Flexible positioning carrying table device for riveting system
Through the adjustment, positioning and pressing mechanism of the flexible positioning stage device, the workpiece adaptability and stability problems in the existing riveting system are solved, and the stable positioning and low-cost adaptation of multi-size workpieces are achieved.
Patent Information
- Application Number
- CN202510388746.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2025-07-18
AI Technical Summary
In the existing riveting system, the workpiece fixing device cannot adapt to workpieces of different sizes, resulting in poor fixing stability and high cost of replacing the load table.
The flexible positioning stage device is adopted, including a wire mesh mechanism, an adjustment mechanism, a positioning mechanism and a pressing mechanism. The positioning stage is adjusted through the adjustment mechanism, and the positioning mechanism is limited by multiple angles, and the pressing mechanism is stable and fixed, so as to achieve adaptation and stable positioning of workpieces of various sizes.
It realizes flexible adaptation and stable positioning of workpieces of multiple sizes, reduces the cost of replacing the load stage, and improves the fixed stability of workpieces during riveting.
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Figure CN120325877A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a riveting positioning stage, and more particularly to a flexible positioning stage device for a riveting system. Background Art
[0002] The description in this section only provides background information related to the disclosure of the present invention and does not constitute prior art.
[0003] Riveting is a commonly used method for fixing fasteners. In riveting, it is generally necessary to assist riveting with a workpiece provided with a plurality of riveting holes at specified positions. Therefore, before the riveting operation, it is necessary to accurately position the workpiece, and during riveting, it is also necessary to firmly fix the workpiece.
[0004] The existing devices for fixing workpieces in a riveting system are generally designed as stages corresponding to the sizes of the workpieces. Therefore, they cannot fix workpieces with different and significantly different sizes, have a small scope of application, and can only choose to replace the stage, resulting in high costs and poor fixing stability.
[0005] It should be noted that the above introduction of the technical background is only for the convenience of clearly and completely explaining the technical solution of the present invention and facilitating the understanding of those skilled in the art. It cannot be considered that the above technical solutions are well-known to those skilled in the art just because these solutions are described in the background art section of the present invention. Summary of the Invention
[0006] The object of the present invention is to provide a flexible positioning stage device for a riveting system, which can adapt to workpieces of various sizes through an adjustment mechanism and a positioning mechanism, and has better fixing stability by means of the cooperation of a pressing mechanism and a wire mesh plate mechanism.
[0007] To achieve the above object, the present invention discloses a flexible positioning stage device for a riveting system for positioning a workpiece. The flexible positioning stage device for a riveting system includes:
[0008] A wire mesh plate mechanism;
[0009] Adjusting mechanism, the adjusting mechanism includes a base, a lead screw, a guide rail, a lead screw nut slider, a cross beam, a front end base plate and a rear end base plate. Among them, the guide rail is fixed on the base, the lead screw passes through the base and the lead screw nut slider, the lead screw nut slider is slidably installed in the guide rail, the lead screw nut slider is connected to the cross beam, the front end base plate is fixed on one side of the cross beam, and the rear end base plate is fixed on one side of the base. The front end base plate faces the rear end base plate, so that the rotation of the lead screw can make the lead screw nut slider drive the cross beam and the front end base plate to move reciprocally in the direction relative to the rear end base plate;
[0010] Positioning mechanism, the positioning mechanism includes a plurality of first positioning members and a plurality of second positioning members. Any one of the plurality of first positioning members is slidably installed on the cross beam or the base, and any one of the plurality of second positioning members is slidably installed on the cross beam or the base. The first positioning member is used to limit the edge of the workpiece along the extending direction of the cross beam and the base, and the second positioning member is used to limit the edge of the workpiece along the direction perpendicular to the extending direction of the cross beam and the base;
[0011] The wire mesh plate mechanism passes through the front end base plate and the rear end base plate, and the front end base plate, the rear end base plate, and the wire mesh plate mechanism are used to support the workpiece;
[0012] Pressing mechanism, the pressing mechanism includes a rotary cylinder, a rotating shaft and a plurality of pressing claws. The output end of the rotary cylinder is connected to the rotating shaft, and the plurality of pressing claws are fixed on the rotating shaft. The rotary cylinder is used to drive the pressing claws to rotate and press down through the rotating shaft, so that the workpiece is pressed on the front end base plate, the rear end base plate, or / and the wire mesh plate mechanism.
