Cleaning machine for rubber ring production
By designing an automated rubber ring cleaning machine, the rubber ring is dispersed and per hole-by-hole flushing of rubber rings is achieved using a conical cleaning brush and flushing mechanism, which solves the problems of inefficiency and cleaning blind spots caused by manual suits in the prior art, and improves the cleaning efficiency and production efficiency.
Patent Information
- Application Number
- CN202510838119.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-23
- Publication Date
- 2025-08-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing rubber ring cleaning devices need to be manually put on the straight rod one by one, which consumes manpower and reduces production efficiency. The inner ring cannot be completely cleaned, forming a cleaning blind spot.
A cleaning machine for rubber ring production is designed, including a driving part, a cleaning mechanism and a material pushing mechanism. The rubber ring is scattered and rinsed with a conical cleaning brush and a flushing mechanism, and automated operations are achieved through synchronous gear transmission and electric telescopic rods to reduce manual intervention.
It improves the cleaning efficiency and thoroughness of the rubber ring, reduces the cleaning dead corners, saves driving costs, reduces labor intensity, and optimizes the production process.
Smart Images

Figure CN120479823A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of rubber ring production and relates to a cleaning machine, in particular to a cleaning machine for rubber ring production. Background Art
[0002] During the production and transportation process, the rubber ring may come into contact with various greases. If these greases are not removed, the sealing performance of the rubber ring will be affected. Dust and other tiny impurities may adhere to the surface of the rubber ring during the production process. If these impurities are not removed, the rubber ring will wear out during use. Various chemicals may be used in the production process of the rubber ring, such as catalysts, vulcanizers, etc. These residues need to be removed by cleaning to avoid affecting the performance of the rubber ring. Therefore, the rubber ring needs to be cleaned during the production process. This step is crucial to ensuring product quality and extending its service life. The rubber ring cleaning machine is a mechanical equipment specially used for cleaning rubber rings. It removes dust, dirt and microorganisms on the surface of the rubber ring through high-pressure spraying, brushing, etc. The equipment can effectively remove stains and odors on the rubber ring, extend its service life, and improve the working efficiency of the application equipment.
[0003] A search revealed a Chinese patent document that discloses a process for producing and processing antibacterial and environmentally friendly rubber products [Application Number: CN202110369367.0; Publication Number: CN202110369367.0]. This process includes a cleaning mechanism, whereby workers mount prepared sealing gaskets onto a straight rod, performing linear batch mounting. A cleaning mechanism rotates and cleans the gaskets, allowing for multi-directional rotary cleaning. The clamping unit is released and opened, and the boom is raised, tilting the rod horizontally. This allows the cleaned gaskets to tilt and fall into a discharge mechanism for collection.
[0004] Although the antibacterial and environmentally friendly rubber product production and processing process disclosed in this patent facilitates the installation of sealing gaskets by connecting straight rods with universal joints, and the horizontal inclination of the straight rods allows the sealing gaskets to be guided outward to slide and be discharged after cleaning, effectively improving the process of loading, cleaning and discharging the sealing gaskets, the cleaning device for cleaning the sealing rings manually puts the sealing rings on the straight rods one by one, which consumes manpower and production time for sealing rings with large output, reduces production efficiency, and the inner ring of the rubber gasket cannot be cleaned because it is completely put on the straight rod, forming a large cleaning dead corner. Summary of the Invention
[0005] The purpose of the present invention is to address the above-mentioned problems in the existing technology and propose a cleaning machine for rubber ring production. The technical problem to be solved by this invention is: how to achieve the dispersion of rubber rings and brushing them hole by hole, reduce cleaning dead corners, improve cleaning efficiency, avoid manual loading and improve production efficiency.
[0006] The purpose of the present invention can be achieved through the following technical solutions: A cleaning machine for rubber ring production comprises a machine body, a driving unit is provided on the machine body, a cleaning mechanism is provided on the driving unit, a flushing mechanism is provided on the cleaning mechanism, and a pushing mechanism is provided between the flushing mechanism and the cleaning mechanism; The cleaning mechanism includes a cleaning frame integrally formed with the machine body, a plurality of square holes are opened on the cleaning frame, a baffle net is respectively slid in the plurality of square holes, a conical cleaning brush is contacted with the center of the top of the baffle net, a square rod is fixed to the bottom of the conical cleaning brush, a square tube is sleeved on the outer wall of the square rod, a mounting circular plate is fixed to the bottom of the square tube, a spring is fixed between the mounting circular plate and the conical cleaning brush, a mounting rotating rod is fixed to the bottom of the mounting circular plate, a positioning rod is fixed to the top of the conical cleaning brush, a connecting plate is fixed to the bottom of the baffle net, a movable bottom plate is fixed to the bottom of the connecting plate, fixed ear blocks are fixed on the front and rear sides of the movable bottom plate, a first electric telescopic rod is fixed to the top of the fixed ear block, and the first electric telescopic rod is arranged on the pushing mechanism; The driving part includes a mounting base plate fixed to the bottom of the inner wall of the fuselage, a third motor is fixed to the bottom of the mounting base plate, an output end of the third motor is keyed to a first gear, a number of mounting rotating rods are passed through the mounting base plate, and the four mounting rotating rods on the far right are all keyed to a second gear, the four second gears are distributed front and back and meshed in sequence, the first gear meshes with one of the second gears, a number of mounting rotating rods are all keyed to synchronous wheels, and the synchronous wheels in the same row are matched with synchronous belts.
[0007] The working principle of the present invention is as follows: the first electric telescopic rod is extended, the fixed ear block moves down with the first electric telescopic rod, the movable bottom plate moves down with the fixed ear block, and the plurality of connecting plates all move down with the movable bottom plate. The square hole moves downward with the baffle to create a placement space, and the pushing mechanism pushes the rubber ring to be cleaned into the square hole. If the rubber ring is not inserted into the positioning rod, it will be limited above the square hole and recovered by the pushing mechanism and pushed into the square hole again. The inner ring of the rubber ring is inserted into the positioning rod and can enter the square hole to contact the bristles of the conical cleaning brush. The bristles in the flushing mechanism contact the outer ring of the rubber ring and flush water. During the flushing process, the third motor drives the first gear to rotate, and the third gear drives the second gear to rotate. One gear is transmitted to the second gear meshing with it, and the second gear is transmitted to the other three second gears meshing in sequence. The mounting rotating rod equipped with the second gear rotates with the second gear, and the synchronous wheel on the mounting rotating rod equipped with the second gear rotates with the mounting rotating rod. The synchronous belt transmits the rotation of the four synchronous wheels in the rightmost row to the other synchronous wheels, and the mounting rotating rod equipped with the other synchronous wheels rotates with the synchronous wheel, so that multiple mounting rotating rods are driven by a single power source. The conical cleaning brush rotates with the mounting rotating rod through the mounting circular plate, square cylinder, and square rod in sequence, so that the conical cleaning brush scrubs the inner wall of the rubber ring. During the scrubbing process, the spring The conical cleaning brush moves with the spring under the force of scrubbing, and the square rod slides down the inner wall of the square cylinder along with the bottom of the conical cleaning brush. The square rod and the square cylinder limit the moving trajectory of the conical cleaning brush, so that the conical cleaning brush can rotate up and down slightly in the process of scrubbing the rubber ring, which complicates the scrubbing trajectory, increases the contact angle between the bristles and the rubber ring, and improves the cleaning efficiency. The multiple square holes in the cleaning frame disperse the rubber ring, reduce the accumulation of the rubber ring during the cleaning process, make the cleaning more uniform, and improve the cleaning efficiency. The inner and outer rings of the rubber ring contact the conical cleaning brush and the cleaning brush cylinder in the flushing mechanism respectively, which reduces the cleaning dead angle and makes the cleaning more thorough. The conical cleaning brushes can be started and stopped almost synchronously, and only one power source needs to be operated, which is easy to operate and saves driving costs, reduces the use of electrical components, is easy to maintain, and reduces replacement costs. When the first electric telescopic rod retracts, it can indirectly drive the baffle to push the rubber ring from the conical cleaning brush to the top of the cleaning frame (the baffle is composed of a frame with the same inner diameter as the square hole and a metal needle body radiating toward the center. The length of the positioning rod is smaller than the outer diameter of the conical cleaning brush and does not conflict with the moving trajectory of the baffle), and then the material is pushed out uniformly by the pushing mechanism. The material is convenient to discharge after cleaning, which reduces manual labor steps, saves time and effort, and improves work efficiency.
[0008] The mounting rotating rod and the mounting base plate are rotatably connected via a first bearing.
[0009] With the above structure, the bottom end of the mounting rod is limited to the mounting base plate by the first bearing. When the mounting rod rotates, the inner wall of the first bearing rotates with the mounting rod, making the rotation of the mounting rod more stable, thereby making the rotation of the conical cleaning brush more stable.
