A punching device for motor core processing

By introducing an alternating lower die frame assembly and a servo drive system into the stamping equipment for motor core processing, the problem of low efficiency of the stamping equipment when the operator is idle is solved, and continuous stamping and safe production of the equipment are realized, thereby improving production efficiency and product quality.

CN120421396BActive Publication Date: 2025-11-21ZHEJIANG YITIAN PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202510701949.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-28
Publication Date
2025-11-21
Estimated Expiration
2045-05-28

AI Technical Summary

Technical Problem

In the current motor core processing, the stamping equipment is inefficient when the operators are idle, and manual demolding is required after stamping, which reduces production efficiency.

Method used

Design a stamping equipment for processing motor iron cores, equipped with a lower die frame assembly that alternates at the same frequency. The alternating operation of the stamping lower die frame is achieved by driving an electric push rod through a servo motor and a servo cylinder, enabling continuous stamping. An infrared sensor and a detection camera are also provided to ensure safety.

Benefits of technology

It improves production efficiency, ensures continuous equipment operation, reduces manual intervention, avoids over-punching of the stamping frame, removes debris in a timely manner, reduces resource waste, and improves product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of punch equipment design, and discloses a punch equipment for motor core processing, which comprises a rack, a punch assembly and a lower die assembly, the rack is provided with a first support plate and a second support plate which are spaced apart, the punch assembly is installed on the first support plate, the punch assembly comprises a servo motor, a servo cylinder and a punch part which are connected in sequence, and the lower die assembly is installed on the second support plate. The present application is provided with two groups of punch lower die frames with quantitative spacing, two groups of electric push rods can alternately push the two groups of punch lower die frames to the lower side of the punch part, and cooperate with the punch part to complete the punching work; the punch lower die frames which are not at the punching position are completely placed outside the punching range of the punch part, so that the operator can safely complete the feeding work on the idle punch lower die frames, effectively ensure the continuous operation of the punch equipment, and improve the production efficiency.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of stamping equipment design, in particular to a stamping equipment for motor core processing. BACKGROUND

[0002] As a core component in the motor, the core is the non-professional term of the electrical industry, and the core is also the magnetic core. The core (magnetic core) plays an important role in the whole motor, which is used to increase the magnetic flux of the inductor coil to achieve the maximum conversion of electromagnetic power. The motor core is usually composed of a stator and a rotor. The stator is usually the non-rotating part, and the rotor is usually embedded in the inner position of the stator. In the production and processing of the motor core, the press is usually used for stamping when the silicon steel sheets are stacked and pre-pressed. The operator places the silicon steel sheets which have been stacked and pre-pressed on the press, and then the press is used for stamping. However, during the stamping process of the press, the operator is in an idle state, and after the stamping is completed, the stamping force needs to be stopped, and the motor core which has been stamped is demolded and the raw material is reinstalled. During this process, the press is in an idle state, and long-term use will reduce the production efficiency. Therefore, a stamping equipment for motor core processing is proposed. SUMMARY

[0003] (I) Technical problems to be solved

[0004] To solve at least one aspect of the above problems, the present application first provides a stamping equipment for motor core processing, which is provided with a lower die frame assembly with the same frequency alternation, which can realize continuous stamping treatment of the motor core and effectively improve the production efficiency.

[0005] (II) Technical scheme

[0006] To solve the technical problem, the present application provides a stamping equipment for motor core processing, characterized in that it comprises a rack, a stamping assembly and a lower die assembly, the rack is provided with a first support plate and a second support plate which are spaced apart, the stamping assembly is installed on the first support plate, the stamping assembly comprises a servo motor, a servo cylinder and a stamping part which are connected in sequence, and the lower die assembly is installed on the second support plate.

