Vulcanizing machine device and using method thereof

Abstract

The invention relates to a vulcanizing machine device which comprises a machine table, a controller is arranged on the machine table, two vulcanizing mechanisms are arranged on the machine table, and a cleaning assembly is arranged on the machine table; the vulcanizing mechanism further comprises an adjusting assembly, the adjusting assembly comprises a base arranged on the machine table in a sliding mode, a cam is rotationally arranged on the machine table, a fixing plate is arranged on the upper end face of the machine table, two springs are arranged on one side of the fixing plate, and a first motor is arranged on one side of the base. According to the vulcanizing machine device and the using method thereof, by arranging the vulcanizing mechanism, the rubber raw materials in the lower die can be more uniformly and compactly arranged in the die by driving the lower die to shake in the process of processing the rubber raw materials through the vulcanizing machine, and the situation that the rubber raw materials are not uniformly and compactly distributed and cannot be uniformly and compactly arranged is reduced. And bubbles are generated in the processing process of the product through a vulcanizing machine.

Description

Technical Field

[0001] The present invention relates to the technical field of vulcanizers, and particularly to a vulcanizer device and a using method thereof. Background Art

[0002] A vulcanizer is a machine for vulcanizing various rubber and plastic products, and has functions such as timing mold clamping, automatic pressure compensation, automatic temperature control, automatic timing, and alarm when the time is up. The main functions of the vulcanizer are to provide the pressure and temperature required for vulcanization. The pressure is generated by a hydraulic system through a hydraulic cylinder, and the temperature is provided by a heating medium.

[0003] However, during the production and processing of existing vulcanizers, after pouring rubber raw materials into the mold cavity, due to the uneven and loose distribution of the materials, it is easy to cause bubbles in the products during the processing by the vulcanizer, which will affect the quality of the products and the normal production operation of the enterprise. Summary of the Invention

[0004] In view of the deficiencies of the prior art, the present invention provides a vulcanizer device and a using method thereof, which have the advantages of good processing effect, etc., and solve the problem that after pouring rubber raw materials into the mold cavity, due to the uneven and loose distribution of the materials, it is easy to cause bubbles in the products during the processing by the vulcanizer.

[0005] To achieve the above object, the present invention provides the following technical solution: A vulcanizer device includes a machine table, a controller is arranged on the machine table, two vulcanization mechanisms are arranged on the machine table, and a cleaning component is arranged on the machine table;

[0006] The vulcanization mechanism further includes an adjustment component. The adjustment component includes a base slidably arranged on the machine table, a cam rotatably arranged on the machine table, a fixing plate arranged on the upper end surface of the machine table, two springs arranged on one side of the fixing plate, a first motor arranged on one side of the base, a threaded rod arranged on the output shaft of the first motor, two connecting plates slidably arranged inside the base, and a limiting plate arranged on the upper end surface of the connecting plate.

[0007] Further, the vulcanization mechanism further includes a lower mold and an upper mold, the lower mold and the upper mold are hinged, a fixing frame is arranged on the machine table, a first cylinder is arranged on the upper end surface of the fixing frame, an upper heating plate is arranged on the output end of the first cylinder, a lower heating plate is arranged on the upper end surface of the machine table, a third cylinder is arranged on the back surface of the machine table, and a push plate is arranged on the output end of the third cylinder.

[0008] Further, the cleaning component includes a support frame disposed on the upper end surface of the machine table. Two second cylinders are provided on the upper end surface of the support frame. A movable plate is provided at the output ends of the two second cylinders. A second motor is provided on the upper end surface of the movable plate. A plurality of rotating shafts are rotatably disposed on the lower end surface of the movable plate. A gear and a cleaning brush are provided on the outer side of the rotating shaft.

[0009] Further, two sliders are provided on the lower end surface of the lower mold. Two chutes which are slidably connected to the sliders are formed on the base. The cross section of the slider is in a dovetail shape.

[0010] Further, a movable groove adapted to the width of the connecting plate is formed inside the base. The other end of the spring is connected to one side of the base.

[0011] Further, threaded through holes which are threadedly connected to the threaded rod are formed inside the connecting plates. The threading directions inside the two connecting plates are opposite.

[0012] Further, the cam abuts against the base. The two limiting plates are respectively located on the left and right sides of the lower mold.

