. Spraying plates 26 with hollow interiors are fixedly connected to the upper parts on both sides of the rear of the first drain tank 16. Nozzles communicating with their interiors are fixedly connected to the adjacent ends of the two spraying plates 26. Water pumps 27 connected to the water storage cavity 25 are fixedly connected to both sides of the process block 15. Water pipes 28 are fixedly connected between the two water pumps 27 and the two spraying plates 26. An inlet pipe is arranged at the upper part of one side of the water storage cavity 25 away from the circulating conveyor 1. An outlet pipe 1 is arranged at one side of the lower part of the first drain tank 16 close to the inlet pipe. The inlet pipe 1 and the outlet pipe are both fixedly connected to the process block 15. Heating and drying machines 1 29 are fixedly connected to the upper parts on both sides of the front of the first drain tank 16. A heating part 30 is arranged at the lower end of the inner wall of the coating tank 18. Heating and drying machines 2 31 are fixedly connected to the upper parts on both sides of the second drain tank 19. An outlet pipe 2 fixedly connected to the process block 15 is arranged at one side of the second drain tank 19 close to the inlet pipe. The inlet pipe 1, the outlet pipe 1, and the outlet pipe 2 are all provided with sealing covers. Preferably, a sealing cover (not shown in the figure) is arranged above the coating tank 18, the heating and drying machine 1 29, and the heating and drying machine 2 31, and is connected to the waste gas treatment device through a pipeline. The organic solvents (such as coating solution diluents) volatilized during the coating process and the hot steam generated during drying are collected through the pipeline and centrally treated.
[0054] Therefore, when the present embodiment is specifically implemented, the loop conveyor 1 drives the installation frame 3 after cleaning to continue moving. When it moves between the two spraying plates 26, the water pump 27 extracts the clear water in the water storage cavity 25 and transports it through the water pipe 28 to the spraying plate 26, and sprays it out from the nozzles to wash the installation frame 3 and the glass mirror installed therein, cleaning the remaining cleaning liquid. After cleaning, the loop conveyor 1 continues to transport. The installation frame 3 moves between the two first heating and drying machines 29, and the two first heating and drying machines 29 dry the installation frame 3 and the glass mirror. The first drain tank 16 is used to receive the remaining cleaning liquid and the clear water generated by spraying to prevent environmental pollution. Then, the clamping structure 2 drives the installation frame 3 to continue moving, coats the film in the coating tank 18, and then moves between the two second heating and drying machines 31 for drying. The process is centralized, the degree of automation is improved, and the production efficiency can also be improved.
[0055] Embodiment Five:
[0056] In order to further clearly and completely describe the detection mechanism 6 in the above Embodiment One, the present invention also provides Embodiment Five, as Figure 1 , Figures 8 to 11 shown in, in this Embodiment Five, the detection mechanism 6 further includes a workbench 32 disposed below the clamping structure 2. Both sides of the upper end of the workbench 32 are fixedly connected with vertical plates 33. The light source and the detection plate 7 are respectively disposed on the adjacent sides of the two vertical plates 33. The light source includes a light emitting part 34. A central light source 35 is disposed in the middle of the side of the light emitting part 34 close to the detection plate 7. A plurality of uniformly distributed peripheral light sources 36 are disposed on the periphery of the central light source 35. One side of the upper part of the workbench 32 is fixedly connected with a processor 46 electrically connected to the detection plate 7.
[0057] Further, a mounting plate 37 is fixedly connected to the side of the light emitting part 34 away from the detection plate 7. A rotating block 38 is fixedly connected to the side of the mounting plate 37 away from the light emitting part 34. The side of the rotating block 38 away from the mounting plate 37 is hinged to a fixed rod 39 fixedly connected to the vertical plate 33. A slide rail 40 is fixedly connected to the lower end of the mounting plate 37. The slide rail 40 is open towards the side away from the light emitting part 34. A slider 41 is slidably connected in the slide rail 40. The side of the slider 41 away from the light emitting part 34 is hinged to a telescopic cylinder three 42 fixedly connected to the vertical plate 33.
[0058] Therefore, when this embodiment is specifically implemented, the central light source 35 projects onto the surface of the glass mirror, passes through the surface of the glass mirror, and reaches the detection plate 7. The detection plate 7 receives the light signal and sends the light signal into the processor 46. The processor 46 determines whether the coating of the glass mirror is qualified by calculating the light transmittance. Then, the peripheral light source 36 projects light onto the glass mirror surface, passes through the glass mirror surface, and reaches the detection plate 7. The detection plate 7 sends the projection contour to the processor 46. The processor 46 determines whether the coating of the glass mirror is qualified according to the projection contour. Then, for further detection, when the telescopic cylinder three 42 extends, it pushes the slider 41 to slide downward in the slide rail 40, and the rotating block 38 drives the light source to rotate upward through the mounting plate 37. When the telescopic cylinder three 42 contracts, it pulls the slider 41 to slide upward in the slide rail 40, and the rotating block 38 drives the light source to rotate downward through the mounting plate 37, so that the light source performs pitch adjustment. This embodiment uses the light sources at five angles (-60°, -30°, 0°, 30°, 60°) for testing. Through testing at multiple angles, the test accuracy can be further improved. The central light source 35 and the peripheral light source 36 do not irradiate simultaneously.
