Intelligent dispatching device for turnover box

Abstract

The invention discloses a turnover box intelligent dispatching device which comprises a main conveying line, a plurality of screening pieces and a plurality of visual material pushing structures are arranged on the main conveying line; limiting pieces are arranged on the branch conveying lines, and the branch conveying lines are located on the two sides of the main conveying line; and the storage boxes are located at one ends of the branch conveying lines. The screening part and the visual pushing structure are arranged on the main conveying line, so that when the turnover discs are conveyed on the first conveying belt, the produced turnover discs can be intercepted according to different specifications and pushed out through a pushing disc in the visual pushing structure, and the turnover discs enter the branch conveying lines through guide grooves; by means of the structure, the turnover trays of different specifications are screened and classified, the turnover trays are placed on the main conveying line, screened through the screening plates and conveyed to the branch conveying lines to be stored, the occupied area of the conveying lines is reduced, and turnover boxes of different specifications are dispatched.

Description

Technical Field

[0001] The present invention belongs to the technical field of turnover box production, and in particular relates to an intelligent scheduling device for turnover boxes. Background Art

[0002] Turnover boxes, also known as logistics boxes or material boxes, are a type of storage and transportation tool widely used in machinery, automobiles, home appliances, light industry, electronics and other industries.

[0003] At present, in the actual production process of turnover boxes, due to the differences in manufacturing processes, raw material ratios and quality control of turnover boxes of different specifications and colors, companies often need to configure a separate production line for each specification or color of turnover box, resulting in a scattered layout of production lines in the workshop, redundant equipment, and a significant increase in production area. This not only raises the cost of site rental and facility maintenance, but also causes uneven distribution of production resources due to the independent operation of each production line, making it difficult to maximize production capacity. What is even more difficult is that

[0004] At the same time, the lack of a unified dispatching mechanism for turnover boxes shipped from different production lines necessitates manual or inefficient equipment sorting, stacking, and transport. This complicates the dispatching process, increases error rates, and even impacts order delivery cycles. This disconnect between production and dispatch has become a core bottleneck hindering the cost reduction, efficiency improvement, and scale development of turnover box manufacturers. Summary of the Invention

[0005] The purpose of the present invention is to propose an intelligent scheduling device for turnover boxes in order to solve the problem that during the current production process of turnover boxes, due to the different specifications and colors of turnover boxes, they need to be transported and stored using different production lines, which greatly increases the production floor space and makes it inconvenient to schedule them when they are subsequently shipped out of the factory.

[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solution: an intelligent scheduling device for turnover boxes, comprising:

[0007] The main conveyor line is equipped with several screening elements and several visual pushing structures;

[0008] and a plurality of branch transmission lines, on which limit members are provided, wherein the plurality of branch transmission lines are located on both sides of the main transmission line;

[0009] and a plurality of storage boxes, which are located at one end of the branch conveying line.

[0010] As a further description of the above technical solution:

[0011] The main conveying line includes several first support plates, a first conveyor belt, several first conveying shafts and a first motor. Several first conveying shafts are connected between several first support plates, the first conveyor belt is sleeved on the first conveying shaft, and the first motor passes through the first support plate and is connected to the first conveying shaft.

[0012] As a further description of the above technical solution:

[0013] The screening component includes a rotating shaft and a screening plate. The rotating shaft is connected to the micro motor in the first supporting plate. The screening plate is screwed on the rotating shaft. The tail of the screening plate is inclined.

[0014] As a further description of the above technical solution:

[0015] The first support plate is provided with a plurality of guide grooves, and the bottoms of the guide grooves are flush with the first conveyor belt.

[0016] As a further description of the above technical solution:

[0017] The branch conveyor line includes several second support plates, a second conveyor belt, several second conveyor shafts and a second motor. The several second conveyor shafts are connected between the several second support plates. The second motor passes through the second support plate and is connected to the second conveyor shaft. The second conveyor belt is sleeved on the second conveyor shaft. The limiter is connected to the second support plate.

[0018] As a further description of the above technical solution:

[0019] The limiting member includes a limiting column and a limiting plate. The limiting column is screwed on the second support plate, and the limiting plate is screwed on the limiting column. The tail of the limiting plate is inclined, and the storage box is located at the tail end of the second conveyor belt.

[0020] As a further description of the above technical solution:

[0021] The storage box is provided with a notch.

[0022] As a further description of the above technical solution:

[0023] The visual pushing structure is located on the opposite side of the branch conveyor line, and the visual pushing structure includes a connector, a telescopic cylinder, a push plate and a visual camera. The connector is connected to the first support plate, the telescopic cylinder is connected to the connector, the push plate is connected to the telescopic cylinder, and the visual camera is connected to the connector.

