Yoga mat compaction treatment device

Abstract

The invention relates to the technical field of yoga mat processing, in particular to a yoga mat compaction treatment device which comprises an equipment base, a lower pressing roller is rotationally connected to the equipment base, an upper pressing roller is arranged on the upper side of the lower pressing roller, two cleaning brushes are rotationally connected to one side of the equipment base, and a rotating frame is rotationally connected to one side of the equipment base. Two moving frames are arranged on the rotating frame in a sliding fit mode, pressing plates are arranged on the moving frames in a sliding fit mode, yoga mat winding mechanisms are rotatably connected to the moving frames, and automatic pushing-out mechanisms are rotatably connected to the moving frames. The compacted yoga mat can be automatically rolled and shaped, the contact area between the rolled yoga mat and air is reduced, the recovery time is shortened, the production efficiency is remarkably improved, the shaping effect is ensured, the recovery time is shortened, the occupied space is reduced, subsequent procedure treatment is facilitated, waste is reduced, and the product consistency is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of yoga mat processing, and in particular to a yoga mat compaction processing device. Background Art

[0002] A yoga mat is a mat designed specifically for yoga practice. It is usually made of soft and elastic materials, providing comfortable support and anti-slip effects, helping practitioners maintain balance and avoid injuries. The characteristics and functions of yoga mats make them important accessories for sports such as yoga, meditation, and Pilates.

[0003] During the processing and production of runway-shaped yoga mats, compaction treatment is required to facilitate compression, transportation, and storage. Compaction not only helps save space but also ensures that the yoga mat maintains a stable shape during transportation.

[0004] After the existing technology compacts the runway-shaped yoga mat, since the runway-shaped yoga mat is like a long and narrow strip, it is not convenient to automatically wind up the compacted yoga mat. As a result, the unprocessed yoga mat will partially recover to the uncompacted state due to the resilience of the material after compaction, thus affecting the compaction effect and resulting in uneven product size and thickness.

[0005] In summary, in the existing technology, there is a lack of technology for automatically winding and shaping the runway-shaped yoga mat after compaction. Summary of the Invention

[0006] The purpose of the present invention is to solve the deficiencies in the background art and propose a yoga mat compaction processing device.

[0007] To achieve the above object, the technical solution adopted by the present invention is: a yoga mat compaction processing device, including an equipment base, a lower pressing roller is rotatably connected to the equipment base, an upper pressing roller is arranged above the lower pressing roller, two cleaning brushes are rotatably connected to one side of the equipment base, a rotating frame is rotatably connected to one side of the equipment base, two moving frames are slidably fitted on the rotating frame, a pressing plate is slidably fitted on the moving frame, a yoga mat winding mechanism is rotatably connected to the moving frame, and an automatic pushing mechanism is rotatably connected to the moving frame.

[0008] Preferably, a yoga mat guiding seat is fixedly connected to one side of the equipment base at the position of the lower pressing roller, an arc-shaped limiting plate is fixedly connected to the other side of the equipment base near the rotating frame, an arc-shaped rack is fixedly connected inside the arc-shaped limiting plate, electric push rods are fixedly connected to both inner walls of the equipment base, and a guiding rod is fixedly connected to the output end of the electric push rod, and one end of the guiding rod is arranged in an inclined structure.

[0009] Preferably, a driving wheel is fixedly connected to one end of the lower pressing roller, and a motor A is fixedly connected to the other end of the lower pressing roller after passing through the equipment base. The motor A is fixedly connected to the equipment base. A universal joint A is fixedly connected to one end of the driving wheel, and a gear shaft is fixedly connected to the other end of the universal joint A. One end of the gear shaft is rotatably connected to the equipment base. A driven wheel is fixedly connected to the end of the cleaning brush close to the driving wheel, and the two driven wheels are meshed and driven with each other, and one of the driven wheels is meshed and driven with the driving wheel.