[0010] The flushing mechanism includes a top plate fixed to the top of the fuselage, a second electric telescopic rod is fixed to the bottom of the top plate, a hollow plate is fixed to the bottom of the second electric telescopic rod, a plurality of hollow rods are fixed to the bottom of the hollow plate, a cleaning brush cylinder is fixed to the bottom of the hollow rod, and bristles are fixed to the inner wall of the cleaning brush cylinder. A through hole is opened in the center of the top of the cleaning brush cylinder, and the through hole and the inside of the hollow rod are connected to the inner wall of the hollow plate. The plurality of cleaning brush cylinders correspond to the upper and lower positions of the plurality of conical cleaning brushes. A water tank is fixed to the top of the fuselage, a high-pressure water pump is fixed to the top of the water tank, the input end of the high-pressure water pump extends to the bottom of the inner wall of the water tank, a water pipe is fixed to the output end of the high-pressure water pump, a valve is connected to the flange on the water pipe, and the end of the water pipe away from the high-pressure water pump is fixed to the top of the hollow plate and connected to the inner wall of the hollow plate. A threaded cover is threadedly connected to the top of the water tank.
[0011] With the above structure, the threaded cover is the water inlet of the water tank for adding water. After the rubber rings enter the various square holes of the cleaning frame respectively, the second electric telescopic rod is extended to drive the hollow plate to move downward, the hollow rod moves downward with the hollow plate, and the cleaning brush barrel moves downward with the hollow rod until it contacts the baffle. When the bottom of the cleaning brush barrel contacts the baffle, the conical cleaning brush can be covered, and the bristles contact the outer ring of the rubber ring with the cleaning brush barrel. At this time, the rubber ring is clamped between the cleaning brush barrel and the conical cleaning brush. When the conical cleaning brush rotates, it forms a relative motion with the cleaning brush barrel, and the inner and outer rings of the rubber ring therebetween are brushed. At the same time, when the cleaning brush barrel contacts the baffle, When the valve is opened, the high-pressure water pump draws clean water from the water tank through the water pipe into the hollow plate, and then into the hollow rod from the hollow plate, and finally rushes out through the center of each cleaning brush tube to rinse the rubber ring in the cleaning brush tube. The rubber ring in each square hole is rinsed and brushed hole by hole. Targeted flushing and brushing improves the cleaning quality, and the simultaneous operation saves cleaning time and improves cleaning efficiency. The soft bristles and the conical cleaning brush clamp and brush the rubber ring inside and outside. The bristles adapt to the shape of the rubber ring during the clamping process and are closer to the rubber ring, further reducing dead angles in the cleaning process and making the cleaning more thorough.
[0012] An inclined bottom water guide plate is fixed on the inner wall of the machine body at a position at the bottom of the cleaning frame. The inclined bottom water guide plate is rotatably connected to a plurality of mounting rotating rods through waterproof bearings.
[0013] With the above structure, the cleaned sewage flows out from the retaining net, passes through the square hole and flows onto the inclined bottom water guide plate. The waterproof bearing is located between the inclined bottom water guide plate and the mounting rotating rod to prevent sewage from flowing into the drive part through the gap, thereby protecting the components of the drive part and extending the service life of the equipment. The sewage flows to the inclined bottom water guide plate and flows out to the left through its inclined bottom surface. An external sewage collection bucket can be placed at the lower left side of the inclined bottom water guide plate to collect the sewage. The sewage can also be recycled and treated through an external device, saving water resources and avoiding disorderly discharge of sewage, which is of environmental significance.
[0014] The pushing mechanism includes a driving slide rail fixed to the rear end of the machine body, a first motor is fixed on the left side of the driving slide rail, a screw is fixed to the output end of the first motor, a ball slider is threadedly connected to the screw, a limited slide rail is fixed to the front end of the machine body, a mounting slider is slidably connected in the limited slide rail, a second motor is fixed to the front end of the mounting slider, a rotating shaft is fixed to the output end of the second motor, the rotating shaft is rotatably connected to the ball slider, a scraper is fixed on the rotating shaft, the bottom of the scraper can contact the top of the cleaning frame, four pairs of guide plates are fixed to the right side of the scraper, the positions of the four pairs of guide plates correspond to the positions of the four rows of square holes, and a feed barrel is fixed on the top of the guide plate; The two first electric telescopic rods are respectively fixed to the bottom of the driving slide rail and the limiting slide rail.
[0015] With the above structure, the operator pours several rubber rings through the feed barrel, and the rubber rings fall between the four pairs of guide plates after passing through the feed barrel. Then the first motor is operated to drive the screw to rotate, and the inner wall of the driving slide rail limits the ball slider to prevent the ball slider from rotating with the screw, thereby generating a threaded transmission between the ball slider and the screw. The ball slider can move linearly left and right within the limited range of the driving slide rail, the rotating shaft moves left and right with the ball slider, the installation slider moves left and right with the rotating shaft, and the scraper moves left and right with the rotating shaft. Under the premise that the scraper is perpendicular to the cleaning frame, the scraper can move to the right to scrape the rubber rings in each pair of guide plates into the square holes in the corresponding horizontal lines on the cleaning frame. The rubber ring moves to the square hole with the scraper. When the rubber ring moves to the inner ring and can be inserted into the positioning rod, it falls into the square hole and is sleeved on the conical cleaning brush. After the scraper moves to the right side of the cleaning frame, observe whether there is any rubber ring in each pair of guide plates that has not entered the square hole. If so, run the second motor to drive The movable shaft rotates counterclockwise to create a distance between the scraper and the cleaning frame, and then the scraper is moved to the right by the first motor, and the scraper is restored to a state perpendicular to the cleaning frame by the second motor. The first motor moves the scraper to the left to push the rubber ring back and put it back into the feed barrel until there are rubber rings in several square holes, thereby realizing the installation of the rubber ring in the cleaning frame, and scraping the rubber ring into the square hole by scraping, that is, scraping it onto the conical cleaning brush. After the rubber ring is cleaned, the first motor drives the scraper to scrape the cleaned rubber ring to the right plane of the top of the cleaning frame, thereby realizing the loading or unloading of the rubber ring for the cleaning machine, avoiding manually inserting a large number of rubber rings one by one, reducing manual labor, improving production efficiency, reducing contact between staff and equipment, reducing the difficulty of cleaning caused by grease on the hands of operators adhering to the rubber rings, avoiding the health threat posed to staff by dust on a large amount of rubber rings, and optimizing the working environment and process of operators during the rubber ring production process.
[0016] The upper and lower ends of the limit slide rail are both provided with square openings, a slide rod is fixed in the square opening, a limit block is sleeved on the slide rod, and the limit block is integrally formed at the upper and lower ends of the installation slide block.
[0017] With the above structure, when the mounting slider slides with the rotating shaft, the limit block slides on the slide rod with the mounting slider, increasing the limit points of the mounting slider and the limit slide rail, making the sliding of the mounting slider more stable, thereby making the front and rear end movement trajectories of the scraper more precise, the movement of the scraper more stable, and improving the scraper loading or unloading effect.
[0018] The transmission mechanism is that cam is hinged on the base, and the transmission mechanism is hinged on the base, and the transmission mechanism is hinged on the base, and the transmission mechanism is hinged on the base, and the transmission mechanism is hinged on the base, and the transmission mechanism is hinged on the base, and the transmission mechanism is hinged on the base, and the transmission mechanism is hinged on the base.
[0019] When the third electric telescopic rod is extended, the installation bent rod is rotated downward to contact the cleaning frame, and the linear motor drives the sliding mounting plate to move right, so that the push plate moves right and pushes the rubber ring on the right side of the cleaning frame to the left side of the transmission platform. Then, the distance between the push plate and the transmission platform table is controlled by the third electric telescopic rod, and the push plate is moved left and right by the linear motor. During the movement of the push plate, the rubber ring is spread flat on the surface of the absorbent cotton, and the absorbent cotton absorbs the moisture on the rubber ring to achieve water on the rubber ring. The third electric telescopic rod rotates the push plate counterclockwise until it contacts the surface of the absorbent cotton, and the linear motor moves the push plate to the right to push the rubber ring above the absorbent cotton into the drying mechanism (the length of the linear motor is longer than the transmission platform, so when the sliding mounting plate moves to the far right, the push plate can push the rubber ring to the drying mechanism), realizing the transmission of the rubber ring from cleaning to drying steps. When the rubber ring enters the drying mechanism, the third electric telescopic rod causes the push plate to continue to move counterclockwise until it contacts the surface of the transmission platform. At this time, the linear motor moves the push plate to the right. The water in the absorbent cotton is scraped to the sink, and the water enters the water receiving box through the sink. There are grooves on the left and right sides of the water receiving box that are embedded with the connecting strips. The water receiving box can be disassembled and assembled by sliding it back and forth. The water receiving box can be removed to pour out the water flowing into the sink. At the same time, it has a flattening function to make the absorbent cotton on the transmission platform absorb the water on the rubber ring, and the flattening allows the staff to observe the rubber ring, observe the cleanliness of the rubber ring after cleaning, conduct random inspections and control the cleaning quality, improve the rubber ring standards in the production process, and improve production quality.
[0020] A second rotating disc rotates in the rotating pair, and the second rotating disc is fixed to one end of the mounting bent rod close to the rotating pair. A first rotating disc rotates in the driving block, and the first rotating disc is fixed to one end of the connecting elbow away from the third electric telescopic rod.