[0013] As a further description of the above technical solution, a hand wheel is connected to the end of the lead screw, and the hand wheel is used to drive the lead screw to rotate relative to the base and the lead screw nut slider.
[0014] As a further description of the above technical solution, the adjusting mechanism further includes another set of combinations of the lead screw, the guide rail, and the lead screw nut slider that are symmetrically arranged. The two sets of combinations of the lead screw, the guide rail, and the lead screw nut slider are connected by a pair of belt pulleys installed on each lead screw and a belt between the pair of belt pulleys, so that a pair of lead screws and a pair of lead screw nut sliders can move synchronously; among them, the cross beam is fixed between the pair of lead screw nut sliders.
[0015] As a further description of the above technical solution, the positioning mechanism further includes a plurality of third positioning members, and the plurality of third positioning members are slidably mounted on one of the guide rails. The third positioning member is used to limit the edge of the workpiece along the extending directions of the cross beam and the base, and the third positioning member and the first positioning member are arranged oppositely.
[0016] As a further description of the above technical solution, the workpiece is set to be rectangular, and there is a pair of relatively arranged pressing mechanisms. One first positioning member, one second positioning member, one third positioning member and one clamping jaw are arranged at each corner of the rectangle.
[0017] As a further description of the above technical solution, the wire mesh plate mechanism includes two sliding grooves, a plurality of wire fixing blocks, and a plurality of wires. The two sliding grooves are arranged oppositely. Each end of each wire is respectively connected with a wire fixing block, and each wire fixing block is installed in the sliding groove at the corresponding position.
[0018] As a further description of the above technical solution, grooves for accommodating the wires are arranged on the top surfaces of the front end bottom plate and the rear end bottom plate.
[0019] As a further description of the above technical solution, a front end meter stick is installed on one side of the front end bottom plate, a rear end meter stick is installed on one side of the rear end bottom plate, and a guide rail meter stick is installed on one side of the guide rail.
[0020] By means of the above technical solution, the beneficial effects of the present invention are as follows:
[0021] The flexible positioning carrier device for the riveting system of the present invention can adapt to workpieces of various sizes through the adjusting mechanism and the positioning mechanism. Among them, the rotation of the lead screw in the adjusting mechanism drives the lead screw nut slider to slide relative to the guide rail, so that the position of the cross beam changes flexibly. The multiple positioning members in the positioning mechanism can limit the edge position of the workpiece from multiple angles to realize the positioning of workpieces of various sizes. At the same time, by placing the workpiece on the wire mesh plate mechanism and pressing it down by the rotating cylinder of the pressing mechanism, the workpiece is fixed more stably, avoiding deviation during the riveting process.
[0022] To further understand the features and technical content of the present invention, please refer to the following detailed description and drawings of the present invention. However, the provided drawings are only for reference and illustration, and are not used to limit the present invention. Description of the Drawings
[0023] To more clearly illustrate the technical solutions in the embodiments of this specification or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments recorded in this specification. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0024] Figure 1 is the overall schematic diagram of a flexible positioning carrier device for a riveting system provided by an embodiment of this specification;
[0025] Figure 2 is the schematic diagram of the adjustment mechanism of a flexible positioning carrier device for a riveting system provided by an embodiment of this specification;
[0026] Figure 3 is the schematic diagram of the wire mesh plate mechanism of a flexible positioning carrier device for a riveting system provided by an embodiment of this specification;
[0027] Figure 4 is the schematic diagram of the pressing mechanism of a flexible positioning carrier device for a riveting system provided by an embodiment of this specification;
[0028] Figure 5 is the three-dimensional angle schematic diagram of the pressing mechanism of a flexible positioning carrier device for a riveting system provided by an embodiment of this specification;
[0029] In the figure:
[0030] 100, workpiece;
[0031] 1, wire mesh plate mechanism; 11, chute; 12, wire fixing block; 13, wire;
[0032] 2, adjustment mechanism; 21, base; 22, lead screw; 23, guide rail; 231, guide rail scale; 24, lead screw nut slider; 25, cross beam; 26, front end base plate; 261, front end scale; 27, rear end base plate; 271, rear end scale; 28, hand wheel; 29, belt;
[0033] 3, positioning mechanism; 31, first positioning member; 32, second positioning member; 33, third positioning member;
[0034] 4, pressing mechanism; 41, rotary cylinder; 42, rotating shaft; 43, pressing claw. Detailed implementation manners
[0035] To enable those skilled in the art to better understand the technical solutions in this specification, the technical solutions in the embodiments of this specification will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of this specification. Obviously, the described embodiments are only a part of the embodiments of this specification, rather than all of the embodiments. Based on the embodiments in this specification, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of this specification.
