Winding and wrapping mechanism for transformer cores
By designing and installing a transformer core winding and packaging device with reciprocating and winding mechanisms, the problems of uneven copper wire winding and time-consuming replacement in the existing technology have been solved. The device achieves uniform winding and rapid replacement of copper wire, thereby improving work efficiency and device stability.
Patent Information
- Application Number
- CN202510599054.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2044-09-27
AI Technical Summary
The existing transformer core winding device has a complex structure, is inconvenient to use, has uneven winding, and the replacement of copper wire rings is time-consuming, which affects work efficiency.
A winding and packaging device including installation, reciprocating and winding mechanisms was designed. The device uses a drive motor to rotate a gear ring and a transmission gear to drive a reciprocating screw to rotate, thereby achieving uniform winding and rapid replacement of copper wire.
It enables uniform winding and rapid replacement of copper wire, improving work efficiency and enhancing the stability and applicability of the device.
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Figure CN120413277B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of transformer core technology, specifically to a winding and packaging mechanism for transformer cores. Background Technology
[0002] The transformer core is a crucial component of a transformer. On one hand, it serves a magnetic guiding function, providing a low-resistivity path for magnetic flux, enabling effective electromagnetic coupling between the primary and secondary windings to achieve voltage transformation. On the other hand, it supports the windings, ensuring the transformer's structural stability. The winding of the transformer core is done to meet different design requirements, forming specific shapes and dimensions to better match the windings and achieve efficient electromagnetic coupling. It also improves mechanical strength, withstands electromagnetic and external mechanical forces to ensure stability, helps reduce hysteresis and eddy current losses, and improves efficiency. Furthermore, it facilitates insulation treatment, enhances insulation performance to prevent faults, and meets various needs of the transformer. The winding process requires the use of a winding device.
[0003] According to "A winding and packaging mechanism for transformer cores (Publication No.: CN 216084594 U; Application No.: 202122307678.2)," the above application addresses the problem that "the winding device has a complex structure and is inconvenient to use. Furthermore, the disassembly of the wound roll is inconvenient, and the winding of the transformer core is not uniform, resulting in poor tightness and easy loosening of the wound winding, which leads to a reduction in the quality of winding." However, the winding device in the above application cannot automatically complete the up-and-down reciprocating winding of the copper wire, and cannot keep the wound copper wire uniform on the outer ring of the core, which is inconvenient for workers to use. At the same time, when the winding device in the above application is in use, workers cannot quickly replace the copper wire loops. When it is necessary to replace the copper wire loops, it takes a lot of time, which reduces the working efficiency of the device. Summary of the Invention
[0004] The purpose of this invention is to provide a winding and packaging mechanism for transformer cores to solve the problems mentioned in the background art.
[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a winding and packaging mechanism for transformer cores, including a base, a top frame fixedly connected to the left side of the base, a support leg fixedly connected to the bottom of the base, an installation mechanism provided at the bottom of the top frame, an iron core to be wound inside the installation mechanism, a reciprocating mechanism provided at the top of the base on the outer ring of the installation mechanism, and winding mechanisms provided on the front and rear sides of the installation mechanism.
[0006] The installation mechanism includes an installation component and an adjustment component. The installation component is located on the top of the base, and the adjustment component is located inside the top of the top frame.
[0007] The reciprocating mechanism includes a drive assembly and a transmission assembly. The drive assembly is located inside the left side of the top frame, and the transmission assembly is located on the top of the base.
[0008] The winding mechanism includes a support component, a reciprocating component, a lifting component, a limiting component, and a disassembly / assembly component. The support component is located at the top of the top frame, the reciprocating component is located on the front and rear sides of the support component, the lifting component is located on the outer ring of the reciprocating component, the limiting component is located on the rear side of the lifting component, and the disassembly / assembly component is located inside the lifting component.
[0009] According to the above technical solution, the installation component includes a support base, which is rotatably connected to the top of the base. A first locking pin is fixedly connected to the top of the support base, which is engaged with the bottom of the iron core to be wound. A top plate is provided above the first locking pin, and a second locking pin is rotatably connected to the bottom of the top plate, which is engaged with the top of the iron core to be wound.