[0010] Preferably, an adjusting frame is rotatably connected to the upper pressing roller, a hydraulic rod is fixedly connected to the adjusting frame, and the hydraulic rod is fixedly connected to the equipment base. A universal joint B is fixedly connected to one end of the upper pressing roller, a gear is fixedly connected to the other end of the universal joint B, the gear is meshed and driven with the gear shaft, and one end of the gear is rotatably connected to the adjusting frame.

[0011] Preferably, a motor B is fixedly connected to one end of the rotating frame after passing through the equipment base, and the motor B is fixedly connected to the equipment base. Sliding grooves are formed at both ends of the rotating frame. The rotating frame can realize the switching of the two yoga mat winding mechanisms, improving the efficiency.

[0012] Preferably, a sliding seat is fixedly connected to one end of the moving frame, the sliding seat is slidably matched with the inner wall of the sliding groove, a spring is fixedly connected to one end of the sliding seat, and the other end of the spring is fixedly connected to the inner wall of the sliding groove.

[0013] Preferably, the pressing plate is arranged in an arc structure, a sliding frame is fixedly connected to one side of the pressing plate, a fixed frame is slidably matched with the sliding frame, one end of the fixed frame is fixedly connected to the moving frame, and a plurality of tension springs are fixedly connected to the lower side of the sliding frame, and the other ends of the tension springs are fixedly connected to the fixed frame.

[0014] Preferably, the yoga mat winding mechanism includes a winding shaft, an insertion mat opening is formed on one side of the winding shaft, the insertion mat opening of the winding shaft is in sliding contact with one side of the yoga mat guiding seat, one end of the winding shaft is rotatably connected to the moving frame, and a motor C is fixedly connected to one end of the winding shaft after passing through the sliding seat, and the motor C is fixedly connected to the sliding seat.

[0015] Preferably, the automatic pushing mechanism includes a reciprocating screw rod. One end of the reciprocating screw rod is rotatably connected through the inner wall of the moving frame. A limiting disk is fixedly connected to the side of the reciprocating screw rod close to the equipment base. The outer wall of the limiting disk is in sliding contact with the inner wall of the arc-shaped limiting plate. A transmission wheel is fixedly connected to one side of the limiting disk. The transmission wheel is in meshing transmission with the arc-shaped rack. A pushing frame is slidably fitted on the outer wall of the reciprocating screw rod. Push rods are fixedly connected to both sides of the pushing frame.

[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. By setting up a yoga mat winding mechanism, the compacted runway-shaped yoga mat can be automatically wound and shaped by the rotation of the winding shaft provided with a mat insertion opening. The wound runway-shaped yoga mat reduces the contact area with the air, slows down the recovery time, significantly improves the production efficiency, ensures the shaping effect, shortens the recovery time, reduces the space occupation, is convenient for subsequent process treatment, reduces waste, and improves the product consistency.

[0017] 2. By setting up a pressing plate with a tension spring, the runway-shaped yoga mat can be effectively prevented from curling or loosening, and its regularity and shape can be maintained. By setting up an automatic pushing mechanism, the wound runway-shaped yoga mat can be automatically pushed out partially, which is convenient for taking and bagging, reduces the manual operation time, optimizes the process flow, and improves the processing efficiency.

[0018] 3. By setting up an adjustable upper pressing roller, the pressing force can be adjusted according to the thickness of the runway-shaped yoga mat to ensure that the compaction effect is uniform and stable each time, avoid applying too much pressure to thick mats, and reduce material damage caused by over-compaction. By setting up a cleaning brush, the cleaning brush is driven to rotate while the lower pressing roller compacts the runway-shaped yoga mat to clean the runway-shaped yoga mat to be compacted, effectively avoiding damage caused by attached particles during compaction and improving the quality of the runway-shaped yoga mat. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic view of one side of the overall structure of a yoga mat compaction treatment device of the present invention; Figure 2 It is a schematic view of the other side of the overall structure of a yoga mat compaction treatment device of the present invention; Figure 3 It is a schematic view of the equipment base structure of a yoga mat compaction treatment device of the present invention; Figure 4 It is a schematic view of the lower pressing roller and the cleaning brush structure of a yoga mat compaction treatment device of the present invention; Figure 5 It is a schematic view of the upper pressing roller structure of a yoga mat compaction treatment device of the present invention; Figure 6 It is a schematic view of the rotating frame structure of a yoga mat compaction treatment device of the present invention; Figure 7 Schematic diagram of structures such as the moving frame of a yoga mat compaction processing device of the present invention; Figure 8 Schematic diagram of the pressing plate structure of a yoga mat compaction processing device of the present invention; Figure 9 Schematic diagram of the yoga mat winding mechanism structure of a yoga mat compaction processing device of the present invention; Figure 10 Schematic diagram of the automatic pushing mechanism structure of a yoga mat compaction processing device of the present invention.

