Ventilation rate control method, device, equipment, medium and program product
By obtaining and adjusting the dynamic and static influence parameters in cigarette production, the problem of difficulty in quantitative regulation of cigarette ventilation rate is solved, and the precise control and quality stability of cigarette ventilation rate is achieved.
Patent Information
- Application Number
- CN202510658007.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-21
- Publication Date
- 2025-07-18
AI Technical Summary
The prior art is difficult to quantitatively regulate the cigarette ventilation rate in actual production, resulting in difficulty in ensuring cigarette quality detection and stability.
By obtaining the initial rolling strategy and initial ventilation rate, combining dynamic and static impact parameters, determine the ventilation rate adjustment amount and target adjustment amount, and adjust the initial rolling strategy to control ventilation rate within the preset range.
Accurate control of cigarette ventilation rate is achieved, ensuring that the ventilation rate of cigarettes meets preset standards during production, and improving the stability and consistency of cigarette quality inspection.
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Figure CN120323700A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of tobacco processing, and in particular to a ventilation rate control method, device, equipment, medium and program product. Background Art
[0002] The ventilation rate of cigarettes is one of the important indicators for process detection and quality verification, and is also one of the detection items randomly inspected by the National Bureau. The National Bureau ranks various cigarettes according to the compliance and stability of the ventilation rate verified and publishes them in the "Cigarette Product Quality Report". As an important means of regulating harmful components such as carbon monoxide in the mainstream smoke, for pre-punched cigarette products, how to stably control the ventilation rate of cigarettes has always been one of the difficulties and hotspots in the tobacco industry.
[0003] Existing research has found that the ventilation rate increases with the increase of cigarette quality and the width of the non-glue area of the rubber roller. It has also been found that when the operating speed of the cigarette machine increases, the wrap angle between the tipping paper and the glue applicator roller decreases, the glue application amount decreases, and the ventilation rate of the filter tip increases. However, the above research has the defect that there are few research factors, and the research is not comprehensive and systematic, resulting in difficulty in application in actual production, and it is difficult to quantitatively control the ventilation rate of cigarettes. Summary of the Invention
[0004] Based on this, in view of the above technical problems, it is necessary to provide a ventilation rate control method, device, equipment, medium and program product that can quantitatively control the ventilation rate of cigarettes.
[0005] In a first aspect, the present application provides a ventilation rate control method, including:
[0006] When it is necessary to roll cigarettes, obtain an initial rolling strategy and the initial ventilation rate of the cigarettes rolled using the initial rolling strategy; wherein, the initial rolling strategy includes dynamic influence parameters and static influence parameters that affect the ventilation rate, the dynamic influence parameters include the wrap angle and the sizing parameter, and the static influence parameter includes the blade attribute parameter of the blade used in the rolling process;
[0007] Determine the ventilation rate adjustment amount according to the initial ventilation rate and the preset ventilation rate range;
[0008] Determine the target adjustment amount of different influence parameters according to the ventilation rate adjustment amount and the influence information of different influence parameters on the ventilation rate; wherein, the influence information includes the influence direction and the influence amount, and the influence direction includes positive correlation or negative correlation;
[0009] Adjust the initial rolling strategy according to the target adjustment amount of different influence parameters to obtain a target cigarette rolling strategy; wherein, the ventilation rate of the cigarettes rolled using the target cigarette rolling strategy is within the preset ventilation rate range.
[0010] In one embodiment, the preset ventilation rate range includes a preset minimum ventilation rate and a preset maximum ventilation rate; determining the ventilation rate adjustment amount according to the initial ventilation rate and the preset ventilation rate range includes:
[0011] When the initial ventilation rate is less than the preset minimum ventilation rate, the difference between the initial ventilation rate and the preset minimum ventilation rate is used as the ventilation rate adjustment amount;
[0012] When the initial ventilation rate is greater than the preset maximum ventilation rate, the difference between the preset maximum ventilation rate and the initial ventilation rate is used as the ventilation rate adjustment amount.
[0013] In one embodiment, the influence information of different influence parameters on the ventilation rate is constructed in the following manner:
[0014] For any influence parameter, obtain the sample ventilation rate of the influence parameter at different values; wherein, the sample ventilation rate of the influence parameter at each value is the sample ventilation rate of the cigarette rolled under the condition that other influence parameters are preset values and the influence parameter is the value.
[0015] According to the sample ventilation rates of the influence parameter at different values, determine the influence information of the influence parameter on the ventilation rate.
[0016] In one embodiment, the sizing parameters include the gap between the sizing roller and the glue control roller, the sizing thickness, the width of the lap joint glue, and the height of the glue-free area; the scraper attribute parameters include the scraping paper angle, the scraper life, and the number of scrapers;
[0017] The influence direction of the wrap angle on the ventilation rate is positively correlated;
[0018] The influence direction of the gap between the sizing roller and the glue control roller on the ventilation rate is negatively correlated;
[0019] The influence direction of the sizing thickness on the ventilation rate is negatively correlated;
[0020] The influence direction of the width of the lap joint glue on the ventilation rate is negatively correlated;
[0021] The influence direction of the height of the glue-free area on the ventilation rate is positively correlated;
[0022] The influence direction of the scraping paper angle on the ventilation rate is positively correlated;
[0023] The influence direction of the scraper life on the ventilation rate is positively correlated;
[0024] The influence direction of the number of scrapers on the ventilation rate is negatively correlated.
[0025] In one embodiment, determining the target adjustment amounts of different influencing parameters according to the ventilation rate adjustment amount and the influence information of different influencing parameters on the ventilation rate includes:
[0026] Constructing a comprehensive function relationship between the ventilation rate and different influencing parameters according to the influence information of different influencing parameters on the ventilation rate;
[0027] Taking the difference between the ventilation rate adjustment amount and the comprehensive function relationship as the objective function;
[0028] Determining the constraint functions of different influencing parameters according to the preset parameter ranges of different influencing parameters;
[0029] Taking the minimum function value of the objective function as the objective and using the constraint functions of different influencing parameters as the constraint conditions to solve the objective function to obtain the target adjustment amounts of different influencing parameters.
[0030] In one embodiment, obtaining the initial ventilation rate of the cigarettes rolled using the initial rolling strategy includes:
[0031] Determining the initial ventilation rate according to the mean value of the reference ventilation rates of the cigarettes rolled using the initial rolling strategy.
[0032] In a second aspect, the present application further provides a ventilation rate control device, including:
[0033] A first determination module, configured to obtain an initial rolling strategy and the initial ventilation rate of the cigarettes rolled using the initial rolling strategy when cigarettes need to be rolled; wherein, the initial rolling strategy includes dynamic influencing parameters and static influencing parameters that affect the ventilation rate, the dynamic influencing parameters include the wrap angle and the sizing parameters, and the static influencing parameters include the blade attribute parameters of the blade used in the rolling process;
[0034] A second determination module, configured to determine the ventilation rate adjustment amount according to the initial ventilation rate and the preset ventilation rate range;
[0035] A third determination module, configured to determine the target adjustment amounts of different influencing parameters according to the ventilation rate adjustment amount and the influence information of different influencing parameters on the ventilation rate; wherein, the influence information includes the influence direction and the influence amount, and the influence direction includes positive correlation or negative correlation;
[0036] A strategy adjustment module, configured to adjust the initial rolling strategy according to the target adjustment amounts of different influencing parameters to obtain a target cigarette rolling strategy; wherein, the ventilation rate of the cigarettes rolled using the target cigarette rolling strategy is within the preset ventilation rate range.
[0037] In a third aspect, the present application further provides a computer device, including a memory and a processor. The memory stores a computer program, and when the processor executes the computer program, the following steps are implemented:
[0038] In the case of needing to roll cigarettes, obtain an initial rolling strategy and an initial ventilation rate of the cigarettes rolled using the initial rolling strategy; wherein, the initial rolling strategy includes dynamic influence parameters and static influence parameters that affect the ventilation rate, the dynamic influence parameters include the wrap angle and the sizing parameter, and the static influence parameters include the scraper attribute parameters of the scraper used in the rolling process;
[0039] Determine a ventilation rate adjustment amount according to the initial ventilation rate and a preset ventilation rate range;
[0040] Determine the target adjustment amounts of different influence parameters according to the ventilation rate adjustment amount and the influence information of different influence parameters on the ventilation rate; wherein, the influence information includes an influence direction and an influence amount, and the influence direction includes positive correlation or negative correlation;
[0041] Adjust the initial rolling strategy according to the target adjustment amounts of different influence parameters to obtain a target cigarette rolling strategy; wherein, the ventilation rate of the cigarettes rolled using the target cigarette rolling strategy is within the preset ventilation rate range.
