Film quality informatization management system

Abstract

The invention relates to the technical field of film production management systems, in particular to a film quality informatization management system, which comprises a central server, and a publishing module, a detection module, a time information module, an environment information module, a server operation module, an information verification module and an information storage module which are connected with the central server, the publishing module comprises a publishing terminal and is used for recording the information of the produced film roll and generating and publishing a bar code with the information such as the production batch of the film roll at the same time; and the detection module comprises a detection terminal and is used for detecting the product quality of the film roll and inputting a detection result into the information storage module. The detection assembly connected with the detection terminal can automatically upload an experiment detection result to the information storage module through the detection terminal after the film roll is subjected to experiment detection operation, so that the operation of an experimenter is reduced, and meanwhile, the experiment result abnormity caused by errors in the recording process of the experimenter can be avoided.

Description

Technical Field

[0001] The present invention relates to the technical field of thin film production management systems, and particularly to an information-based management system for thin film quality. Background Art

[0002] When producing thin films, the melt of high molecular polypropylene is first made into sheets or thick films through a narrow head, and then stretched in two perpendicular directions simultaneously or step by step at a certain temperature and a set speed by a stretching machine, and finally made through appropriate cooling or heat treatment. During the process of producing thin films, due to mass production using machinery, there are various influencing factors, and it is necessary to continuously detect the surface of the thin films to improve the quality after production. However, due to the influence of manufacturing technology, production environment, subjective reasons of personnel, etc., in the actual production process of thin films, defects are difficult to completely eliminate, resulting in flaws such as air holes, crystal points, foreign objects, holes, pits, scratches, etc. on the surface or inside of the film. These defects have a great impact on the commercial value of the thin films and also have a certain impact on the use performance of the thin films. Therefore, it is necessary to conduct experimental detection operations on the thin films after production.

[0003] In most of the existing information-based quality systems, experimental personnel obtain relevant experimental data of thin film rolls through experimental detection by detection equipment, then fill in the experimental data in a set default form, and finally upload it to the management personnel for storage and backup. Thus, the setting and management of the experimental data form of thin film rolls still have the following disadvantages: The template-based system is difficult to adapt to the rapid changes in experimental detection requirements. When new forms are needed or existing forms need to be modified, a cumbersome development and deployment process is often required; Management personnel cannot freely customize form fields and layouts according to actual needs, resulting in limited practicality and usability of the forms; The existing systems have deficiencies in data verification and error handling, which easily lead to data entry errors and omissions, affecting the accuracy of production decisions; Traditional spreadsheets lack good user experience design, and the filling process is cumbersome and error-prone. In view of this, we propose an information-based management system for thin film quality. Summary of the Invention

[0004] The purpose of the present invention is to provide an information-based management system for thin film quality, which solves the problems mentioned in the above background art.

[0005] To achieve the above purpose, the present invention provides the following technical solutions:

[0006] An information-based management system for thin film quality includes a central server and a release module, a detection module, a time information module, an environment information module, a server operation module, an information verification module, and an information storage module connected to the central server;

[0007] The publishing module includes a publishing terminal, which is used to record the information of the produced film rolls, and at the same time generate and publish barcodes with information such as the production batch of the film rolls;

[0008] The detection module includes a detection terminal, which is used to detect the product quality of the film rolls and input the detection results into the information storage module.

[0009] Preferably, the publishing terminal is controlled by production operators or experimental testers, and the server operation module, information verification module and information storage module are controlled by management personnel.

[0010] Preferably, the publishing module and the detection module are respectively communicatively connected to the information verification module. The information storage module publishes information to the information verification module, and the information verification module publishes the verification and comparison information to the publishing module. The information verification module receives detection information from the detection module.

[0011] Preferably, the publishing terminal includes a QR code printer, a publishing display screen is connected to the QR code printer, a data transmission module is fixedly connected to the back of the publishing display screen, the QR code printer is communicatively connected to the data transmission module, and the data transmission module is communicatively connected to the information verification module.

[0012] Preferably, the detection module further includes an interaction terminal. A data transmission module is fixedly connected inside the detection terminal and the interaction terminal, and the interaction terminal is communicatively connected to the detection terminal through the data transmission module.

[0013] Preferably, the interaction terminal is a handheld barcode scanner, and an interaction display screen is connected to the barcode scanner. The detection terminal is connected to a detection component, and the detection component includes a thickness detection device, a unwind roller, a windup roller, and a surface defect detection device.

[0014] Preferably, the time information module is used to obtain the current system time, generate and record time information, and the environment information module is used to obtain relevant information of the current test environment, generate and record environment information.