[0024] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0025] 1. In the present invention, a main conveying line is set, and a screening piece and a visual pushing structure are set on the main conveying line, wherein the screening plate on the screening piece is set to different lengths according to the specifications of the turnover disk, so that when the turnover disk is conveyed on the first conveyor belt, the produced turnover disk can be intercepted according to different specifications, and pushed out by the pushing plate in the visual pushing structure. The turnover disk enters the branch conveying line through the guide groove, and the branch conveying line conveys it to the tail and drops it into the storage box. This structure completes the screening and classification of turnover disks of different specifications, and does not require multiple conveying lines to convey turnover boxes of each specification separately. Instead, they are placed on the main conveying line, screened through the screening plate, and conveyed to the branch conveying line for storage, which greatly reduces the floor space occupied by the conveying line and facilitates the scheduling of turnover boxes of different specifications.

[0026] 2. In the present invention, a visual camera is arranged on the visual pushing structure. In addition to being able to accurately locate the position of the turnover disk and facilitate the extension of the telescopic cylinder so that the push plate pushes the turnover disk onto the branch conveyor line, the visual camera can also facilitate the identification of the words and colors on the turnover disk. When the specifications are the same, the turnover disks can be classified by distinguishing the words and colors on them, which is convenient for the later scheduling of the turnover disks.

[0027] 3. In the present invention, a visual camera is provided. When the visual camera recognizes the position, words and color of the turnover plate, it will send a signal to the telescopic cylinder, which drives the push plate to extend and retract, pushing the turnover plate to the branch conveyor line.

[0028] 4. In the present invention, a sensor is provided on the micro motor. When the turnover disk cannot pass the distance between the screening plate and the first support plate, the turnover disk will be stuck on the screening plate. The force of the screening plate is transmitted to the sensor, and the micro motor will rotate to keep the turnover disk in a vertical direction and parallel to the push plate, so that the push plate can push it out easily.

[0029] 5. In the present invention, for turnover disks of the same specifications but different words and colors, the length of the screening plate can be lengthened successively. When the visual camera recognizes the same words, the push plate pushes it to the branch conveyor line, and the different colors are conveyed to the next branch conveyor line. When the visual camera recognizes the same color, the push plate pushes it to the branch conveyor line. This structure faces the same specifications but different words and colors, and uses the visual camera and the screening plate to cooperate with each other. When the visual camera recognizes the same words or the same color, it sends a signal to the micro motor to rotate the screening plate, intercepting the turnover disks with the same words or the same color and conveying them to the branch conveyor line for storage, so as to facilitate the subsequent scheduling of the turnover disks. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.

[0031] Figure 1 A three-dimensional intelligent scheduling device for turnover boxes Figure 1 .

[0032] Figure 2 A three-dimensional intelligent scheduling device for turnover boxes Figure 2 .

[0033] Figure 3 A three-dimensional intelligent scheduling device for turnover boxes Figure 3 .

[0034] Figure 4 A three-dimensional intelligent scheduling device for turnover boxes Figure 4 .

[0035] Legend:

[0036] 1-Main conveyor line; 1a-First support plate; 1b-First conveyor belt; 1c-First conveyor shaft; 1d-First motor; 2-Screening element; 21-Rotating shaft; 22-Screening plate; 3-Visual pushing structure; 31-Connector; 32-Telescopic cylinder; 33-Push plate; 34-Visual camera; 4-Branch conveyor line; 41-Second support plate; 42-Second conveyor belt; 43-Second conveyor shaft; 44-Second motor; 5-Limiting element; 51-Limiting column; 52-Limiting plate; 6-Storage box; 7-Guide groove; 8-Recess. DETAILED DESCRIPTION

[0037] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0038] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.

[0039] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort shall fall within the scope of protection of the present invention.

[0040] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0041] In the description of the embodiments of the present invention, it should be noted that the terms "upper" and "inner" etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are orientations or positional relationships in which the inventive product is usually placed when in use. These are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present invention.

[0042] In the description of the present invention, it should also be noted that, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to direct connections, indirect connections through an intermediate medium, or internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0043] See also Figure 1-4 The present invention provides a technical solution: an intelligent scheduling device for turnover boxes, comprising:

[0044] The main conveying line 1 is provided with a plurality of screening elements 2 and a plurality of visual pushing structures 3;

[0045] and a plurality of branch transmission lines 4, on which a limiting member 5 is provided, wherein the plurality of branch transmission lines 4 are located on both sides of the main transmission line 1;

[0046] and a plurality of storage boxes 6 , which are located at one end of the branch conveying line 4 .

[0047] The main conveying line 1 includes several first support plates 1a, a first conveyor belt 1b, several first conveying shafts 1c and a first motor 1d. Several first conveying shafts 1c are connected between several first support plates 1a, the first conveyor belt 1b is sleeved on the first conveying shaft 1c, and the first motor 1d passes through the first support plate 1a and is connected to the first conveying shaft 1c.

