A CCD full inspection machine for detecting product appearance

Through the cooperation of the expansion unit and the guide unit, the reflection and focusing problems of the CCD full inspection machine are solved, and high-precision product appearance inspection is achieved.

CN120314213BActive Publication Date: 2025-09-26HUANG YU PRECISION ELECTRONICS (SHENZHEN) CO LTD
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Patent Information

Application Number
CN202510820450.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-19
Publication Date
2025-09-26
Estimated Expiration
2045-06-19

AI Technical Summary

Technical Problem

The existing CCD full inspection machine causes blurred images due to reflections during product photography and is unable to focus on tiny defects, reducing inspection accuracy.

Method used

The expansion unit and the guide unit are used in conjunction with each other to adjust the camera angle and focal length to achieve all-round shooting and focusing, prevent image loss, and ensure uniform clarity.

Benefits of technology

It improves the accuracy of product inspection, ensures consistent image clarity, and can fully capture the interior and damaged parts of the product, further improving the inspection effect.

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Abstract

The present invention relates to the technical field of product inspection. The present invention discloses a CCD full inspection machine for inspecting the appearance of products, comprising a base, an operating table, a servo motor, a glass turntable and a detection mechanism; the operating table is fixed above the base by square steel, the servo motor is fixedly installed at the center of the upper end of the base, the glass turntable is fixed to the output end of the servo motor, and the detection mechanism is arranged on the base. The detection mechanism is arranged along the periphery of the glass turntable and sequentially comprises a feeding module, an optical fiber identification module, a product guide module, an upper camera module, a lower camera module, an omnidirectional detection component and an export module. The CCD full inspection machine for inspecting the appearance of products can focus on and shoot defects on products by setting up an omnidirectional detection component, and can more clearly shoot the appearance of the defective parts; and can perform circular swinging motion when the camera is focused, so that the camera can fully shoot the appearance of the inner wall of the defective part of the product, thereby improving the inspection accuracy of the product.
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Description

Technical Field

[0001] The present invention relates to the technical field of product inspection, and in particular to a CCD full inspection machine for inspecting product appearance. Background Art

[0002] The CCD full inspection machine is a high-precision automated inspection device based on machine vision, dedicated to detecting product appearance defects. It can replace manual visual inspection and greatly improve inspection efficiency and accuracy.

[0003] In the existing technology, during the product shooting and inspection process, since the shooting position is usually fixed, reflections may occur in some areas of the product, resulting in blurred captured images, thereby reducing the detection accuracy. In addition, some tiny defects cannot be focused and photographed, resulting in insufficient clarity, which further reduces the detection accuracy.

[0004] In view of the above problems, it is necessary to improve the existing equipment. Summary of the Invention

[0005] The object of the present invention is to provide a CCD full inspection machine for inspecting product appearance, so as to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a CCD full inspection machine for detecting the appearance of products, comprising a base, an operating table, a servo motor, a glass turntable and a detection mechanism; the operating table is fixed above the base by square steel, the servo motor is fixedly installed at the center of the upper end of the base, the glass turntable is fixed to the output end of the servo motor, and the detection mechanism is arranged on the base. The detection mechanism is arranged along the periphery of the glass turntable and sequentially comprises a feeding module, a fiber optic identification module, a product guide module, an upper camera module, a lower camera module, an omnidirectional detection component and an export module, wherein the omnidirectional detection component is used to perform omnidirectional photo detection on the product.

[0007] Preferably, the all-round detection component includes a support frame, a mounting frame, a telescopic cylinder, a mounting plate, an expansion unit, a guide head, a camera body and a guide unit; the support frame is fixedly mounted on the base, and an extension end is provided at the upper end of the support frame, the mounting frame is configured with four circumferential configurations, which are respectively fixed at the extension ends of the support frame, the telescopic cylinder is arranged at the extension end of the support frame, the mounting plates are configured with four, which are respectively fixed at the lower ends of the four mounting frames, and an annular mounting groove is provided on the side wall of the mounting frame, the expansion unit is arranged at the output end of the telescopic cylinder, the guide heads are configured with four, one side of which is fixed with a mounting ring, and the four guide heads are respectively rotatably set in the four annular mounting grooves through their mounting ring sets, the camera bodies are configured with four, which are respectively arranged on the side close to each other of the four guide heads, and the guide units are configured with four, which are respectively arranged between the guide heads and the camera body.