[0013] Further, a plurality of forming cavities are formed on both the lower mold and the upper mold. The number of the cleaning brushes corresponds to the number of the forming cavities. The plurality of gears are meshed with each other.

[0014] As a preferred embodiment of the vulcanizing machine device of the present invention, a method for using a vulcanizing machine device includes the following steps:

[0015] S1: Place the rubber raw material to be processed in the forming cavity formed on the lower mold. Then rotate the upper mold to close it. Drive the threaded rod to rotate by starting the first motor, so that the two limiting plates move towards the side close to the lower mold, and the lower mold is clamped and fixed by the two limiting plates;

[0016] S2: Drive the cam to rotate. The cam pushes the base to reciprocate horizontally, thereby driving the lower mold to shake, so that the rubber raw material inside the lower mold can be more evenly and tightly arranged on the inner surface of the mold;

[0017] S3: Push the mold into the fixing frame so that the lower mold is located on the lower heating plate. Then drive the upper heating plate to move downward by starting the first cylinder, so that the upper heating plate moves to the position of the upper mold, and the rubber raw material in the mold is formed by the lower heating plate and the upper heating plate;

[0018] S4: When the rubber raw material is vulcanized and formed, drive the push plate to move by starting the third cylinder. The push plate pushes the lower mold to move through the slider in the chute, and the lower mold is pushed out, which is convenient for the staff to remove the lower mold and facilitate the subsequent removal of the formed product;

[0019] S5: After taking out the product, inject a drug solvent that can dissolve the residue into the forming cavities on the lower mold and the upper mold to clean the residue in the forming cavities. After pouring out the medicament, then place the lower mold inside the support frame, start the second cylinder to drive the movable plate to move, so that the cleaning brush enters the forming cavity, start the second motor to drive the cleaning brush to rotate, and the cleaning brush cleans the residue in the forming cavity.

[0020] Compared with the prior art, the technical solution of the present application has the following beneficial effects:

[0021] 1. For this vulcanizer device and its use method, by setting the vulcanization mechanism, during the process of processing rubber raw materials by the vulcanizer, by driving the lower mold to shake, the rubber raw materials inside the lower mold can be arranged more evenly and tightly on the layout surface inside the mold, reducing the situation that bubbles are generated during the processing of the product by the vulcanizer due to the uneven and loose distribution of the materials.

[0022] 2. For this vulcanizer device and its use method, by setting the cleaning component, after the vulcanizer finishes processing the rubber raw materials, start the second motor to drive the cleaning brush to rotate, and the cleaning brush cleans the residue in the forming cavity, which is convenient for the user to use. Description of the Drawings

[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 It is a schematic diagram of the demoulding mechanism structure of the present invention;

[0025] Figure 3 It is a schematic diagram of the adjusting component structure of the present invention;

[0026] Figure 4 It is a schematic diagram of the connection structure between the connecting plate and the threaded rod of the present invention;

[0027] Figure 5 It is a schematic diagram of the cam structure of the present invention;

[0028] Figure 6 It is a schematic diagram of the cleaning brush structure of the present invention.

[0029] In the figure: 1. Machine table; 2. Controller; 3. Fixed frame; 4. Base; 5. Lower mold; 6. Upper mold; 7. First cylinder; 8. Cam; 9. Fixed plate; 10. Spring; 11. Support frame; 12. Movable plate; 13. Second cylinder; 14. Upper heating plate; 15. Lower heating plate; 16. Third cylinder; 17. Push plate; 18. First motor; 19. Threaded rod; 20. Limiting plate; 21. Connecting plate; 22. Slide block; 23. Second motor; 24. Rotating shaft; 25. Gear; 26. Cleaning brush. Specific Embodiments

[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0031] Please refer to Figures 1-6 , a vulcanizer device in this embodiment includes a machine table 1, a controller 2 is arranged on the machine table 1, two vulcanizing mechanisms are arranged on the machine table 1, and a cleaning component is arranged on the machine table 1;

[0032] The vulcanizing mechanism further includes an adjusting component. The adjusting component includes a base 4 slidably arranged on the machine table 1, a cam 8 is rotatably arranged on the machine table 1, a fixing plate 9 is arranged on the upper end surface of the machine table 1, and two springs 10 are arranged on one side of the fixing plate 9.