[0042] In a fourth aspect, the present application further provides a computer-readable storage medium, on which a computer program is stored, and when the computer program is executed by a processor, the following steps are implemented:
[0043] In the case of needing to roll cigarettes, obtain an initial rolling strategy and an initial ventilation rate of the cigarettes rolled using the initial rolling strategy; wherein, the initial rolling strategy includes dynamic influence parameters and static influence parameters that affect the ventilation rate, the dynamic influence parameters include the wrap angle and the sizing parameter, and the static influence parameters include the scraper attribute parameters of the scraper used in the rolling process;
[0044] Determine a ventilation rate adjustment amount according to the initial ventilation rate and a preset ventilation rate range;
[0045] Determine the target adjustment amounts of different influence parameters according to the ventilation rate adjustment amount and the influence information of different influence parameters on the ventilation rate; wherein, the influence information includes an influence direction and an influence amount, and the influence direction includes positive correlation or negative correlation;
[0046] Adjust the initial rolling strategy according to the target adjustment amounts of different influence parameters to obtain a target cigarette rolling strategy; wherein, the ventilation rate of the cigarettes rolled using the target cigarette rolling strategy is within the preset ventilation rate range.
[0047] Fifth aspect, the present application further provides a computer program product, including a computer program, which when executed by a processor implements the following steps:
[0048] In the case where cigarettes need to be rolled, obtain an initial rolling strategy and an initial ventilation rate of the cigarettes rolled using the initial rolling strategy; wherein, the initial rolling strategy includes dynamic influence parameters and static influence parameters that affect the ventilation rate, the dynamic influence parameters include the wrap angle and sizing parameters, and the static influence parameters include the blade attribute parameters of the blade used in the rolling process;
[0049] Determine the ventilation rate adjustment amount according to the initial ventilation rate and the preset ventilation rate range;
[0050] Determine the target adjustment amounts of different influence parameters according to the ventilation rate adjustment amount and the influence information of different influence parameters on the ventilation rate; wherein, the influence information includes the influence direction and influence amount, and the influence direction includes positive correlation or negative correlation;
[0051] Adjust the initial rolling strategy according to the target adjustment amounts of different influence parameters to obtain a target cigarette rolling strategy; wherein, the ventilation rate of the cigarettes rolled using the target cigarette rolling strategy is within the preset ventilation rate range.
[0052] The above ventilation rate control method, device, equipment, medium and program product, in the case where cigarettes need to be rolled, obtain an initial rolling strategy and an initial ventilation rate of the cigarettes rolled using the initial rolling strategy; wherein, the initial rolling strategy includes dynamic influence parameters and static influence parameters that affect the ventilation rate, the dynamic influence parameters include the wrap angle and sizing parameters, and the static influence parameters include the blade attribute parameters of the blade used in the rolling process, which is equivalent to comprehensively considering various influence parameters in the cigarette rolling process. Further, determine the ventilation rate adjustment amount according to the initial ventilation rate and the preset ventilation rate range; determine the target adjustment amounts of different influence parameters according to the ventilation rate adjustment amount and the influence information of different influence parameters on the ventilation rate; wherein, the influence information includes the influence direction and influence amount, and the influence direction includes positive correlation or negative correlation, which is equivalent to quantifying the influence of different influence parameters on the ventilation rate; adjust the initial rolling strategy according to the target adjustment amounts of different influence parameters to obtain a target cigarette rolling strategy to ensure that the ventilation rate of the cigarettes rolled using the target cigarette rolling strategy is within the preset ventilation rate range, and can accurately adjust the ventilation rate of the cigarettes during the production process of the cigarettes. Description of the Drawings
[0053] To more clearly illustrate the technical solutions in the embodiments of the present application or related technologies, the following will briefly introduce the accompanying drawings required for use in the description of the embodiments or related technologies. Obviously, the accompanying drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0054] Figure 1 It is a schematic flowchart of the ventilation rate control method in an embodiment;
[0055] Figure 2 It is a schematic flowchart of determining the influence information of different influencing parameters on the ventilation rate in an embodiment;
[0056] Figure 3 It is the overall ventilation trend chart of Pride (X) in an embodiment;
[0057] Figure 4 It is a schematic flowchart of determining the target adjustment amount of different influencing parameters in an embodiment;
[0058] Figure 5 It is a schematic flowchart of the ventilation rate control method in another embodiment;
[0059] Figure 6 It is a structural block diagram of the ventilation rate control device in an embodiment;
[0060] Figure 7 It is the internal structure diagram of a computer device in an embodiment. Detailed implementation manners
[0061] In order to make the objectives, technical solutions and advantages of the present application more clear, the following further details the present application in combination with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0062] The ventilation rate control method provided by the embodiments of the present application can be applied to an application environment for regulating the ventilation rate of cigarettes before cigarette rolling. This method can be executed by a computer device, which can be a server or a terminal with powerful computing power.
[0063] In an exemplary embodiment, as Figure 1 shown, a ventilation rate control method is provided. Taking the application of this method to a server as an example, it specifically includes the following steps:
[0064] S101, when it is necessary to roll cigarettes, obtain the initial rolling strategy and the initial ventilation rate of the cigarettes rolled using the initial rolling strategy.
[0065] Among them, the initial rolling strategy is the strategy for rolling cigarettes. The initial rolling strategy includes, but is not limited to, dynamic influence parameters and static influence parameters that affect the ventilation rate. The dynamic influence parameters include the wrap angle and sizing parameters, and the static influence parameters include the blade attribute parameters of the blade used in the rolling process. The wrap angle is the angle of the contact wrap between the tipping paper and the sizing roller; the sizing parameters include, but are not limited to, the gap between the sizing roller and the glue control roller, the sizing thickness, the width of the lap glue, and the height of the glue-free area, etc. The blade attribute parameters include the paper scraping angle, the blade life, and the number of blades; the initial ventilation rate is the ventilation rate of the cigarettes rolled using the initial rolling strategy. The ventilation rate of a cigarette refers to the air flow rate passing through the cigarette within a certain period of time.
[0066] Optionally, one or more cigarettes can be rolled using the initial rolling strategy, and the ventilation rate of the rolled cigarettes can be tested by experimental testing methods as the initial ventilation rate. Exemplarily, the cigarettes can be placed under certain conditions, and the initial ventilation rate can be calculated by measuring the differential pressure at the inlet and outlet. The cigarettes can also be placed in a flow meter, and the initial ventilation rate can be calculated by measuring the air flow rate.
[0067] Optionally, to ensure the accuracy of the initial ventilation rate, multiple rolls can be performed to obtain a sufficient number of each cigarette, and the initial ventilation rate can be determined based on the mean value of the reference ventilation rates of the cigarettes rolled using the initial rolling strategy.
[0068] S102. Determine the ventilation rate adjustment amount according to the initial ventilation rate and the preset ventilation rate range.
[0069] Among them, the preset ventilation rate range is the pre-set value range of the ventilation rate that meets the regulations. For example, the preset ventilation rate range can be 20% - 30%. The ventilation rate adjustment amount is the amount that needs to adjust the initial ventilation rate so that the adjusted initial ventilation rate is within the preset ventilation rate range.
[0070] Generally, the preset ventilation rate range includes a minimum value and a maximum value. The mean value of the minimum value and the maximum value can be used as a reference value, and the difference between the reference value and the initial ventilation rate can be used as the ventilation rate adjustment amount. It can be understood that the ventilation rate adjustment amount can be a positive number or a negative number.
[0071] S103. Determine the target adjustment amounts of different influence parameters according to the ventilation rate adjustment amount and the influence information of different influence parameters on the ventilation rate.
[0072] Among them, the influence information of different influence parameters on the ventilation rate characterizes the influence of different influence parameters on the ventilation rate. In the embodiments of the present application, the influence information includes an influence direction and an influence amount. The influence direction includes positive correlation or negative correlation. If the influence direction is positive correlation, it indicates that the influence parameter is positively correlated with the ventilation rate. If the influence direction is negative correlation, it indicates that the influence parameter is negatively correlated with the ventilation rate. The influence amount is the maximum influence amount that the influence parameter can cause to the ventilation rate. The target adjustment amount of each influence parameter is the adjustment amount for the influence parameter. It can be understood that the target adjustment amount can be a positive number or a negative number.