[0021] With the above structure, the second rotating disc is embedded in the rotating pair. When the mounting bent rod rotates, the second rotating disc rotates with the mounting bent rod in the rotating pair. Similarly, when the connecting elbow rotates, the first rotating disc rotates in the driving block. While realizing the rotational connection, the embedded limited rotation makes the rotation more stable, avoiding the situation where the rotating connection is separated in order to adapt to the extension and retraction of the third electric telescopic rod, thereby improving the stability of the structure.
[0022] A drying mechanism is provided on the right side of the material transmission mechanism, and the drying mechanism includes a bottomless square frame, and placement plates are integrally formed on the left and right sides of the bottom of the inner wall of the bottomless square frame. A movable frame is mounted on the placement plate, and a metal mesh is fixed to the bottom of the movable frame. A mounting angle piece is fixed to the upper right side of the bottomless square frame, and a vibration motor is fixed on the mounting angle piece. A vibration plate is fixed to the output end of the vibration motor, and the vibration plate is fixed to the movable frame by bolts. A slope is integrally formed on the upper left side of the movable frame, and the left side of the slope contacts the right side of the transmission platform. A universal wheel is fixed to the bottom of the bottomless frame.
[0023] With the above structure, when the material conveying mechanism conveys the material, it pushes the bottomless square frame, and the universal wheel drives the bottomless square frame to move, so that the slope hits the right side of the conveying platform. At this time, the position of the bottomless square frame is fixed by the built-in brake function of the universal wheel, and the push plate pushes the rubber ring to the slope, and the rubber ring slides from the slope into the movable frame. The placement plate supports the bottom of the movable frame, and the vibration motor drives the vibration plate to vibrate. The vibration plate drives the movable frame to vibrate in the bottomless square frame, and the rubber ring vibrates in the movable frame. The moisture on the rubber ring is shaken out through the metal mesh by the vibration, thereby accelerating the dehydration of the rubber ring.
[0024] The drying mechanism also includes a water blower, a corrugated air duct is fixed to the output end of the water blower, the end of the corrugated air duct away from the water blower is keyed to a wind tube, the wind tube is hinged to the top of the movable frame, and the front end of the wind tube is fixed to the movable frame by a pin.
[0025] With the above structure, after all the rubber rings have entered the movable frame, the air duct is closed, the latch is inserted to fix the air duct on the top of the movable frame, and the water blower is operated to allow air to enter the movable frame from the corrugated air duct and the air duct. The vibration of the movable frame accelerates the downward escape of moisture, thereby accelerating the drying speed of the rubber rings. The cold air and vibration of the water blower are different from drying, which protects heat-sensitive rubber rings and prevents deformation of heat-sensitive rubber rings caused by drying. The dehydration effect of water blowing and vibration is suitable for rubber rings of more materials.
[0026] Compared with the existing technology, this rubber ring production cleaning machine has the following advantages: 1. By setting a cleaning mechanism, the conical cleaning brush is made to rotate along with the mounting rotating rod through the mounting circular plate, square cylinder and square rod in sequence, so that the conical cleaning brush can scrub the inner wall of the rubber ring. During the scrubbing process, the spring is shaken by the scrubbing force, the conical cleaning brush moves with the spring, and the square rod slides down the inner wall of the square cylinder along with the bottom of the conical cleaning brush. The square rod and the square cylinder limit the moving trajectory of the conical cleaning brush, so that the conical cleaning brush can rotate up and down slightly during the process of scrubbing the rubber ring, which complicates the scrubbing trajectory, increases the contact angle between the bristles and the rubber ring, and improves the cleaning efficiency. The multiple square holes of the cleaning frame disperse the rubber ring, reduce the accumulation of the rubber ring during the cleaning process, make the cleaning more uniform, and improve the cleaning efficiency. The inner and outer rings of the rubber ring contact the conical ring respectively. The cleaning brush and the cleaning brush cylinder in the flushing mechanism reduce cleaning dead angles and make cleaning more thorough. The driving unit can realize almost synchronous start and stop of the conical cleaning brushes. Only one power source needs to be operated, which is easy to operate and saves driving costs, reduces the use of electrical components, is easy to maintain, and reduces replacement costs. When the first electric telescopic rod retracts, it can indirectly drive the baffle to push the rubber ring from the conical cleaning brush to the top of the cleaning frame (the baffle is composed of a frame with the same inner diameter as the square hole and a metal needle body radiating toward the center. The length of the positioning rod is smaller than the outer diameter of the conical cleaning brush and does not conflict with the moving trajectory of the baffle), and then it is pushed out uniformly by the pushing mechanism. The material is convenient to discharge after cleaning, which reduces manual labor steps, saves time and effort, and improves work efficiency.
[0027] 2. When the bottom of the cleaning brush barrel in the flushing mechanism contacts the baffle, the conical cleaning brush can be covered, and the bristles contact the outer ring of the rubber ring with the cleaning brush barrel. At this time, the rubber ring is clamped between the cleaning brush barrel and the conical cleaning brush. When the conical cleaning brush rotates, it forms a relative motion with the cleaning brush barrel, and the inner and outer rings of the rubber ring are brushed. At the same time, when the cleaning brush barrel contacts the baffle, the valve is opened, and the high-pressure water pump draws clean water from the water tank through the water pipe into the hollow plate, and enters the hollow rod from the hollow plate, and finally rushes out through the center of each cleaning brush barrel to flush the rubber ring in the cleaning brush barrel. The rubber ring in each square hole is flushed and brushed hole by hole. Targeted flushing and brushing improves the cleaning quality, and the simultaneous cleaning saves cleaning time and improves cleaning efficiency. The soft bristles and The conical cleaning brush clamps and scrubs the rubber ring inside and outside. The bristles adapt to the shape of the rubber ring during the clamping process and are closer to the rubber ring, further reducing dead angles during the cleaning process and making the cleaning more thorough. At the same time, the cleaned sewage flows out from the retaining net, passes through the square hole and flows onto the inclined bottom water guide plate. The waterproof bearing is located between the inclined bottom water guide plate and the mounting rotating rod to prevent sewage from flowing into the drive part through the gap, thereby protecting the components of the drive part and extending the service life of the equipment. The sewage flows to the inclined bottom water guide plate and flows out to the left through its inclined bottom. An external sewage collection bucket can be placed on the lower left side of the inclined bottom water guide plate to collect sewage. The sewage can also be recycled and treated through an external device, saving water resources and avoiding disorderly discharge of sewage, which is of environmental significance.
[0028] 3. By setting a pushing mechanism, the rubber ring falls between the four pairs of guide plates through the feeding tube. Under the premise that the scraper is perpendicular to the cleaning frame, the scraper moves to the right to scrape the rubber ring in each pair of guide plates into the square hole in the corresponding horizontal line on the cleaning frame. The rubber ring moves to the square hole with the scraper. When the rubber ring moves to the inner ring and can be inserted into the positioning rod, it falls into the square hole and is sleeved on the conical cleaning brush to realize the installation of the rubber ring in the cleaning frame. The rubber ring is scraped into the square hole by scraping, that is, onto the conical cleaning brush. After the rubber ring is cleaned, the first motor drives the scraper to scrape the cleaned rubber ring to the right plane of the top of the cleaning frame, so as to realize the loading or unloading of the rubber ring for the cleaning machine, avoiding manually inserting a large number of rubber rings one by one, reducing manpower, improving production efficiency, reducing contact between staff and equipment, reducing the difficulty of cleaning caused by grease on the operator's hands and the like adhering to the rubber ring, avoiding the health threat caused by dust on a large amount of rubber rings to the staff, and optimizing the working environment and process of operators in the rubber ring production process.
[0029] 4. By setting up the material transmission mechanism, the third electric telescopic rod makes the push plate rotate counterclockwise until it contacts the surface of the absorbent cotton, and the linear motor makes the push plate move right to push the rubber ring above the absorbent cotton into the drying mechanism, thereby realizing the transmission of the rubber ring from cleaning to drying steps. When the rubber ring enters the drying mechanism, the third electric telescopic rod makes the push plate continue to move counterclockwise until it contacts the surface of the transmission platform. At this time, the linear motor makes the push plate move right to scrape the moisture in the absorbent cotton into the lower sink, and the water enters the water receiving box through the lower sink. There are grooves on the left and right sides of the water receiving box that are embedded with the connecting strips. The water receiving box can be disassembled and assembled by sliding it back and forth. The water receiving box can be removed and poured out the water flowing in from the lower sink. At the same time, it has a flattening function so that the absorbent cotton on the transmission platform absorbs the moisture on the rubber ring, and the flattening allows the staff to observe the rubber ring, observe the cleanliness of the rubber ring after cleaning, and conduct random inspections and control of the cleaning quality, thereby improving the rubber ring standards in the production process and improving production quality.
[0030] 5. By setting up a drying mechanism, after all the rubber rings enter the movable frame, close the air duct, insert the pin to fix the air duct on the top of the movable frame, and run the water blower to allow wind to enter the movable frame from the corrugated air duct and the air duct. The vibration of the movable frame accelerates the downward escape of moisture, thereby accelerating the drying speed of the rubber rings. The vibration motor drives the vibration plate to vibrate, and the vibration plate drives the movable frame to vibrate in the bottomless square frame. The rubber rings vibrate in the movable frame, and the moisture on the rubber rings is shaken out through the metal mesh by vibration. The cold air and vibration of the water blower are different from drying, which protects the heat-sensitive rubber rings and avoids deformation of the heat-sensitive rubber rings caused by drying. The dehydration effect of water blowing and vibration is suitable for rubber rings of more materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a structural schematic diagram of the present invention.