[0010] According to the above technical solution, the adjusting component includes a threaded drum, which is rotatably connected to the top of the top frame. A torsion disc is fixedly connected to the top of the outer ring of the threaded drum. A threaded rod is threadedly connected to the inner ring of the threaded drum. The threaded rod is fixedly connected to the top of the top plate. A limit block is fixedly connected to the top of the threaded rod. A movable slide rod is provided on the left side of the limit block. The movable slide rod is fixedly connected to the left side of the top plate and slidably connected to the left side of the top frame. A connecting plate is fixedly connected to the left side of the movable slide rod and slidably connected to the left side of the top frame.
[0011] According to the above technical solution, the drive assembly includes a drive motor, which is fixedly connected to the left side of the top frame. A sleeve frame is fitted on the left side of the drive motor, and the sleeve frame is fixedly connected to the left side of the top frame. A fixed shaft is fixedly connected to the right side of the drive motor, and a bevel gear is fixedly connected to the right side of the fixed shaft. A support cylinder is rotatably connected to the outer ring of the fixed shaft, and a fixed arm is fixedly connected to the top of the support cylinder. The fixed arm is fixedly connected to the left side of the top frame.
[0012] According to the above technical solution, the transmission component includes a rotating ring, which is rotatably connected to the top of the base. A fixed frame is fixedly connected to the top of the rotating ring, and a toothed ring is fixedly connected to the top of the fixed frame. The outer ring of the toothed ring meshes with the bottom of the outer ring of the bevel gear.
[0013] According to the above technical solution, the support component includes a protruding frame, which is fixedly connected to the top of the top frame. A protruding ring is fixedly connected to the bottom of the protruding frame, and lifting frame plates are fixedly connected to the front and rear sides of the bottom of the protruding ring.
[0014] According to the above technical solution, the reciprocating assembly includes a convex plate, which is fixedly connected to the outside of the lifting frame plate. A retaining shaft is fixedly connected to the inside of the convex plate. A reciprocating lead screw is rotatably connected to the outer ring of the retaining shaft. A transmission gear is fixedly connected to the bottom of the outer ring of the reciprocating lead screw, and the transmission gear meshes with the inner ring of the gear ring.
[0015] According to the above technical solution, the lifting assembly includes a threaded cylinder, which is threadedly connected to the outer ring of a reciprocating lead screw. A connecting rod is fixedly connected to the right side of the outer ring of the threaded cylinder, and a support plate is fixedly connected to the right side of the connecting rod. A shaft tube is fixedly connected to the top of the support plate.
[0016] According to the above technical solution, the limiting component includes a second connecting rod, which is fixedly connected to the right side of the support plate. A slide cylinder is fixedly connected to the right side of the second connecting rod. A limiting slide rod is slidably connected to the inner ring of the slide cylinder. Fixed plates are fixedly connected to the upper and lower sides of the limiting slide rod, and the fixed plates are fixedly connected to the outer side of the lifting frame plate.
[0017] According to the above technical solution, the disassembly and assembly assembly includes a prism shaft, which is snapped into the inner ring of the shaft tube. A cover plate is fixedly connected to the top of the prism shaft, and the bottom of the cover plate is connected to the top of the shaft tube. A sleeve is sleeved around the outer ring of the prism shaft, and the sleeve is fixedly connected to the bottom of the support plate. A retaining strip is snapped into the inner front side of the sleeve, and a limiting piece is fixedly connected to the front side of the retaining strip. The rear side of the limiting piece is connected to the front side of the sleeve, and a pull rod is fixedly connected to the front side of the limiting piece. A bolt is sleeved inside the bottom of the retaining strip at the rear side of the sleeve, and the bolt is threaded into the bottom of the support plate.
[0018] Compared with the prior art, the present invention provides a winding and packaging mechanism for transformer cores, which has the following advantages:
[0019] 1. This winding and packaging mechanism for transformer cores, through its installation mechanism, allows workers to control the up-and-down movement of the top plate and locking pin by simply rotating a toggle disc. This enables workers to quickly complete the fixing of the core to be wound. The movable slide rod and connecting plate ensure that the threaded rod does not rotate with the toggle disc during the up-and-down movement of the top plate, maintaining its stability. This ensures that the threaded rod can be raised and lowered during the rotation of the threaded drum, increasing the stability of the structure and facilitating the fixing of the core to be wound. Furthermore, the adjustable top plate and locking pin allow the device to fix cores of different sizes and heights, increasing its applicability.