[0020] The labels in the figure are: 1, equipment base; 2, lower pressing roller; 3, cleaning brush; 4, rotating frame; 5, moving frame; 6, pressing plate; 7, yoga mat winding mechanism; 8, automatic pushing mechanism; 9, upper pressing roller; 101, yoga mat guiding seat; 102, arc-shaped limiting plate; 103, arc-shaped rack; 104, electric push rod; 105, guiding rod; 201, driving wheel; 202, motor A; 203, universal joint A; 204, gear shaft; 301, driven wheel; 901, adjusting frame; 902, hydraulic rod; 903, universal joint B; 904, gear; 401, motor B; 402, chute; 501, sliding seat; 502, spring; 601, sliding frame; 602, fixed frame; 603, tension spring; 701, winding shaft; 702, insertion pad opening; 703, motor C; 801, reciprocating lead screw; 802, limiting disc; 803, transmission wheel; 804, pushing frame; 805, push rod. Detailed implementation manners

[0021] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious variations.

[0022] As Figures 1-10 shown, a yoga mat compaction processing device includes an equipment base 1, a lower pressing roller 2 is rotatably connected to the equipment base 1, an upper pressing roller 9 is arranged above the lower pressing roller 2, two cleaning brushes 3 are rotatably connected to one side of the equipment base 1, a rotating frame 4 is rotatably connected to one side of the equipment base 1, two moving frames 5 are slidably fitted on the rotating frame 4, a pressing plate 6 is slidably fitted on the moving frames 5, a yoga mat winding mechanism 7 is rotatably connected to the moving frames 5, and an automatic pushing mechanism 8 is rotatably connected to the moving frames 5.

[0023] As Figure 3As shown, a yoga mat guide seat 101 is fixedly connected to the lower pressure roller 2 on one side of the equipment seat 1, and an arc-shaped limit plate 102 is fixedly connected to the position near the rotating frame 4 on the other side of the equipment seat 1. An arc-shaped rack 103 is fixedly connected inside the arc-shaped limit plate 102. Electric push rods 104 are fixedly connected to the inner walls of both sides of the equipment seat 1, and a guide rod 105 is fixedly connected to the output end of the electric push rod 104. One end of the guide rod 105 is arranged in an inclined structure.

[0024] like Figure 4 As shown, one end of the lower pressure roller 2 is fixedly connected to a driving wheel 201, and the other end of the lower pressure roller 2 passes through the equipment base 1 and is fixedly connected to a motor A202. The motor A202 is fixedly connected to the equipment base 1. One end of the driving wheel 201 is fixedly connected to a universal joint A203, and the other end of the universal joint A203 is fixedly connected to a gear shaft 204. One end of the gear shaft 204 is rotatably connected to the equipment base 1. The end of the cleaning brush 3 near the driving wheel 201 is fixedly connected to a driven wheel 301. The two driven wheels 301 are meshed with each other for transmission, and one of the driven wheels 301 is meshed with the driving wheel 201 for transmission. The rotating lower pressure roller 2 drives the connected driving wheel 201 to rotate, so that the driving wheel 201 drives the cleaning brush 3 connected to the driven wheel 301 to rotate.