[0032] Figure 2It is a structural schematic diagram of the material pushing mechanism in the present invention.
[0033] Figure 3 It is a structural schematic diagram of the conical cleaning brush portion of the present invention.
[0034] Figure 4 It is a schematic structural diagram of a single square hole portion in the present invention.
[0035] Figure 5 It is a structural diagram of the driving part of the present invention.
[0036] Figure 6 It is a structural schematic diagram of the first electric telescopic rod part in the present invention.
[0037] Figure 7 It is a structural diagram of a part of the flushing mechanism in the present invention.
[0038] Figure 8 It is a structural diagram of a part of the flushing mechanism in the present invention.
[0039] Figure 9 yes Figure 8 A magnified view of the structure at point A in the middle.
[0040] Figure 10 It is a structural diagram of the material transfer mechanism in the present invention.
[0041] Figure 11 It is a structural schematic diagram of the third electric telescopic rod part in the present invention.
[0042] Figure 12 It is a structural diagram of the driving block part in the present invention.
[0043] Figure 13 It is a structural schematic diagram of the drying mechanism part of the present invention.
[0044] Figure 14 It is a structural schematic diagram of the metal mesh part of the present invention.
[0045] Figure 15 It is a structural diagram of a part of the material pushing mechanism in the present invention.
[0046] In the figure, 1, the fuselage; 2, the driving slide rail; 3, the first motor; 4, the lead screw; 5, the ball slider; 6, the limit slide rail; 7, the mounting slider; 8, the second motor; 9, the rotating shaft; 10, the scraper; 11, the sliding rod; 12, the limit block; 13, the cleaning frame; 14, the retaining net; 15, the square cylinder; 16, the square rod; 17, the conical cleaning brush; 18, the spring; 19, the mounting circular plate; 20, the mounting rod; 21, the water collecting box; 22, the mounting strip ; 23. Install the bottom plate; 24. The third motor; 25. The first gear; 26. The second gear; 27. The synchronous wheel; 28. The synchronous belt; 29. The first bearing; 30. The inclined bottom water guide plate; 31. The waterproof bearing; 32. The water tank; 33. The high-pressure water pump; 34. The threaded cover; 35. The water pipe; 36. The valve; 37. The hollow plate; 38. The hollow rod; 39. The cleaning brush; 40. The top plate; 41. The second electric telescopic rod; 42. 43. Linear motor; 44. Sliding mounting plate; 45. Rotating pair; 46. Mounting bending rod; 47. Push plate; 48. Square slider; 49. Limit rod; 50. Fixing plate; 51. Mounting block; 52. Second bearing; 53. Connecting block; 54. Third electric telescopic rod; 55. Driving block; 56. Connecting elbow; 57. First rotating disc; 58. Second rotating disc; 59. Slope; 60. Bottomless square frame; 61. Universal wheel; 62. Movable frame; 63. Latch; 64. Hair dryer; 65. Water blower; 66. Corrugated air duct; 67. Angle fittings; 68. Vibration motor; 69. Vibration plate; 70. Placement plate; 71. Metal mesh; 72. Positioning rod; 73. Connecting plate; 74. Movable bottom plate; 75. Fixed ear block; 76. First electric telescopic rod; 77. Bristles; 78. Guide plate; 79. Feed barrel; 80. Water-absorbing cotton; 81. Sink. DETAILED DESCRIPTION
[0047] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solutions of the present invention, but the present invention is not limited to these embodiments.
[0048] like Figures 1-15 As shown, the cleaning machine for rubber ring production includes a body 1, a driving part is provided on the body 1, a cleaning mechanism is provided on the driving part, a flushing mechanism is provided on the cleaning mechanism, and a pushing mechanism is provided between the flushing mechanism and the cleaning mechanism; The cleaning mechanism includes a cleaning frame 13 integrally formed with the fuselage 1, and a plurality of square holes are opened on the cleaning frame 13, and a baffle 14 is respectively slid in the plurality of square holes, and the center of the top of the baffle 14 contacts a conical cleaning brush 17, and a square rod 16 is fixed to the bottom of the conical cleaning brush 17, and a square tube 15 is sleeved on the outer wall of the square rod 16, and a mounting circular plate 19 is fixed to the bottom of the square tube 15, and a spring 18 is fixed between the mounting circular plate 19 and the conical cleaning brush 17, and a mounting rotating rod 20 is fixed to the bottom of the mounting circular plate 19, and a positioning rod 72 is fixed to the top of the conical cleaning brush 17, and a connecting plate 73 is fixed to the bottom of the baffle 14, and a movable bottom plate 74 is fixed to the bottom of the connecting plate 73, and fixed ear blocks 75 are fixed on the front and rear sides of the movable bottom plate 74, and a first electric telescopic rod 76 is fixed to the top of the fixed ear block 75, and the first electric telescopic rod 76 is provided on the pushing mechanism; The driving part includes a mounting base plate 23 fixed to the bottom of the inner wall of the fuselage 1, a third motor 24 is fixed to the bottom of the mounting base plate 23, the output end of the third motor 24 is keyed to a first gear 25, a number of mounting rotating rods 20 are passed through the mounting base plate 23, and the four mounting rotating rods 20 located on the far right are all keyed to a second gear 26, the four second gears 26 are distributed front and back and meshed in sequence, the first gear 25 meshes with one of the second gears 26, a number of mounting rotating rods 20 are all keyed to a synchronous wheel 27, and the synchronous wheels 27 located in the same row are matched with a synchronous belt 28.
[0049] In this embodiment, the cooperation of the first electric telescopic rod 76, the third motor 24, and the synchronous wheel 27 and the synchronous belt 28 are all existing technologies, and the bristles on the conical cleaning brush 17 are soft bristles. The first electric telescopic rod 76 is extended, and the fixed ear block 75 moves down with the first electric telescopic rod 76, and the movable bottom plate 74 moves down with the fixed ear block 75. Several connecting plates 73 all move down with the movable bottom plate 74, and the square hole moves downward with the baffle 14 to create a placement space. The pushing mechanism pushes the rubber ring to be cleaned into the square hole. If the rubber ring is not sleeved into the positioning rod 72, it will be limited to the top of the square hole and will be recovered by the pushing mechanism and pushed into the square hole again. The inner ring of the rubber ring is sleeved into the positioning rod 72 and can enter the square hole to contact the bristles of the conical cleaning brush 17. The flushing mechanism The bristles in the brush contact the outer ring of the rubber ring and flush water. During the flushing process, the third motor 24 drives the first gear 25 to rotate, and the first gear 25 is transmitted to the second gear 26 meshing with it, and the second gear 26 is transmitted to the other three second gears 26 meshing in sequence, and the mounting rotating rod 20 equipped with the second gear 26 rotates with the second gear 26, and the synchronous wheel 27 on the mounting rotating rod 20 equipped with the second gear 26 rotates with the mounting rotating rod 20, and the synchronous belt 28 transmits the rotation of the four synchronous wheels 27 in the rightmost row to the other synchronous wheels 27, and the mounting rotating rod 20 equipped with the other synchronous wheels 27 rotates with the synchronous wheel 27, so that multiple mounting rotating rods 20 are driven by a single power source, and the conical cleaning brush 17 passes through the mounting circular plate 19, the square cylinder 15, The square rod 16 rotates with the mounting rotating rod 20, so that the conical cleaning brush 17 scrubs the inner wall of the rubber ring. During the scrubbing process, the spring 18 shakes due to the scrubbing force, and the conical cleaning brush 17 moves with the spring 18. The square rod 16 slides down the inner wall of the square cylinder 15 along with the bottom of the conical cleaning brush 17. The square rod 16 and the square cylinder 15 limit the moving trajectory of the conical cleaning brush 17, so that the conical cleaning brush 17 can rotate up and down slightly during the process of scrubbing the rubber ring, complicating the scrubbing trajectory, increasing the contact angle between the bristles and the rubber ring, and improving the cleaning efficiency. The multiple square holes of the cleaning frame 13 disperse the rubber ring, reducing the accumulation of the rubber ring during the cleaning process, making the cleaning more uniform, and improving the cleaning efficiency. The inner and outer rings of the rubber ring respectively contact the conical cleaning brush 17 and the flushing mechanism The cleaning brush cylinder 39 in the cleaning brush cylinder reduces the cleaning dead angle and makes the cleaning more thorough. The driving part realizes almost synchronous start and stop of the conical cleaning brushes 17. Only one power source needs to be operated, which is easy to operate and saves driving cost, reduces the use of electrical components, is easy to maintain, and reduces replacement cost. When the first electric telescopic rod 76 retracts, it can indirectly drive the baffle 14 to push the rubber ring from the conical cleaning brush 17 to the top of the cleaning frame 13 (the baffle 14 is a frame with the same inner diameter as the square hole and a metal needle body radiating toward the center. The length of the positioning rod 72 is smaller than the outer diameter of the conical cleaning brush 17 and does not conflict with the activity trajectory of the baffle 14). Then it is pushed out uniformly by the pushing mechanism, which makes it convenient to discharge the material after cleaning, reduces manual labor steps, saves time and effort, and improves work efficiency.