[0007] As a preferred scheme of the present application, wherein: the lower die assembly comprises a first positioning frame, a second positioning frame, a first moving frame, a second moving frame, a first planar slide rail and a second planar slide rail, the first positioning frame is provided with a first electric push rod, the second positioning frame is provided with a second electric push rod, the first moving frame and the second moving frame are respectively connected with the first electric push rod and the second electric push rod, the bottom of the first moving frame and the second moving frame is provided with sliding seats, the two groups of sliding seats close to the first electric push rod are slidingly connected with the first planar slide rail, the two groups of sliding seats close to the second electric push rod are slidingly connected with the second planar slide rail, the first moving frame is provided with a first stamping lower die frame for placing the motor core to be stamped, and the second moving frame is provided with a second stamping lower die frame for placing the motor core to be stamped; in operation, the first electric push rod and the second electric push rod are reciprocatingly extended and retracted in the same amplitude and in opposite directions, so as to realize the alternate operation of the first stamping lower die frame and the second stamping lower die frame to the position directly below the stamping part; when the first stamping lower die frame or the second stamping lower die frame operates to the position directly below the stamping part, the servo motor works and drives the servo cylinder to drive the stamping part to be pressed down, so as to complete the stamping operation of the motor core.

[0008] Further, the first electric push rod comprises a first push motor and a first fixed sleeve, the first fixed sleeve is movably connected with a first driven connecting block, the first driven connecting block is fixedly connected with a first driving connecting block through a plurality of groups of first transverse supporting rods, the first fixed sleeve is provided with a first push rod, the first push rod is fixedly connected with the first driving connecting block at the extending end, and the first driving connecting block is provided with a first sliding frame at the other end.

[0009] Further, the second supporting plate is provided with a stamping opening in the center, the first stamping backing plate is arranged between the stamping opening and the first planar slide rail, and the second stamping backing plate is arranged between the stamping opening and the second planar slide rail.

[0010] Further, the rear end wall plate of the rack is provided with a rear auxiliary frame corresponding to the second supporting plate, the rear auxiliary frame is provided with a plurality of groups of anti-collision rubber frames at the front end, the rear auxiliary frame is respectively provided with a group of extension frames outside, the extension frames are respectively provided with a group of auxiliary slide rails, and a group of sliding blocks are slidingly connected to the two groups of auxiliary slide rails.

[0011] Further, the stamping part comprises an upper limiting ring, the upper limiting ring is provided with a connecting column at the bottom, the connecting column is provided with a mounting seat at the outer end, the mounting seat is respectively provided with a sliding connecting seat outside, the sliding connecting seat is respectively provided with a group of vertical limiting frames inside, and the mounting seat is provided with a stamping frame at the bottom.

[0012] Further, the stamping frame bottom is provided with an upper die frame, the upper die frame is centrally provided with an upper die core, and each group of limiting air cylinders is respectively arranged at the four corners of the upper die frame.

[0013] Further, the upper die frame front end bottom is provided with an infrared sensor, and a detection camera is arranged beside the infrared sensor.

[0014] (Three) beneficial effects

[0015] 1. The stamping equipment for motor core processing provided by the present application is provided with two groups of stamping lower die frames with quantitative intervals, two groups of electric push rods can alternately push the two groups of stamping lower die frames to the lower side of the stamping part to complete the stamping work in cooperation with the stamping part; when the first stamping lower die frame is below the stamping part, the second stamping lower die frame is at the leftmost end of the second supporting plate, when the second stamping lower die frame is below the stamping part, the second stamping lower die frame is at the rightmost end of the second supporting plate, and the stamping lower die frame not in the stamping position is completely placed outside the stamping range of the stamping part, so that the operator can safely complete the feeding work of the stamping lower die frame in the idle state, effectively ensure the continuous operation of the stamping equipment, and improve the production efficiency.

[0016] 2. The present application sets up the movement limiting of the rear end of the mounting seat through the auxiliary slide rail and the sliding connection seat, sets up the vertical movement limiting of the vertical limiting frame through the rubber protection seat and the extension slot, effectively ensures the direction adjustment of the up-down movement of the stamping frame, and the abutment and friction between the limiting pieces can also play a part of the buffering role, so that the over-stamping of the stamping frame can be avoided, the stamping frame needs to align and limit the stacked silicon steel sheet form motor core workpiece placed on the lower die core and perform high-frequency stamping, the cutting device arranged on the lower die core is used for cutting the operation area of the motor core workpiece, the excess silicon steel structure is removed, and the motor core meeting the production requirements is obtained.

[0017] 3. The present application can use the high-frequency operation of the stamping part to shake off the debris of the product wall plate itself during the stamping process, and the debris can be removed through the direct current fan, the debris carried by the product can be quickly removed, the production effect is improved, the debris under the cutting can be guided out through the debris groove, the debris can be collected for reuse, the stamping operation can be continuously performed, and resource waste is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a structure schematic view of the stamping equipment of the embodiment of the present application.