[0073] Optionally, according to the influence degree of each influence parameter on the cigarette-making process, a priority level can be set for each influence parameter. The higher the priority level, the smaller the influence degree on the cigarette-making process. The lower the priority level, the greater the influence degree on the cigarette-making process. Therefore, the influence parameter with a higher priority level can be adjusted first.
[0074] Further, after sorting the priority levels of the influence parameters, according to the size relationship between the ventilation rate adjustment amount and 0, the adjustment direction is determined. For example, if the ventilation rate adjustment amount is less than 0, it indicates that the adjustment direction is to decrease. The influence parameter with a negative correlation can be increased, or the influence parameter with a positive correlation can be decreased. If the ventilation rate adjustment amount is greater than 0, it indicates that the adjustment direction is to increase. The influence parameter with a positive correlation can be increased, or the influence parameter with a negative correlation can be decreased. Therefore, through the above process, the target adjustment amount of each influence parameter can be determined. For the influence parameter that does not need to be adjusted, the corresponding target adjustment amount is 0.
[0075] S104. Adjust the initial rolling strategy according to the target adjustment amounts of different influence parameters to obtain the target cigarette-making strategy.
[0076] Among them, the ventilation rate of the cigarette rolled using the target cigarette-making strategy is within the preset ventilation rate range.
[0077] Optionally, the influence parameters in the initial rolling strategy can be adjusted according to the target adjustment amounts of different influence parameters to obtain the target cigarette-making strategy.
[0078] In the above ventilation rate control method, when it is necessary to roll cigarettes, an initial rolling strategy and the initial ventilation rate of the cigarettes rolled using the initial rolling strategy are obtained. Among them, the initial rolling strategy includes dynamic influence parameters and static influence parameters that affect the ventilation rate. The dynamic influence parameters include the wrap angle and sizing parameters, and the static influence parameters include the blade property parameters of the blade used in the rolling process. This is equivalent to comprehensively considering various influence parameters in the cigarette rolling process. Further, according to the initial ventilation rate and the preset ventilation rate range, the ventilation rate adjustment amount is determined. According to the ventilation rate adjustment amount and the influence information of different influence parameters on the ventilation rate, the target adjustment amount of different influence parameters is determined. Among them, the influence information includes the influence direction and the influence amount, and the influence direction includes positive correlation or negative correlation, which is equivalent to quantifying the influence of different influence parameters on the ventilation rate. According to the target adjustment amount of different influence parameters, the initial rolling strategy is adjusted to obtain the target cigarette rolling strategy, so as to ensure that the ventilation rate of the cigarettes rolled using the target cigarette rolling strategy is within the preset ventilation rate range, and the ventilation rate of the cigarettes can be accurately adjusted during the production process of the cigarettes.
[0079] Optionally, in order to more accurately determine the ventilation rate adjustment amount, it is stipulated that the preset ventilation rate range includes a preset minimum ventilation rate and a preset maximum ventilation rate. In an exemplary embodiment, a method for determining the ventilation rate adjustment amount is provided: when the initial ventilation rate is less than the preset minimum ventilation rate, the difference between the initial ventilation rate and the preset minimum ventilation rate is used as the ventilation rate adjustment amount. Among them, the preset minimum ventilation rate is the lower limit of the preset ventilation range.
[0080] Optionally, if the initial ventilation rate is less than the preset minimum ventilation rate, it means that the initial ventilation rate needs to be increased so that the initial ventilation rate is within the preset ventilation rate range. Therefore, in order to ensure the positive and negative of the ventilation rate adjustment amount, the difference between the initial ventilation rate and the preset minimum ventilation rate can be used as the ventilation rate adjustment amount. At this time, the ventilation rate adjustment amount is a positive number, that is, greater than 0.
[0081] Optionally, when the initial ventilation rate is greater than the preset maximum ventilation rate, the difference between the preset maximum ventilation rate and the initial ventilation rate is used as the ventilation rate adjustment amount. Among them, the preset minimum ventilation rate is the lower limit of the preset ventilation range. Optionally, if the initial ventilation rate is greater than the preset maximum ventilation rate, it means that the initial ventilation rate needs to be decreased so that the initial ventilation rate is within the preset ventilation rate range. Therefore, in order to ensure the positive and negative of the ventilation rate adjustment amount, the difference between the preset maximum ventilation rate and the initial ventilation rate can be used as the ventilation rate adjustment amount. At this time, the ventilation rate adjustment amount is a negative number, that is, less than 0.
[0082] Optionally, in order to ensure the accuracy of the influence information of different influence parameters on the ventilation rate, in one embodiment, such as Figure 2As shown, a method for determining the influence information of different influencing parameters on the ventilation rate is provided, which specifically includes the following steps:
[0083] S201, for any influencing parameter, obtain the sample ventilation rates of the influencing parameter at different values.
[0084] Among them, the sample ventilation rate of the influencing parameter at each value is the sample ventilation rate of the cigarette rolled under the condition that other influencing parameters are preset values and the influencing parameter is at the value.
[0085] Optionally, for any influencing parameter, the control variable method can be used to conduct multiple cigarette rolling tests, and based on the cigarettes obtained from the tests, calculate the sample ventilation rates of the influencing parameter at different values.
[0086] S202, determine the influence information of the influencing parameter on the ventilation rate according to the sample ventilation rates of the influencing parameter at different values.
[0087] Exemplarily, for the influencing parameter of the wrapping angle, all influencing parameters except the wrapping angle can be controlled to take preset values and remain unchanged, and the wrapping angle is continuously changed. The ventilation rate data of the cigarettes after rolling with different wrapping angles are shown in Table 1. It can be seen from Table 1 that within the normal rolling range, as the wrapping angle increases, the ventilation rate increases. This is because as the wrapping angle increases, the contact area and pressure between the tipping paper and the rubber roller decrease, and thus the glue decreases, resulting in an increase in the ventilation rate. However, when the wrapping angle increases to 168°, due to too little glue, it affects the adhesion of the tipping paper, causing defective cigarettes such as wrinkles, openings, and air leakage. Therefore, it can be concluded that the influence direction of the wrapping angle on the ventilation rate is positively correlated, and the wrapping angle can be adjusted within the range of 158° to 163°, and the influence amount on the ventilation rate is approximately 1.7%.
[0088] Table 1 Mean ventilation rate of cigarettes rolled with different wrapping angles
[0089]
[0090] Regarding the influencing parameter of the gap between the sizing roller and the glue control roller, all influencing parameters except the gap between the sizing roller and the glue control roller can be controlled to take preset values and remain unchanged. By continuously changing the gap between the sizing roller and the glue control roller, the changes in the cigarette ventilation rate after fine-tuning the gap between the sizing roller and the glue control roller are shown in Table 2. Through variance analysis of the data, it can be obtained that the P-values between any two of "increased, normal, decreased" are less than 0.01, and the mean ventilation rate: increased < normal < decreased, indicating that the ventilation rate decreases with the increase in the gap between the sizing roller and the glue control roller. Therefore, it can be concluded that the influencing direction of the gap between the sizing roller and the glue control roller on the ventilation rate is negatively correlated, and the gap between the sizing roller and the glue control roller can be fine-tuned within the normal range, with an influence on the ventilation rate of approximately 2%. Among them, the P-value characterizes the degree of difference between two sets of data. If P < 0.01, it indicates that there is a significant difference between the two sets of data.
[0091] Table 2 Mean ventilation rates corresponding to different gaps between the sizing roller and the glue control roller
[0092]
[0093] Regarding the influencing parameter of the sizing thickness, all influencing parameters except the sizing thickness can be controlled to take preset values and remain unchanged. By continuously changing the sizing thickness, the mean ventilation rates for different sizing thicknesses are shown in Table 3. Through variance analysis of the data, it can be seen that the ventilation rate decreases with the increase in the sizing thickness, and the tipping quality is good for sizing thicknesses from 0.02 mm to 0.035 mm. Therefore, it can be concluded that the influencing direction of the sizing thickness on the ventilation rate is negatively correlated, and the recommended value of the sizing thickness is (0.02 - 0.035) mm, with an influence on the ventilation rate of approximately 3.3%.