[0025] like Figure 5 As shown, an adjustment frame 901 is rotatably connected to the upper pressure roller 9, a hydraulic rod 902 is fixedly connected to the adjustment frame 901, and the hydraulic rod 902 is fixedly connected to the equipment base 1. A universal joint B903 is fixedly connected to one end of the upper pressure roller 9, and a gear 904 is fixedly connected to the other end of the universal joint B903. The gear 904 is meshed with the gear shaft 204 for transmission, and one end of the gear 904 is rotatably connected to the adjustment frame 901. The motor A202 is used to drive the connected lower pressure roller 2 to rotate. At this time, the lower pressure roller 2 will drive the gear shaft 204 connected to the universal joint A203 to rotate, so that the gear shaft 204 drives the gear 904 to rotate, and then the gear 904 can drive the upper pressure roller 9 connected to the universal joint B903 to rotate.

[0026] like Figure 6 As shown, one end of the rotating frame 4 passes through the equipment base 1 and is fixedly connected to a motor B401, which is fixedly connected to the equipment base 1. Both ends of the rotating frame 4 are provided with a slide groove 402. The rotating frame 4 can realize the switching of the two yoga mat winding mechanisms 7 to improve efficiency.

[0027] like Figure 7 As shown, one end of the movable frame 5 is fixedly connected to a sliding seat 501, and the sliding seat 501 is slidingly matched with the inner wall of the slide groove 402. One end of the sliding seat 501 is fixedly connected to a spring 502, and the other end of the spring 502 is fixedly connected to the inner wall of the slide groove 402.

[0028] As Figure 8 shown, the pressing plate 6 is arranged in an arc structure. One side of the pressing plate 6 is fixedly connected with a sliding frame 601. A fixed frame 602 is slidably fitted on the sliding frame 601. One end of the fixed frame 602 is fixedly connected with the moving frame 5. A plurality of tension springs 603 are fixedly connected to the lower side of the sliding frame 601. The other ends of the tension springs 603 are fixedly connected with the fixed frame 602. Under the action of the tension springs 603, the pressing plate 6 connected to the sliding frame 601 will always maintain pressure on the wound yoga mat.

[0029] As Figure 9 shown, the yoga mat winding mechanism 7 includes a winding shaft 701. An insertion opening 702 is formed on one side of the winding shaft 701. The insertion opening 702 of the winding shaft 701 is in sliding contact with one side of the yoga mat guiding seat 101. One end of the winding shaft 701 is rotatably connected with the moving frame 5. One end of the winding shaft 701 passes through the sliding seat 501 and is fixedly connected with a motor C703. The motor C703 is fixedly connected with the sliding seat 501. The yoga mat will be inserted into the insertion opening 702 on the winding shaft 701 through the yoga mat guiding seat 101. At this time, by driving the winding shaft 701 to rotate with the motor C703, the winding of the yoga mat can be realized.

[0030] By setting the yoga mat winding mechanism 7, the wound yoga mat can be automatically wound and shaped by the rotation of the winding shaft 701 provided with the insertion opening 702. The wound yoga mat reduces the contact area with the air, slows down the recovery time, significantly improves the production efficiency, ensures the shaping effect, shortens the recovery time, reduces the space occupation, is convenient for subsequent process treatment, reduces waste, and improves the product consistency.

[0031] As Figure 10 shown, the automatic pushing mechanism 8 includes a reciprocating lead screw 801. One end of the reciprocating lead screw 801 is rotatably connected through the inner wall of the moving frame 5. A limiting disc 802 is fixedly connected to the side of the reciprocating lead screw 801 close to the equipment base 1. The outer wall of the limiting disc 802 is in sliding contact with the inner wall of the arc-shaped limiting plate 102. A transmission wheel 803 is fixedly connected to one side of the limiting disc 802. The transmission wheel 803 is in meshing transmission with the arc-shaped rack 103. A pushing frame 804 is slidably fitted on the outer wall of the reciprocating lead screw 801. Push rods 805 are fixedly connected to both sides of the pushing frame 804. When the limiting disc 802 on the reciprocating lead screw 801 rotates into the arc-shaped limiting plate 102, the transmission wheel 803 will be engaged with the arc-shaped rack 103, thereby driving the reciprocating lead screw 801 connected to the transmission wheel 803 to rotate, so that the reciprocating lead screw 801 can drive the pushing frame 804 and the push rods 805 to move.