[0059] Embodiment Six:
[0060] Based on Embodiment Five, after the glass mirror is coated, it is detected. To facilitate the subsequent identification of defective products, the present invention also provides Embodiment Six. As Figure 1 , Figures 8 to 11 shown in, in this Embodiment Six, telescopic cylinders four 43 are arranged on both sides of the light-emitting part 34. The telescopic cylinders four 43 are fixedly connected to the vertical plate 33 on the side close to the light-emitting part 34. The ends of the front and rear telescopic cylinders four 43 close to the detection plate 7 are respectively fixedly connected with a marking part one 44 and a marking part two 45. The distance between the marking part one 44 and the marking part two 45 matches the distance between the front and rear parts on one side of the mounting frame 3. The marking part one 44 and the marking part two 45 can respectively mark defective products and qualified products. After the detection is completed, while the processor 46 retains the detection result, it controls the telescopic cylinders four 43 on both sides to extend according to the result. For example, if the detection is qualified, the front telescopic cylinder four 43 extends, and the marking part one 44 follows and contacts the front part on the side of the mounting frame 3 close to the light source, and then leaves a qualified mark. On the contrary, the marking part two 45 leaves an unqualified mark for subsequent processing.
[0061] In summary, the coating equipment for a glass mirror used in solar power generation provided by the present invention at least has the following advantages:
[0062] By cleaning impurities and dust from the glass mirror in the cleaning tank 17, rinsing and drying in the water draining tank one 16, then coating in the coating tank 18, and drying again in the water draining tank two 19, the process is centralized, continuous operation is realized, the degree of automation is improved, and the production efficiency can also be improved.
[0063] The compressed gas is sent into the distribution pipe 22 by the gas delivery pump 20 of the cleaning component. The compressed gas ejects upward from the bottom, disturbing the water in the cleaning tank 17. The disturbance of the water flow is used to clean the glass mirror, disturbing the dust and impurities on it to achieve the purpose of cleaning.
[0064] After the coating is completed, the central light source 35 and the peripheral light source 36 are respectively projected onto the surface of the glass mirror (not simultaneously), and reach the detection board 7 after passing through the surface of the glass mirror. The processor 46 determines whether the coating of the glass mirror is qualified to achieve the purpose of timely detection, and then adjusts the pitch of the light source. Through tests at multiple angles, the test accuracy can be further improved.
[0065] It should be noted here that the electrical components mentioned in this article are all electrically connected to the external main controller and the 220V mains power. And the main controller can be a conventional known device such as a computer for control. The detailed descriptions of known functions and known components are omitted in the specific embodiments of the present disclosure. To ensure the compatibility of the device, the operation means adopted are consistent with the parameters of market instruments.
[0066] The above describes the present invention and its implementation manners. Such description is not restrictive. What is shown in the drawings is only one of the implementation manners of the present invention, and the actual structure is not limited thereto. Generally speaking, if those of ordinary skill in the art are inspired by it and design similar structural manners and embodiments without creative work without departing from the spirit of the present invention, they shall fall within the protection scope of the present invention.
Claims
1. A coating device for a glass mirror used in solar power generation, characterized in that, include: Circular conveyor (1), used for circulating conveying equipment; A clamping structure (2) is provided with a plurality of uniformly distributed working ends of the circulating conveyor (1), and the clamping structure (2) is arranged vertically; An installation frame (3) is provided below the clamping structure (2), and the glass mirror is detachably arranged in the installation frame (3); A feeding device (4) is arranged on one side of the circulating conveyor (1), and a working end of the feeding device (4) is arranged opposite to a working end of the clamping structure (2); A coating structure (5) is arranged on a side of the circulating conveyor (1) away from the feeding device (4), and the coating structure (5) comprises a cleaning component and a coating component; A detection mechanism (6) is arranged on the same side in front of the feeding device (4), and the detection mechanism (6) comprises a light source and a detection plate (7), and an adjustment structure; The unloading device (8) is arranged between the detection mechanism (6) and the loading device (4) and is arranged on the same side. The unloading device (8) has the same structure as the loading device (4), and the working end of the unloading device (8) is arranged opposite to the working end of the clamping structure (2).