[0094] Table 3 Mean ventilation rates for different sizing thicknesses
[0095]
[0096] Regarding the influencing parameter of the lap joint glue width, all influencing parameters except the lap joint glue width can be controlled to take preset values and remain unchanged. By continuously changing the lap joint glue width, the mean ventilation rates for different lap joint glue widths are shown in Table 4. All three sets of data meet the requirements of normal distribution and homogeneity of variance tests. Using the assumed equal variance LSD (Least Significant Difference) test, the P-values between any two are all less than 0.01, indicating significant differences. The mean ventilation rate: 7 mm < 5 mm < 4 mm, indicating that the larger the lap joint glue width, the smaller the ventilation rate, and the tipping quality of the glue rollers is qualified for lap joint glue widths from 7 mm to 4 mm. Therefore, it can be concluded that the influencing direction of the lap joint glue width on the ventilation rate is negatively correlated, and the tipping quality of the glue rollers is qualified for lap joint glue widths from 7 mm to 4 mm. The influence on the ventilation rate is approximately 3.8%.
[0097] Table 4 Mean ventilation rates for different lap joint glue widths
[0098]
[0099] Regarding the influencing parameter of the height of the non - adhesive area, all influencing parameters except the height of the non - adhesive area can be controlled to take preset values and remain unchanged. By continuously changing the height of the non - adhesive area, the average ventilation rates for different heights of the non - adhesive area are shown in Table 5. It can be seen that for the non - adhesive area heights of 8mm and 9mm, and 9mm and 10mm, P > 0.05, indicating no significant difference; for 8mm and 10mm, P < 0.05, showing a difference. The average ventilation rates are: 8mm < 9mm < 10mm. The difference in ventilation rates between 8mm and 10mm is 2.2%, and there are no tipping problems in both cases. The ventilation rate can be directionally regulated by adjusting the height of the non - adhesive area. Therefore, it can be concluded that the influence direction of the height of the non - adhesive area on the ventilation rate is positively correlated, and it can be adjusted between 8mm and 10mm, with an influence amount on the ventilation rate of approximately 2.2%.
[0100] Table 5 Average ventilation rates for different heights of the non - adhesive area
[0101]
[0102] Regarding the influencing parameter of the scraping angle, all influencing parameters except the scraping angle can be controlled to take preset values and remain unchanged. By continuously changing the scraping angle, the average ventilation rates for different scraping angles are shown in Table 6. The results of variance analysis show that for 80° and 84°, and 80° and 88°, P < 0.01, indicating a significant difference; for 84° and 88°, P > 0.05, showing no significant difference. The average ventilation rates are: 80° < 84°, 88°. This is because when the scraping angle is reduced, the pressure between the scraping knife and the tipping paper increases, and the degree of scraping hair increases, which helps the tipping paper to bond better and the ventilation rate to decrease. Therefore, it can be concluded that the influence direction of the scraping angle on the ventilation rate is positively correlated, and it can be adjusted between 80° and 88°, with an influence amount on the ventilation rate of approximately 1.7%.
[0103] Table 6 Average ventilation rates for different scraping angles
[0104]
[0105] Regarding the influencing parameter of the scraper life, all influencing parameters except the scraper life can be controlled to take preset values and remain unchanged. By continuously changing the scraper life, the average ventilation rates for different scraper lives are obtained as shown in Table 7. The results of the variance analysis show that P < 0.05 for the average ventilation rates of the new and old scrapers, indicating a significant difference. The average ventilation rate: old scraper < new scraper, and the new scraper has a 2.2% higher ventilation rate than the old scraper. To explain the difference between the new and old scrapers, the water absorbency of the tipping paper after scraping by the new and old scrapers was measured. The water absorbency (T95 / s) of the tipping paper of three groups of new and old scrapers was measured respectively. The smaller the T95 / s, the better the water absorbency. For the new scraper, T95 / s: 0.085, 0.088, 0.089; for the old scraper, T95 / s: 0.056, 0.058, 0.73. It can be seen that the T95 / s of the new scraper > the T95 / s of the old scraper, indicating that the tipping paper after scraping by the old scraper has better water absorbency, is more likely to absorb glue, and has a smaller ventilation rate. Therefore, it can be concluded that the influence direction of the scraper life on the ventilation rate is positively correlated, and the influence amount on the ventilation rate is approximately 2.2%.
[0106] Table 7 Average ventilation rates for different scraper lives
[0107]
[0108] Regarding the influencing parameter of the number of scrapers, all influencing parameters except the number of scrapers can be controlled to take preset values and remain unchanged. By continuously changing the number of scrapers, the average ventilation rates for different numbers of scrapers are obtained as shown in Table 8. The ventilation rate of 1 scraper handle is significantly greater than that of 2 scraper handles, and the mean difference is 2.9. The scraper can scrape the tipping paper thin and fluffy because the two scrapers have a greater degree of fluffing the tipping paper, which is beneficial for gluing the tipping paper and the diffusion of glue on the tipping paper. Therefore, it can be concluded that the influence direction of the number of scrapers on the ventilation rate is negatively correlated, and the influence amount on the ventilation rate is approximately 2.9%.
[0109] Table 8 Average ventilation rates for different numbers of scrapers
[0110]
[0111] In this embodiment, through multiple experiments, the sample ventilation rates for each influencing parameter at different values are calculated and analyzed, ensuring the accuracy of the influence information of the determined influencing parameters on the ventilation rate.
[0112] In addition, in addition to the influencing parameters described in the above embodiments, the tipping paper used for cigarettes, the leaf group formula, and the cleanliness of the tools used will also affect the ventilation rate of cigarettes.
[0113] For example, cleaning and maintenance of rubber rollers, gears and their channels can be carried out, and the mean ventilation rate before and after 10 cleanings is shown in Table 9. The data does not meet the variance homogeneity test, so the Tamheni T2 test without assuming equal variance is used. It can be seen that the ventilation rate increases significantly after maintenance compared with before maintenance, but not all cleaning and maintenance are effective. It is only effective when the dirt on rubber rollers, gears, etc. affects the quality of cigarette splicing. Therefore, equipment cleaning and maintenance should be carried out regularly according to the equipment usage status to ensure that the equipment is in normal condition.
[0114] Table 9 Average ventilation rates before and after 10 cleanings
[0115]
[0116] The ventilation rate data of Gaoyou and Jinling tipping papers are shown in Table 10. It can be seen that the ventilation rate of Jinling tipping paper is significantly greater than that of Gaoyou, with a difference of 3.1. In order to explain this long-standing difference in the rolling process, the air permeability and contact angle of Gaoyou and Jinling tipping papers were measured. The average ventilation rate of tipping papers without and with scrapers is shown in Table 11. Among them, Gaoyou and Jinling have significant differences in air permeability (P < 0.01), and the average air permeability is: Gaoyou > Jinling. There is no significant difference in air permeability between Gaoyou and Jinling tipping papers without and with scrapers (P > 0.05), which shows that whether or not the tipping paper is scraped does not affect the air permeability of the tipping paper. It is generally believed that air permeability contributes to ventilation rate, so the difference in air permeability between Gaoyou and Jinling in this study is not the main reason for the difference in ventilation rate. In terms of water absorption, the T95 / s of three groups of Gaoyou and Jinling tipping papers were measured respectively. Gaoyou T95 / s: 0.126, 0.121, 0.109, Jinling T95 / s: 0.066, 0.063, 0.066. It can be seen that Gaoyou T95 / s> Jinling T95 / s, and the smaller the T95 / s, the better the water absorption, that is, water absorption: Gaoyou < Jinling. This may be because the water absorption is good, the amount of glue applied is more and more uniform, and the ventilation rate of the cigarette is reduced.
[0117] Table 10 Average ventilation rate of Gaoyou and Jinling tipping papers
[0118]
[0119] Table 11 Average ventilation rate of tipping paper without and with scraper
[0120]
[0121] In addition, the ventilation rate test data of Jiaozi (X) in 2023 were summarized and analyzed, and the results are shown in Table 12. The total ventilation trend chart of Jiaozi (X) is as follows Figure 3As shown, it can be seen that there are obvious inflection points in the average ventilation rate three times in 2023, which are January 8th, February 21st, and June 24th respectively. Statistical data analysis shows that the change in the average ventilation rate exceeds 3%. Tracing the formula change time shows that the time when the inflection point of the ventilation rate appears is consistent with the time of the leaf group formula adjustment, and the time difference is within 1 day, indicating that the cigarette formula is closely related to the ventilation rate, and the change in the cigarette formula may cause a large deviation in the average ventilation rate.