[0008] Preferably, the telescopic oil cylinder is composed of an oil cylinder and a movable sliding rod. The oil cylinder is fixedly mounted on the extended end of the support frame. The movable sliding rod is sealingly slidably arranged in the oil cylinder, and the movable sliding rod slides through the extended end of the support frame. An oil inlet hole is opened on the side wall of the oil cylinder, and the oil inlet hole is connected to an external oil storage tank through a connecting hose.

[0009] Preferably, the four guide heads are hingedly provided with connecting tubes, four sliding rods are respectively slidably provided in the four connecting tubes, and one end of the four sliding rods away from the connecting tubes is hingedly provided on the movable sliding rod.

[0010] Preferably, the expansion unit includes a touch rod, an arc plate, a connecting rod 1, a connecting rod 2 and a buckle; a built-in groove is opened in the lower end of the movable sliding rod, the touch rod slides through the built-in groove, and a self-locking switch is provided between the touch rod and the inner wall of the built-in groove, the arc plates are provided with at least two, and are symmetrically arranged, respectively arranged on the periphery of the touch rod, a guide groove is provided on the inner wall of the upper end of the arc plate, a slider is slidably provided in the guide groove, and a rubber pad is bonded to the outer wall of the arc plate, the connecting rod 1 is provided with two, one end of which is hinged on the side wall of the movable sliding rod, and the other end is hinged on the lower end of the two arc plates, the connecting rod 2 is provided with two, one end of which is hinged on the side wall of the touch rod, and the other end is hinged on the two sliders, and the buckle rotates through the connecting rod 1 and the connecting rod 2.

[0011] Preferably, the guide unit includes a connecting disk 1, a connecting disk 2, a fixing tube, a T-shaped slide bar 1, a spherical head 1 and a spring 1; the connecting disk 1 is fixedly mounted on the guide head, the connecting disk 2 is fixedly mounted on the camera body, a spherical groove 1 is provided in the center of the connecting disk 2, the fixing tube is fixed at the center of the connecting disk 1, a retaining ring 1 is fixed at the end of the fixing tube away from the connecting disk 1, the T-shaped slide bar 1 is sealingly slidably penetrated and arranged in the fixing tube, and the T-shaped slide bar 1 is in sealing and movable contact with the inner wall of the retaining ring 1, the spherical head 1 is fixed at the end of the T-shaped slide bar 1 away from the fixing tube, and the spherical head 1 is arranged in the spherical groove 1, and the spring 1 is connected between the spherical head 1 and the inner wall of the spherical groove 1.

[0012] Preferably, the guide unit further includes a stopper, a T-shaped block, a guide cylinder, a T-shaped slide rod 2, a spherical head 2, a sealing ring, a spring 2 and a spring 3; the eccentric side of the connecting disk 1 is provided with a T-shaped ring groove, the stopper is fixed in the T-shaped ring groove, the T-shaped block is sealingly slidably arranged in the T-shaped ring groove, the guide cylinder is fixed on the T-shaped block, an L-shaped flow channel is provided in the T-shaped block, one end of the L-shaped flow channel is connected to the guide cylinder, and the other end is connected to the T-shaped ring groove on the side of the stopper, the T-shaped slide rod 2 is sealingly slidably penetrated in the guide cylinder, and the guide cylinder is away from the connecting disk 1 A snap ring 2 is fixed at one end, and the T-shaped slide bar 2 is in sealing and movable contact with the snap ring 2. A limiting ring groove is provided on the eccentric side of the connecting disk 2. The spherical head 2 is fixed to the end of the T-shaped slide bar 2 away from the guide cylinder, and the spherical head 2 is in movably contact with the inner wall of the limiting ring groove. The blocking ring is fixed on the guide cylinder, and the blocking ring is in sealing and movable contact with one side wall of the connecting disk. Two springs are configured, one of which is connected between the T-shaped slide bar 1 and the inner wall of the fixed cylinder, and the other is connected between the T-shaped slide bar 2 and the inner wall of the guide cylinder. The spring 3 is connected between the stop block and the T-shaped block.