[0020] 2. This winding and packaging mechanism for transformer cores, through its reciprocating mechanism, allows operators to simply start the drive motor to rotate the gear ring. This facilitates the up-and-down reciprocating movement of the shaft tubes on both sides during use, enabling the copper wire winding process on the fixed iron core within the device. The operation is simple and convenient for operators. Simultaneously, the supporting rotating cylinder is fixedly connected to the left side of the top frame via a fixed arm, allowing the rotating cylinder to rotate and support the fixed shaft. This increases the stability of the bevel gear during rotation, preventing wobbling and improving the stability of the gear ring during rotation.
[0021] 3. This winding and packaging mechanism for transformer cores, through the winding mechanism, during the rotation of the gear ring, the transmission gear meshes with the inner ring of the gear ring to drive the reciprocating screw to rotate, so that the threaded cylinder can drive the support plate to move up and down during the rotation of the gear ring. The upper and lower positions of the support plates on the front and rear sides are opposite. The reciprocating up and down movement of the support plates on the front and rear sides completes the winding of the copper wire on the outer ring of the core to be wound. The operation is simple and convenient for workers to use.
[0022] Furthermore, the operator only needs to rotate the bolt and then pull the lever to release the connection or fixation between the clip, sleeve, and prism shaft, which facilitates the disassembly and assembly of the cover plate and the replacement of the finished copper wire winding on the outer ring of the shaft tube. This prevents the operator from wasting too much time on replacing copper wire when the device is winding the iron core to be wound, thus increasing the efficiency of the device when winding copper wire for the iron core to be wound. Attached Figure Description
[0023] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:
[0024] Figure 1 This is a front view of the invention;
[0025] Figure 2 This is a schematic diagram on the left side of the present invention;
[0026] Figure 3 This is an exploded view of the installation component structure;
[0027] Figure 4 This is a schematic diagram of the installation mechanism.
[0028] Figure 5 This is a cross-sectional view of the drive component structure;
[0029] Figure 6 This is a schematic diagram showing the cooperation between the reciprocating mechanism and the winding mechanism;
[0030] Figure 7 This is a schematic diagram of part of the winding mechanism;
[0031] Figure 8 This is an exploded view of part of the winding mechanism structure;
[0032] Figure 9 This is a schematic diagram of the disassembly and assembly components.
[0033] In the diagram: 1. Installation mechanism; 11. Installation component; 1101. Support base; 1102. Locking pin one; 1103. Top plate; 1104. Locking pin two; 12. Adjustment component; 1201. Threaded drum; 1202. Torque disc; 1203. Threaded rod; 1204. Limiting block; 1205. Moving slide bar; 1206. Connecting plate; 2. Reciprocating mechanism; 21. Drive component; 2101. Drive motor; 2102. Sleeve frame; 2103. Fixed shaft; 2104. Bevel gear; 2105. Supporting drum; 2106. Fixed arm; 22. Transmission component; 2201. Rotary ring; 2202. Fixed frame; 2203. Gear ring; 3. Winding mechanism; 31. Support component; 3101. Convex... Frame; 3102, Convex Ring; 3103, Lifting Frame Plate; 32, Reciprocating Assembly; 3201, Convex Plate; 3202, Shaft Clip; 3203, Reciprocating Screw; 3204, Transmission Gear; 33, Lifting Assembly; 3301, Threaded Sleeve; 3302, Connecting Rod One; 3303, Support Plate; 3304, Shaft Tube; 34, Limiting Assembly; 3401, Connecting Rod Two; 3402, Slide Cylinder; 3403, Limiting Slide Rod; 3404, Fixing Plate; 35, Disassembly Assembly; 3501, Prism Shaft; 3502, Cover Plate; 3503, Sleeve; 3504, Clip; 3505, Limiting Plate; 3506, Pull Rod; 3507, Bolt; 4, Base; 41, Top Frame; 5, Support Leg; 6, Iron Core to be Wound. Detailed Implementation
[0034] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0035] This invention provides a technical solution:
[0036] Example 1
[0037] Combination Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 6A winding and packaging mechanism for transformer cores includes a base 4, a top frame 41 fixedly connected to the left side of the base 4, a support leg 5 fixedly connected to the bottom of the base 4, an installation mechanism 1 provided at the bottom of the top frame 41, an iron core 6 to be wound 6 provided inside the installation mechanism 1, a reciprocating mechanism 2 provided at the top of the base 4 on the outer ring of the installation mechanism 1, and winding mechanisms 3 provided on the front and rear sides of the installation mechanism 1.