[0019] Figure 2 It is a structure schematic view of the A area of the stamping equipment of the embodiment of the present application.

[0020] Figure 3The lower view of the stamping frame of the stamping device of the embodiment of the present application;

[0021] Figure 4 The state diagram of the lower die assembly of the first stamping lower die frame of the stamping device of the embodiment of the present application in place stamping;

[0022] Figure 5 The structural schematic diagram of the first electric push rod of the stamping device of the embodiment of the present application;

[0023] Figure 6 The structural schematic diagram of the rear auxiliary frame of the stamping device of the embodiment of the present application;

[0024] Figure 7 The vertical sectional view of the ejection ejector rod mounting structure of the stamping device of the embodiment of the present application;

[0025] Figure 8 The structural schematic diagram of the stamping device of another embodiment of the present application;

[0026] Figure 9 The structural schematic diagram of the rear auxiliary frame of the stamping device of another embodiment of the present application.

[0027] Explanation of reference numerals:

[0028] 1 is a rack, 11 is a damping layer, 12 is a chip removal groove, 13 is an ejection ejector rod, 14 is an ejection cylinder, 15 is a mounting support, 2 is a PLC control box, 3 is a first support plate, 4 is a second support plate, 41 is a stamping port, 42 is a jacking frame, 43 is an ejection rod, 44 is a first stamping backing plate, 45 is a second stamping backing plate, 46 is a rear auxiliary frame, 47 is a bump rubber frame, 48 is an auxiliary slide rail, 49 is a pushing cylinder, 410 is a pushing frame, 5 is a servo motor, 6 is a servo cylinder, 7 is a stamping part, 71 is an upper limit ring, 72 is a connecting column, 73 is a vertical limit frame, 74 is a sliding connection seat, 75 is an air inlet net, 76 is a mounting seat, 77 is a stamping frame, 771 is an upper die frame, 772 is an upper die core, 773 is a limit cylinder, 774 is an adjusting push rod, 775 is an adjusting frame, 776 is an infrared sensor, 777 is a detection camera, 778 is an air outlet, 8 is a lower die assembly, 81 is a first positioning frame, 82 is a first electric push rod, 821 is a first push motor, 822 is a first fixed shell, 823 is a first driven connecting block, 824 is a first push rod, 825 is a first transverse support rod, 826 is a first driving connecting block, 827 is a first sliding frame, 828 is a first sliding column, 83 is a first moving frame, 84 is a second moving frame, 85 is a first plane slide rail, 86 is a second positioning frame, 87 is a second electric push rod, 88 is a second plane slide rail, 89 is a first stamping lower die frame, 810 is a second stamping lower die frame, 9 is a manual control end. DETAILED DESCRIPTION

[0029] In order to make the above objectives, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application are described in detail below with reference to the drawings.

[0030] The coordinate system XYZ is provided in the drawings of the embodiments of the present application, wherein the positive direction of the X axis represents the left direction, the negative direction of the X axis represents the right direction, the positive direction of the Y axis represents the front direction, the negative direction of the Y axis represents the rear direction, the positive direction of the Z axis represents the upward direction, and the negative direction of the Z axis represents the downward direction.

[0031] Referring to Figures 1 to 7 The motor core processing stamping equipment provided by the embodiments of the present application comprises a rack 1, a stamping assembly and a lower die assembly 8. The rack 1 is provided with a first support plate 3 and a second support plate 4 which are spaced apart from each other. The stamping assembly is installed on the first support plate 3. The stamping assembly comprises a servo motor 5, a servo cylinder 6 and a stamping part 7 which are connected in sequence. The lower die assembly 8 is installed on the second support plate 4. The outer end of the rack 1 is provided with a PLC control box 2. The rack 1 is provided with a manual control end 9 which is suitable for the operation of workers. The equipment is arranged for the stamping of motor cores. The rack 1 is used as an installation and support device. The second support plate 4 is used as a support device for the stamping production of motor cores. The second support plate 4 fixes the installation of the lower die assembly 8. The stamping part 7 cooperates with the lower die assembly 8 to complete the stamping work of motor core workpieces.