[0013] Preferably, a connecting hole is opened on the side wall of the oil cylinder, a micro solenoid valve is arranged in the connecting hole, the connecting hole is connected to the four guide cylinders through a tree-shaped hose, and the guide cylinder in each guide unit is connected to the fixed cylinder through a connecting hose.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. This CCD full inspection machine for inspecting product appearance uses the expansion unit and the guide head in conjunction with each other. When a certain area is photographed and reflections appear, images taken at other angles can be used as backup images of that area to prevent image loss in that area. This allows for uniform clarity of product images and improves inspection accuracy.

[0016] 2. This CCD full inspection machine for inspecting product appearance can focus and shoot product defects through the cooperation of the expansion unit and the guide unit, and can capture the appearance of the defective parts more clearly, further improving the inspection accuracy of the product; and it can also perform circular swinging motion when the camera is focused, so that the camera can fully capture the inner wall appearance of the product defect, thereby further improving the inspection accuracy of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0018] Figure 2 It is a structural schematic diagram of the detection mechanism of the present invention;

[0019] Figure 3 This is a schematic diagram of the structure of the omnidirectional detection component of the present invention;

[0020] Figure 4 This is a schematic diagram of the cross-sectional structure of the telescopic oil cylinder of the present invention;

[0021] Figure 5 This is a schematic diagram of the connection structure between the guide unit and the expansion unit of the present invention;

[0022] Figure 6 For the present invention Figure 5 Enlarged view of point A in the middle;

[0023] Figure 7 For the present invention Figure 5 Enlarged view of point B in the middle;

[0024] Figure 8 This is a schematic diagram of the structural distribution of the guide units of the present invention;

[0025] Figure 9 For the present invention Figure 8 Enlarged view of point C in the middle;

[0026] Figure 10 It is a front cross-sectional schematic diagram of the guide unit of the present invention;

[0027] Figure 11 For the present invention Figure 10 Enlarged view of point D in the middle;

[0028] Figure 12 For the present invention Figure 10 Enlarged view of point E in the middle.

[0029] In the figure: 1. Base; 2. Operating table; 3. Glass turntable; 4. Detection mechanism; 41. Feeding module; 42. Fiber optic identification module; 43. Product guide module; 44. Upper camera module; 45. Lower camera module; 46. All-round detection component; 47. Export module; 51. Support frame; 52. Mounting frame; 53. Telescopic oil cylinder; 54. Mounting plate; 55. Expansion unit; 56. Guide head; 57. Camera body; 58. Guide unit; 531. Oil cylinder; 532. Movable slide rod; 533. Oil inlet hole; 534. Micro solenoid valve; 561. Connecting pipe; 562. Slide rod; 61. Touch rod; 62. Curved plate; 63, connecting rod one; 64, connecting rod two; 65, buckle; 621, guide groove; 71, connecting plate one; 72, connecting plate two; 73, fixing cylinder; 731, snap ring one; 732, air guide hole one; 74, T-shaped slide bar one; 75, spherical head one; 76, spring one; 81, stopper; 82, T-shaped block; 83, guide cylinder; 831, snap ring two; 832, air guide hole two; 84, T-shaped slide bar two; 85, spherical head two; 86, sealing ring; 87, spring two; 88, spring three; 711, T-shaped ring groove; 821, L-shaped flow channel; 721, limiting ring groove; 91, tree-shaped hose; 92, connecting hose. DETAILED DESCRIPTION

