An automatic sorting device based on AVI

Abstract

This utility model discloses an AVI-based automatic sorting device, relating to the field of product inspection technology. It includes a sorting machine platform; a chain conveyor track fixedly installed on the sorting machine platform; a sorting mechanism and an inspection mechanism. The sorting mechanism, located on the sorting machine platform, is used to sort defective products; the inspection mechanism, located above the chain conveyor track, is used to inspect the appearance of the products transported on the chain conveyor track. This utility model uses the operation of the chain conveyor track to move the product tray and the products to be inspected to the optical inspection camera. The inspection camera inspects the product appearance, and a SCARA robot separates defective and qualified products, completing the automatic inspection of product appearance. This replaces manual visual inspection, significantly improving production efficiency, avoiding human error, ensuring product quality, and reducing eye fatigue and work fatigue for operators.

Description

Technical Field

[0001] This utility model relates to the field of product testing technology, and in particular to an automatic sorting device based on AVI. Background Technology

[0002] In order to ensure product quality and pass rate during the production process, it is usually necessary to inspect the appearance of the product and then sort out the defective products to complete the appearance inspection.

[0003] When inspecting the appearance of products, workers usually visually inspect the products on the assembly line and then manually sort out the defective products. However, due to long hours of work, manual visual inspection can cause eye fatigue in workers, making them prone to misjudgments. This results in defective products being released, reducing the efficiency and quality of product sorting, and increasing the workload of workers. Utility Model Content

[0004] The purpose of this invention is to provide an AVI-based automatic sorting device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic sorting device based on AVI, including a sorting machine;

[0006] A chain conveyor track, which is fixedly installed on the sorting machine platform;

[0007] It also includes a sorting mechanism and a testing mechanism. The sorting mechanism is set on the sorting machine platform and is used to sort defective products.

[0008] The inspection mechanism is located above the chain conveyor track and is used to inspect the appearance of the products transported on the chain conveyor track.

[0009] Preferably, the sorting mechanism includes:

[0010] An assembly line belt, wherein the assembly line belt is disposed at one end of a chain conveyor track;

[0011] The blister box compartments are respectively located at both ends of the chain conveyor track and are used to hold product boxes;

[0012] The product carrier is set on a chain conveyor track and is used to carry the product to be tested and to transport the product.

[0013] Preferably, the sorting mechanism further includes:

[0014] SCARA robots are fixedly installed at both ends of the sorting machine and are used to grab products on the product carrier.

[0015] Palletizing brackets are fixedly installed on both sides of the sorting machine table and are used to place and stack the material boxes.

[0016] A carrier placement seat is provided on a chain conveyor track and is used to move the product carrier.

[0017] Preferably, the testing organization includes:

[0018] A camera displacement module is fixedly installed on one side of one end of the sorting machine platform;

[0019] The mounting base is inserted into the camera displacement module;

[0020] A fixing rod, the bottom end of which is fixedly connected to the upper surface of the fixing seat, is located on one side of the chain conveyor track.

[0021] Preferably, the testing organization further includes:

[0022] The mounting bases are interspersed on the fixed rod at intervals and arranged vertically.

[0023] Mounting rod, one end of which is fixedly connected to one side of the mounting base, and the mounting rod is positioned above the chain conveyor track;

[0024] The first movable seat is arranged intermittently on the mounting rod;

[0025] The detection camera is fixedly connected at its top end to the lower surface of one end of the first movable base, and the detection cameras are arranged at intervals.

[0026] Preferably, the testing organization further includes:

[0027] The second movable seat is inserted into the mounting rod and is located below the first movable seat;

[0028] A light source is fixedly connected to one end of the second movable base and is positioned below the detection camera.

[0029] Preferably, one end of the mounting base, the first movable base, and the second movable base is threadedly connected with a fastening bolt, the mounting rod is arranged vertically, and the second movable base is arranged at intervals.

[0030] Preferably, one end of the chain conveyor track is provided with a carrier stacking bracket, the carrier placement seat is located below the product carrier, and the SCARA robot is located between the chain conveyor track and the palletizing bracket.

[0031] The technical effects and advantages of this utility model are as follows:

[0032] This invention utilizes a combination of a chain conveyor track, a carrier placement seat, an inspection camera, and a SCARA robot. The chain conveyor track moves the carrier placement seat along it, moving the product tray and the products to be inspected below the light source and the inspection camera. The inspection camera then inspects the appearance of the products on the tray. After inspection, the products move to one of the SCARA robots, which pick up defective products and place them at the defective product station. Qualified products continue to the other SCARA robot, which picks them up and places them at the qualified product station. This completes the automatic inspection of product appearance, replacing manual visual inspection, significantly improving production efficiency, avoiding human error, ensuring product quality, and reducing eye and work fatigue for operators. Attached Figure Description

[0033] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0034] Figure 2 This is a top view of the chain conveyor track of this utility model.