[0015] Preferably, the time information module and the environment information module are both set in the publishing module, the detection module, the information verification module and the server operation module, and the time information module and the environment information module are respectively communicatively connected to the publishing module, the detection module, the information verification module and the server operation module.

[0016] By means of the above technical solutions, the present invention provides a thin film quality information management system that at least has the following beneficial effects:

[0017] (1) The detection component connected to the detection terminal in the present invention can automatically upload the experimental detection results to the information storage module through the detection terminal after the experimental detection operation on the film roll, thereby reducing the operations of experimental personnel and avoiding abnormal experimental results caused by mistakes during the data entry process by experimental personnel. At the same time, the information verification module can automatically verify the entered data during the data entry process and correlate the entered data with the information of the film roll under experimental detection, improving the accuracy of data entry. The server operation module can facilitate the management personnel to adjust the form for recording the experimental detection results, so as to meet different experimental detection requirements. At the same time, the server operation module can automatically retrieve the historical experimental detection data and the current experimental detection data stored in the information storage module, and highlight different experimental detection results according to the selection of the management personnel, facilitating the intuitive review of the quality informatization of the film roll.

[0018] (2) The time information module and the environment information module provided in the present invention can provide corresponding system time information and environment information for the film roll in different production and experimental detection steps, facilitating the management personnel to trace back when the quality information of the film roll is abnormal. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings described herein are used to provide a further understanding of the present invention and form a part of this application:

[0020] Figure 1 It is a schematic diagram of the present invention;

[0021] Figure 2 It is a schematic diagram of the release module of the present invention;

[0022] Figure 3 It is a schematic diagram of the detection module of the present invention;

[0023] In the figure: 1. Release module; 11. Release terminal; 111. QR code printer; 112. Release display screen; 2. Detection module; 21. Detection terminal; 211. Detection component; 22. Interaction terminal; 3. Information verification module; 4. Information storage module; 5. Server operation module; 6. Time information module; 7. Environment information module; 8. Data transmission module. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0025] A thin-film quality information management system, as Figures 1-3 shown, includes a central server and a publishing module 1, a detection module 2, a time information module 6, an environmental information module 7, a server operation module 5, an information verification module 3, and an information storage module 4 connected to the central server. The publishing module 1 and the detection module 2 are respectively communicatively connected to the information verification module 3. The information storage module 4 publishes information to the information verification module 3, and the information verification module 3 publishes the verification and comparison information to the publishing module 1. The information verification module 3 receives detection information from the detection module 2.

[0026] Specifically, the publishing module 1 includes a publishing terminal 11. The publishing module 1 is used to record the information of the produced film rolls and generate and publish barcodes with information such as the production batch of the film rolls. The publishing terminal 11 includes a QR code printer 111, and the QR code printer 111 can print and publish QR codes. The staff can paste the printed QR codes onto the film roll storage racks to associate the QR codes with the film rolls. A publishing display screen 112 is connected to the QR code printer 111. A data transmission module is fixedly connected to the back of the publishing display screen 112. The QR code printer 111 is communicatively connected to the data transmission module, and the data transmission module is communicatively connected to the information verification module 3. The publishing display screen 112 can display information related to the QR code, such as the QR code generation time, operator information, time information, and environmental information. The data transmission module can connect the QR code printer 111 and the information verification module 3 to each other, and at the same time, the information verification module 3 and the information storage module 4 are connected to each other. The information verification module 3 can generate new production batch information based on the production batch information of the historical stored film rolls in the information storage module 4 and generate QR codes through the new production batch information. At the same time, the information verification module 3 can input the QR code generation time, operator information, time information, and environmental information into the information storage module 4 and associate the above information with the corresponding production batch information.

[0027] In addition, the detection module 2 includes a detection terminal 21. The detection module 2 is used to detect the product quality of the film roll and input the detection results into the information storage module 4. The detection module 2 also includes an interaction terminal 22. A data transmission module is fixedly connected inside the detection terminal 21 and the interaction terminal 22. The interaction terminal 22 and the detection terminal 21 are communicatively connected through the data transmission module. It should be noted that the interaction terminal 22 is a handheld barcode scanner, and an interaction display screen is connected to the barcode scanner. The handheld barcode scanner can scan the QR code information of the film roll to be experimentally detected, facilitating the interaction between the operator and the film roll, and realizing the input and reading of information. The detection terminal 21 is connected to a detection component 211. The detection component 211 includes a thickness detection device, an unwinding roller, a winding roller, and a surface defect detection device. The connection component with the detection terminal 21 can detect relevant information of the film roll and transmit the detection data information to the detection terminal 21. The detection terminal 21 can transmit the information of the detection data to the information verification module 3 through the data transmission module. At the same time, the information verification module 3 can retrieve the production batch information of the currently experimentally detected film roll stored in the information storage module 4, so that the experimental detection result information can correspond to the production batch information of the film roll.