[0030] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0031] See also Figures 1 to 12 The present invention provides a technical solution: a CCD full inspection machine for inspecting the appearance of products, comprising a base 1, an operating table 2, a servo motor, a glass turntable 3 and a detection mechanism 4; the operating table 2 is fixed above the base 1 by square steel, the servo motor is fixedly installed at the center of the upper end of the base 1, the glass turntable 3 is fixed to the output end of the servo motor, and the detection mechanism 4 is arranged on the base 1. The detection mechanism 4 is arranged along the periphery of the glass turntable 3 and sequentially comprises a feeding module 41, a fiber optic recognition module 42, a product guide module 43, an upper camera module 44, a lower camera module 45, an omnidirectional detection component 46 and an export module 47, wherein the omnidirectional detection component 46 is used to perform omnidirectional photo detection on the product.

[0032] There are multiple export modules 47 configured for classifying and exporting qualified products, repairable defective products and non-repairable defective products.

[0033] As a preferred embodiment, the omnidirectional detection assembly 46 includes a support frame 51, a mounting frame 52, a telescopic cylinder 53, a mounting plate 54, an expansion unit 55, a guide head 56, a camera body 57 and a guide unit 58; the support frame 51 is fixedly mounted on the base 1, and an extension end is provided at the upper end of the support frame 51. The mounting frame 52 is arranged in a circle with four members, which are respectively fixed at the extension ends of the support frame 51. The telescopic cylinder 53 is arranged at the extension end of the support frame 51. The mounting plate 54 is arranged in four members, which are respectively fixed at the lower ends of the four mounting frames 52, and an annular mounting groove is provided on the side wall of the mounting frame 52. The expansion unit 55 is arranged at the output end of the telescopic cylinder 53. The guide head 56 is arranged in four members, one side of which is fixed with a mounting ring. The four guide heads 56 are respectively rotated and set in the four annular mounting grooves through their mounting ring sleeves. The camera body 57 is arranged in four members, which are respectively arranged on the side close to each other of the four guide heads 56. The guide unit 58 is arranged in four members, which are respectively arranged between the guide head 56 and the camera body 57.

[0034] The expansion unit 55 is used to internally clamp the product, and the guide unit 58 is used to adjust the shooting angle of the camera body 57.

[0035] As a preferred embodiment, the telescopic oil cylinder 53 is composed of an oil barrel 531 and a movable slide rod 532. The oil barrel 531 is fixedly installed on the extended end of the support frame 51. The movable slide rod 532 is sealed and slidably arranged in the oil barrel 531, and the movable slide rod 532 slides through the extended end of the support frame 51. An oil inlet hole 533 is opened on the side wall of the oil barrel 531, and the oil inlet hole 533 is connected to an external oil storage tank through a connecting hose.

[0036] The oil output or oil inlet of the external oil storage tank is controlled by the operating console 2 so as to adjust the extension length of the movable slide rod 532 .

[0037] In addition, a rubber layer is provided on the inner wall of the oil cylinder 531 , so the movable slide rod 532 needs to overcome the friction between the rubber layer during the up and down movement.

[0038] As a preferred embodiment, the four guide heads 56 are hingedly provided with connecting tubes 561, and four sliding rods 562 are respectively slidably provided in the four connecting tubes 561, and the ends of the four sliding rods 562 away from the connecting tubes 561 are hingedly provided on the movable sliding rod 532.

[0039] Please refer to the following for details: Figure 5 When the movable slide rod 532 moves up and down, it will drive the guide head 56 to turn through the sliding rod 562 and the connecting pipe 561.

[0040] As a preferred embodiment, the expansion unit 55 includes a touch rod 61, an arc plate 62, a connecting rod 1 63, a connecting rod 2 64 and a buckle 65; a built-in groove is provided in the lower end of the movable slide 532, the touch rod 61 is slidably arranged in the built-in groove, and a self-locking switch is provided between the touch rod 61 and the inner wall of the built-in groove, the arc plate 62 is provided with at least two, and is symmetrically arranged, respectively arranged on the outer periphery of the touch rod 61, and a guide groove 62 is provided on the inner wall of the upper end of the arc plate 62 1. A slider is slidably provided in the guide groove 621, and a rubber pad is bonded to the outer wall of the curved plate 62. The connecting rod 1 63 is provided with two, one end of which is hingedly provided on the side wall of the movable slide rod 532, and the other end is hingedly provided on the lower end of the two curved plates 62. The connecting rod 2 64 is provided with two, one end of which is hingedly provided on the side wall of the touch rod 61, and the other end is hingedly provided on the two sliders. The buckle 65 rotates through the connecting rod 1 63 and the connecting rod 2 64.