[0032] The first support plate 3 cooperates with a fixing part to limit the installation of the stamping assembly. The stamping assembly provides a control output for the servo cylinder 6 through the servo motor 5, so as to ensure the stable arrangement of the servo stamping assembly. The signal output of the servo motor 5 is transmitted to the servo cylinder 6 through a transmission frame. After receiving the control signal, the servo cylinder 6 controls the quantitative extension of the extension rod, controls the stamping part 7 to perform stamping treatment on the motor core workpiece placed on the lower die assembly 8, and obtains the motor core which meets the production requirements. The safety button and multiple control buttons are arranged on the manual control end 9 of the equipment. The PLC control box 2 is provided with a PLC controller and other electrical elements and control lines. Only when the PLC controller receives the safety signal and the control signal which are simultaneously sent, the control signal is converted into a control instruction and sent to each electrical element. That is, the hands of the operator need to press the safety button and the control button at the same time, so as to send the control instruction to the PLC controller. The working safety of the stamping equipment can be effectively ensured, and safety accidents can be avoided.

[0033] Referring to Figure 4The lower die assembly 8 comprises a first positioning frame 81, a second positioning frame 86, a first moving frame 83, a second moving frame 84, a first plane slide rail 85 and a second plane slide rail 88, the first positioning frame 81 is provided with a first electric push rod 82, the second positioning frame 86 is provided with a second electric push rod 87, the two sides of the first moving frame 83 and the second moving frame 84 are connected with the first electric push rod 82 and the second electric push rod 87 respectively, the bottom of the first moving frame 83 and the second moving frame 84 is provided with a sliding seat, the two groups of sliding seats close to the first electric push rod 82 are slidably connected to the first plane slide rail 85, the two groups of sliding seats close to the second electric push rod 87 are slidably connected to the second plane slide rail 88, the first moving frame 83 is provided with a first stamping lower die frame 89 for placing the motor core to be stamped, and the second moving frame 84 is provided with a second stamping lower die frame 810 for placing the motor core to be stamped; during operation, the first electric push rod 82 and the second electric push rod 87 are reciprocated in the same amplitude and in the opposite direction, so that the first stamping lower die frame 89 and the second stamping lower die frame 810 are alternately operated to be right below the stamping part 7; when the first stamping lower die frame 89 or the second stamping lower die frame 810 is operated to be right below the stamping part 7, the servo motor 5 is operated to drive the servo cylinder 6 to drive the stamping part 7 to be pressed downward, so that the stamping operation of the motor core is completed.

[0034] In the embodiment, the right rear end of the second support plate 4 is fixed to the installation of the first positioning frame 81, the left front end of the second support plate 4 is fixed to the installation of the second positioning frame 86, the rod body of the first electric push rod 82 is fixed to the installation of the rear end frame body of the first moving frame 83 and the second moving frame 84, the left and right movements of the rear end frame body of the first moving frame 83 and the second moving frame 84 can be controlled, the rod body of the second electric push rod 87 is fixed to the installation of the front end frame body of the first moving frame 83 and the second moving frame 84, the left and right movements of the rear end frame body of the first moving frame 83 and the second moving frame 84 can be controlled, and during the movement of the first electric push rod 82 and the second electric push rod 87, the front and rear frame bodies of the first moving frame 83 and the second moving frame 84 are simultaneously driven to realize quantitative movement on the first plane slide rail 85 and the second plane slide rail 88, so as to adjust the alignment relationship between the first stamping lower die frame 89, the second stamping lower die frame 810 and the stamping frame 77.

[0035] The installation assemblies and the setting specifications of the first stamping lower die frame 89 and the second stamping lower die frame 810 are consistent, the two groups of stamping lower die frames are provided with connecting pin holes, and the two groups of stamping lower die frames can be fixed to the installation of independent lower die cores through the connecting pin holes of each group, the device can adjust and replace the corresponding stamping lower die core according to the stamping requirement, and then place the motor core to be stamped on the corresponding lower die core, so that the device is suitable for stamping motor cores with various requirements.