[0050] The mounting rod 20 is rotatably connected to the mounting base plate 23 via a first bearing 29. In this embodiment, the bottom end of the mounting rod 20 is limited on the mounting base plate 23 by the first bearing 29. When the mounting rod 20 rotates, the inner wall of the first bearing 29 rotates along with the mounting rod 20, making the rotation of the mounting rod 20 more stable, thereby making the rotation of the conical cleaning brush 17 more stable.
[0051] The flushing mechanism includes a top plate 40 fixed to the top of the fuselage 1, a second electric telescopic rod 41 is fixed to the bottom of the top plate 40, a hollow plate 37 is fixed to the bottom of the second electric telescopic rod 41, a plurality of hollow rods 38 are fixed to the bottom of the hollow plate 37, a cleaning brush cylinder 39 is fixed to the bottom of the hollow rod 38, a bristle 77 is fixed to the inner wall of the cleaning brush cylinder 39, a through hole is opened at the center of the top of the cleaning brush cylinder 39, the through hole and the inside of the hollow rod 38 are connected to the inner wall of the hollow plate 37, and the plurality of cleaning brush cylinders 39 are connected to the inner wall of the hollow plate 37. 9 correspond to the upper and lower positions of the plurality of conical cleaning brushes 17. A water tank 32 is fixed on the top of the body 1, and a high-pressure water pump 33 is fixed on the top of the water tank 32. The input end of the high-pressure water pump 33 extends to the bottom of the inner wall of the water tank 32. A water pipe 35 is fixed to the output end of the high-pressure water pump 33. A valve 36 is connected to the flange of the water pipe 35. The end of the water pipe 35 away from the high-pressure water pump 33 is fixed to the top of the hollow plate 37 and is connected to the inner wall of the hollow plate 37. A threaded cover 34 is threadedly connected to the top of the water tank 32.
[0052] In this embodiment, the second electric telescopic rod 41, the high-pressure water pump 33, and the valve 36 are all of the prior art. The water pipe 35 is a common soft water pipe 35 that can deform with the movement of the hollow plate 37. The bristles 77 are common soft bristles. The threaded cover 34 is the water inlet of the water tank 32 for adding water. After the rubber rings enter the various square holes of the cleaning frame 13 respectively, the second electric telescopic rod 41 is extended to drive the hollow plate 37 to move downward, the hollow rod 38 moves downward with the hollow plate 37, and the cleaning brush cylinder 39 moves downward with the hollow rod 38 until it contacts the baffle 14. When the bottom of the cleaning brush cylinder 39 contacts the baffle 14, the conical cleaning brush 17 can be covered, and the bristles 77 contact the outer ring of the rubber ring with the cleaning brush cylinder 39. At this time, the rubber ring is clamped between the cleaning brush cylinder 39 and the conical cleaning brush 17, and the conical cleaning brush 17 rotates with it. The cleaning brush cylinder 39 forms relative motion, brushing the inner and outer rings of the rubber ring therebetween. At the same time, the valve 36 is opened when the cleaning brush cylinder 39 contacts the baffle 14, and the high-pressure water pump 33 draws clean water from the water tank 32 through the water pipe 35 into the hollow plate 37, and enters the hollow rod 38 from the hollow plate 37. Finally, it rushes out through the center of each cleaning brush cylinder 39 to flush the rubber ring in the cleaning brush cylinder 39. The rubber ring in each square hole is flushed and brushed hole by hole. Targeted flushing and brushing improves the cleaning quality, and the cleaning time is saved and the cleaning efficiency is improved simultaneously. The soft bristles 77 and the conical cleaning brush 17 clamp and brush the rubber ring inside and outside. The bristles adapt to the shape of the rubber ring and are closer to the rubber ring during the clamping process, further reducing the dead angle in the cleaning process and making the cleaning more thorough.
[0053] An inclined bottom water guide plate 30 is fixed on the inner wall of the fuselage 1 at the bottom of the cleaning frame 13. The inclined bottom water guide plate 30 is rotatably connected to a number of mounting rotating rods 20 through waterproof bearings 31. In this embodiment, the waterproof bearings 31 are existing technologies. The sewage after cleaning flows out from the retaining net 14, passes through the square hole and flows onto the inclined bottom water guide plate 30. The waterproof bearings 31 are located between the inclined bottom water guide plate 30 and the mounting rotating rod 20 to prevent sewage from flowing from the gap therebetween to the drive unit, thereby protecting the components of the drive unit and extending the service life of the equipment. In addition, the sewage flows to the inclined bottom water guide plate 30 and flows out to the left through its inclined bottom surface. An external sewage collection bucket can be placed at the lower left of the inclined bottom water guide plate 30 to collect the sewage. The sewage can also be recycled and treated by an external device, saving water resources and avoiding disorderly discharge of sewage, which is of environmental significance.
[0054] The pushing mechanism includes a driving slide rail 2 fixed at the rear end of the fuselage 1, a first motor 3 is fixed on the left side of the driving slide rail 2, a screw 4 is fixed to the output end of the first motor 3, a ball slider 5 is threaded on the screw 4, a limiting slide rail 6 is fixed at the front end of the fuselage 1, a mounting slider 7 is slidably connected in the limiting slide rail 6, a second motor 8 is fixed at the front end of the mounting slider 7, a rotating shaft 9 is fixed at the output end of the second motor 8, the rotating shaft 9 is rotatably connected to the ball slider 5, a scraper 10 is fixed on the rotating shaft 9, the bottom of the scraper 10 can contact the top of the cleaning frame 13, four pairs of guide plates 78 are fixed on the right side of the scraper 10, the positions of the four pairs of guide plates 78 correspond to the positions of the four rows of square holes, a feed barrel 79 is fixed on the top of the guide plate 78, and two first electric telescopic rods 76 are respectively fixed to the bottom of the driving slide rail 2 and the limiting slide rail 6.
[0055] In this embodiment, the structures and coordinated applications of the first motor 3, the lead screw 4, and the ball slider 5 are all prior art, and the second motor 8 is also prior art. The operator pours a number of rubber rings through the feed barrel 79, and the rubber rings fall between the four pairs of guide plates 78 after passing through the feed barrel 79. Then, the first motor 3 is operated to drive the lead screw 4 to rotate, and the inner wall of the driving rail 2 limits the ball slider 5, preventing the ball slider 5 from rotating with the lead screw 4, so that the ball slider 5 and the lead screw 4 generate threaded transmission, and the ball slider 5 can be within the limited range of the driving rail 2. The inner part moves linearly left and right, the shaft 9 moves left and right with the ball slider 5, the mounting slider 7 moves left and right with the shaft 9, and the scraper 10 moves left and right with the shaft 9. Under the premise that the scraper 10 is perpendicular to the cleaning frame 13, the scraper 10 moves to the right to scrape the rubber ring in each pair of guide plates 78 to the square hole in the corresponding horizontal line on the cleaning frame 13. The rubber ring moves to the square hole with the scraper 10. When the rubber ring moves to the inner ring and can be inserted into the positioning rod 72, it falls into the square hole and is set on the conical cleaning brush 17. After the scraper 10 moves to the right side of the cleaning frame 13, observe each pair of Is there any rubber ring in the guide plate 78 that has not entered the square hole? If so, the second motor 8 is operated to drive the rotating shaft 9 to rotate counterclockwise, so that the scraper 10 is spaced apart from the cleaning frame 13. Then the first motor 3 is used to move the scraper 10 to the right, and the second motor 8 is used to restore the scraper 10 to a state perpendicular to the cleaning frame 13. The first motor 3 moves the scraper 10 to the left so that the scraper 10 pushes the rubber ring back and puts it back into the feed barrel 79 until there are rubber rings in several square holes, so that the rubber ring is installed in the cleaning frame 13, and the rubber ring is scraped into the square hole by scraping, that is, scraped into the conical cleaning frame 13. On the cleaning brush 17, after the rubber ring is cleaned, the first motor 3 drives the scraper 10 to scrape the cleaned rubber ring to the right surface of the top of the cleaning frame 13, so as to realize the loading or unloading of the rubber ring to the cleaning machine, avoid manually inserting a large number of rubber rings one by one, reduce manpower, improve production efficiency, reduce the contact between staff and equipment, reduce the difficulty of cleaning caused by grease on the hands of operators adhering to the rubber ring, avoid the health threat posed to staff by dust on a large amount of rubber rings, and optimize the working environment and process of operators during the rubber ring production process.
[0056] The upper and lower ends of the limiting slide rail 6 are provided with square openings, and a slide rod 11 is fixed in the square opening. A limit block 12 is sleeved on the slide rod 11, and the limit block 12 is integrally formed at the upper and lower ends of the mounting slider 7. In this embodiment, when the mounting slider 7 slides with the rotating shaft 9, the limit block 12 slides on the slide rod 11 with the mounting slider 7, increasing the limit points of the mounting slider 7 and the limiting slide rail 6, making the sliding of the mounting slider 7 more stable, thereby making the front and rear end movement trajectory of the scraper 10 more precise, the movement of the scraper 10 more stable, and improving the loading or unloading effect of the scraper 10.