[0041] It should be explained that the self-locking switch described above is a mechanical self-locking switch, which is stuck when the touch rod 61 is squeezed for the first time and bounces back when the touch rod 61 is squeezed for the second time. The principle and structure of the mechanical self-locking switch are all existing technologies and will not be elaborated here.

[0042] Please refer to the following for details: Figure 6 When the telescopic cylinder 53 is extended, the movable slide rod 532 drives the touch rod 61 to move downward synchronously. When the touch rod 61 and the glass turntable 3 produce an extrusion effect, the touch rod 61 will move toward the inside of the built-in groove, and the two arc-shaped plates 62 will expand outward. The two rubber pads will contact and squeeze the inner wall of the product to be inspected. When the inner wall of the product to be inspected is fully supported by the rubber pads, the touch rod 61 is stuck, and then the telescopic cylinder 53 is contracted. The friction between the two rubber pads and the inner wall of the product can drive the product to move upward synchronously with the movable slide rod 532.

[0043] In addition, it should be noted that when the movable slide bar 532 moves downward, the movable slide bar 532 will drive the guide head 56 and the camera body 57 to rotate downward through the sliding bar 562 and the connecting tube 561. When the touch bar 61 is stuck, the camera body 57 is just facing the upper edge of the product. When the movable slide bar 532 moves upward, the movable slide bar 532 will drive the guide head 56 and the camera body 57 to rotate upward through the sliding bar 562 and the connecting tube 561. When the movable slide bar 532 moves up to the highest point, the camera body 57 is just facing the lower edge of the product. During the upward movement of the product, the camera body 57 can take a complete picture of the product from bottom to top, and can also take pictures of a certain area at different angles. That is to say, if reflection occurs when photographing a certain area of ​​the product, the images taken at other angles can be used as substitutes for the images of this area to prevent the image of this area from being lost, so that the clarity of the captured images of the product can be unified, thereby improving the detection accuracy.

[0044] After the inspection is completed, the movable slide bar 532 moves down. When the touch rod 61 is squeezed with the glass turntable 3 again, the touch rod 61 rebounds and the two rubber pads are separated from the inner wall of the product. Then the touch rod 61 and the movable slide bar 532 move up to complete one inspection.

[0045] As a preferred embodiment, the guide unit 58 includes a connecting disk 1 71, a connecting disk 2 72, a fixed tube 73, a T-shaped slide bar 1 74, a spherical head 1 75 and a spring 1 76; the connecting disk 1 71 is fixedly mounted on the guide head 56, the connecting disk 2 72 is fixedly mounted on the camera body 57, a spherical groove 1 is provided at the center of the connecting disk 2 72, the fixed tube 73 is fixed at the center of the connecting disk 1 71, a retaining ring 1 731 is fixed at one end of the fixed tube 73 away from the connecting disk 1 71, the T-shaped slide bar 1 74 is sealingly slidably penetrated in the fixed tube 73, and the T-shaped slide bar 1 74 is in sealing and movable contact with the inner wall of the retaining ring 1 731, the spherical head 1 75 is fixed at one end of the T-shaped slide bar 1 74 away from the fixed tube 73, and the spherical head 1 75 is arranged in the spherical groove 1, and the spring 1 76 is connected between the spherical head 1 75 and the inner wall of the spherical groove 1.

[0046] The function of the snap ring 731 is to prevent the T-shaped slide bar 74 from sliding out of the fixing tube 73 .