[0028] Furthermore, the release terminal 11 is controlled by production operators or experimental testers, and the server operation module 5, the information verification module 3, and the information storage module 4 are controlled by management personnel. The management personnel can read the information stored in the information storage module 4 through the server operation module 5 and display the read information in a preset table or chart, thus conveniently obtaining the production and experimental test information of the current film roll or the film rolls in the historical record stored in the information storage module 4. When displayed through the chart, the trend of the production quality of the film roll can be intuitively viewed. When the production quality of the film roll shows a downward trend, the production process can be adjusted in a timely manner to avoid losses caused by the decline in the quality of the film roll. At the same time, the management personnel can modify the preset table or chart stored in the central server through the server operation module 5, so that the preset table or chart adapts to the preferences of the management personnel. In addition, the management personnel can set an alarm threshold for the information verification module through the server operation module 5. After the information verification module 3 receives the experimental detection information from the detection module 2, it can compare it with the set alarm threshold, and when the experimental test result is abnormal, it can alarm and remind the management personnel and the experimental personnel through the server operation module 5 and the detection terminal 21.

[0029] The time information module 6 is used to obtain the current system time, generate and record time information. The time information module 6 can obtain time information for the release module 1, so as to record the production time of the film roll and the QR code release time, and can also record the operation time of the detection steps during experimental detection, which is convenient for the management personnel to trace the operators according to the production or experimental detection times stored in the information storage module 4 in the follow-up. The environment information module 7 is used to obtain the relevant information of the current test environment, generate and record environment information. The environment information module 7 can obtain the relevant information in the experimental detection environment of the film roll during experimental detection, so that it is convenient for the management personnel to trace according to the environment information of each production or experimental detection stored in the information storage module 4 when the film roll is in an abnormal state.

[0030] Both the time information module 6 and the environment information module 7 are set in the release module 1, the detection module 2, the information verification module 3 and the server operation module 5, and the time information module 6 and the environment information module 7 are respectively communicatively connected to the release module 1, the detection module 2, the information verification module 3 and the server operation module 5.

[0031] When a film quality information management system of the present invention is in use, first, the production operator punches in through the release terminal 11 for production operations. The release terminal 11 transmits the operator information to the information verification module 3. Subsequently, the information verification module 3 obtains the film roll batch information stored in the information storage module 4, generates new production batch information according to the stored batch information, and at the same time compares the new production batch information with the stored batch information to verify that the new production batch information and the stored batch information are different, and records the relevant operator information in the production batch information.

[0032] The staff puts the set raw material particles into the production equipment, and at the same time obtains and uploads the raw material particle input time to the production information through the time information module 6.

[0033] After the production operation is completed, the release terminal 11 obtains and records the time node when the film roll is completed through the time information module 6. The release terminal 11 generates a QR code and associates the QR code with the production batch information, and at the same time uploads and records the production start time and end time information of the film roll to the information storage module 4.

[0034] Before the detection, the management personnel can set the experimental detection of the film to enable the produced film rolls to be switched between full inspection and sampling inspection. When sampling inspection is required, the information verification module 3 obtains the production batch information of the film rolls entering the sample library. At the same time, the information verification module 3 obtains the current time information through the time information module 6, and obtains the environmental information of the temperature, humidity, and air pressure of the environment through the environmental information module 7, and calculates and obtains the experimental result data according to the preset calculation formula. Subsequently, the obtained experimental result data is correlated with the production batch information of the film rolls in the sample to obtain the inspection report of the film rolls to be detected.

[0035] Before detecting the film, the detection terminal 21 obtains the detection time through the time information module 6, and obtains the environmental information of the temperature, humidity, and air pressure of the detection environment through the environmental information module 7, and transmits the above information to the information verification module 3. The information verification module 3 correlates the obtained data with the production batch information of the film rolls, and then the information verification module 3 transmits the detection data to the information storage module 4.

[0036] Before detecting the film rolls, the experimental detection personnel move the film rolls to the detection area, scan the QR code of the film rolls to be detected through a handheld barcode scanner, and record the production batch information of the film rolls in the detection terminal 21. The operator sequentially performs different detection operations on the film rolls through the detection component 211. During the detection, the unwinding roller unwinds the film rolls, and at the same time, the winding roller winds the film. The winding roller is connected to the detection terminal 21, and the winding roller can transmit its own rotation speed data and rotation winding time data to the detection terminal 21. The detection terminal 21 can calculate the length of the film rolls through the rotation speed and rotation winding time of the winding roller, and transmits it to the information verification module 3 through the data transmission module. The information verification module 3 correlates the obtained data with the production batch information of the film rolls, and then the information verification module 3 transmits the detection data to the information storage module 4. The management personnel can then check the experimental detection data through the server operation module 5.