[0057] A material transfer mechanism is provided on the right side of the pushing mechanism. The material transfer mechanism includes a transmission platform 42 located on the right side of the cleaning frame 13. The transmission platform 42 is fixed on the fuselage 1. A linear motor 43 is fixed to the rear end of the transmission platform 42. A sliding mounting plate 44 is fixed to the output end of the linear motor 43. The front end of the sliding mounting plate 44 is rotatably connected to a mounting bent rod 46 through a rotating pair 45. Two fixed plates 50 are fixed to the top of the front end of the transmission platform 42. A limiting rod 49 is fixed between the two fixed plates 50. A square slider 48 is sleeved on the limiting rod 49. The square slider 48 is rotatably connected to the mounting bent rod 46. A push plate 47 is fixed to the mounting bent rod 46. A mounting block 51 is fixed to the top of the sliding mounting plate 44. The front end of the block 51 is rotatably connected to the connecting block 53 through the second bearing 52, and a third electric telescopic rod 54 is fixed to the left side of the connecting block 53. A connecting elbow 56 is fixed to the front end of the third electric telescopic rod 54, and the end of the connecting elbow 56 away from the third electric telescopic rod 54 is rotatably connected to the driving block 55. The driving block 55 is fixed at the position of the rear end of the installation bent rod 46. Absorbent cotton 80 is pasted on the top of the transmission platform 42, and the bottom of the push plate 47 can contact the absorbent cotton 80. A lower water trough 81 is opened on the right side of the top of the transmission platform 42. Two mounting bars 22 are fixed to the bottom of the transmission platform 42 below the lower water trough 81, and a water receiving box 21 is slidably connected between the two mounting bars 22.
[0058] In this embodiment, the linear motor 43 and the third electric telescopic rod 54 are both existing technologies. When the pushing mechanism needs to be pushed to the rubber ring on the right side of the cleaning frame 13 and transmitted to the drying mechanism, the third electric telescopic rod 54 is retracted, and the driving block 55 moves rightward and is affected by the connection limit of the installation bent rod 46 and the rotating pair 45. The driving block 55 drives the installation bent rod 46 to rotate upward with the rotating pair 45 as the center of the circle. At this time, the connecting elbow 56 and the connecting block 53 rotate with the driving block 55 and the installation block 51 respectively to adapt to the upward rotation of the installation bent rod 46. The push plate 47 rotates upward with the installation bent rod 46 to achieve lifting. At this time, the linear motor 43 drives the sliding The mounting plate 44 moves to the far left, the push plate 47 is located on the right side of the top of the cleaning frame 13, and the lower part of the push plate 47 is located on the unloading track of the scraper 10. At this time, the third electric telescopic rod 54 is extended to indirectly realize the downward rotation of the mounting bent rod 46 to contact the cleaning frame 13, and the linear motor 43 drives the sliding mounting plate 44 to move to the right, so that the push plate 47 moves to the right and pushes the rubber ring on the right side of the cleaning frame 13 to the left side of the transmission table 42. Then, the distance between the push plate 47 and the table surface of the transmission table 42 is controlled by the third electric telescopic rod 54, and the push plate 47 is moved left and right by the linear motor 43. During the movement of the push plate 47, the rubber ring is spread flat on the surface of the absorbent cotton 80 The absorbent cotton 80 absorbs the moisture on the rubber ring to achieve pre-treatment of the moisture on the rubber ring. The push plate 47 is rotated counterclockwise by the third electric telescopic rod 54 until it contacts the surface of the absorbent cotton 80. The push plate 47 is moved right by the linear motor 43 to push the rubber ring above the absorbent cotton 80 into the drying mechanism (the length of the linear motor 43 is longer than the transmission platform 42, so that when the sliding mounting plate 44 moves to the far right, the push plate 47 can push the rubber ring to the drying mechanism), realizing the transmission of the rubber ring from cleaning to drying steps. When the rubber ring enters the drying mechanism, the third electric telescopic rod 54 causes the push plate 47 to continue to move counterclockwise until it contacts the surface of the transmission platform 42. At this time, the linear motor 43 makes the push plate 47 move to the right to scrape the moisture in the absorbent cotton 80 to the lower water tank 81, and the water enters the water receiving box 21 through the lower water tank 81. There are grooves on the left and right sides of the water receiving box 21 that are engaged with the connecting strip 22. The water receiving box 21 can be disassembled and assembled by sliding it back and forth. The water receiving box 21 can be removed to pour out the water flowing into the lower water tank 81. At the same time, it has a flattening function to make the absorbent cotton 80 on the transmission platform 42 absorb the moisture on the rubber ring, and the flattening allows the staff to observe the rubber ring, observe the cleanliness of the rubber ring after cleaning, conduct random inspections and control the cleaning quality, improve the rubber ring standards in the production process, and improve production quality.
[0059] A second rotating disc 58 rotates in the rotating pair 45, and the second rotating disc 58 is fixed to the end of the mounting bent rod 46 close to the rotating pair 45. A first rotating disc 57 rotates in the driving block 55, and the first rotating disc 57 is fixed to the end of the connecting elbow 56 away from the third electric telescopic rod 54. In this embodiment, the second rotating disc 58 is embedded in the rotating pair 45. When the mounting bent rod 46 rotates, the second rotating disc 58 rotates in the rotating pair 45 along with the mounting bent rod 46. Similarly, when the connecting elbow 56 rotates, the first rotating disc 57 rotates in the driving block 55. While achieving the rotational connection, the embedded limited rotation makes the rotation more stable, avoiding the situation where the rotation connection is detached in order to adapt to the extension and retraction process of the third electric telescopic rod 54, thereby improving the structural stability.
[0060] A drying mechanism is provided on the right side of the material conveying mechanism, and the drying mechanism includes a bottomless square frame 60. A placement plate 70 is integrally formed on the left and right sides of the bottom of the inner wall of the bottomless square frame 60. A movable frame 62 is mounted on the placement plate 70, and a metal mesh 71 is fixed to the bottom of the movable frame 62. A mounting angle piece 67 is fixed to the upper right side of the bottomless square frame 60, and a vibration motor 68 is fixed on the mounting angle piece 67. A vibration plate 69 is fixed to the output end of the vibration motor 68, and the vibration plate 69 is fixed to the movable frame 62 by bolts. A slope 59 is integrally formed on the upper left side of the movable frame 62, and the left side of the slope 59 contacts the right side of the transmission platform 42. A universal wheel 61 is fixed to the bottom of the bottomless square frame 60.
[0061] In this embodiment, the vibration motor 68 is of prior art. When the material conveying mechanism conveys material, it pushes the bottomless square frame 60, and the universal wheel 61 drives the bottomless square frame 60 to move, so that the ramp 59 hits the right side of the conveying platform 42. At this time, the position of the bottomless square frame 60 is fixed by the built-in brake function of the universal wheel 61. The push plate 47 pushes the rubber ring to the ramp 59, and the rubber ring slides from the ramp 59 into the movable frame 62. The placement plate 70 supports the bottom of the movable frame 62. The vibration motor 68 drives the vibration plate 69 to vibrate, and the vibration plate 69 drives the movable frame 62 to vibrate in the bottomless square frame 60. The rubber ring vibrates in the movable frame 62, and the moisture on the rubber ring is shaken out through the metal mesh 71 by the vibration, thereby accelerating the dehydration of the rubber ring.
[0062] The drying mechanism also includes a water blower 65, and a corrugated air duct 66 is fixed to the output end of the water blower 65. The end of the corrugated air duct 66 away from the water blower 65 is keyed to a wind tube 64. The wind tube 64 is hinged to the top of the movable frame 62, and the front end of the wind tube 64 is fixed to the movable frame 62 by a pin 63.
[0063] In this embodiment, the water blower 65 and its corrugated air duct 66 are conventional technology. After all the rubber rings have entered the movable frame 62, the air tube 64 is closed, and the latch 63 is inserted to fix the air tube 64 above the movable frame 62. The water blower 65 is operated to allow air to enter the movable frame 62 through the corrugated air duct 66 and the air tube 64. The vibration of the movable frame 62 accelerates the downward escape of moisture, thereby accelerating the drying of the rubber rings. The cold air and vibration of the water blower 65 are different from drying, and they protect heat-sensitive rubber rings from deformation caused by drying. The dehydration effect of water blowing and vibration is applicable to rubber rings of a wider range of materials.