2. The coating device for the glass mirror used in solar power generation according to claim 1, characterized in that: The clamping structure (2) comprises a telescopic cylinder (9), wherein the telescopic cylinder (9) is fixedly connected to the lower end of the working end of the circulating conveyor (1), the lower end of the telescopic cylinder (9) is fixedly connected to a box body (10) with an opening at the lower end, the upper end of the inner wall of the box body (10) is fixedly connected to a telescopic cylinder (11), and clamping rods (12) are arranged on both sides below the telescopic cylinder (11), and the telescopic cylinder (11) is connected to the clamping rods (12) on both sides by hinged inclined rotating rods (13), the upper ends of the rotating rods (13) on both sides are close to each other and the lower ends are separated, and a sliding groove (14) is opened at the lower part of the inner wall of the box body (10), and the clamping rod (12) is slidably connected in the sliding groove (14).
3. The coating device for the glass mirror used in solar power generation according to claim 1, characterized in that: The coating structure (5) further comprises a flow block (15), the cleaning component comprises a drain trough (16) and a cleaning trough (17) opened at the upper end of the flow block (15), the coating component comprises a coating trough (18) and a drain trough (19) opened at the upper end of the flow block (15), the cleaning trough (17), the drain trough (16), the coating trough (18) and the drain trough (19) being arranged in sequence from the back to the front, and the ratio of their cross-sectional areas is 1:2:1:
1.
4. The coating device for the glass mirror used in solar power generation according to claim 3, characterized in that: The cleaning assembly further comprises a gas delivery pump (20) arranged at the rear of the outside of the cleaning tank (17); a connecting pipe (21) is fixedly connected to the front of the gas delivery pump (20); the front end of the connecting pipe (21) passes through the process block (15) and extends into the cleaning tank (17); a plurality of evenly distributed distribution pipes (22) are arranged on the lower side of the inside of the cleaning tank (17); the distribution pipes (22) are all connected to the connecting pipe (21); a plurality of evenly distributed air outlet pipes (23) are opened at the upper end of the distribution pipe (22); the air outlet pipe (23) is connected to the distribution pipe (22); a plurality of brackets (24) for fixing and supporting the distribution pipe (22) are fixedly connected to the bottom of the cleaning tank (17), so that the distribution pipe (22) does not contact the bottom of the cleaning tank (17).
5. The coating equipment for the glass mirror used in solar power generation according to claim 3, characterized in that: A water storage cavity (25) is arranged below the first draining tank (16) and is opened in the process block (15). Both upper parts on the two sides of the rear of the first draining tank (16) are fixedly connected with spraying plates (26) with hollow interiors. Nozzles communicated with the interiors thereof are fixedly connected to the adjacent ends of the two spraying plates (26). Water pumps (27) connected to the water storage cavity (25) are fixedly connected to both sides of the process block (15). Water pipes (28) are fixedly connected between the two water pumps (27) and the two spraying plates (26). Heating and drying machines one (29) are fixedly connected to both upper parts on the two sides of the front of the first draining tank (16).
6. The coating device for the glass mirror used in solar power generation according to claim 3, characterized in that: A heating part (30) is arranged at the lower end of the inner wall of the coating tank (18). Heating and drying machines two (31) are fixedly connected to both upper parts on the two sides of the second draining tank (19).
7. The coating device for the glass mirror used in solar power generation according to claim 1, characterized in that: The detection mechanism (6) further includes a workbench (32) arranged below the clamping structure (2). Vertical plates (33) are fixedly connected to both upper ends of the workbench (32). The light source and the detection board (7) are respectively arranged on the adjacent sides of the two vertical plates (33). The light source includes a light emitting part (34). A central light source (35) is arranged in the middle of the side of the light emitting part (34) close to the detection board (7). A plurality of uniformly distributed peripheral light sources (36) are arranged on the periphery of the central light source (35). A processor (46) electrically connected to the detection board (7) is fixedly connected to one side of the upper part of the workbench (32).
8. The coating device for the glass mirror used in solar power generation according to claim 7, characterized in that: An installation board (37) is fixedly connected to the side of the light emitting part (34) away from the detection board (7). A rotating block (38) is fixedly connected to the side of the installation board (37) away from the light emitting part (34). A fixed rod (39) fixedly connected to the vertical plate (33) is hinged to the side of the rotating block (38) away from the installation board (37). A slide rail (40) is fixedly connected to the lower end of the installation board (37). The slide rail (40) is open on the side away from the light emitting part (34). A slider (41) is slidably connected in the slide rail (40). A telescopic cylinder three (42) fixedly connected to the vertical plate (33) is hinged to the side of the slider (41) away from the light emitting part (34).
9. The coating device for the glass mirror used in solar power generation according to claim 7, characterized in that: Telescopic cylinders four (43) are arranged on both sides of the light emitting part (34). The telescopic cylinders four (43) are fixedly connected to the vertical plate (33) on the side close to the light emitting part (34). A marking part one (44) and a marking part two (45) are respectively fixedly connected to the ends of the front and rear telescopic cylinders four (43) close to the detection board (7). The distance between the marking part one (44) and the marking part two (45) is matched with the distance between the front and rear parts on one side of the installation frame (3).
Citation Information
Patent Citations
Coating device for glass mirror for solar power generation
CN113005452A