[0122] Table 12 Formula Change Time of Pride (X)
[0123]
[0124] Optionally, in one embodiment, as Figure 4 shown, a method for determining the target adjustment amount of different influence parameters is provided, which specifically includes the following steps:
[0125] S401. According to the influence information of different influence parameters on the ventilation rate, construct a comprehensive function relationship between the ventilation rate and different influence parameters.
[0126] Among them, the comprehensive function relationship characterizes the comprehensive influence of all influence parameters on the ventilation rate.
[0127] Optionally, since the influence information of each influence parameter on the ventilation rate includes the influence direction and the influence amount, the influence degree of each influence parameter on the ventilation rate can be evaluated according to the influence amount, and a weight is assigned to each influence parameter according to the influence degree. For example, if the influence degree on the ventilation rate is higher, the weight is higher.
[0128] Furthermore, based on the weights of the influence parameters, as well as the influence direction and the influence amount, construct a comprehensive function relationship between the ventilation rate and different influence parameters.
[0129] Exemplarily, the comprehensive function relationship can be expressed as:
[0130]
[0131] Among them, is the adjustment amount of the ventilation rate under the influence of each influence parameter; is the number of influence parameters; is the weight of the th influence parameter; represents the influence direction of the th influence parameter. If the influence direction is positively correlated, then ; if the influence direction is negatively correlated, then ; is the influence amount of the th influence parameter on the ventilation rate; is the The adjustment amount of an influencing parameter, which is an unknown variable.
[0132] S402. Take the difference between the ventilation rate adjustment amount and the comprehensive function relationship as the objective function.
[0133] Optionally, the difference between the ventilation rate adjustment amount and the comprehensive function relationship characterizes the gap between the adjusted ventilation rate after adjusting each influencing parameter and the desired ventilation rate adjustment amount. Therefore, the difference between the ventilation rate adjustment amount and the comprehensive function relationship can be taken as the objective function.
[0134] S403. Determine the constraint functions of different influencing parameters according to the preset parameter ranges of different influencing parameters.
[0135] It can be understood that during the cigarette rolling process, each influencing parameter has a specified optimal value range. For example, for the wrapping angle, the preset parameter range can be 158 - 163.
[0136] Furthermore, the constraint functions of each influencing parameter can be constructed according to the preset parameter ranges of different influencing parameters.
[0137] S404. With the goal of minimizing the function value of the objective function and using the constraint functions of different influencing parameters as constraint conditions, solve the objective function to obtain the target adjustment amounts of different influencing parameters.
[0138] Optionally, the minimum function value of the objective function indicates that the adjusted ventilation rate will be closer to the preset ventilation rate range. Therefore, an optimization algorithm can be used to solve the objective function with the goal of minimizing the function value of the objective function and using the constraint functions of different influencing parameters as constraint conditions to obtain the target adjustment amounts of different influencing parameters.
[0139] In this embodiment, through the comprehensive function relationship, it is ensured that the constructed objective function can accurately characterize the degree to which the adjusted ventilation rate is close to the preset ventilation rate range. Furthermore, it is ensured that after adjusting according to the determined target adjustment amounts of different influencing parameters, the ventilation rate of the cigarette is closer to the preset ventilation rate range.
[0140] Figure 5 It is a flowchart of a ventilation rate control method in another embodiment. On the basis of the above embodiment, this embodiment provides an optional example of a ventilation rate control method. Combining Figure 5 , the specific implementation process is as follows:
[0141] S501. When it is necessary to roll a cigarette, obtain the initial rolling strategy.
[0142] Among them, the initial rolling strategy includes dynamic influence parameters and static influence parameters that affect the ventilation rate. The dynamic influence parameters include the wrap angle and sizing parameters, and the static influence parameters include the blade property parameters of the blade used in the rolling process.
[0143] S502. Determine the initial ventilation rate according to the mean value of the reference ventilation rates of each cigarette rolled using the initial rolling strategy.
[0144] S503. Determine the ventilation rate adjustment amount according to the initial ventilation rate and the preset ventilation rate range.
[0145] Among them, the preset ventilation rate range includes a preset minimum ventilation rate and a preset maximum ventilation rate.
[0146] Optionally, when the initial ventilation rate is less than the preset minimum ventilation rate, the difference between the initial ventilation rate and the preset minimum ventilation rate is used as the ventilation rate adjustment amount; when the initial ventilation rate is greater than the preset maximum ventilation rate, the difference between the preset maximum ventilation rate and the initial ventilation rate is used as the ventilation rate adjustment amount.
[0147] S504. Construct a comprehensive function relationship between the ventilation rate and different influence parameters according to the influence information of different influence parameters on the ventilation rate.
[0148] Optionally, the influence information of different influence parameters on the ventilation rate is constructed in the following way: for any influence parameter, obtain the sample ventilation rate of the influence parameter at different values; among them, the sample ventilation rate of the influence parameter at each value is the sample ventilation rate of the cigarette rolled when other influence parameters are preset values and the influence parameter is at the value; according to the sample ventilation rates of the influence parameter at different values, determine the influence information of the influence parameter on the ventilation rate.
[0149] Among them, the sizing parameters include the gap between the sizing roller and the glue control roller, the sizing thickness, the width of the lap joint glue, and the height of the glue-free area; the blade property parameters include the blade scraping angle, the blade life, and the number of blades.
[0150] Optionally, the influence direction of the wrap angle on the ventilation rate is positively correlated; the influence direction of the gap between the sizing roller and the glue control roller on the ventilation rate is negatively correlated; the influence direction of the sizing thickness on the ventilation rate is negatively correlated; the influence direction of the width of the lap joint glue on the ventilation rate is negatively correlated; the influence direction of the height of the glue-free area on the ventilation rate is positively correlated; the influence direction of the blade scraping angle on the ventilation rate is positively correlated; the influence direction of the blade life on the ventilation rate is positively correlated; the influence direction of the number of blades on the ventilation rate is negatively correlated.
[0151] S505. Take the difference between the ventilation rate adjustment amount and the comprehensive function relationship as the objective function.
[0152] S506. Determine the constraint functions for different influencing parameters according to the preset parameter ranges of different influencing parameters.
[0153] S507. Aim at minimizing the function value of the objective function, and use the constraint functions of different influencing parameters as constraint conditions to solve the objective function, so as to obtain the target adjustment amounts of different influencing parameters.
[0154] S508. Adjust the initial rolling strategy according to the target adjustment amounts of different influencing parameters to obtain the target cigarette strategy.
[0155] For the specific processes of the above S501 - S508, reference can be made to the descriptions in the above - mentioned method embodiments. Their implementation principles and technical effects are similar, and will not be elaborated here.
[0156] It should be understood that although the steps in the flowcharts involved in the above - mentioned embodiments are shown in sequence according to the arrows, these steps are not necessarily executed in the order indicated by the arrows. Unless there is a clear description in this article, the execution of these steps has no strict order limit, and these steps can be executed in other orders. Moreover, at least a part of the steps in the flowcharts involved in the above - mentioned embodiments may include multiple steps or multiple stages. These steps or stages are not necessarily executed at the same time, but can be executed at different times. The execution order of these steps or stages is not necessarily sequential, but can be executed alternately or in turn with at least a part of other steps or steps or stages in other steps.
[0157] Based on the same inventive concept, the embodiments of the present application also provide a ventilation rate control device for implementing the above - mentioned ventilation rate control method. The solution provided by this device for solving problems is similar to the solution described in the above - mentioned method. Therefore, the specific limitations in one or more embodiments of the following ventilation rate control device can refer to the limitations on the ventilation rate control method in the above text, and will not be elaborated here.
[0158] In an exemplary embodiment, as Figure 6 shown, a ventilation rate control device 600 is provided, including: a first determination module 610, a second determination module 620, a third determination module 630, and a strategy adjustment module 640, where:
[0159] The first determination module 610 is configured to, when it is necessary to roll cigarettes, obtain the initial rolling strategy and the initial ventilation rate of the cigarettes rolled by using the initial rolling strategy; wherein, the initial rolling strategy includes dynamic influencing parameters and static influencing parameters that affect the ventilation rate. The dynamic influencing parameters include the wrap angle and the sizing parameters, and the static influencing parameters include the scraper attribute parameters of the scraper used in the rolling process.
[0160] A second determination module 620, configured to determine a ventilation rate adjustment amount according to an initial ventilation rate and a preset ventilation rate range.