[0036] Referring to Figure 5The first electric push rod 82 comprises a first push motor 821 and a first fixed sleeve 822, the first fixed sleeve 822 is movably connected with a first driven connecting block 823, the first driven connecting block 823 is fixedly connected with a first driving connecting block 826 through a plurality of groups of first transverse supporting rods 825, the first fixed sleeve 822 is provided with a first push rod 824, the first push rod 824 is fixedly connected with the first driving connecting block 826 at the extending end, the first driving connecting block 826 is provided with a first sliding frame 827 at the other end, and the first sliding frame 827 is provided with a first sliding column 828 at the bottom;

[0037] When the first electric push rod 82 is in the retracted state, the second stamping lower die frame 810 is in the stamping position, the first stamping lower die frame 89 is placed at the right side of the stamping position, after the second stamping lower die frame 810 completes the stamping, the first electric push rod 82 controls the first push rod 824 to extend out of the first fixed sleeve 822 through the first push motor 821, drives the first driving connecting block 826 to move to the left, the first driven connecting block 823 moves with the first driving connecting block 826 at the same amplitude through the connection of the first transverse supporting rod 825, drives the two groups of moving frames to move, and the second electric push rod 87 is retracted, drives the first stamping lower die frame 89 to be in place, and at this time, the second stamping lower die frame 810 is placed at the left side of the stamping position;

[0038] The second electric push rod 87 is reversely arranged with the first electric push rod 82, and the mounting assembly of the second electric push rod 87 is completely same as that of the first electric push rod 82, two groups of electric push rods are used to realize the adjustment of the positions of two groups of stamping lower die frames, when the first stamping lower die frame 89 completes the stamping, the second push rod of the second electric push rod 87 extends out of the second fixed sleeve under the control of the second push motor, drives the second driving connecting block to move to the right, the second driven connecting block moves with the second driving connecting block at the same amplitude through the connection of the second transverse supporting rod, drives the two groups of moving frames to move, and the first electric push rod 82 is retracted, drives the second stamping lower die frame 810 to be in place again, and the first stamping lower die frame 89 is placed at the right side of the stamping position;

[0039] Referring to Figure 2 The second sliding frame is provided with a second sliding column at the bottom, the second supporting plate 4 is provided with a sliding groove corresponding to the first sliding column 828 and the second sliding column respectively, and in the process of adjusting the positions of two groups of stamping lower die frames through the control of the two groups of electric push rods, the first sliding column 828 and the second sliding column move in the corresponding sliding grooves respectively, so that the movement of the second supporting plate 4 to the lower die assembly 8 is limited and controlled.

[0040] Referring to Figure 2 and Figure 7, the second support plate 4 is centrally provided with a punching port 41, a jacking frame 42 is arranged below the punching port 41 in the inner cavity of the rack 1, and a plurality of ejection rods 43 are uniformly arranged on the jacking frame 42; the second support plate 4 serves as an operating panel for punching forming of a motor core, the bottom of the second support plate 4 is embedded in the bottom support mechanism of the rack 1, and the support for punching operation is realized through the bottom support structure of the rack 1; the punching port 41 is arranged opposite to a punching frame 77, when the first punching lower die frame 89 or the second punching lower die frame 810 that has completed assembly moves to directly above the punching port 41, the first punching lower die frame 89 or the second punching lower die frame 810 is positioned and aligned with the bottom edge of the punching port 41; the motor core workpiece is placed on the lower die core of the positioned first punching lower die frame 89 or the second punching lower die frame 810, the upper die core 772 of the punching frame 77 acts on the lower die core to perform high-frequency punching, the material of the operating area of the motor core workpiece can be cut off by the punching device arranged in the lower die core, and the remaining assembly after punching is the product structure of the motor core; the debris generated during the punching process of the motor core workpiece falls into the rack 1 through the punching port 41, and when the motor core workpiece completes punching, the jacking frame 42 is lifted under force, and the product is ejected from the lower die core by the ejection rod 43.

[0041] The bottom of the jacking frame 42 is provided with an ejection rod 13, the bottom of the ejection rod 13 is provided with an ejection cylinder 14, the bottom of the ejection cylinder 14 is provided with a mounting bracket 15, and the mounting bracket 15 is arranged in a mounting cavity arranged in the rack 1; when the punching operation of the motor core is completed, the PLC controller controls the servo cylinder 6 to stop operation, the ejection cylinder 14 controls the ejection rod 13, and the jacking frame 42 and the ejection rod 43 drive the product to be ejected from the lower die core.