[0038] The mounting mechanism 1 includes a mounting component 11 and an adjustment component 12. The mounting component 11 is located on the top of the base 4, and the adjustment component 12 is located inside the top of the top frame 41.
[0039] Mounting assembly 11 includes a support base 1101, which is rotatably connected to the top of the base 4. A locking pin 1102 is fixedly connected to the top of the support base 1101, engaging with the bottom of the iron core 6 to be wound. A top plate 1103 is positioned above the locking pin 1102, and a locking pin 1104 is rotatably connected to the bottom of the top plate 1103, engaging with the top of the iron core 6 to be wound. Adjustment assembly 12 includes a threaded drum 1201, which is rotatably connected to the top of the top frame 41. The top of the outer ring of the threaded drum 1201... A torsion disc 1202 is fixedly connected. A threaded rod 1203 is threadedly connected to the inner ring of a threaded drum 1201. The threaded rod 1203 is fixedly connected to the top of the top plate 1103. A limit block 1204 is fixedly connected to the top of the threaded rod 1203. A movable slide rod 1205 is provided on the left side of the limit block 1204. The movable slide rod 1205 is fixedly connected to the left side of the top plate 1103. The movable slide rod 1205 is slidably connected to the inner left side of the top frame 41. A connecting plate 1206 is fixedly connected to the left side of the movable slide rod 1205. The connecting plate 1206 is slidably connected to the inner left side of the top frame 41.
[0040] Furthermore, the operator only needs to rotate the toggle plate 1202 to control the top plate 1103 and the second locking pin 1104 to move up and down, allowing the operator to quickly complete the fixing of the iron core 6 to be wound. The setting of the sliding rod 1205 and the connecting plate 1206 ensures that the threaded rod 1203 will not rotate with the toggle plate 1202 during the up and down movement of the top plate 1103, so that the threaded rod 1203 can maintain its own stability during the up and down movement. This ensures that the threaded rod 1203 can maintain its own up and down movement during the rotation of the threaded drum 1201, increasing the stability of the structure and making it easier for the operator to fix the iron core 6 to be wound. At the same time, the movable top plate 1103 and the second locking pin 1104 also allow the device to fix iron cores 6 of different sizes and heights during use, increasing the applicability of the device.
[0041] Example 2
[0042] See Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 6 Furthermore, based on Embodiment 1, the reciprocating mechanism 2 includes a drive assembly 21 and a transmission assembly 22. The drive assembly 21 is located inside the left side of the top frame 41, and the transmission assembly 22 is located on the top of the base 4.
[0043] The drive assembly 21 includes a drive motor 2101, which is fixedly connected to the left side of the top frame 41. A sleeve 2102 is fitted onto the left side of the drive motor 2101, and the sleeve 2102 is fixedly connected to the left side of the top frame 41. A fixed shaft 2103 is fixedly connected to the right side of the drive motor 2101, and a bevel gear 2104 is fixedly connected to the right side of the fixed shaft 2103. A support cylinder 2105 is rotatably connected to the outer ring of the fixed shaft 2103. A fixed arm 2106 is fixedly connected to the top of the support cylinder 2105, and the fixed arm 2106 is fixedly connected to the left side of the top frame 41. The transmission assembly 22 includes a rotating ring 2201, which is rotatably connected to the top of the base 4. A fixed frame 2202 is fixedly connected to the top of the rotating ring 2201, and a gear ring 2203 is fixedly connected to the top of the fixed frame 2202. The outer ring of the gear ring 2203 meshes with the bottom of the outer ring of the bevel gear 2104.
[0044] Furthermore, the operator only needs to start the drive motor 2101 to rotate the gear ring 2203, which facilitates the up-and-down reciprocating movement of the shaft tubes 3304 on both sides during use of the device. This makes it easy to wind the copper wire around the iron core 6 fixed inside the device. The operation is simple and convenient for the operator. At the same time, the support rotating cylinder 2105 is fixedly connected to the left side of the top frame 41 through the fixed arm 2106. The support rotating cylinder 2105 is rotatably connected to the fixed shaft 2103 to support the fixed shaft 2103, which increases the stability of the bevel gear 2104 during rotation and prevents it from shaking during rotation, thus improving the stability of the gear ring 2203 during rotation.