[0036] The following are specific embodiments to illustrate the implementation manners of the present invention. Those skilled in the art can understand the advantages and effects of the present invention from the content disclosed in this specification. The present invention can be implemented or applied through other different specific embodiments, and various details in this specification can also be modified and changed based on different viewpoints and applications without departing from the concept of the present invention. Additionally, the drawings of the present invention are only for simple schematic illustration and are not drawn according to actual dimensions, which is stated in advance. The following embodiments will further detail the related technical content of the present invention, but the disclosed content is not used to limit the protection scope of the present invention.
[0037] It should be understood that although terms such as "first", "second", and "third" may be used herein to describe various components or signals, these components or signals should not be limited by these terms. These terms are mainly used to distinguish one component from another, or one signal from another. Additionally, the term "or" used herein may, depending on the actual situation, include any one or a combination of more of the associated listed items.
[0038] Please refer to Figures 1-5 , a flexible positioning carrier device for a riveting system in this embodiment, which is used to position a workpiece 100. The flexible positioning carrier device for the riveting system includes:
[0039] A wire mesh plate mechanism 1;
[0040] An adjusting mechanism 2, the adjusting mechanism 2 includes a base 21, a lead screw 22, a guide rail 23, a lead screw nut slider 24, a cross beam 25, a front end base plate 26, and a rear end base plate 27. Among them, the guide rail 23 is fixed on the base 21, the lead screw 22 passes through the base 21 and the lead screw nut slider 24, the lead screw nut slider 24 is slidably installed in the guide rail 23, the lead screw nut slider 24 is connected to the cross beam 25, the front end base plate 26 is fixed on one side of the cross beam 25, the rear end base plate 27 is fixed on one side of the base 21, and the front end base plate 26 faces the rear end base plate 27, so that the rotation of the lead screw 22 can make the lead screw nut slider 24 drive the cross beam 25 and the front end base plate 26 to move reciprocally in the direction relative to the rear end base plate 27;
[0041] The positioning mechanism 3 includes a plurality of first positioning members 31 and a plurality of second positioning members 32. Any one of the plurality of first positioning members 31 is slidably mounted on the cross beam 25 or the base 21, and any one of the plurality of second positioning members 32 is slidably mounted on the cross beam 25 or the base 21. The first positioning member 31 is used to limit the edge of the workpiece 100 along the extension direction of the cross beam 25 and the base 21, and the second positioning member 32 is used to limit the edge of the workpiece 100 along the direction perpendicular to the extension direction of the cross beam 25 and the base 21;
[0042] The wire mesh plate mechanism 1 is arranged through the front end bottom plate 26 and the rear end bottom plate 27. The front end bottom plate 26, the rear end bottom plate 27, and the wire mesh plate mechanism 1 are used to support the workpiece 100; A pressing mechanism 4 is further included. The pressing mechanism 4 includes a rotary cylinder 41, a rotating shaft 42, and a plurality of pressing claws 43. The output end of the rotary cylinder 41 is connected to the rotating shaft 42, and the plurality of pressing claws 43 are fixed on the rotating shaft 42. The rotary cylinder 41 is used to drive the pressing claws 43 to rotate and press down through the rotating shaft 42, so that the workpiece 100 is pressed on the front end bottom plate 26, the rear end bottom plate 27, and / or the wire mesh plate mechanism 1.