[0042] The bottom of the second support plate 4 is provided with a damping layer 11, a plurality of damping frames are arranged in the damping layer 11, a chip guide block is arranged at the bottom of the damping layer 11, and a chip removal groove 12 is arranged between the chip guide block and the jacking frame 42; the inner cavity of the rack 1 provides mounting positions for the damping frames by arranging the chip guide block, so that a plurality of damping frames form the damping layer 11 and are connected to the second support plate 4; the second support plate 4 is pressed downward to the chip guide block, and the plurality of damping frames in the damping layer 11 can provide support and damping protection, thereby reducing the negative impact of the second support plate 4 on the overall structure of the rack 1; the passage between the chip guide block and the jacking frame 42 forms the chip removal groove 12 in an annular structure, and the debris generated by the motor core workpiece during punching by the lower die core is dropped through the chip removal groove 12, so that the debris can be collected and reused, thereby reducing resource waste.

[0043] The first stamping pad 44 is arranged between the stamping opening 41 and the first flat slide rail 85, and the second stamping pad 45 is arranged between the stamping opening 41 and the second flat slide rail 88. The first stamping pad 44 is arranged to provide support for the rear end structure of the first moving frame 83 and the second moving frame 84. The second stamping pad 45 is arranged to provide support for the front end structure of the first moving frame 83 and the second moving frame 84. That is, during the adjustment of the two groups of moving frames by the two groups of electric push rods and the stamping operation, the two groups of stamping pads are arranged to establish a stable support structure for the two groups of moving frames, so as to ensure that the stamping assembly is uniformly stressed.

[0044] Referring to Figure 6 The rear auxiliary frame 46 is arranged on the rear end wall plate of the rack 1 corresponding to the second support plate 4. The rear auxiliary frame 46 is provided with a plurality of groups of anti-collision rubber frames 47 at the front end. The rear auxiliary frame 46 is respectively provided with a group of extension frames. The extension frames are respectively provided with a group of auxiliary slide rails 48. The two groups of auxiliary slide rails 48 are respectively slidably connected with a group of sliding blocks. The rear auxiliary frame 46 is fixedly installed on the rear end wall plate of the rack 1. The rear auxiliary frame 46 is arranged opposite to the stamping opening 41. The anti-collision rubber frame 47 can separate the contact between the mounting seat 76 and the rear auxiliary frame 46 during the high-frequency stamping operation of the stamping frame 77, so as to avoid damage to the rear auxiliary frame 46 caused by high-frequency stamping or other accidents. The rear auxiliary frame 46 is provided with the extension frame to establish the installation of the auxiliary slide rail 48. The auxiliary slide rail 48 is connected with the rear end of the connecting frame of the sliding connection seat 74 through the sliding block and the connecting pin. During the high-frequency movement of the sliding connection seat 74 and the mounting seat 76, the auxiliary slide rail 48 and the sliding block provide sliding guide and displacement control for the two groups of sliding connection seats 74, so as to effectively ensure the lifting accuracy of the mounting seat 76.

[0045] The stamping part 7 comprises an upper limiting ring 71. The bottom of the upper limiting ring 71 is provided with a connecting column 72. The outer end of the connecting column 72 is provided with a mounting seat 76. The outer side of the mounting seat 76 is respectively provided with a sliding connection seat 74. The inner side of the sliding connection seat 74 is respectively provided with a group of vertical limiting frames 73. The bottom of the mounting seat 76 is provided with a stamping frame 77. The first support plate 3 is provided with a rubber protection seat corresponding to the fixed part. The rubber protection seat is provided with two groups of extension slots. The rubber protection seat is slidably connected with the two groups of vertical limiting frames 73 through the extension slots. When the stamping part 7 is upwardly returned, the vertical limiting frame 73 and the extension slot can assist in realizing the guiding control of the stamping part 7. The upper limiting ring 71 realizes the abutting limiting control of the return of the stamping part 7. The rubber protection seat reduces the negative influence of the impact force on the servo assembly. The stamping part 7 is connected with the mounting seat 76 through the connecting column 72, so as to ensure that the extending rod of the servo cylinder 6 can drive the mounting seat 76 and the stamping frame 77 to realize the up-down displacement control.

[0046] The rear end of the two groups of sliding connecting seats 74 is provided with a connecting frame, and the top of the mounting seat 76 is connected with the sliding block through two groups of connecting frames respectively, that is, during the up and down movement of the mounting seat 76 driven by the servo cylinder 6, the auxiliary sliding rail 48 and the sliding block realize the auxiliary guide control of the lifting of the mounting seat 76, and during the high-frequency stamping process of the stamping frame 77, the accuracy of the vertical displacement can be ensured.