[0047] As a preferred embodiment, the guide unit 58 also includes a stopper 81, a T-shaped block 82, a guide cylinder 83, a T-shaped slide rod 2 84, a spherical head 2 85, a sealing ring 86, a spring 2 87 and a spring 3 88; the eccentric side of the connecting disk 1 71 is provided with a T-shaped ring groove 711, the stopper 81 is fixed in the T-shaped ring groove 711, the T-shaped block 82 is sealingly slidably arranged in the T-shaped ring groove 711, the guide cylinder 83 is fixed on the T-shaped block 82, and an L-shaped flow channel 821 is provided in the T-shaped block 82, one end of the L-shaped flow channel 821 is connected to the guide cylinder 83, and the other end is connected to the T-shaped ring groove 711 on the side of the stopper 81, the T-shaped slide rod 2 84 is sealingly slidably arranged in the guide cylinder 83, and the guide cylinder 83 A second snap ring 831 is fixed to the end away from the connecting disk 1 71, and the T-shaped slide bar 2 84 is in sealing and movable contact with the second snap ring 831. A limiting ring groove 721 is provided on the eccentric side of the connecting disk 2 72. The second spherical head 85 is fixed to the end of the T-shaped slide bar 2 84 away from the guide cylinder 83, and the second spherical head 85 is in movable contact with the inner wall of the limiting ring groove 721. The blocking ring 86 is fixed on the guide cylinder 83, and the blocking ring 86 is in sealing and movable contact with the side wall of the connecting disk 1 71. There are two springs 2 87, one of which is connected between the T-shaped slide bar 1 74 and the inner wall of the fixed cylinder 73, and the other is connected between the T-shaped slide bar 2 84 and the inner wall of the guide cylinder 83. The third spring 88 is connected between the stop block 81 and the T-shaped block 82.

[0048] Among them, like the function of the first snap ring 731, the second snap ring 831 can prevent the second T-shaped slide bar 84 from sliding out of the guide cylinder 83.

[0049] In addition, the first and second snap rings 731 and 831 are respectively provided with an air guide hole 1 732 and an air guide hole 2 832 . The air guide hole 1 732 and the air guide hole 2 832 can prevent pressure from being generated in the gaps between the first and second T-shaped slide bars 74 and 84 and the fixing tube 73 and the guide tube 83 respectively.

[0050] In the above description, a closed space is formed between the sealing ring 86 , the stopper 81 and the T-shaped block 82 . That is, when positive pressure is generated in the closed space, the T-shaped block 82 will drive the guide cylinder 83 to slide along the T-shaped ring groove 711 .

[0051] As a preferred embodiment, a connecting hole is opened on the side wall of the oil cylinder 531, and a micro solenoid valve 534 is arranged in the connecting hole. The connecting hole is connected to the four guide cylinders 83 through a tree-shaped hose 91, and the guide cylinder 83 in each guide unit 58 is connected to the fixed cylinder 73 through a connecting hose 92.

[0052] The micro solenoid valve 534 is controlled by the operating console 2 .

[0053] It should be noted that the elastic forces of the second spring 87 and the third spring 88 gradually increase, and the sum of the elastic forces of the above springs is smaller than the friction force between the movable slide bar 532 and the rubber layer.