[0043] With the above structure, during use, the operator only needs to first obtain the size of the workpiece 100 to be processed, and then based on the above size, rotate the lead screw 22 of the rotation adjustment mechanism 2, so that the rotation of the lead screw 22 drives the lead screw nut slider 24 to displace relative to the guide rail 23. Specifically, the rotation method can be a motor. In this embodiment, it is selected as Figure 2The handwheel 28 shown. After the nut slider 24 drives the connected crossbeam 25 and the front end base plate 26 on one side to move to the preset position and stop, at this time, the distance between the front end base plate 26 and the rear end base plate 27 matches the width dimension of the workpiece 100. After placing the workpiece 100 on the front end base plate 26, the rear end base plate 27, and the wire mesh plate mechanism 1, the position of the workpiece 100 is further fixed by means of the positioning mechanism 3. Specifically, the first positioning member 31 is installed on the base 21 or the crossbeam 25 and moved towards the workpiece 100, so that the workpiece 100 is tightened by a plurality of first positioning members 31, and the workpiece 100 is limited in the extending direction of the base 21 and the crossbeam 25 by a plurality of first positioning members 31. Then, similarly, the second positioning member 32 is installed on the base 21 or the crossbeam 25 and moved towards the workpiece 100, so that the workpiece 100 is tightened by a plurality of second positioning members 32, and the workpiece 100 is limited in the direction perpendicular to the extending direction of the base 21 and the crossbeam 25 by a plurality of second positioning members 32. At this time, the workpiece 100 is limited from two directions, realizing precise positioning of the plane angle. Then, adjust the positions of the plurality of claws 43 of the pressing mechanism 4 so that they are close to the corner positions of the workpiece 100, and start the rotary cylinder 41 to drive the rotating shaft 42 to drive the claws 43 to rotate towards the upper surface direction of the workpiece 100 and press down on the upper surface of the workpiece 100, so that the workpiece 100 is pressed on the wire mesh plate mechanism 1, forming a stable fixation of the vertical angle. At this time, the workpiece 100 has completed the positioning in the horizontal and vertical two levels, and the subsequent riveting operation can be started.
[0044] In the above usage process, the rough adjustment of the position of the stage for carrying the workpiece 100 is realized by means of the adjusting mechanism 2, and the specific horizontal positioning of the workpiece 100 is realized by means of a plurality of first positioning members 31 and second positioning members 32 in the positioning mechanism 3. Therefore, in the embodiment of the present invention, the horizontal dimension of the workpiece 100 is flexibly and adaptively adjusted, significantly increasing the usage dimension range, realizing the positioning of workpieces 100 with multiple dimensions with a single set of stage devices, and indirectly reducing the cost. Finally, the workpiece 100 is stably pressed on the wire mesh plate mechanism 1 by means of the pressing mechanism 4, and the stability of the vertical positioning of the workpiece 100 is enhanced by means of the variable pre-tightening force of the wire mesh plate mechanism 1 itself.
[0045] Further, as Figure 2 shown, the end of the lead screw 22 is connected with a handwheel 28, and the handwheel 28 is used to drive the lead screw 22 to rotate relative to the base 21 and the lead screw nut slider 24. The handwheel 28 has a low usage cost, can be manually operated with a meter stick, and still realizes a high positioning accuracy.