[0047] The panel of the mounting seat 76 is provided with two groups of air inlet nets 75, and the inner cavity of the mounting seat 76 is provided with two groups of DC fans corresponding to the air inlet nets 75. The panel of the upper die frame 771 is provided with a plurality of air outlets 778. The DC fans can extract high-speed airflow from the two groups of air inlet nets 75 and blow air to the motor core product through the air outlets 778. The attached debris on the surface of the product can be quickly removed, and the production quality of the product can be improved.

[0048] The bottom of the stamping frame 77 is provided with an upper die frame 771, and the center of the upper die frame 771 is provided with an upper die core 772. The four corners of the upper die frame 771 are respectively provided with a group of limiting cylinders 773. The inner side of each group of limiting cylinders 773 is respectively provided with a group of adjusting push rods 774. The inner side of the adjusting push rod 774 is respectively provided with a group of adjusting frames 775. The upper die frame 771 above the bottom of the stamping frame 77 serves as a stamping device for the motor core workpiece. The motor core workpiece is placed in the limited area of the lower die core by the worker. After detecting that it is in place, the four groups of limiting cylinders 773 act on the adjusting push rod 774 to extend, and the four groups of adjusting frames 775 adjust the placement position of the motor core workpiece, so that it is accurately at the stamping position of the upper die core 772. The servo cylinder 6 acts on the stamping frame 77 to make it high-frequency cycle lifting, so that the upper die core 772 performs high-frequency stamping treatment on the motor core workpiece.

[0049] The bottom of the front end of the upper die frame 771 is provided with an infrared sensor 776, and the detection camera 777 is arranged beside the infrared sensor 776. The infrared sensor 776 can detect whether there is an abnormality in the vertical area of the upper die frame 771. The detection camera 777 can detect whether there is foreign matter or the workpiece is not in place in the stamping area. When an abnormal condition is detected, an abnormal signal is sent to the PLC controller, and the stamping operation is suspended. When no abnormality is detected, the PLC controls the upper die frame 771 to perform high-frequency stamping operation.

[0050] The motor core processing stamping equipment provided by the embodiment of the present application is provided with the same lower die core on the first stamping lower die frame 89 and the second stamping lower die frame 810, so that the lower die assembly 8 can realize the alternate stamping of the motor core workpiece by using the two groups of lower die frames. When the worker presses the safety button and the control button with both hands at the manual control end 9, the PLC controller sends a control instruction to the servo cylinder 6, the four groups of adjusting frames 775 at the bottom of the stamping frame 77 limit the motor core workpiece in the specified area, the upper die core 772 is forced to stamp the motor core workpiece at high frequency, and the lower die core is matched to perform the punching processing in the specified area, so as to remove the excess part of the motor core workpiece. The motor core product after stamping is pushed out by the ejector rod 43, the worker takes down the product, and the lower die assembly 8 transfers another group of stamping lower die frames to the upper side of the stamping port 41 to alternately perform the next round of stamping work.

[0051] The present application also provides another embodiment:

[0052] Referring to Figure 8 and Figure 9 The feeding gap is arranged on the two side panels of the rack 1 opposite to the second support plate 4, and the complete automatic feeding device can automatically place the motor core workpiece after folding and shearing in the adjacent lower die core by the mechanical hand, and the lower die assembly 8 realizes the alternate stamping of the motor core workpiece by using the two groups of lower die frames. The embodiment does not need manual feeding and discharging, and can improve the safety of worker operation.

[0053] The rear auxiliary frame 46 in the embodiment is provided with a pushing cylinder 49 at the front end of the center, the pushing cylinder 49 is provided with a pushing frame 410 at the front end, the pushing cylinder 49 controls the front extension of the pushing frame 410, and the pushing frame 410 extends from the top of the rear end frame of the first moving frame 83 or the second moving frame 84. The product pushed out by the ejector rod 43 on the first stamping lower die frame 89 or the second stamping lower die frame 810 can be pushed out.

[0054] The embodiment is provided with a discharging conveyor belt at the front end of the rack 1, the pushing frame 410 pushes the product to the discharging conveyor belt, and the motor core product is discharged by the discharging conveyor belt.

[0055] Although the present disclosure is as disclosed above, the protection scope of the present disclosure is not limited to this. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present disclosure, and these changes and modifications will fall within the protection scope of the present application.