[0035] Figure 3 This is a schematic diagram of the structure of the palletizing support of this utility model.

[0036] Figure 4 This is a top view of the detection camera structure of this utility model.

[0037] Figure 5 This is a schematic diagram of the structure of the detection camera in this utility model.

[0038] In the diagram: 1. Sorting machine; 2. Chain conveyor track; 3. Sorting mechanism; 31. Assembly line belt; 32. Blister box compartment; 33. Product carrier; 34. SCARA robot; 35. Palletizing bracket; 36. Carrier placement seat; 4. Detection mechanism; 41. Camera displacement module; 42. Fixed seat; 43. Fixed rod; 44. Mounting seat; 45. Mounting rod; 46. First moving seat; 47. Detection camera; 48. Second moving seat; 49. Light source; 5. Carrier stacking bracket. Detailed Implementation

[0039] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0040] This utility model provides, for example Figures 1-5 The illustrated AVI-based automated sorting equipment includes a sorting platform 1, a chain conveyor track 2, a sorting mechanism 3, and a detection mechanism 4. The chain conveyor track 2 is fixedly installed on the sorting platform 1 and is connected to an external motor, which drives multiple carrier placement seats 36 to move horizontally. The sorting mechanism 3 is located on the sorting platform 1 and is used to sort defective products. By screening defective products, the sorting mechanism 3 improves production efficiency and quality. The detection mechanism 4 is located above the chain conveyor track 2 and is used to inspect the appearance of the products transported on the chain conveyor track 2. The detection mechanism 4 performs visual inspection of the product appearance and screens out defective products.

[0041] Specifically, the sorting mechanism 3 includes a conveyor belt 31, which is located at one end of the chain conveyor track 2 and is driven by a drive motor. The conveyor belt 31 moves the product boxes and the products to be inspected, transferring the product boxes to one end of the chain conveyor track 2. A blister box compartment 32 is located at both ends of the chain conveyor track 2 and is used to hold product boxes. Multiple product boxes are stacked sequentially in the inner cavity of the blister box compartment 32. A product carrier 33 is located on the chain conveyor track 2 and is used to carry the products to be inspected and transport them. The product carrier 33 holds the product boxes and moves them along the chain conveyor track 2, causing the products to be inspected to pass sequentially through a visual inspection station, a defective product rejection station, a defective product traying station, a defective product palletizing station, and a manual inspection station. The system includes a material replenishment station, a buffer station, a finished product picking station, a good product palletizing station, and a good product tray placement station; a SCARA robot 34, which is fixedly installed at both ends of the sorting machine platform 1, used to grip products on the product carrier 33. The SCARA robot 34 is electrically connected to an external power supply through an external first switch, and uses the SCARA robot 34 to grip the inspected products; a palletizing bracket 35, which is fixedly installed on both sides of the sorting machine platform 1, used to place and stack material boxes, and to place product trays; and a carrier placement seat 36, which is set on the chain conveyor track 2, used to drive the product carrier 33 to move. The carrier placement seat 36 is connected to the chain conveyor track 2, and moves along the chain conveyor track 2, driving the product trays and products to move together.

[0042] Furthermore, the detection mechanism 4 includes a camera displacement module 41, which is fixedly installed on one side of one end of the sorting machine platform 1. The camera displacement module 41 is electrically connected to an external power supply through an external second open ring, and is used to drive the fixed base 42 and the detection camera 47 to move horizontally, thereby adjusting the position of the detection camera 47. The fixed base 42 is inserted into the camera displacement module 41 and is used to install the fixed rod 43. The bottom end of the fixed rod 43 is fixedly connected to the upper surface of the fixed base 42 and is located on one side of the chain conveyor track 2. The fixed rod 43 is used to connect to the mounting base 44. The mounting bases 44 are interspersed at intervals on the fixed rod 43 and are arranged vertically. The mounting bases 44 move vertically along the fixed rod 43. One end of the mounting rod 45 is fixedly connected to one side of the mounting base 44 and is located above the chain conveyor track 2. The mounting rod 45 moves vertically along the mounting base. 44 moves vertically, with two mounting rods 45 positioned vertically; a first movable seat 46 is interspersed on the mounting rods 45 at intervals, and is located on the upper mounting rod 45, used to mount and fix the detection camera 47, driving the detection camera 47 to move horizontally along the mounting rods 45, adjusting the position of the detection camera 47; the top of the detection camera 47 is fixedly connected to the lower surface of one end of the first movable seat 46, the detection cameras 47 are arranged at intervals, electrically connected to an external power supply through an external third switch, multiple detection cameras 47 are staggered, performing appearance inspection on the products moving on the lower chain conveyor track 2, transmitting image information to the host, inspecting the product appearance, and using testing software; a second movable seat 48 is interspersed on the mounting rods 45, located below the first movable seat 46, and is located on the lower mounting rod 45, used to mount and fix the light source 49;A light source 49 is fixedly connected to one end of the second movable seat 48 and positioned below the inspection camera 47. The light source 49 is electrically connected to an external power supply via an external fourth switch to illuminate the products below. The chain conveyor track 2 drives the carrier placement seat 36 to move along the chain conveyor track 2, moving the product tray and the products to be inspected to a position below the light source 49 and the inspection camera 47. The inspection camera 47 takes pictures of the products on the tray and transmits the image information to the host computer for product appearance inspection. After inspection, the products move to one of the SCARA robots 34. The SCARA robot 34 picks up defective products from the tray and places them at the defective product station. Qualified products continue to the manual material placement station. After material placement, they enter another SCARA robot 34 to pick up qualified products and place them at the qualified product station. This completes the automatic inspection of product appearance, replacing manual visual inspection, significantly improving production efficiency, avoiding human error, ensuring product quality, and reducing eye and work fatigue for operators.