[0046] Further, please refer to Figure 1 、 2, 5. The adjustment mechanism 2 also includes another set of symmetrically arranged screws 22, guide rails 23, and screw nut sliders 24. The combination of two screws 22, guide rails 23, and screw nut sliders 24 is connected by a pair of pulleys installed on each screw 22 and a belt 29 between the pair of pulleys, so that the pair of screws 22 and the pair of screw nut sliders 24 can move synchronously; wherein the crossbeam 25 is fixed between the pair of screw nut sliders 24. With the help of the above structure, in fact, a rectangular bearing frame is enclosed in this embodiment, and a pair of guide rails 23 constitute the left and right sides, and the crossbeam 25 and the base 21 constitute the upper and lower sides. On this basis, when positioning the workpiece 100, the workpiece can be placed in one of the corners of the rectangular frame. Specifically, the positioning mechanism in this embodiment also includes a plurality of third positioning members 33, and the plurality of third positioning members 33 can be slidably installed on one of the guide rails 23. The third positioning member 33 is used to limit the edge of the workpiece 100 along the extension direction of the crossbeam 25 and the base 21. The third positioning member 33 and the first positioning member 31 are arranged relative to each other. As Figure 1 In the embodiment shown, the workpiece 100 is placed at the lower right corner of the rectangular frame. Therefore, it is only necessary to adjust the position of the crossbeam 25 to achieve positioning of the workpiece 100 from four sides by means of the joint abutment of the first positioning member 31, the second positioning member 32, and the third positioning member 33.
[0047] Specifically, the workpiece 100 is set to be a rectangle, and the clamping mechanism 4 has a pair of oppositely arranged ones, and each corner of the rectangle is provided with a first positioning member 31, a second positioning member 32, a third positioning member 33 and a pressing claw 43. That is to say, in this embodiment, a total of four pairs of first positioning members 31, second positioning members 32, third positioning members 33 and pressing claws 43 are provided and respectively placed at the four corners of the rectangle to achieve stable and balanced positioning of the rectangle.
[0048] Of course, in some other embodiments, different numbers of groups of first positioning members 31, second positioning members 32, third positioning members 33 and pressure claws 43 may be provided according to different stability requirements. As long as fixed stability requirements are met, the technical concept of this embodiment is not deviated.
[0049] Furthermore, if Figure 3As shown in the figure, the wire mesh plate mechanism 1 includes two sliding grooves 11, a plurality of wire fixing blocks 12, and a plurality of wires 13. The two sliding grooves 11 are arranged oppositely. Each end of each wire 13 is respectively connected with a wire fixing block 12, and each wire fixing block 12 is installed in the sliding groove 11 at the corresponding position. Before placing the workpiece 100, the tensile strength of the wire 13 can be adjusted through the corresponding two wire fixing blocks 12 according to the bearing strength requirement of the workpiece 100, so as to realize different supporting forces of the wire 13. Further, grooves for accommodating the wire 13 are provided on the top surfaces of the front end bottom plate 26 and the rear end bottom plate 27. The position of the wire 13 can be adjusted by adjusting the position of the wire fixing block 12 in the sliding groove 11, and the wire 13 is arranged to pass through the corresponding groove, so as to avoid interference friction between the wire 13 and the front end bottom plate 26 and the rear end bottom plate 27, which affects the service life of the structure. During the positioning process, the clamping jaws 43 of the clamping mechanism 4 press the bottom surface of the workpiece 100 against the wire 13, the front end bottom plate 26 and the rear end bottom plate 27. Among them, the wire 13 plays an elastic supporting role to realize uniform and stable supporting protection. The wire 13 in the groove also has a certain elastic movement space, and the front end bottom plate 26 and the rear end bottom plate 27 limit the position depth where the workpiece 100 is specifically pressed.
[0050] Further, please refer to Figure 2 , a front end meter 261 is installed on one side of the front end bottom plate 26, a rear end meter 271 is installed on one side of the rear end bottom plate 27, and a guide rail meter 231 is installed on one side of the guide rail 23. By ending the meters installed near the positioning of the workpiece 100, the operator can timely fine-tune the positioning accuracy of the workpiece 100 to avoid positioning deviation.
[0051] The content disclosed above is only the preferred feasible embodiment of the present invention, and does not limit the scope of the patent application of the present invention. Therefore, all equivalent technical changes made by using the content of the specification and drawings of the present invention are included in the scope of the patent application of the present invention.
[0052] The embodiments in this specification are described in a progressive manner. The same or similar parts between the embodiments can be referred to each other, and the key points of each embodiment are the differences from other embodiments.
[0053] Although the present application is depicted through embodiments, those of ordinary skill in the art know that the present application has many deformations and changes without departing from the spirit of the present application. It is hoped that the attached embodiments include these deformations and changes without departing from the present application.