[0033] It should be noted that a driving motor is arranged inside the machine table 1, and the driving motor is connected to the rotating shaft of the cam 8, and can drive the cam 8 to rotate by starting the driving motor. The cam 8 abuts against the base 4, and the other end of the spring 10 is connected to one side of the base 4.

[0034] Please refer to Figures 3-4 , a first motor 18 is arranged on one side of the base 4, a threaded rod 19 is arranged on the output shaft of the first motor 18, two connecting plates 21 are slidably arranged inside the base 4, and a limiting plate 20 is arranged on the upper end surface of the connecting plate 21.

[0035] An activity groove adapted to the width of the connecting plate 21 is opened inside the base 4, a threaded through hole threadedly connected to the threaded rod 19 is opened inside the connecting plate 21, and the thread directions inside the two connecting plates 21 are opposite.

[0036] It should be noted that through the setting of the activity groove, during the movement of the connecting plate 21 driven by the rotation of the threaded rod 19, it can be limited and guided to make the connecting plate 21 move horizontally.

[0037] Please refer to Figures 1-2 , the vulcanizing mechanism further includes a lower mold 5 and an upper mold 6. The lower mold 5 and the upper mold 6 are hinged. A fixed frame 3 is arranged on the machine table 1, a first cylinder 7 is arranged on the upper end surface of the fixed frame 3, an upper heating plate 14 is arranged at the output end of the first cylinder 7, and a lower heating plate 15 is arranged on the upper end surface of the machine table 1.

[0038] Among them, two sliders 22 are arranged on the lower end surface of the lower die 5, two chutes which are slidably connected to the sliders 22 are formed on the base 4, and the cross section of the slider 22 is in a dovetail shape.

[0039] During actual use, when the driving motor drives the cam 8 to rotate, the cam 8 squeezes the base 4 to make it move. During the movement of the base 4, the spring 10 is squeezed. When the other end surface of the cam 8 contacts the base 4, the elastic force of the spring 10 drives the base 4 to reset, achieving the effect of driving the base 4 to reciprocate, thereby driving the lower die 5 to shake.

[0040] In addition, since the thread directions inside the two connecting plates 21 are opposite, when the threaded rod 19 rotates, the two connecting plates 21 can be driven to move towards the relative or opposite sides, so that the limiting plate 20 clamps and fixes the lower die 5. By clamping and fixing the lower die 5, when the lower die 5 is driven to shake, the lower die 5 can be kept stable, and the situation of the lower die 5 shifting is reduced.

[0041] Please refer to Figures 1-2 , a third cylinder 16 is arranged on the back surface of the machine table 1, and a push plate 17 is arranged at the output end of the third cylinder 16.

[0042] During actual use, by starting the third cylinder 16 to drive the push plate 17 to move, the push plate 17 pushes the lower die 5 to move in the chute through the slider 22, and the lower die 5 is pushed out, which is convenient for the staff to remove the lower die 5.

[0043] In addition, by arranging two vulcanization mechanisms, the materials in two groups of molds can be processed simultaneously, thereby improving the work efficiency.

[0044] Please refer to Figure 1 and Figure 6 , the cleaning component includes a support frame 11 arranged on the upper end surface of the machine table 1, two second cylinders 13 are arranged on the upper end surface of the support frame 11, a movable plate 12 is arranged at the output ends of the two second cylinders 13, a second motor 23 is arranged on the upper end surface of the movable plate 12, and a plurality of rotating shafts 24 are rotatably arranged on the lower end surface of the movable plate 12. A gear 25 and a cleaning brush 26 are arranged on the outer side of the rotating shaft 24.

[0045] During actual use, by driving the movable plate 12 to move through the second cylinder 13, the cleaning brush 26 can enter the molding cavity, which is convenient for cleaning the molding cavity through the cleaning brush 26.

[0046] It should be noted that a plurality of molding cavities are formed on both the lower die 5 and the upper die 6. The number of cleaning brushes 26 corresponds to the number of molding cavities, and the cleaning brushes 26 are in the same shape as the molding cavities. By meshing a plurality of gears 25 with each other, when the second motor 23 is started, a plurality of cleaning brushes 26 can be driven to rotate simultaneously.