[0161] A third determination module 630, configured to determine a target adjustment amount of different influencing parameters according to the ventilation rate adjustment amount and the influence information of different influencing parameters on the ventilation rate; wherein, the influence information includes an influence direction and an influence amount, and the influence direction includes positive correlation or negative correlation.
[0162] A strategy adjustment module 640, configured to adjust the initial rolling strategy according to the target adjustment amounts of different influencing parameters to obtain a target cigarette rolling strategy; wherein, the ventilation rate of the cigarette rolled by using the target cigarette rolling strategy is within the preset ventilation rate range.
[0163] The above ventilation rate control device, when a cigarette needs to be rolled, obtains an initial rolling strategy and an initial ventilation rate of the cigarette rolled by using the initial rolling strategy; wherein, the initial rolling strategy includes dynamic influencing parameters and static influencing parameters that affect the ventilation rate, the dynamic influencing parameters include the wrap angle and the sizing parameters, and the static influencing parameters include the blade attribute parameters of the blade used in the rolling process, which is equivalent to comprehensively considering various influencing parameters in the cigarette rolling process. Further, according to the initial ventilation rate and the preset ventilation rate range, the ventilation rate adjustment amount is determined; according to the ventilation rate adjustment amount and the influence information of different influencing parameters on the ventilation rate, the target adjustment amounts of different influencing parameters are determined; wherein, the influence information includes an influence direction and an influence amount, and the influence direction includes positive correlation or negative correlation, which is equivalent to quantifying the influence of different influencing parameters on the ventilation rate; according to the target adjustment amounts of different influencing parameters, the initial rolling strategy is adjusted to obtain a target cigarette rolling strategy, so as to ensure that the ventilation rate of the cigarette rolled by using the target cigarette rolling strategy is within the preset ventilation rate range, and the ventilation rate of the cigarette can be accurately adjusted during the production process of the cigarette.
[0164] In one embodiment, the preset ventilation rate range includes a preset minimum ventilation rate and a preset maximum ventilation rate; the second determination module 620 is specifically configured to:
[0165] When the initial ventilation rate is less than the preset minimum ventilation rate, the difference between the initial ventilation rate and the preset minimum ventilation rate is used as the ventilation rate adjustment amount; when the initial ventilation rate is greater than the preset maximum ventilation rate, the difference between the preset maximum ventilation rate and the initial ventilation rate is used as the ventilation rate adjustment amount.
[0166] In one embodiment, the ventilation rate control device 600 further includes a corresponding relationship determination module, configured to:
[0167] For any influencing parameter, obtain the sample ventilation rate of the influencing parameter at different values; wherein, the sample ventilation rate of the influencing parameter at each value is the sample ventilation rate of the cigarette rolled under the condition that other influencing parameters are preset values and the influencing parameter is at the value; determine the influence information of the influencing parameter on the ventilation rate according to the sample ventilation rates of the influencing parameter at different values.
[0168] In one embodiment, the sizing parameters include the gap between the sizing roller and the glue control roller, the sizing thickness, the width of the lap joint glue, and the height of the glue-free area; the scraper attribute parameters include the scraping angle, the scraper life, and the number of scrapers; the influence direction of the wrap angle on the ventilation rate is positively correlated; the influence direction of the gap between the sizing roller and the glue control roller on the ventilation rate is negatively correlated; the influence direction is negatively correlated; the influence direction of the width of the lap joint glue on the ventilation rate is negatively correlated; the influence direction of the height of the glue-free area on the ventilation rate is positively correlated; the influence direction of the scraping angle on the ventilation rate is positively correlated; the influence direction of the scraper life on the ventilation rate is positively correlated; the influence direction of the number of scrapers on the ventilation rate is negatively correlated.
[0169] In one embodiment, the third determination module 630 is specifically configured to:
[0170] Construct a comprehensive function relationship between the ventilation rate and different influencing parameters according to the influence information of different influencing parameters on the ventilation rate; take the difference between the ventilation rate adjustment amount and the comprehensive function relationship as the objective function; determine the constraint functions of different influencing parameters according to the preset parameter ranges of different influencing parameters; solve the objective function with the minimum function value of the objective function as the goal and the constraint functions of different influencing parameters as the constraints to obtain the target adjustment amounts of different influencing parameters.
[0171] In one embodiment, the first determination module 610 is specifically configured to:
[0172] Determine the initial ventilation rate according to the mean value of the reference ventilation rates of the cigarettes rolled by using the initial rolling strategy.
[0173] Each module in the above ventilation rate control device can be implemented in whole or in part by software, hardware, and their combination. The above modules can be embedded in the processor of the computer device in hardware form or independent of it, or stored in the memory of the computer device in software form, so that the processor can call and execute the operations corresponding to the above modules.
[0174] In an exemplary embodiment, a computer device is provided. The computer device can be a server, and its internal structure diagram can be as Figure 7As shown in the figure. The computer device includes a processor, a memory, an input / output interface (Input / Output, abbreviated as I / O), and a communication interface. Among them, the processor, the memory, and the input / output interface are connected through a system bus, and the communication interface is connected to the system bus through the input / output interface. Among them, the processor of the computer device is used to provide computing and control capabilities. The memory of the computer device includes a non-volatile storage medium and an internal memory. The non-volatile storage medium stores an operating system, a computer program, and a database. The internal memory provides an environment for the operation of the operating system and the computer program in the non-volatile storage medium. The input / output interface of the computer device is used to exchange information between the processor and external devices. The communication interface of the computer device is used to communicate with an external terminal through a network connection. When the computer program is executed by the processor, it implements a ventilation rate control method.
[0175] Those skilled in the art can understand that Figure 7 the structure shown in the figure is only a block diagram of some structures related to the solution of the present application, and does not constitute a limitation on the computer device to which the solution of the present application is applied. The specific computer device may include more or fewer components than those shown in the figure, or combine some components, or have different component arrangements.
[0176] In an exemplary embodiment, a computer device is provided, including a memory and a processor. A computer program is stored in the memory. When the processor executes the computer program, the following steps are implemented:
[0177] In the case where cigarettes need to be rolled, obtain an initial rolling strategy and the initial ventilation rate of the cigarettes rolled using the initial rolling strategy; among them, the initial rolling strategy includes dynamic influence parameters and static influence parameters that affect the ventilation rate. The dynamic influence parameters include the wrap angle and the sizing parameter, and the static influence parameters include the blade attribute parameters of the blade used in the rolling process;
[0178] Determine the ventilation rate adjustment amount according to the initial ventilation rate and the preset ventilation rate range;
[0179] Determine the target adjustment amount of different influence parameters according to the ventilation rate adjustment amount and the influence information of different influence parameters on the ventilation rate; among them, the influence information includes the influence direction and the influence amount, and the influence direction includes positive correlation or negative correlation;
[0180] Adjust the initial rolling strategy according to the target adjustment amount of different influence parameters to obtain a target cigarette rolling strategy; among them, the ventilation rate of the cigarettes rolled using the target cigarette rolling strategy is within the preset ventilation rate range.
[0181] In one embodiment, the preset ventilation rate range includes a preset minimum ventilation rate and a preset maximum ventilation rate; when the processor executes a computer program to determine the ventilation rate adjustment amount according to the initial ventilation rate and the preset ventilation rate range, the following steps are further implemented:
[0182] When the initial ventilation rate is less than the preset minimum ventilation rate, the difference between the initial ventilation rate and the preset minimum ventilation rate is used as the ventilation rate adjustment amount; when the initial ventilation rate is greater than the preset maximum ventilation rate, the difference between the preset maximum ventilation rate and the initial ventilation rate is used as the ventilation rate adjustment amount.
[0183] In one embodiment, when the processor executes a computer program, the following steps are further implemented:
[0184] For any influencing parameter, obtain the sample ventilation rates at different values of the influencing parameter; wherein, the sample ventilation rate at each value of the influencing parameter is the sample ventilation rate of the cigarette rolled under the condition that other influencing parameters are preset values and the influencing parameter is at the value; according to the sample ventilation rates at different values of the influencing parameter, determine the influence information of the influencing parameter on the ventilation rate.
[0185] In one embodiment, the sizing parameters include the gap between the sizing roller and the glue control roller, the sizing thickness, the width of the lap joint glue, and the height of the glue-free area; the scraper attribute parameters include the scraping angle, the scraper life, and the number of scrapers; the influence direction of the wrap angle on the ventilation rate is positively correlated; the influence direction of the gap between the sizing roller and the glue control roller on the ventilation rate is negatively correlated; the influence direction of the sizing thickness on the ventilation rate is negatively correlated; the influence direction of the width of the lap joint glue on the ventilation rate is negatively correlated; the influence direction of the height of the glue-free area on the ventilation rate is positively correlated; the influence direction of the scraping angle on the ventilation rate is positively correlated; the influence direction of the scraper life on the ventilation rate is positively correlated; the influence direction of the number of scrapers on the ventilation rate is negatively correlated.