[0045] Example 3
[0046] See Figure 1 , Figure 2 , Figure 6 , Figure 7 , Figure 8 and Figure 9 Furthermore, based on Embodiment 1 and Embodiment 2, the winding mechanism 3 includes a support component 31, a reciprocating component 32, a lifting component 33, a limiting component 34, and a disassembly / assembly component 35. The support component 31 is disposed at the top of the top frame 41, the reciprocating component 32 is disposed on the front and rear sides of the support component 31, the lifting component 33 is disposed on the outer ring of the reciprocating component 32, the limiting component 34 is disposed on the rear side of the lifting component 33, and the disassembly / assembly component 35 is disposed inside the lifting component 33.
[0047] Support assembly 31 includes a boss 3101, which is fixedly connected to the top of the top frame 41. A boss ring 3102 is fixedly connected to the bottom of the boss 3101. Lifting frame plates 3103 are fixedly connected to the front and rear sides of the bottom of the boss ring 3102. Reciprocating assembly 32 includes a boss plate 3201, which is fixedly connected to the outside of the lifting frame plate 3103. A retaining shaft 3202 is fixedly connected to the inner side of the boss plate 3201. A reciprocating screw 3203 is rotatably connected to the outer ring of the retaining shaft 3202. The bottom of the outer ring of the reciprocating screw 3203 is fixedly connected to the boss plate 3202. A transmission gear 3204 is fixedly connected to the inner ring of the gear ring 2203. The transmission gear 3204 meshes with the inner ring of the gear ring 2203. The lifting assembly 33 includes a threaded cylinder 3301, which is threadedly connected to the outer ring of the reciprocating screw 3203. A connecting rod 3302 is fixedly connected to the right side of the outer ring of the threaded cylinder 3301. A support plate 3303 is fixedly connected to the right side of the connecting rod 3302. A shaft tube 3304 is fixedly connected to the top of the support plate 3303. The limiting assembly 34 includes a second connecting rod 3401, which is fixedly connected to the support plate 3303. On the right side of the support plate 3303, a slide cylinder 3402 is fixedly connected to the right side of the connecting rod 3401. A limit slide rod 3403 is slidably connected to the inner ring of the slide cylinder 3402. Fixed plates 3404 are fixedly connected to the upper and lower sides of the limit slide rod 3403. The fixed plates 3404 are fixedly connected to the outer side of the lifting frame plate 3103. The disassembly assembly 35 includes a prism shaft 3501, which is snapped into the inner ring of the shaft tube 3304. A cover plate 3502 is fixedly connected to the top of the prism shaft 3501. The bottom of the cover plate 3502 is flush with the top of the shaft tube 3304. A sleeve 3503 is fitted around the outer ring of the prism shaft 3501. The sleeve 3503 is fixedly connected to the bottom of the support plate 3303. A retaining strip 3504 is snapped into the front side of the sleeve 3503. A limiting piece 3505 is fixedly connected to the front side of the retaining strip 3504. The rear side of the limiting piece 3505 is connected to the front side of the sleeve 3503. A pull rod 3506 is fixedly connected to the front side of the limiting piece 3505. A bolt 3507 is fitted into the bottom of the retaining strip 3504 at the rear side of the sleeve 3503. The bolt 3507 is threaded into the bottom of the support plate 3303.
[0048] Furthermore, the operator only needs to rotate the bolt 3507 and then pull the lever 3506 to release the connection or fixation between the clip 3504, sleeve 3503, and prism shaft 3501. This facilitates the operator's disassembly and assembly of the cover plate 3502 and the replacement of the finished copper wire winding on the outer ring of the shaft tube 3304. This prevents the device from wasting too much time on replacing copper wire when winding the iron core 6, thus increasing the efficiency of the device when winding the iron core 6.