[0047] Among them, a method for using a vulcanizer device includes the following steps:

[0048] S1: Place the rubber raw material to be processed in the molding cavity opened on the lower mold 5, then rotate the upper mold 6 to close it, drive the threaded rod 19 to rotate by starting the first motor 18, and move the two limiting plates 20 toward the side close to the lower mold 5, and clamp and fix the lower mold 5 by the two limiting plates 20;

[0049] S2: Drive the cam 8 to rotate, and the cam 8 pushes the base 4 to reciprocate horizontally, thereby driving the lower mold 5 to shake, so that the rubber raw material inside the lower mold 5 can be more evenly and tightly arranged on the inner surface of the mold;

[0050] S3: Push the mold into the fixing frame 3, make the lower mold 5 located on the lower heating plate 15, then drive the upper heating plate 14 to move downward by starting the first cylinder 7, so that the upper heating plate 14 moves to the upper mold 6, and the rubber raw material in the mold is molded by the lower heating plate 15 and the upper heating plate 14;

[0051] S4: After the rubber raw material is vulcanized and formed, drive the push plate 17 to move by starting the third cylinder 16, and the push plate 17 pushes the lower mold 5 to move through the slider 22 in the chute, and pushes out the lower mold 5, which is convenient for the staff to remove the lower mold 5 and facilitate the subsequent removal of the formed product;

[0052] S5: After the product is taken out, inject a drug solvent for dissolving residues into the molding cavities on the lower mold 5 and the upper mold 6 to clean the residues in the molding cavities. After pouring out the medicine, then place the lower mold 5 inside the support frame 11, drive the movable plate 12 to move by starting the second cylinder 13, so that the cleaning brush 26 enters the molding cavity, drive the cleaning brush 26 to rotate by starting the second motor 23, and clean the residues in the molding cavity by the cleaning brush 26.

[0053] The working principle of the above embodiment is:

[0054] During the process of processing rubber raw materials by a vulcanizer, the rubber raw materials to be processed are placed in the forming cavity opened on the lower mold 5, and then the upper mold 6 is rotated to close it. By starting the first motor 18 to drive the threaded rod 19 to rotate, the connecting plate 21 is driven to slide in the movable groove, so that the two limiting plates 20 move towards the side close to the lower mold 5, and the lower mold 5 is clamped and fixed by the two limiting plates 20. By driving the cam 8 to rotate, the cam 8 pushes the base 4 to reciprocate horizontally on the machine table 1, thereby driving the lower mold 5 to shake, so that the rubber raw materials inside the lower mold 5 can be more evenly and tightly arranged on the inner surface of the mold. Then, the lower mold 5 is pushed to slide in the chute through the slider 22, and the mold is pushed into the fixing frame 3, so that the lower mold 5 is located on the lower heating plate 15. Then, by starting the first cylinder 7 to drive the upper heating plate 14 to move downward, the upper heating plate 14 moves to the upper mold 6, and the rubber raw materials in the mold are formed by the lower heating plate 15 and the upper heating plate 14. When the rubber raw materials are vulcanized and formed, by starting the third cylinder 16 to drive the push plate 17 to move, the push plate 17 pushes the lower mold 5 to move in the chute through the slider 22, and the lower mold 5 is pushed out, which is convenient for the staff to remove the lower mold 5 and facilitate the subsequent removal of the formed product. After the product is taken out, by injecting a pharmaceutical solvent for dissolving residues into the forming cavities on the lower mold 5 and the upper mold 6, the residues in the forming cavities are cleaned. After pouring out the medicament, then the lower mold 5 is placed inside the support frame 11, and by starting the second cylinder 13 to drive the movable plate 12 to move, the cleaning brush 26 enters the forming cavity. By starting the second motor 23 to drive the cleaning brush 26 to rotate, the residues in the forming cavity are cleaned by the cleaning brush 26.

[0055] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.

[0056] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A vulcanizing machine device, comprising a machine table (1), characterized in that: A controller (2) is provided on the machine table (1). There are two vulcanizing mechanisms provided on the machine table (1), and a cleaning component is provided on the machine table (1). The vulcanizing mechanism further includes an adjusting component. The adjusting component includes a base (4) slidably provided on the machine table (1). A cam (8) is rotatably provided on the machine table (1). An end face of the upper end of the machine table (1) is provided with a fixing plate (9). One side of the fixing plate (9) is provided with two springs (10). One side of the base (4) is provided with a first motor (18). An output shaft of the first motor (18) is provided with a threaded rod (19). Two connecting plates (21) are slidably provided inside the base (4). An end face of the upper end of the connecting plate (21) is provided with a limiting plate (20).