[0186] In one embodiment, when the processor executes a computer program to determine the target adjustment amounts of different influencing parameters according to the ventilation rate adjustment amount and the influence information of different influencing parameters on the ventilation rate, the following steps are further implemented:
[0187] According to the influence information of different influencing parameters on the ventilation rate, construct a comprehensive function relationship between the ventilation rate and different influencing parameters; take the difference between the ventilation rate adjustment amount and the comprehensive function relationship as the objective function; according to the preset parameter ranges of different influencing parameters, determine the constraint functions of different influencing parameters; with the objective of minimizing the function value of the objective function and using the constraint functions of different influencing parameters as the constraint conditions, solve the objective function to obtain the target adjustment amounts of different influencing parameters.
[0188] In one embodiment, when the processor executes a computer program to obtain the initial ventilation rate of the cigarette rolled by using the initial rolling strategy, the following steps are further implemented:
[0189] Determine the initial ventilation rate based on the mean value of the reference ventilation rates of each cigarette rolled according to the initial rolling strategy.
[0190] In one embodiment, a computer-readable storage medium is provided, on which a computer program is stored. When the computer program is executed by a processor, the following steps are implemented:
[0191] In the case where cigarettes need to be rolled, obtain the initial rolling strategy and the initial ventilation rate of the cigarettes rolled according to the initial rolling strategy; wherein, the initial rolling strategy includes dynamic influence parameters and static influence parameters that affect the ventilation rate. The dynamic influence parameters include the wrap angle and the sizing parameters, and the static influence parameters include the blade attribute parameters of the blade used in the rolling process.
[0192] Determine the ventilation rate adjustment amount according to the initial ventilation rate and the preset ventilation rate range.
[0193] Determine the target adjustment amount of different influence parameters according to the ventilation rate adjustment amount and the influence information of different influence parameters on the ventilation rate; wherein, the influence information includes the influence direction and the influence amount, and the influence direction includes positive correlation or negative correlation.
[0194] Adjust the initial rolling strategy according to the target adjustment amount of different influence parameters to obtain the target cigarette rolling strategy; wherein, the ventilation rate of the cigarettes rolled according to the target cigarette rolling strategy is within the preset ventilation rate range.
[0195] In one embodiment, the preset ventilation rate range includes a preset minimum ventilation rate and a preset maximum ventilation rate; when the processor executes the computer program to determine the ventilation rate adjustment amount according to the initial ventilation rate and the preset ventilation rate range, the following steps are also implemented:
[0196] In the case where the initial ventilation rate is less than the preset minimum ventilation rate, use the difference between the initial ventilation rate and the preset minimum ventilation rate as the ventilation rate adjustment amount; in the case where the initial ventilation rate is greater than the preset maximum ventilation rate, use the difference between the preset maximum ventilation rate and the initial ventilation rate as the ventilation rate adjustment amount.
[0197] In one embodiment, when the processor executes the computer program, the following steps are also implemented:
[0198] For any influence parameter, obtain the sample ventilation rates of the influence parameter at different values; wherein, the sample ventilation rate of the influence parameter at each value is the sample ventilation rate of the cigarettes rolled when other influence parameters are preset values and the influence parameter is at the value; determine the influence information of the influence parameter on the ventilation rate according to the sample ventilation rates of the influence parameter at different values.
[0199] In one embodiment, the sizing parameters include the gap between the sizing roller and the glue control roller, the sizing thickness, the width of the lap joint glue, and the height of the glue-free area; the scraper attribute parameters include the paper scraping angle, the scraper life, and the number of scrapers; the direction of the influence of the wrap angle on the ventilation rate is positively correlated; the direction of the influence of the gap between the sizing roller and the glue control roller on the ventilation rate is negatively correlated; the direction of the influence of the sizing thickness on the ventilation rate is negatively correlated; the direction of the influence of the width of the lap joint glue on the ventilation rate is negatively correlated; the direction of the influence of the height of the glue-free area on the ventilation rate is positively correlated; the direction of the influence of the paper scraping angle on the ventilation rate is positively correlated; the direction of the influence of the scraper life on the ventilation rate is positively correlated; the direction of the influence of the number of scrapers on the ventilation rate is negatively correlated.
[0200] In one embodiment, when the processor executes the computer program to determine the target adjustment amounts of different influencing parameters according to the ventilation rate adjustment amount and the influence information of different influencing parameters on the ventilation rate, the following steps are further implemented:
[0201] According to the influence information of different influencing parameters on the ventilation rate, construct a comprehensive function relationship between the ventilation rate and different influencing parameters; take the difference between the ventilation rate adjustment amount and the comprehensive function relationship as the objective function; according to the preset parameter ranges of different influencing parameters, determine the constraint functions of different influencing parameters; with the objective of minimizing the function value of the objective function and taking the constraint functions of different influencing parameters as the constraint conditions, solve the objective function to obtain the target adjustment amounts of different influencing parameters.
[0202] In one embodiment, when the processor executes the computer program to obtain the initial ventilation rate of the cigarettes rolled using the initial rolling strategy, the following steps are further implemented:
[0203] Determine the initial ventilation rate according to the mean value of the reference ventilation rates of the cigarettes rolled using the initial rolling strategy.
[0204] In one embodiment, a computer program product is provided, including a computer program, which when executed by a processor implements the following steps:
[0205] In the case where cigarettes need to be rolled, obtain the initial rolling strategy and the initial ventilation rate of the cigarettes rolled using the initial rolling strategy; wherein, the initial rolling strategy includes dynamic influencing parameters and static influencing parameters that affect the ventilation rate, the dynamic influencing parameters include the wrap angle and the sizing parameters, and the static influencing parameters include the scraper attribute parameters of the scrapers used in the rolling process;
[0206] Determine the ventilation rate adjustment amount according to the initial ventilation rate and the preset ventilation rate range;
[0207] Determine the target adjustment amounts of different influencing parameters according to the ventilation rate adjustment amount and the influence information of different influencing parameters on the ventilation rate; wherein, the influence information includes the influence direction and the influence amount, and the influence direction includes positive correlation or negative correlation;
[0208] Adjust the initial rolling strategy according to the target adjustment amount of different influencing parameters to obtain the target cigarette rolling strategy; wherein, the ventilation rate of the cigarette rolled using the target cigarette rolling strategy is within the preset ventilation rate range.
[0209] In one embodiment, the preset ventilation rate range includes a preset minimum ventilation rate and a preset maximum ventilation rate; when the processor executes the computer program to determine the ventilation rate adjustment amount according to the initial ventilation rate and the preset ventilation rate range, the following steps are further implemented:
[0210] In the case where the initial ventilation rate is less than the preset minimum ventilation rate, the difference between the initial ventilation rate and the preset minimum ventilation rate is used as the ventilation rate adjustment amount; in the case where the initial ventilation rate is greater than the preset maximum ventilation rate, the difference between the preset maximum ventilation rate and the initial ventilation rate is used as the ventilation rate adjustment amount.
[0211] In one embodiment, when the processor executes the computer program, the following steps are further implemented:
[0212] For any influencing parameter, obtain the sample ventilation rates of the influencing parameter at different values; wherein, the sample ventilation rate of the influencing parameter at each value is the sample ventilation rate of the cigarette rolled under the condition that other influencing parameters are preset values and the influencing parameter is at the value; according to the sample ventilation rates of the influencing parameter at different values, determine the influence information of the influencing parameter on the ventilation rate.
[0213] In one embodiment, the sizing parameters include the gap between the sizing roller and the glue control roller, the sizing thickness, the width of the lap joint glue, and the height of the glue-free area; the scraper attribute parameters include the scraping angle, the scraper life, and the number of scrapers; the influence direction of the wrapping angle on the ventilation rate is positively correlated; the influence direction of the gap between the sizing roller and the glue control roller on the ventilation rate is negatively correlated; the influence direction of the sizing thickness on the ventilation rate is negatively correlated; the influence direction of the width of the lap joint glue on the ventilation rate is negatively correlated; the influence direction of the height of the glue-free area on the ventilation rate is positively correlated; the influence direction of the scraping angle on the ventilation rate is positively correlated; the influence direction of the scraper life on the ventilation rate is positively correlated; the influence direction of the number of scrapers on the ventilation rate is negatively correlated.