[0049] In actual operation, when this device is used and the iron core 6 to be wound needs to be wound, the operator first rotates the iron core 6 to be wound and clamps it on the outside of the clamping pin 1102, so that the bottom of the iron core 6 to be wound is in contact with the top of the support 1101. Then the operator manually rotates the clamping pin 2 1104, so that the clamping pin 2 1104 is aligned with the top of the iron core 6 to be wound. Then the operator shakes the torsion disc 1202. The rotation of the torsion disc 1202 drives the threaded drum 1201 to rotate. The rotation of the threaded drum 1201 drives the threaded rod 1203 to move downward. The downward movement of the threaded rod 1203 drives the top plate 1103 to move downward. The downward movement of the top plate 1103 drives the clamping pin 2 1104 to move downward. The clamping pin 2 1104 moves downward and clamps the top of the iron core 6 to be wound until the torsion disc 1202 can no longer shake and drive the top plate 1103 to move downward. At this time, the fixing work of the iron core 6 to be wound is completed.
[0050] Then, the workers pass the copper wire, which is sleeved on the outer ring of the copper wire winding of the front and rear shaft tubes 3304, through the lifting frame plate 3103 and fix it inside the upper and lower sides of the front and rear ends of the iron core 6 to be wound. After that, the workers start the drive motor 2101. The drive motor 2101 drives the bevel gear 2104 to rotate through the fixed shaft 2103. The rotation of the bevel gear 2104 drives the gear ring 2203 to rotate. The rotation of the gear ring 2203 drives the reciprocating screw 3203 to rotate through the transmission gear 3204. The rotation of the reciprocating screw 3203 drives the threaded cylinder 3301 to move up and down reciprocally. The reciprocating movement drives the support plate 3303 to move up and down via the connecting rod 3302. The up and down movement of the support plate 3303 drives the copper wire winding sleeved on the outer ring of the shaft tube 3304 to move up and down reciprocally. Then, the worker starts the support seat 1101 to rotate. The rotation of the support seat 1101 drives the iron core 6 to be wound to rotate via the locking pin 1102. At this time, while the iron core 6 to be wound is rotating, the support plates 3303 on the front and rear sides move up and down to complete the copper wire winding of the outer ring of the iron core 6 to be wound. The winding process of the iron core 6 to be wound is completed when the copper wire of the outer ring of the iron core 6 is tightly wound.
[0051] Finally, the staff only needs to cut off the excess copper wire and then shake the twisting plate 1202 to move the top plate 1103 upward. The staff can then disassemble the iron core 6 to be wound after the copper wire is wound. At this time, the copper wire winding process of the iron core 6 to be wound is completed.
[0052] When the copper wire collar on the outer ring of the shaft tube 3304 needs to be replaced after use, the worker first rotates the bolt 3507. The bolt 3507 rotates and moves downward at the bottom of the support plate 3303, disengaging from the connection between the bolt 3507 and the support plate 3303. Then, the worker continues to move the bolt 3507 downward, disengaging from the connection between the bolt 3507 and the retaining strip 3504. Next, the worker pulls the pull rod 3506 outward. The outward movement of the pull rod 3506 drives the retaining strip 3504 outward through the limiting piece 3505. The retaining strip 3504 disengages from the connection between the prism shaft 3501 and the sleeve 3503. Then, the worker can directly move the cover plate 3502 upward. The upward movement of the cover plate 3502 drives the prism shaft 3501 upward until the prism shaft 3501 is completely disengaged from the connection of the shaft tube 3304. At this point, the worker can replace the copper wire collar on the outer ring of the shaft tube 3304.