[0048] The screening element 2 includes a rotating shaft 21 and a screening plate 22. The rotating shaft 21 is connected to the micro motor in the first supporting plate 1a. The screening plate 22 is screwed onto the rotating shaft 21. The tail of the screening plate 22 is inclined.

[0049] A plurality of guide grooves 7 are provided on the first support plate 1 a , and the bottoms of the guide grooves 7 are flush with the first conveyor belt 1 b .

[0050] The branch conveyor line 4 includes several second support plates 41, a second conveyor belt 42, several second conveyor shafts 43 and a second motor 44. Several second conveyor shafts 43 are connected between several second support plates 41. The second motor 44 passes through the second support plate 41 and is connected to the second conveyor shaft 43. The second conveyor belt 42 is sleeved on the second conveyor shaft 43. The limiter 5 is connected to the second support plate 41.

[0051] The limiting member 5 includes a limiting column 51 and a limiting plate 52. The limiting column 51 is screwed onto the second support plate 41, and the limiting plate 52 is screwed onto the limiting column 51. The tail of the limiting plate 52 is inclined, and the storage box 6 is located at the tail end of the second conveyor belt 42.

[0052] The receiving box 6 is provided with a notch 8 to facilitate the normal transfer of the turnover plate into the receiving box.

[0053] The visual pushing structure 3 is located on the opposite side of the branch conveyor line 4. The visual pushing structure 3 includes a connector 31, a telescopic cylinder 32, a push plate 33 and a visual camera 34. The connector 31 is connected to the first support plate 1a, the telescopic cylinder 32 is connected to the connector 31, the push plate 33 is connected to the telescopic cylinder 32, and the visual camera 34 is connected to the connector 31.

[0054] Working principle: By setting up a main conveyor line, screening pieces and visual pushing structures are set on the main conveyor line, and the screening plates on the screening pieces are set to different lengths according to the specifications of the turnover discs, so that when the turnover discs are conveyed on the first conveyor belt, the produced turnover discs can be intercepted according to different specifications and pushed out by the pushing plates in the visual pushing structure. The turnover discs pass through the guide groove and enter the branch conveyor line. The branch conveyor line conveys them to the tail and drops them into the storage box. This structure completes the screening and classification of turnover discs of different specifications, and there is no need for multiple conveyor lines to convey turnover boxes of each specification separately. Instead, they are placed on the main conveyor line, screened through the screening plates, and conveyed to the branch conveyor line for storage, which greatly reduces the floor space occupied by the conveyor line and facilitates the scheduling of turnover boxes of different specifications.

[0055] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. An intelligent scheduling device for turnover boxes, characterized in that: include: The main conveyor line is equipped with several screening elements and several visual pushing structures; and a plurality of branch transmission lines, on which limit members are provided, wherein the plurality of branch transmission lines are located on both sides of the main transmission line; and a plurality of storage boxes, which are located at one end of the branch conveying line.

2. The intelligent scheduling device for turnover boxes according to claim 1, characterized in that: The main conveying line includes several first support plates, a first conveyor belt, several first conveying shafts and a first motor. Several first conveying shafts are connected between several first support plates, the first conveyor belt is sleeved on the first conveying shaft, and the first motor passes through the first support plate and is connected to the first conveying shaft.

3. The intelligent scheduling device for turnover boxes according to claim 2, characterized in that: The screening component includes a rotating shaft and a screening plate. The rotating shaft is connected to the micro motor in the first supporting plate. The screening plate is screwed on the rotating shaft. The tail of the screening plate is inclined.

4. The intelligent scheduling device for turnover boxes according to claim 3, characterized in that: The first support plate is provided with a plurality of guide grooves, and the bottoms of the guide grooves are flush with the first conveyor belt.

5. The intelligent scheduling device for turnover boxes according to claim 1, characterized in that: The branch conveyor line includes several second support plates, a second conveyor belt, several second conveyor shafts and a second motor. The several second conveyor shafts are connected between the several second support plates. The second motor passes through the second support plate and is connected to the second conveyor shaft. The second conveyor belt is sleeved on the second conveyor shaft. The limiter is connected to the second support plate.

6. The intelligent scheduling device for turnover boxes according to claim 5, characterized in that: The limiting member includes a limiting column and a limiting plate. The limiting column is screwed on the second support plate, and the limiting plate is screwed on the limiting column. The tail of the limiting plate is inclined, and the storage box is located at the tail end of the second conveyor belt.

7. The intelligent scheduling device for turnover boxes according to claim 1, characterized in that: The storage box is provided with a notch.

8. The intelligent scheduling device for turnover boxes according to claim 2, characterized in that: The visual pushing structure is located on the opposite side of the branch conveyor line, and the visual pushing structure includes a connector, a telescopic cylinder, a push plate and a visual camera. The connector is connected to the first support plate, the telescopic cylinder is connected to the connector, the push plate is connected to the telescopic cylinder, and the visual camera is connected to the connector.

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