[0214] In one embodiment, when the processor executes the computer program to determine the target adjustment amount of different influencing parameters according to the ventilation rate adjustment amount and the influence information of different influencing parameters on the ventilation rate, the following steps are further implemented:
[0215] According to the influence information of ventilation rate on different influence parameters, construct a comprehensive functional relationship between the ventilation rate and different influence parameters; take the difference between the ventilation rate adjustment amount and the comprehensive functional relationship as the objective function; according to the preset parameter ranges of different influence parameters, determine the constraint functions of different influence parameters; with the goal of minimizing the function value of the objective function and using the constraint functions of different influence parameters as constraint conditions, solve the objective function to obtain the target adjustment amounts of different influence parameters.
[0216] In one embodiment, when the processor executes the computer program to obtain the initial ventilation rate of the cigarette rolled by using the initial rolling strategy, the following steps are further implemented:
[0217] Determine the initial ventilation rate according to the mean value of the reference ventilation rates of each cigarette rolled by using the initial rolling strategy.
[0218] It should be noted that the data involved in this application (including but not limited to the data for analysis, stored data, displayed data, etc.) are all information and data that have been fully authorized by all parties, and the collection, use, and processing of relevant data need to comply with relevant regulations.
[0219] Those of ordinary skill in the art can understand that all or part of the processes in the methods of the above embodiments can be completed by instructing relevant hardware through a computer program. The computer program can be stored in a non-volatile computer-readable storage medium. When the computer program is executed, it can include the processes of the embodiments of the above methods. Among them, any reference to a memory, database, or other medium used in the embodiments provided in the present application can include at least one of non-volatile and volatile memories. Non-volatile memories can include read-only memory (ROM), magnetic tapes, floppy disks, flash memories, optical memories, high-density embedded non-volatile memories, resistive random access memories (ReRAM), magnetoresistive random access memories (MRAM), ferroelectric random access memories (FRAM), phase change memories (PCM), graphene memories, etc. Volatile memories can include random access memory (RAM) or external cache memories, etc. By way of illustration and not limitation, RAM can be in various forms, such as static random access memory (SRAM) or dynamic random access memory (DRAM), etc. The databases involved in the embodiments provided in the present application can include at least one of relational databases and non-relational databases. Non-relational databases can include distributed databases based on blockchain, etc., without limitation. The processors involved in the embodiments provided in the present application can be general-purpose processors, central processors, graphics processors, digital signal processors, programmable logics, data processing logics based on quantum computing, etc., without limitation.
[0220] The technical features of the above embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope described in this specification.
[0221] The above-described embodiments merely represent several implementation manners of the present application. The description thereof is relatively specific and detailed, but it should not be construed as a limitation on the patent scope of the present application. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present application, several modifications and improvements can still be made, and these all belong to the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.
Claims
1. A ventilation rate control method, characterized in that, The method includes: In the case of needing to roll cigarettes, obtaining an initial rolling strategy and an initial ventilation rate of the cigarettes rolled by adopting the initial rolling strategy; wherein, the initial rolling strategy includes dynamic influence parameters and static influence parameters that affect the ventilation rate, the dynamic influence parameters include the wrap angle and the sizing parameters, and the static influence parameters include the blade property parameters of the blade used in the rolling process; Determining a ventilation rate adjustment amount according to the initial ventilation rate and a preset ventilation rate range; Determining the target adjustment amounts of different influence parameters according to the ventilation rate adjustment amount and the influence information of different influence parameters on the ventilation rate; wherein, the influence information includes an influence direction and an influence amount, and the influence direction includes positive correlation or negative correlation; Adjusting the initial rolling strategy according to the target adjustment amounts of different influence parameters to obtain a target cigarette rolling strategy; wherein, the ventilation rate of the cigarettes rolled by adopting the target cigarette rolling strategy is within the preset ventilation rate range.
2. The method according to claim 1, wherein The preset ventilation rate range includes a preset minimum ventilation rate and a preset maximum ventilation rate; The determining the ventilation rate adjustment amount according to the initial ventilation rate and the preset ventilation rate range includes: When the initial ventilation rate is less than the preset minimum ventilation rate, taking the difference between the initial ventilation rate and the preset minimum ventilation rate as the ventilation rate adjustment amount; When the initial ventilation rate is greater than the preset maximum ventilation rate, taking the difference between the preset maximum ventilation rate and the initial ventilation rate as the ventilation rate adjustment amount.
3. The method according to claim 1, wherein The influence information of different influence parameters on the ventilation rate is constructed by the following method: For any influence parameter, obtaining the sample ventilation rate of the influence parameter at different values; wherein, the sample ventilation rate of the influence parameter at each value is the sample ventilation rate of the cigarettes rolled when other influence parameters are preset values and the influence parameter is at the value; Determining the influence information of the influence parameter on the ventilation rate according to the sample ventilation rate of the influence parameter at different values.
4. The method according to claim 1, wherein The sizing parameters include the gap between the sizing roller and the glue control roller, the sizing thickness, the width of the lap joint glue, and the height of the glue-free area; the blade property parameters include the blade scraping angle, the blade life, and the number of blades; The influence direction of the wrap angle on the ventilation rate is positive correlation; The influence direction of the gap between the sizing roller and the glue control roller on the ventilation rate is negative correlation; The influence direction of the sizing thickness on the ventilation rate is negative correlation; The influence direction of the width of the lap joint glue on the ventilation rate is negative correlation; The influence direction of the height of the glue-free area on the ventilation rate is positive correlation; The influence direction of the blade scraping angle on the ventilation rate is positive correlation; The influence direction of the blade life on the ventilation rate is positive correlation; The influence direction of the number of blades on the ventilation rate is negative correlation.
5. The method according to claim 1, wherein The determining the target adjustment amounts of different influence parameters according to the ventilation rate adjustment amount and the influence information of different influence parameters on the ventilation rate includes: Constructing a comprehensive function relational expression between the ventilation rate and different influence parameters according to the influence information of different influence parameters on the ventilation rate; Taking the difference between the ventilation rate adjustment amount and the comprehensive function relational expression as the target function; Determine the constraint functions for different influencing parameters according to the preset parameter ranges of different influencing parameters; Taking the minimum function value of the objective function as the goal and using the constraint functions of different influencing parameters as the constraint conditions, solve the objective function to obtain the target adjustment amounts of different influencing parameters.
6. The method according to claim 1, wherein Obtain the initial ventilation rate of the cigarettes rolled using the initial rolling strategy, including: Determine the initial ventilation rate according to the mean value of the reference ventilation rates of the cigarettes rolled using the initial rolling strategy.
7. A ventilation rate control device, characterized in that, The device includes: A first determination module, configured to obtain an initial rolling strategy and the initial ventilation rate of the cigarettes rolled using the initial rolling strategy when cigarettes need to be rolled; wherein, the initial rolling strategy includes dynamic influencing parameters and static influencing parameters that affect the ventilation rate, the dynamic influencing parameters include the wrap angle and the sizing parameter, and the static influencing parameter includes the scraper attribute parameter of the scraper used in the rolling process; A second determination module, configured to determine the ventilation rate adjustment amount according to the initial ventilation rate and the preset ventilation rate range; A third determination module, configured to determine the target adjustment amounts of different influencing parameters according to the ventilation rate adjustment amount and the influence information of different influencing parameters on the ventilation rate; wherein, the influence information includes the influence direction and the influence amount, and the influence direction includes positive correlation or negative correlation; A strategy adjustment module, configured to adjust the initial rolling strategy according to the target adjustment amounts of different influencing parameters to obtain a target cigarette rolling strategy; wherein, the ventilation rate of the cigarettes rolled using the target cigarette rolling strategy is within the preset ventilation rate range.
8. A computer device, comprising a memory and a processor, the memory storing a computer program, characterized in that, When the processor executes the computer program, the steps of the method according to any one of claims 1 to 6 are implemented.
9. A computer-readable storage medium having a computer program stored thereon, characterized in that, When the computer program is executed by the processor, the steps of the method according to any one of claims 1 to 6 are implemented.
10. A computer program product, comprising a computer program, characterized in that, When the computer program is executed by the processor, the steps of the method according to any one of claims 1 to 6 are implemented.