[0043] Mounting base 44, first movable base 46 and second movable base 48 are threaded with fastening bolts at one end. Mounting rod 45 is arranged vertically. Second movable base 48 are arranged at intervals. One end of chain conveyor track 2 is provided with carrier stacking bracket 5. Carrier placement base 36 is located below product carrier 33. SCARA robot 34 is located between chain conveyor track 2 and palletizing bracket 35.

[0044] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An AVI-based automated sorting device, comprising: Sorting machine (1); Chain conveyor track (2), which is fixedly installed on the sorting machine platform (1); The feature is that it further includes a sorting mechanism (3) and a detection mechanism (4), wherein the sorting mechanism (3) is disposed on the sorting machine (1) and the sorting mechanism (3) is used to sort defective products; The inspection mechanism (4) is located above the chain conveyor track (2) and is used to inspect the appearance of the products transported on the chain conveyor track (2).

2. The AVI-based automatic sorting device according to claim 1, characterized in that, The sorting mechanism (3) includes: A conveyor belt (31) is disposed at one end of the chain conveyor track (2); The blister box compartments (32) are respectively located at both ends of the chain conveyor track (2) and are used to place product boxes; Product carrier (33) is set on chain conveyor track (2) and is used to carry the product to be tested and to drive the product to be transported.

3. The AVI-based automatic sorting device according to claim 2, characterized in that, The sorting mechanism (3) also includes: SCARA robot (34), which is fixedly installed at both ends of the sorting machine (1), is used to grab products on the product carrier (33); Palletizing bracket (35), which is fixedly installed on both sides of the sorting machine table (1), is used to place and stack the material boxes; A carrier placement seat (36) is provided on the chain conveyor track (2) and is used to move the product carrier (33).

4. An AVI-based automatic sorting device according to claim 3, characterized in that, The testing organization (4) includes: Camera displacement module (41), the camera displacement module (41) is fixedly installed on one side of one end of the sorting machine (1); A mounting base (42) is inserted into the camera displacement module (41); A fixing rod (43) is fixedly connected at its bottom end to the upper surface of a fixing seat (42), and the fixing rod (43) is located on one side of the chain conveyor track (2).

5. An AVI-based automatic sorting device according to claim 4, characterized in that, The testing facility (4) also includes: Mounting base (44), the mounting base (44) is interspersed on the fixing rod (43) at intervals, and the mounting base (44) is arranged vertically; Mounting rod (45), one end of which is fixedly connected to one side of mounting base (44), and the mounting rod (45) is positioned above the chain conveyor track (2); The first movable seat (46) is interspersed on the mounting rod (45) at intervals; The top of the detection camera (47) is fixedly connected to the lower surface of one end of the first movable seat (46), and the detection cameras (47) are arranged at intervals.

6. An AVI-based automatic sorting device according to claim 5, characterized in that, The testing facility (4) also includes: The second movable seat (48) is inserted into the mounting rod (45) and is located below the first movable seat (46); A light source (49) is fixedly connected to one end of the second movable seat (48) and is positioned below the detection camera (47).

7. An AVI-based automatic sorting device according to claim 6, characterized in that, One end of the mounting base (44), the first movable base (46), and the second movable base (48) is threaded with a fastening bolt. The mounting rod (45) is arranged vertically, and the second movable base (48) is arranged at intervals.

8. An AVI-based automatic sorting device according to claim 7, characterized in that, One end of the chain conveyor track (2) is provided with a carrier stacking bracket (5), the carrier placement seat (36) is located below the product carrier (33), and the SCARA robot (34) is located between the chain conveyor track (2) and the palletizing bracket (35).

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