[0054] Please refer to the following for details: Figures 7 to 12When the product moves upward with the movable slide 532, the real-time images captured by the four camera bodies 57 will be transmitted to the operating table 2. If there are defects such as dents or missing materials on the product, the control center of the operating table 2 will control the micro-solenoid valve 534 to open and gradually inject hydraulic oil into the oil cylinder 531 through the external oil storage tank. At this time, the tree-shaped hose 91 is connected to the oil cylinder 531, and the injected hydraulic oil will flow into the tree-shaped hose 91. There is a certain friction between the movable slide 532 and the rubber layer, so the movable slide 532 remains stationary. The hydraulic oil flowing into the tree-shaped hose 91 will first enter the closed space of the guide cylinder 83 and the T-shaped ring groove 711, and at the same time can flow into the fixed cylinder 73 through the connecting hose 92. When the hydraulic oil is fully filled, since the resistance of the spring 2 87 is less than that of the spring 3 88, the T-shaped slide 1 74 and the T-shaped slide 2 84 will move synchronously first, and the connecting disk 2 72 will drive the corresponding The camera body 57 is close to the product, so it can focus on and shoot the defect of the product, and capture the appearance of the defect more clearly, further improving the inspection accuracy of the product. When the T-shaped slide bar 1 74 is limited by the retaining ring 1 731, the T-shaped slide bar 2 84 continues to slide outward from the guide tube 83, so the connecting disk 2 72 and the camera body 57 will be tilted. When tilted to a certain angle, the T-shaped slide bar 2 84 is limited by the retaining ring 2 831, and the camera body 57 is tilted to the maximum angle. Thereafter, the pressure in the enclosed space of the T-shaped ring groove 711 increases. When this pressure is greater than the resistance of the spring 3 88, the T-shaped block 82 will drive the guide tube 83 to slide along the T-shaped ring groove 711. Therefore, under the squeezing action of the spherical head 2 85, the connecting disk 2 72 and the camera body 57 will perform a circular swinging motion, so that the camera body 57 can completely capture the internal appearance of the defect, thereby further improving the inspection accuracy of the product.

[0055] The use method and advantages of the present invention: The CCD full inspection machine for detecting product appearance has the following working process:

[0056] like Figures 1 to 12 As shown: first, the product to be inspected is introduced into the glass turntable 3 through the feeding module 41, and the optical fiber identification module 42 identifies the position of the product introduced into the glass turntable 3. Then, the product guide module 43 adjusts the product position so that each product is unified at a certain position. The products at the determined position will be photographed and inspected at the upper and lower ends of the product in turn by the upper camera module 44 and the lower camera module 45. Then, the products will be comprehensively inspected one by one by the all-round detection component 46. After the inspection, the products will enter the export module 47 and be exported by category.

[0057] In summary, the CCD full inspection machine used to detect product appearance has achieved the purpose of improving detection accuracy and met people's usage needs.

[0058] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and modifications fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

[0059] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limiting the protection content of the present invention.

[0060] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A CCD full inspection machine for inspecting product appearance, comprising a base, an operating table, a servo motor, a glass turntable, and a detection mechanism; the operating table is fixed to the top of the base by square steel, the servo motor is fixedly mounted at the center of the upper end of the base, the glass turntable is fixed to the output end of the servo motor, and the detection mechanism is arranged on the base, characterized by: The inspection mechanism is set along the periphery of the glass turntable and includes a feeding module, a fiber optic identification module, a product guide module, an upper camera module, a lower camera module, an omnidirectional inspection component and an export module. Among them, the omnidirectional inspection component is used to take pictures of the product in all directions to improve the inspection accuracy. The omnidirectional detection assembly includes a support frame, a mounting frame, a telescopic oil cylinder, a mounting plate, an expansion unit, a guide head, a camera body and a guide unit; the support frame is fixedly mounted on the base, and an extension end is provided at the upper end of the support frame, four mounting frames are arranged around the circumference, respectively fixed at the extension ends of the support frame, the telescopic oil cylinder is arranged at the extension end of the support frame, four mounting plates are arranged, respectively fixed at the lower ends of the four mounting frames, and an annular mounting groove is provided on the side wall of the mounting frame, the expansion unit is arranged at the output end of the telescopic oil cylinder, four guide heads are arranged, one side of which is fixed with a mounting ring, and the four guide heads are respectively rotatably arranged in the four annular mounting grooves through the mounting ring sets, four camera bodies are arranged, respectively arranged on the mutually close sides of the four guide heads, and four guide units are arranged, respectively arranged between the guide head and the camera body; The telescopic oil cylinder consists of an oil barrel and a movable sliding rod. The oil barrel is fixedly mounted on the extended end of the support frame. The movable sliding rod is sealed and slidably arranged in the oil barrel. The movable sliding rod slides through the extended end of the support frame. An oil inlet hole is opened on the side wall of the oil barrel. The oil inlet hole is connected to the external oil storage tank through a connecting hose. The four guide heads are hingedly provided with connecting tubes, and four sliding rods are respectively slidably provided in the four connecting tubes, and the ends of the four sliding rods away from the connecting tubes are hingedly provided on the movable sliding rod; The expansion unit includes a touch rod, an arc plate, a connecting rod 1, a connecting rod 2 and a buckle; a built-in groove is opened in the lower end of the movable sliding rod, the touch rod slides through the built-in groove, and a self-locking switch is provided between the touch rod and the inner wall of the built-in groove. There are at least two arc plates, which are symmetrically arranged and respectively arranged on the periphery of the touch rod. A guide groove is provided on the inner wall of the upper end of the arc plate, and a slider is slidingly arranged in the guide groove, and a rubber pad is bonded to the outer wall of the arc plate. There are two connecting rods, one end of which is hinged to the side wall of the movable sliding rod, and the other end is hinged to the lower end of the two arc plates. There are two connecting rods, one end of which is hinged to the side wall of the touch rod, and the other end is hinged to the two sliders. The buckle rotates through connecting rod 1 and connecting rod 2.