[0032] Working principle: When compacting a runway-shaped yoga mat, first adjust the upper pressing roller 9 according to the thickness of the runway-shaped yoga mat. The height of the upper pressing roller 9 on the adjusting frame 901 is adjusted by using the hydraulic rod 902. Then, according to the width of the runway-shaped yoga mat, the guide rods 105 connected by the two electric push rods 104 are driven to move, so that the distance between the two guide rods 105 conforms to the width of the runway-shaped yoga mat, avoiding misalignment during compaction; Then, the motor A 202 is used to drive the connected lower pressing roller 2 to rotate. At this time, the lower pressing roller 2 will drive the gear shaft 204 connected by the universal joint A 203 to rotate, so that the gear shaft 204 drives the gear 904 to rotate. Then, the gear 904 can drive the upper pressing roller 9 connected by the universal joint B 903 to rotate; At the same time, the rotating lower pressing roller 2 will drive the connected driving wheel 201 to rotate, so that the driving wheel 201 drives the cleaning brush 3 connected by the driven wheel 301 to rotate. Then, one end of the runway-shaped yoga mat is passed through between the two cleaning brushes 3. At this time, the upper pressing roller 9 and the lower pressing roller 2 can drive the yoga mat to be compacted and pushed, and then the cleaning brush 3 can clean the particles on the surface of the runway-shaped yoga mat; Then, the compacted yoga mat is inserted into the mat insertion port 702 on the winding shaft 701 through the yoga mat guide seat 101. At this time, the motor C 703 is used to drive the winding shaft 701 to rotate, realizing the winding of the runway-shaped yoga mat. At the same time, under the action of the tension spring 603, the pressing plate 6 connected to the sliding frame 601 is driven to always maintain pressure on the wound runway-shaped yoga mat. At the same time, as the number of windings of the runway-shaped yoga mat increases, the moving frame 5 is pushed. At this time, the spring 502 connected to the sliding seat 501 is compressed; After winding one runway-shaped yoga mat, the motor B 401 is used to drive the connected rotating frame 4 to rotate, so that another winding shaft 701 moves to the yoga mat guide seat 101. Then, when the rotating frame 4 rotates, when the runway-shaped yoga mat does not contact the yoga mat guide seat 101, the spring 502 drives the moving frame 5 connected to the sliding seat 501 to reset. Then, when the limit disk 802 on the reciprocating lead screw 801 rotates into the arc-shaped limit plate 102, the transmission wheel 803 meshes with the arc-shaped rack 103, thereby driving the reciprocating lead screw 801 connected to the transmission wheel 803 to rotate, so that the reciprocating lead screw 801 can drive the pushing frame 804 and the push rod 805 to move, thereby being able to push out a part of the wound runway-shaped yoga mat, facilitating bagging and removal.

[0033] It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0034] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments, and what is described in the above embodiments and the specification is only the principle of the present invention. Without departing from the spirit and scope of the present invention, various changes and improvements will occur to the present invention, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A yoga mat compaction processing device, comprising an equipment base (1), characterized in that: A lower pressure roller (2) is rotatably connected to the equipment base (1), an upper pressure roller (9) is provided on the upper side of the lower pressure roller (2), two cleaning brushes (3) are rotatably connected to one side of the equipment base (1), a rotating frame (4) is rotatably connected to one side of the equipment base (1), two mobile frames (5) are slidably matched on the rotating frame (4), a pressing plate (6) is slidably matched on the mobile frame (5), a yoga mat winding mechanism (7) is rotatably connected to the mobile frame (5), and an automatic ejection mechanism (8) is rotatably connected to the mobile frame (5).

2. The yoga mat compaction processing device according to claim 1, characterized in that: A yoga mat guide seat (101) is fixedly connected to one side of the equipment seat (1) at the lower pressure roller (2), and an arc-shaped limit plate (102) is fixedly connected to the other side of the equipment seat (1) at a position close to the rotating frame (4). An arc-shaped rack (103) is fixedly connected inside the arc-shaped limit plate (102). Electric push rods (104) are fixedly connected to the inner walls of both sides of the equipment seat (1), and a guide rod (105) is fixedly connected to the output end of the electric push rod (104), and one end of the guide rod (105) is arranged in an inclined structure.