[0037] During the process of the winding roller winding the film rolls, the experimental personnel can detect the thickness of different positions of the film rolls through the thickness detection equipment and transmit the detection data to the detection terminal 21. The detection terminal 21 can calculate the average thickness, average thickness deviation, and standard deviation of the film rolls through the thickness data of different positions. At the same time, the experimental personnel can also detect the surface of the film rolls through the surface defect detection equipment and transmit the detection data to the detection terminal 21. The detection terminal 21 transmits the data obtained from the experimental detection to the information verification module 3. The information verification module 3 correlates the obtained data with the production batch information of the film rolls, and then the information verification module 3 transmits the detection data to the information storage module 4.

[0038] When the subsequent thin film rolls are taken out of the warehouse, managers, staff members or users can scan the QR code on the thin film roll through the interactive terminal 22, and obtain the relevant information of the thin film roll through the data associated with the QR code, so as to trace the quality information of the thin film roll.

[0039] During the use process, managers can adjust the layout of the relevant information of different batches of thin film rolls through the server operation module 5 to highlight or emphasize specific information. For example, the experimental test data information of the thin film roll is highlighted in the middle of the screen, so as to facilitate managers to obtain the quality information of different thin film rolls in a timely manner.

[0040] Managers can check the information of the stored thin film rolls through the historical information storage module 4. At the same time, the server operation module 5 can integrate the historical data into a new form with a preset form as a template, and display the test results of the thin film roll in the form of a table or chart, so as to facilitate managers to intuitively consult the test results of the thin film roll.

[0041] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0042] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An information-based management system for film quality, characterized in that: It includes a central server and a publishing module (1), a detection module (2), a time information module (6), an environmental information module (7), a server operation module (5), an information verification module (3), and an information storage module (4) connected to the central server; The publishing module (1) includes a publishing terminal (11). The publishing module (1) is used to record the information of the produced film rolls, and at the same time generate and publish barcodes with information such as the production batch of the film rolls; The detection module (2) includes a detection terminal (21). The detection module (2) is used to detect the product quality of the film rolls and input the detection results into the information storage module (4).

2. The information-based management system for film quality according to claim 1, wherein: The publishing terminal (11) is controlled and operated by production operators or experimental testers, and the server operation module (5), the information verification module (3), and the information storage module (4) are controlled and operated by management personnel.

3. The information-based management system for film quality according to claim 1, wherein: The publishing module (1) and the detection module (2) are respectively communicatively connected to the information verification module (3). The information storage module (4) publishes information to the information verification module (3), and the information verification module (3) publishes the verification and comparison information to the publishing module (1). The information verification module (3) receives the detection information from the detection module (2).

4. The thin-film quality information management system according to claim 1, characterized in that: The publishing terminal (11) includes a QR code printer (111). A publishing display screen (112) is connected to the QR code printer (111). A data transmission module is fixedly connected to the back of the publishing display screen (112). The QR code printer (111) is communicatively connected to the data transmission module, and the data transmission module is communicatively connected to the information verification module (3).

5. The information-based management system for film quality according to claim 1, wherein: The detection module (2) further includes an interaction terminal (22). A data transmission module is fixedly connected inside the detection terminal (21) and the interaction terminal (22). The interaction terminal (22) is communicatively connected to the detection terminal (21) through the data transmission module.

6. The information management system for film quality informatization according to claim 1, characterized in that: The interaction terminal (22) is a handheld barcode scanner, and an interaction display screen is connected to the handheld barcode scanner. The detection terminal (21) is connected to a detection component (211). The detection component (211) includes a thickness detection device, an unwinding roller, a winding roller, and a surface defect detection device.

7. The information-based management system for film quality according to claim 1, wherein: The time information module (6) is used to obtain the current system time, generate and record time information. The environmental information module (7) is used to obtain the relevant information of the current test environment, generate and record environmental information.

8. The information-based management system for film quality according to claim 7, characterized in that: The time information module (6) and the environmental information module (7) are both set in the publishing module (1), the detection module (2), the information verification module (3), and the server operation module (5). The time information module (6) and the environmental information module (7) are respectively communicatively connected to the publishing module (1), the detection module (2), the information verification module (3), and the server operation module (5).

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