2. The vulcanizer device according to claim 1, characterized in that: The vulcanizing mechanism further includes a lower mold (5) and an upper mold (6). The lower mold (5) and the upper mold (6) are hinged. A fixing frame (3) is provided on the machine table (1). An end face of the upper end of the fixing frame (3) is provided with a first cylinder (7). An output end of the first cylinder (7) is provided with an upper heating plate (14). An end face of the upper end of the machine table (1) is provided with a lower heating plate (15). A third cylinder (16) is provided on the back of the machine table (1). An output end of the third cylinder (16) is provided with a push plate (17).

3. The vulcanizer device according to claim 2, wherein: The cleaning component includes a support frame (11) provided on the end face of the upper end of the machine table (1). The end face of the upper end of the support frame (11) is provided with two second cylinders (13). Output ends of the two second cylinders (13) are provided with a movable plate (12). An end face of the upper end of the movable plate (12) is provided with a second motor (23). A plurality of rotating shafts (24) are rotatably provided on the end face of the lower end of the movable plate (12). A gear (25) and a cleaning brush (26) are provided on the outer side of the rotating shaft (24).

4. A vulcanizer device according to claim 2, characterized in that: Two sliders (22) are provided on the end face of the lower end of the lower mold (5). Two chutes which are slidably connected to the sliders (22) are formed on the base (4). A cross section of the slider (22) is in a dovetail shape.

5. The vulcanizer device according to claim 1, characterized in that: An activity groove adapted to the width of the connecting plate (21) is formed inside the base (4). The other end of the spring (10) is connected to one side of the base (4).

6. The vulcanizer device according to claim 1, wherein: A threaded through hole threadedly connected to the threaded rod (19) is formed inside the connecting plate (21). Thread directions inside the two connecting plates (21) are opposite.

7. A vulcanizer device according to claim 1, characterized in that: The cam (8) abuts against the base (4). The two limiting plates (20) are respectively located on the left and right sides of the lower mold (5).

8. A vulcanizer device according to claim 3, characterized in that: A plurality of forming cavities are formed on both the lower mold (5) and the upper mold (6). The cleaning brushes (26) correspond to the number of the forming cavities. The plurality of gears (25) are meshed with each other.

9. A method for using a vulcanizing machine device, characterized in that: Using the vulcanizing machine device according to any one of claims 1-7, includes the following steps: S1: Place the rubber raw material to be processed in the molding cavity opened on the lower mold (5), then rotate the upper mold (6) to close it, and drive the threaded rod (19) to rotate by starting the first motor (18), so that the two limiting plates (20) move towards the side close to the lower mold (5), and the lower mold (5) is clamped and fixed by the two limiting plates (20); S2: Drive the cam (8) to rotate, and the cam (8) pushes the base (4) to reciprocate horizontally, thereby driving the lower mold (5) to shake, so that the rubber raw material inside the lower mold (5) can be more evenly and tightly arranged on the inner surface of the mold; S3: Push the mold into the fixing frame (3) so that the lower mold (5) is located on the lower heating plate (15), then drive the upper heating plate (14) to move downward by starting the first cylinder (7), so that the upper heating plate (14) moves to the position of the upper mold (6), and the rubber raw material in the mold is formed by the lower heating plate (15) and the upper heating plate (14); S4: When the rubber raw material is vulcanized and formed, drive the push plate (17) to move by starting the third cylinder (16), and the push plate (17) pushes the lower mold (5) to move in the chute through the slider (22), and the lower mold (5) is pushed out, which is convenient for the staff to remove the lower mold (5) and facilitate the subsequent removal of the formed product; S5: After the product is taken out, inject the drug solvent for dissolving residues into the molding cavities on the lower mold (5) and the upper mold (6) to clean the residues in the molding cavities. After pouring out the medicine, then place the lower mold (5) inside the support frame (11), drive the movable plate (12) to move by starting the second cylinder (13), so that the cleaning brush (26) enters the molding cavity, and drive the cleaning brush (26) to rotate by starting the second motor (23), and the residues in the molding cavity are cleaned by the cleaning brush (26).

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