3. The yoga mat compaction processing device according to claim 1, characterized in that: One end of the lower pressure roller (2) is fixedly connected to a driving wheel (201), and the other end of the lower pressure roller (2) passes through the equipment base (1) and is fixedly connected to a motor A (202), wherein the motor A (202) is fixedly connected to the equipment base (1). One end of the driving wheel (201) is fixedly connected to a universal joint A (203), and the other end of the universal joint A (203) is fixedly connected to a gear shaft (204), wherein one end of the gear shaft (204) is rotatably connected to the equipment base (1). One end of the cleaning brush (3) close to the driving wheel (201) is fixedly connected to a driven wheel (301), wherein the two driven wheels (301) are meshed with each other for transmission, and one of the driven wheels (301) is meshed with the driving wheel (201) for transmission.

4. A yoga mat compaction processing device according to claim 3, characterized in that: An adjusting frame (901) is rotatably connected to the upper pressure roller (9), a hydraulic rod (902) is fixedly connected to the adjusting frame (901), and the hydraulic rod (902) is fixedly connected to the equipment seat (1). A universal joint B (903) is fixedly connected to one end of the upper pressure roller (9), and a gear (904) is fixedly connected to the other end of the universal joint B (903). The gear (904) is meshed with the gear shaft (204) for transmission, and one end of the gear (904) is rotatably connected to the adjusting frame (901).

5. The yoga mat compaction processing device according to claim 1, characterized in that: One end of the rotating frame (4) passes through the equipment seat (1) and is fixedly connected to a motor B (401). The motor B (401) is fixedly connected to the equipment seat (1). Both ends of the rotating frame (4) are provided with a slide groove (402).

6. The yoga mat compaction processing device according to claim 5, characterized in that: One end of the moving frame (5) is fixedly connected with a sliding seat (501). The sliding seat (501) is slidably matched with the inner wall of the chute (402). One end of the sliding seat (501) is fixedly connected with a spring (502). The other end of the spring (502) is fixedly connected with the inner wall of the chute (402).

7. A yoga mat compaction processing device according to claim 1, characterized in that: The pressing plate (6) is arranged in an arc structure. One side of the pressing plate (6) is fixedly connected with a sliding frame (601). A fixed frame (602) is slidably matched on the sliding frame (601). One end of the fixed frame (602) is fixedly connected with the moving frame (5). A plurality of tension springs (603) are fixedly connected to the lower side of the sliding frame (601). The other ends of the tension springs (603) are fixedly connected with the fixed frame (602).

8. A yoga mat compaction processing device according to claim 5, characterized in that: The yoga mat winding mechanism (7) includes a winding shaft (701). An insertion opening (702) is formed on one side of the winding shaft (701). The insertion opening (702) of the winding shaft (701) is in sliding contact with one side of the yoga mat guiding seat (101). One end of the winding shaft (701) is rotatably connected with the moving frame (5). One end of the winding shaft (701) passes through the sliding seat (501) and is fixedly connected with a motor C (703). The motor C (703) is fixedly connected with the sliding seat (501).

9. A yoga mat compaction processing device according to claim 2, characterized in that: The automatic pushing mechanism (8) includes a reciprocating lead screw (801). One end of the reciprocating lead screw (801) is rotatably connected through the inner wall of the moving frame (5). A limiting disk (802) is fixedly connected to the side of the reciprocating lead screw (801) close to the equipment base (1). The outer wall of the limiting disk (802) is in sliding contact with the inner wall of the arc-shaped limiting plate (102). A transmission wheel (803) is fixedly connected to one side of the limiting disk (802). The transmission wheel (803) is meshed and driven with an arc-shaped rack (103). A pushing frame (804) is slidably matched on the outer wall of the reciprocating lead screw (801). Push rods (805) are fixedly connected to both sides of the pushing frame (804).

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