[0064] The working principle of the present invention is as follows: the operator pours a number of rubber rings through the feed barrel 79, and the rubber rings fall between the four pairs of guide plates 78 after passing through the feed barrel 79. The first electric telescopic rod 76 extends, and the fixed ear block 75 moves down with the first electric telescopic rod 76. The movable bottom plate 74 moves down with the fixed ear block 75, and a number of connecting plates 73 all move down with the movable bottom plate 74. The square hole moves downward with the baffle 14 to create a placement space. Then the first motor 3 is operated to drive the screw 4 to rotate. The inner wall of the driving slide rail 2 limits the ball slider 5 to prevent the ball slider 5 from rotating with the screw 4, so that the ball slider 5 and the screw 4 generate threaded transmission. The ball slider 5 can move left and right in a straight line within the limited range of the driving slide rail 2. The rotating shaft 9 moves left and right with the ball slider 5, and the installation slider 7 rotates with it. The shaft 9 moves left and right, and the scraper 10 moves left and right with the rotating shaft 9. Under the premise that the scraper 10 is perpendicular to the cleaning frame 13, the scraper 10 moves to the right to scrape the rubber ring in each pair of guide plates 78 into the square hole in the corresponding horizontal line on the cleaning frame 13. The rubber ring moves to the square hole with the scraper 10. When the rubber ring moves to the inner ring and can be inserted into the positioning rod 72, it falls into the square hole and is sleeved on the conical cleaning brush 17. After the scraper 10 moves to the right side of the cleaning frame 13, observe whether there is a rubber ring in each pair of guide plates 78 that has not entered the square hole. If so, run the second motor 8 to drive the rotating shaft 9 to rotate counterclockwise, so that the scraper 10 creates a distance from the cleaning frame 13, and then move the scraper 10 to the right through the first motor 3. The scraper 10 is restored to a state perpendicular to the cleaning frame 13 through the second motor 8. The first motor 3 The scraper 10 is moved to the left so that the scraper 10 pushes the rubber ring back and puts it back into the feed barrel 79 until there are rubber rings in several square holes. The pushing mechanism pushes the rubber ring to be cleaned into the square hole. If the rubber ring is not set into the positioning rod 72, it will be limited above the square hole and recovered by the pushing mechanism and pushed into the square hole again. The inner ring of the rubber ring is set into the positioning rod 72 and can enter the square hole to contact the bristles of the conical cleaning brush 17. The bristles in the flushing mechanism contact the outer ring of the rubber ring and flush with water. After the rubber rings enter each square hole of the cleaning frame 13 respectively, the second electric telescopic rod 41 is extended to drive the hollow plate 37 to move downward, and the hollow rod 38 moves downward with the hollow plate 37. The cleaning brush barrel 39 moves downward with the hollow rod 38 until it contacts the baffle 14. When the bottom of the cleaning brush barrel 39 contacts the baffle 14, the conical cleaning brush 17 can be covered, and the bristles 7 7 As the cleaning brush cylinder 39 contacts the outer ring of the rubber ring, the rubber ring is clamped between the cleaning brush cylinder 39 and the conical cleaning brush 17. When the conical cleaning brush 17 rotates, it forms a relative motion with the cleaning brush cylinder 39, and brushes the inner and outer rings of the rubber ring therebetween. At the same time, when the cleaning brush cylinder 39 contacts the baffle 14, the valve 36 is opened, and the high-pressure water pump 33 draws clean water from the water tank 32 through the water pipe 35 into the hollow plate 37, and enters the hollow rod 38 from the hollow plate 37. Finally, it rushes out through the center of each cleaning brush cylinder 39 to flush the rubber ring in the cleaning brush cylinder 39. During the flushing process, the third motor 24 drives the first gear 25 to rotate, and the first gear 25 is transmitted to the second gear 26 meshing with it, and the second gear 26 is transmitted to the other three second gears 26 meshing in sequence.The mounting rod 20 equipped with the second gear 26 rotates with the second gear 26, and the synchronous wheel 27 on the mounting rod 20 equipped with the second gear 26 rotates with the mounting rod 20. The synchronous belt 28 transmits the rotation of the four synchronous wheels 27 in the rightmost row to the other synchronous wheels 27. The mounting rod 20 equipped with the other synchronous wheels 27 rotates with the synchronous wheel 27, so that multiple mounting rods 20 are driven by a single power source. The conical cleaning brush 17 rotates with the mounting rod 20 through the mounting circular plate 19, the square tube 15, and the square rod 16 in turn, so that the conical cleaning brush 17 scrubs the inner wall of the rubber ring. During the scrubbing process, the spring 18 shakes due to the scrubbing force, and the conical cleaning brush 17 moves with the spring 18. The square rod 16 slides down along the inner wall of the square tube 15 with the bottom of the conical cleaning brush 17. The rod 16 and the square cylinder 15 limit the moving trajectory of the conical cleaning brush 17, so that the conical cleaning brush 17 can rotate slightly up and down during the process of brushing the rubber ring. The cleaned sewage flows out from the blocking net 14, passes through the square hole and flows onto the inclined bottom water guide plate 30. The waterproof bearing 31 is located between the inclined bottom water guide plate 30 and the mounting rotating rod 20 to prevent sewage from flowing from the gap to the driving part. When the first electric telescopic rod 76 retracts, it can indirectly drive the blocking net 14 to push the rubber ring from the conical cleaning brush 17 to the top of the cleaning frame 13 (the blocking net 14 is a frame with the same inner diameter as the square hole and a metal needle body radiating toward the center. The length of the positioning rod 72 is smaller than the outer diameter of the conical cleaning brush 17 and does not conflict with the moving trajectory of the blocking net 14). The first motor 3 drives the scraper 10 to scrape the cleaned rubber ring to When the push mechanism needs to be pushed to the right side of the cleaning frame 13 on the plane, the rubber ring on the right side of the cleaning frame 13 is transferred to the drying mechanism, the third electric telescopic rod 54 is retracted, and the drive block 55 moves to the right, which is affected by the connection limit of the installation bent rod 46 and the rotating pair 45. The drive block 55 drives the installation bent rod 46 to rotate upward with the rotating pair 45 as the center. At this time, the connecting elbow 56 and the connecting block 53 rotate with the drive block 55 and the installation block 51 respectively to adapt to the upward rotation of the installation bent rod 46. The push plate 47 rotates upward with the installation bent rod 46 to achieve lifting. At this time, the linear motor 43 drives the sliding mounting plate 44 to move to the far left. The push plate 47 is located on the top right of the cleaning frame 13, and the bottom of the push plate 47 is located on the unloading track of the scraper 10. At this time, the third electric telescopic rod 54 is extended. , indirectly realizing that the installation bent rod 46 rotates downward to contact the cleaning frame 13, the linear motor 43 drives the sliding installation plate 44 to move to the right, causing the push plate 47 to move to the right and push the rubber ring on the right side of the cleaning frame 13 to the left side of the transfer platform 42, and then the distance between the push plate 47 and the table surface of the transfer platform 42 is controlled by the third electric telescopic rod 54, and the push plate 47 is moved left and right by the linear motor 43. During the movement of the push plate 47, the rubber ring is spread flat on the surface of the absorbent cotton 80, and the absorbent cotton 80 absorbs the moisture on the rubber ring to achieve pre-treatment of the moisture on the rubber ring. The push plate 47 is rotated counterclockwise by the third electric telescopic rod 54 until it contacts the surface of the absorbent cotton 80. When the rubber ring enters the drying mechanism, the third electric telescopic rod 54 causes the push plate 47 to continue to move counterclockwise until it contacts the table surface of the transfer platform 42.At this time, the linear motor 43 causes the push plate 47 to move rightward to scrape the water in the absorbent cotton 80 to the lower water tank 81, and the water enters the water receiving box 21 through the lower water tank 81. The left and right sides of the water receiving box 21 have grooves that are engaged with the connecting strips 22. The water receiving box 21 can be disassembled and assembled by sliding it back and forth. The water receiving box 21 is removed and the water flowing in from the lower water tank 81 is poured out. When the rubber ring is on the transmission platform 42, it pushes the bottomless square frame 60, and the universal wheel 61 drives the bottomless square frame 60 to move so that the slope 59 hits the right side of the transmission platform 42. At this time, the position of the bottomless frame 60 is fixed by the built-in brake function of the universal wheel 61, and the linear motor 43 causes the push plate 47 to move rightward to push the rubber ring above the absorbent cotton 80 into the drying mechanism (the length of the linear motor 43 is longer than the transmission platform 42, so that the sliding mounting plate 44 moves to the maximum When the rubber ring is on the right side, the push plate 47 can push the rubber ring to the drying mechanism, realizing the transfer of the rubber ring from the cleaning to the drying step. The push plate 47 pushes the rubber ring to the slope 59, and the rubber ring slides from the slope 59 into the movable frame 62. The placement plate 70 supports the bottom of the movable frame 62. The vibration motor 68 drives the vibration plate 69 to vibrate. The vibration plate 69 drives the movable frame 62 to vibrate within the bottomless square frame 60. The rubber ring vibrates within the movable frame 62, and the moisture on the rubber ring is shaken out through the metal mesh 71 by the vibration. After the rubber ring has completely entered the movable frame 62, the air tube 64 is closed, and the latch 63 is inserted to fix the air tube 64 above the movable frame 62. The water blower 65 is operated to allow air to enter the movable frame 62 from the corrugated air duct 66 and the air tube 64. The vibration of the movable frame 62 accelerates the downward removal of moisture, realizing the cleaning and drying of the rubber ring.
[0065] In summary, by setting up a cleaning mechanism and a flushing mechanism, the rubber ring can be dispersed and brushed hole by hole, reducing cleaning dead corners and improving cleaning efficiency, avoiding manual loading and improving production efficiency.