Claims

1. A stamping device for processing motor cores, characterized in that, The utility model provides a stamping device, including frame (1), stamping assembly and lower die assembly (8), the frame (1) is equipped with first support plate (3) and second support plate (4) of interval arrangement from top to bottom, the stamping assembly is installed in first support plate (3), and the stamping assembly includes servo motor (5), servo cylinder (6) and stamping part (7) connected in proper order, and lower die assembly (8) is installed in second support plate (4), Wherein, the lower die assembly (8) includes first positioning frame (81), second positioning frame (86), first moving frame (83), second moving frame (84), first plane slide rail (85) and second plane slide rail (88), the first positioning frame (81) is equipped with first electric push rod (82), the second positioning frame (86) is equipped with second electric push rod (87), the both sides of first moving frame (83) and second moving frame (84) are connected with first electric push rod (82) and second electric push rod (87) respectively, the bottom of first moving frame (83) and second moving frame (84) is equipped with slide seat, and the slide seat of two groups near first electric push rod (82) is connected in slide with first plane slide rail (85), the slide seat of two groups near second electric push rod (87) is connected in slide with second plane slide rail (88), first moving frame (83) is equipped with first stamping lower die frame (89) for placing the motor core to be stamped, and second moving frame (84) is equipped with second stamping lower die frame (810) for placing the motor core to be stamped, when working, first electric push rod (82) and second electric push rod (87) are same amplitude and reverse reciprocating, realize first stamping lower die frame (89) and second stamping lower die frame (810) alternate operation to the front of stamping part (7), when first stamping lower die frame (89) or second stamping lower die frame (810) operates to the front of stamping part (7), servo motor (5) works and drives servo cylinder (6) and drives stamping part (7) to press down, and completes the stamping operation of motor core, Wherein, the stamping part (7) includes upper limit ring (71), the bottom of upper limit ring (71) is equipped with connecting column (72), the outer end of connecting column (72) is equipped with mounting seat (76), the outer side of mounting seat (76) is equipped with slide connecting seat (74) respectively, the inner side of slide connecting seat (74) is equipped with a group of vertical limit frame (73) respectively, the bottom of mounting seat (76) is equipped with stamping frame (77), Wherein, the bottom of stamping frame (77) is equipped with upper die frame (771), the center of upper die frame (771) is equipped with upper die core (772), the four corners of upper die frame (771) are equipped with a group of limit cylinder (773) respectively, the inner side of each group of limit cylinder (773) is equipped with a group of adjustment push rod (774) respectively, the inner side of adjustment push rod (774) is equipped with a group of adjustment frame (775).

2. The punching apparatus for motor core machining according to claim 1, characterized by The first electric push rod (82) comprises a first push motor (821) and a first fixed sleeve (822), the first fixed sleeve (822) is movably connected with a first driven connecting block (823), the first driven connecting block (823) is fixedly connected with a first driving connecting block (826) through a plurality of groups of first transverse supporting rods (825), the first fixed sleeve (822) is provided with a first push rod (824) therein, the first push rod (824) is fixedly connected with the first driving connecting block (826) at an extending end, and the first driving connecting block (826) is provided with a first sliding frame (827) at the other end.

3. The punching apparatus for motor core machining according to claim 1, characterized by The second support plate (4) is provided with a punching port (41) in the center, a first punching backing plate (44) is arranged between the punching port (41) and the first flat slide rail (85), and a second punching backing plate (45) is arranged between the punching port (41) and the second flat slide rail (88).

4. The punching apparatus for motor core machining according to claim 1, characterized by The rear end wall plate of the rack (1) is provided with a rear auxiliary frame (46) corresponding to the second support plate (4), the front end of the rear auxiliary frame (46) is provided with a plurality of groups of anti-collision rubber frames (47), and the rear auxiliary frame (46) is respectively provided with a group of extension frames, a group of auxiliary slide rails (48) are arranged on the extension frames, and a group of sliding blocks are slidably connected to the two groups of auxiliary slide rails (48).

5. The punching apparatus for motor core machining according to claim 1, characterized by The upper die frame (771) is provided with an infrared sensor (776) at the front end bottom, and a detection camera (777) is arranged beside the infrared sensor (776).

Citation Information

Patent Citations

  • Punching equipment

    CN107138582A

  • Die device

    US20210299729A1