[0053] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0054] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A winding and packaging mechanism for transformer cores, comprising a base (4), characterized in that: The base (4) is fixedly connected to a top frame (41) on the left side, and a support leg (5) is fixedly connected to the bottom of the base (4). An installation mechanism (1) is provided at the bottom of the top frame (41), and an iron core (6) to be wound is provided inside the installation mechanism (1). A reciprocating mechanism (2) is provided at the top of the base (4) on the outer ring of the installation mechanism (1), and a winding mechanism (3) is provided on the front and rear sides of the installation mechanism (1). The installation mechanism (1) includes an installation component (11) and an adjustment component (12). The installation component (11) is disposed on the top of the base (4), and the adjustment component (12) is disposed inside the top of the top frame (41). The adjustment assembly (12) includes a threaded drum (1201), which is rotatably connected to the top of the top frame (41). A torsion disc (1202) is fixedly connected to the top of the outer ring of the threaded drum (1201). A threaded rod (1203) is threadedly connected to the inner ring of the threaded drum (1201). The threaded rod (1203) is fixedly connected to the top of the top plate (1103). A limit block (1204) is fixedly connected to the top of the threaded rod (1203). A movable slide rod (1205) is provided on the left side of the limit block (1204). The movable slide rod (1205) is fixedly connected to the left side of the top plate (1103). The movable slide rod (1205) is slidably connected to the left side of the top frame (41). A connecting plate (1206) is fixedly connected to the left side of the movable slide rod (1205). The connecting plate (1206) is slidably connected to the left side of the top frame (41). The winding mechanism (3) includes a support component (31), a reciprocating component (32), a lifting component (33), a limiting component (34), and a disassembly component (35). The support component (31) is located at the top of the top frame (41). The reciprocating component (32) is located on the front and rear sides of the support component (31). The lifting component (33) is located on the outer ring of the reciprocating component (32). The limiting component (34) is located on the rear side of the lifting component (33). The disassembly component (35) is located inside the lifting component (33). The disassembly / assembly assembly (35) includes a prism shaft (3501), which is snapped into the inner ring of the shaft tube (3304). A cover plate (3502) is fixedly connected to the top of the prism shaft (3501), and the bottom of the cover plate (3502) is connected to the top of the shaft tube (3304). A sleeve (3503) is fitted onto the outer ring of the prism shaft (3501), and the sleeve (3503) is fixedly connected to the bottom of the support plate (3303). The front side of the sleeve (3503) is... An internal locking strip (3504) is attached, and a limiting piece (3505) is fixedly connected to the front side of the locking strip (3504). The rear side of the limiting piece (3505) is connected to the front side of the sleeve (3503). A pull rod (3506) is fixedly connected to the front side of the limiting piece (3505). A bolt (3507) is sleeved on the bottom of the locking strip (3504) at the rear side of the sleeve (3503). The bolt (3507) is threadedly connected to the bottom of the support plate (3303). The reciprocating assembly (32) includes a convex plate (3201), which is fixedly connected to the outside of the lifting frame plate (3103). A retaining shaft (3202) is fixedly connected to the inside of the convex plate (3201). A reciprocating screw (3203) is rotatably connected to the outer ring of the retaining shaft (3202). A transmission gear (3204) is fixedly connected to the bottom of the outer ring of the reciprocating screw (3203). The transmission gear (3204) meshes with the inner ring of the gear ring (2203). The lifting assembly (33) includes a threaded cylinder (3301), which is threaded to the outer ring of the reciprocating screw (3203). A connecting rod (3302) is fixedly connected to the right side of the outer ring of the threaded cylinder (3301), and a support plate (3303) is fixedly connected to the right side of the connecting rod (3302). A shaft tube (3304) is fixedly connected to the top of the support plate (3303).
2. The winding and packaging mechanism for transformer cores according to claim 1, characterized in that: The installation assembly (11) includes a support base (1101), which is rotatably connected to the top of the base (4). A first locking pin (1102) is fixedly connected to the top of the support base (1101), which is engaged in the bottom of the iron core (6) to be wound. A top plate (1103) is provided above the first locking pin (1102), and a second locking pin (1104) is rotatably connected to the bottom of the top plate (1103), which is engaged in the top of the iron core (6) to be wound.
3. The winding and packaging mechanism for transformer cores according to claim 1, characterized in that: The support assembly (31) includes a protrusion (3101), which is fixedly connected to the top of the top frame (41). A protrusion ring (3102) is fixedly connected to the bottom of the protrusion (3101), and lifting plates (3103) are fixedly connected to the front and rear sides of the bottom of the protrusion ring (3102).
4. A winding and packaging mechanism for transformer cores according to claim 1, characterized in that: The limiting component (34) includes a second connecting rod (3401), which is fixedly connected to the right side of the support plate (3303). A slide cylinder (3402) is fixedly connected to the right side of the second connecting rod (3401). A limiting slide rod (3403) is slidably connected to the inner ring of the slide cylinder (3402). A fixing plate (3404) is fixedly connected to the upper and lower sides of the limiting slide rod (3403). The fixing plate (3404) is fixedly connected to the outside of the lifting frame plate (3103).
Citation Information
Patent Citations
Winding and packaging mechanism for transformer iron core
CN216084594U
Winding and packaging mechanism for transformer iron core
CN119480425A