[0066] The specific embodiments described herein are merely illustrative of the spirit of the present invention. Persons skilled in the art may make various modifications, additions, or substitutions to the described specific embodiments without departing from the spirit of the present invention or exceeding the scope of the appended claims.
Claims
1. A cleaning machine for rubber ring production, comprising a machine body (1), characterized in that: The machine body (1) is provided with a driving part, a cleaning mechanism is provided on the driving part, a flushing mechanism is provided on the cleaning mechanism, and a pushing mechanism is provided between the flushing mechanism and the cleaning mechanism; The cleaning mechanism comprises a cleaning frame (13) integrally formed with the machine body (1), a plurality of square holes are opened on the cleaning frame (13), a blocking net (14) is slidably provided in each of the square holes, a conical cleaning brush (17) is contacted at the top center of the blocking net (14), a square rod (16) is fixed to the bottom of the conical cleaning brush (17), a square tube (15) is sleeved on the outer wall of the square rod (16), a mounting circular plate (19) is fixed to the bottom of the square tube (15), and a space between the mounting circular plate (19) and the conical cleaning brush (17) is provided. A spring (18) is fixed, a mounting rotating rod (20) is fixed to the bottom of the mounting circular plate (19), a positioning rod (72) is fixed to the top of the conical cleaning brush (17), a connecting plate (73) is fixed to the bottom of the retaining net (14), a movable bottom plate (74) is fixed to the bottom of the connecting plate (73), fixed ear blocks (75) are fixed on both the front and rear sides of the movable bottom plate (74), a first electric telescopic rod (76) is fixed to the top of the fixed ear block (75), and the first electric telescopic rod (76) is arranged on the pushing mechanism; The driving unit includes a mounting base plate (23) fixed to the bottom of the inner wall of the fuselage (1), a third motor (24) is fixed to the bottom of the mounting base plate (23), an output end of the third motor (24) is keyed to a first gear (25), a plurality of mounting rotating rods (20) are passed through the mounting base plate (23), and the four mounting rotating rods (20) located on the rightmost side are keyed to a second gear (26), the four second gears (26) are distributed front and back and meshed in sequence, the first gear (25) meshes with one of the second gears (26), a plurality of mounting rotating rods (20) are keyed to a synchronous wheel (27), and the synchronous wheels (27) located in the same row are matched with a synchronous belt (28).
2. A cleaning machine for rubber ring production according to claim 1, characterized in that: The mounting rotating rod (20) and the mounting base plate (23) are rotationally connected via a first bearing (29).
3. The cleaning machine for rubber ring production according to claim 1, characterized in that: The flushing mechanism includes a top plate (40) fixed to the top of the machine body (1), a second electric telescopic rod (41) fixed to the bottom of the top plate (40), a hollow plate (37) fixed to the bottom of the second electric telescopic rod (41), a plurality of hollow rods (38) fixed to the bottom of the hollow plate (37), a cleaning brush cylinder (39) fixed to the bottom of the hollow rod (38), bristles (77) fixed to the inner wall of the cleaning brush cylinder (39), a through hole opened in the center of the top of the cleaning brush cylinder (39), the through hole and the inside of the hollow rod (38) are both connected to the inner wall of the hollow plate (37), and the plurality of cleaning brush cylinders (39) are connected to the inner wall of the hollow plate (37). ) correspond to the upper and lower positions of a plurality of conical cleaning brushes (17), a water tank (32) is fixed on the top of the body (1), a high-pressure water pump (33) is fixed on the top of the water tank (32), an input end of the high-pressure water pump (33) extends to the bottom of the inner wall of the water tank (32), a water pipe (35) is fixed on the output end of the high-pressure water pump (33), a valve (36) is connected to the flange of the water pipe (35), one end of the water pipe (35) away from the high-pressure water pump (33) is fixed to the top of the hollow plate (37) and is connected to the inner wall of the hollow plate (37), and a threaded cover (34) is threadedly connected to the top of the water tank (32).
4. The cleaning machine for rubber ring production according to claim 1, characterized in that: A slanted bottom water guide plate (30) is fixed to the inner wall of the machine body (1) at a position at the bottom of the cleaning frame (13), and the slanted bottom water guide plate (30) is rotatably connected to a plurality of mounting rotating rods (20) through waterproof bearings (31).
5. The cleaning machine for rubber ring production according to claim 1, characterized in that: The pushing mechanism includes a driving slide rail (2) fixed at the rear end of the machine body (1), a first motor (3) fixed on the left side of the driving slide rail (2), a lead screw (4) fixed to the output end of the first motor (3), a ball slider (5) threadedly connected to the lead screw (4), a limiting slide rail (6) fixed to the front end of the machine body (1), a mounting slider (7) slidably connected in the limiting slide rail (6), a second motor (8) fixed to the front end of the mounting slider (7), a rotating shaft (9) fixed to the output end of the second motor (8), the rotating shaft (9) being rotatably connected to the ball slider (5), a scraper (10) fixed on the rotating shaft (9), the bottom of the scraper (10) being in contact with the top of the cleaning frame (13), four pairs of guide plates (78) fixed to the right side of the scraper (10), the positions of the four pairs of guide plates (78) all corresponding to the positions of the four rows of square holes, and a feed barrel (79) fixed to the top of the guide plate (78); The two first electric telescopic rods (76) are respectively fixed to the bottom of the driving slide rail (2) and the limiting slide rail (6).
6. The cleaning machine for rubber ring production according to claim 5, characterized in that: The upper and lower ends of the limit slide rail (6) are both provided with square openings, a slide rod (11) is fixed in the square opening, a limit block (12) is sleeved on the slide rod (11), and the limit block (12) is integrally formed at the upper and lower ends of the installation slide block (7).
7. The cleaning machine for rubber ring production according to claim 1, characterized in that: A material transfer mechanism is provided on the right side of the pushing mechanism. The material transfer mechanism includes a transmission platform (42) located on the right side of the cleaning frame (13). The transmission platform (42) is fixed on the machine body (1). A linear motor (43) is fixed to the rear end of the transmission platform (42). A sliding mounting plate (44) is fixed to the output end of the linear motor (43). The front end of the sliding mounting plate (44) is rotatably connected to a mounting bent rod (46) through a rotating pair (45). Two fixed plates (50) are fixed to the top of the front end of the transmission platform (42). A limiting rod (49) is fixed between the two fixed plates (50). A square slider (48) is sleeved on the limiting rod (49). The square slider (48) is rotatably connected to the mounting bent rod (46). A push plate (47) is fixed to the mounting bent rod (46). A mounting block (51) is fixed to the top of the sliding mounting plate (44). The front end of the mounting block (51) is rotatably connected to a connecting block (53) through a second bearing (52), a third electric telescopic rod (54) is fixed to the left side of the connecting block (53), a connecting elbow (56) is fixed to the front end of the third electric telescopic rod (54), and the end of the connecting elbow (56) away from the third electric telescopic rod (54) is rotatably connected to a driving block (55), and the driving block (55) is fixed to the position of the rear end of the mounting bent rod (46), and a water-absorbing cotton (80) is pasted on the top of the transmission platform (42), and the bottom of the push plate (47) can contact the water-absorbing cotton (80). A lower water tank (81) is opened on the right side of the top of the transmission platform (42), and two mounting strips (22) are fixed to the bottom of the transmission platform (42) at a position below the lower water tank (81), and a water receiving box (21) is slidably connected between the two mounting strips (22).
8. The cleaning machine for rubber ring production according to claim 7, characterized in that: A second rotating disc (58) rotates in the rotating pair (45), and the second rotating disc (58) is fixed to one end of the mounting bent rod (46) close to the rotating pair (45). A first rotating disc (57) rotates in the driving block (55), and the first rotating disc (57) is fixed to one end of the connecting elbow (56) away from the third electric telescopic rod (54).
9. The cleaning machine for rubber ring production according to claim 7, characterized in that: A drying mechanism is provided on the right side of the material conveying mechanism. The drying mechanism comprises a bottomless square frame (60). A placement plate (70) is integrally formed on both the left and right sides of the bottom of the inner wall of the bottomless square frame (60). A movable frame (62) is mounted on the placement plate (70). A metal mesh (71) is fixed to the bottom of the movable frame (62). A mounting angle piece (67) is fixed to the upper right side of the bottomless square frame (60). A vibration motor (68) is fixed to the mounting angle piece (67). A vibration plate (69) is fixed to the output end of the vibration motor (68). The vibration plate (69) is fixed to the movable frame (62) by bolts. A slope (59) is integrally formed on the upper left side of the movable frame (62). The left side of the slope (59) contacts the right side of the transmission platform (42). A universal wheel (61) is fixed to the bottom of the bottomless square frame (60).
10. The cleaning machine for rubber ring production according to claim 9, characterized in that: The drying mechanism further comprises a water blower (65), an output end of the water blower (65) is fixed with a corrugated air duct (66), an end of the corrugated air duct (66) away from the water blower (65) is keyed to a wind tube (64), the wind tube (64) is hinged to the top of the movable frame (62), and the front end of the wind tube (64) is fixed to the movable frame (62) by a latch (63).
Citation Information
Patent Citations
A process for producing antibacterial and environmentally friendly rubber products
CN113102329B