Claims
1. A flexible positioning carrier device for a riveting system, used for positioning workpieces, characterized in that, The flexible positioning carrier device for the riveting system includes: A wire mesh plate mechanism; An adjusting mechanism, the adjusting mechanism includes a base, a lead screw, a guide rail, a lead screw nut slider, a cross beam, a front end bottom plate and a rear end bottom plate. Among them, the guide rail is fixed on the base, the lead screw passes through the base and the lead screw nut slider, the lead screw nut slider is slidably installed in the guide rail, the lead screw nut slider is connected to the cross beam, the front end bottom plate is fixed on one side of the cross beam, and the rear end bottom plate is fixed on one side of the base. The front end bottom plate faces the rear end bottom plate, so that the rotation of the lead screw can make the lead screw nut slider drive the cross beam and the front end bottom plate to move reciprocally relative to the rear end bottom plate; A positioning mechanism, the positioning mechanism includes a plurality of first positioning members and a plurality of second positioning members. Any one of the plurality of first positioning members is slidably installed on the cross beam or the base, and any one of the plurality of second positioning members is slidably installed on the cross beam or the base. The first positioning member is used to limit the edge of the workpiece along the extending direction of the cross beam and the base, and the second positioning member is used to limit the edge of the workpiece along the direction perpendicular to the extending direction of the cross beam and the base; The wire mesh plate mechanism passes through the front end bottom plate and the rear end bottom plate, and the front end bottom plate, the rear end bottom plate and the wire mesh plate mechanism are used to support the workpiece; A pressing mechanism, the pressing mechanism includes a rotary cylinder, a rotating shaft and a plurality of pressing claws. The output end of the rotary cylinder is connected to the rotating shaft, and the plurality of pressing claws are fixed on the rotating shaft. The rotary cylinder is used to drive the pressing claws to rotate and press down through the rotating shaft, so that the workpiece is pressed on the front end bottom plate, the rear end bottom plate, and / or the wire mesh plate mechanism.
2. The flexible positioning carrier device for a riveting system according to claim 1, characterized in that: A hand wheel is connected to the end of the lead screw, and the hand wheel is used to drive the lead screw to rotate relative to the base and the lead screw nut slider.
3. The flexible positioning carrier device for a riveting system according to claim 1, characterized in that: The adjusting mechanism further includes another set of combinations of the lead screw, the guide rail, and the lead screw nut slider that are symmetrically arranged. The two sets of combinations of the lead screw, the guide rail, and the lead screw nut slider are connected by a pair of belt wheels installed on each lead screw and a belt between the pair of belt wheels, so that a pair of lead screws and a pair of lead screw nut sliders can move synchronously; among them, the cross beam is fixed between the pair of lead screw nut sliders.
4. The flexible positioning carrier device for a riveting system according to claim 3, characterized in that: The positioning mechanism further includes a plurality of third positioning members. The plurality of third positioning members are slidably installed on one of the guide rails, and the third positioning members are used to limit the edge of the workpiece along the extending direction of the cross beam and the base. The third positioning members and the first positioning members are arranged opposite to each other.
5. The flexible positioning carrier device for a riveting system according to claim 4, characterized in that: The workpiece is set as a rectangle, and there are a pair of pressing mechanisms arranged oppositely. Each corner of the rectangle is provided with a first positioning member, a second positioning member, a third positioning member and a pressing claw.
6. The flexible positioning carrier device for a riveting system according to claim 1, characterized in that: The wire mesh plate mechanism includes two chutes, a plurality of wire fixing blocks, and a plurality of wires. The two chutes are arranged opposite to each other. Each end of each wire is connected to a wire fixing block respectively, and each wire fixing block is installed in the chute at the corresponding position.
7. The flexible positioning carrier device for a riveting system according to claim 6, characterized in that: Grooves for accommodating the wires are provided on the top surfaces of the front bottom plate and the rear bottom plate.
8. The flexible positioning carrier device for a riveting system according to claim 1, characterized in that: A front meter scale is installed on one side of the front bottom plate, a rear meter scale is installed on one side of the rear bottom plate, and a guide rail meter scale is installed on one side of the guide rail.