2. The CCD full inspection machine for detecting product appearance according to claim 1, characterized in that: The guide unit includes a connecting disk 1, a connecting disk 2, a fixing tube, a T-shaped slide bar 1, a spherical head 1 and a spring 1; the connecting disk 1 is fixedly mounted on the guide head, the connecting disk 2 is fixedly mounted on the camera body, a spherical groove 1 is provided in the center of the connecting disk 2, the fixing tube is fixed to the center of the connecting disk 1, a retaining ring 1 is fixed to the end of the fixing tube away from the connecting disk 1, the T-shaped slide bar 1 is sealingly slidably penetrated and arranged in the fixing tube, and the T-shaped slide bar 1 is in sealing and movable contact with the inner wall of the retaining ring 1, the spherical head 1 is fixed to the end of the T-shaped slide bar 1 away from the fixing tube, and the spherical head 1 is arranged in the spherical groove 1, and the spring 1 is connected between the spherical head 1 and the inner wall of the spherical groove 1.

3. The CCD full inspection machine for detecting product appearance according to claim 2, characterized in that: The guide unit also includes a stopper, a T-shaped block, a guide cylinder, a T-shaped slide rod 2, a spherical head 2, a sealing ring, a spring 2 and a spring 3; the eccentric side of the connecting disk 1 is provided with a T-shaped ring groove, the stopper is fixed in the T-shaped ring groove, the T-shaped block is sealingly slidably arranged in the T-shaped ring groove, the guide cylinder is fixed on the T-shaped block, and an L-shaped flow channel is provided in the T-shaped block, one end of the L-shaped flow channel is connected to the guide cylinder, and the other end is connected to the T-shaped ring groove on the side of the stopper, the T-shaped slide rod 2 is sealingly slidably arranged in the guide cylinder, and the guide cylinder is away from the connecting disk 1. A second snap ring is fixed at the end, and the second T-shaped slide bar is in sealing and movable contact with the second snap ring. A limiting ring groove is provided on the eccentric side of the second connecting disk. The second spherical head is fixed to the end of the second T-shaped slide bar away from the guide cylinder, and the second spherical head is in movable contact with the inner wall of the limiting ring groove. The blocking ring is fixed on the guide cylinder, and the blocking ring is in sealing and movable contact with one side wall of the connecting disk. Two springs are configured, one of which is connected between the first T-shaped slide bar and the inner wall of the fixed cylinder, and the other is connected between the second T-shaped slide bar and the inner wall of the guide cylinder. The third spring is connected between the stop block and the T-shaped block.

4. The CCD full inspection machine for detecting product appearance according to claim 3, characterized in that: A connecting hole is provided on the side wall of the oil cylinder, a micro electromagnetic valve is provided in the connecting hole, the connecting hole is connected to the four guide cylinders through a tree-shaped hose, and the guide cylinder in each guide unit is connected to the fixed cylinder through a connecting hose.

Citation Information

Patent Citations

  • Take image sorter of glass dish

    CN205413671U