A continuous cleaning device for enameled wire processing
By designing a continuous cleaning device that includes a cleaning chamber, a washing chamber, and a drying chamber, a drive mechanism and a scraping mechanism are used to achieve full contact between the enameled wire and the cleaning agent and thorough removal of oil stains at high conveying speeds. This solves the problem of incomplete cleaning in the prior art and improves the processing quality of the enameled wire.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-01
- Publication Date
- 2026-03-27
AI Technical Summary
Existing enameled wire cleaning devices have a short contact time between the cleaning agent and the surface of the enameled wire when the wire is conveyed at too high a speed, resulting in incomplete cleaning and affecting the quality of subsequent processing.
Design a continuous cleaning device that includes a cleaning chamber, a washing chamber, and a drying chamber. A drive mechanism is used to move the pusher plate and pusher roller back and forth. Combined with a scraping mechanism and a cleaning mechanism, it ensures that the enameled wire is in full contact with the cleaning agent and the oil stains are thoroughly removed.
This method achieves full contact between the enameled wire and the cleaning agent at high conveying speeds, ensuring thorough dissolution and removal of oil stains, improving the cleaning effect of the enameled wire, and avoiding adverse effects on subsequent processing.
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Figure CN120532794B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of enameled wire processing, and more particularly to a continuous cleaning apparatus for enameled wire processing. Background Technology
[0002] Enameled wire consists of a conductor and an insulation layer. During its production, enameled wire undergoes multiple processes, such as drawing, annealing, and coating. During these processes, the surface of the enameled wire may become contaminated with impurities such as oil, dust, and metal shavings. These impurities not only affect the appearance of the enameled wire, but more importantly, they can damage the integrity of the enamel layer, leading to a decrease in the wire's insulation performance.
[0003] In related technologies, a cleaning device for enameled wire processing includes a cleaning box containing a cleaning agent. One side of the cleaning box has an inlet, and the other side has an outlet. Guide rollers are rotatably installed in both the inlet and outlet. A vertical cylinder is fixedly connected to the top of the cleaning box, with its extended end extending into the cleaning box. A pusher roller is fixedly connected to the extended end of the vertical cylinder, allowing it to contact the enameled wire and immerse it in the cleaning agent. A scraper ring is fixedly connected to the inner wall of the cleaning box near the outlet, and the scraper ring is fitted onto the enameled wire to remove oil and cleaning agent from it.
[0004] Regarding the aforementioned technologies, if the enameled wire is fed too quickly during cleaning operations, the contact time between the wire and the cleaning agent will be significantly shortened. This results in the cleaning agent being unable to fully dissolve the oil stains adhering to the surface of the wire. Consequently, when using a scraper to remove the oil stains from the wire, the oil removal effect is difficult to achieve the desired state, and there may be cases of incomplete removal, which will adversely affect the subsequent processing of the enameled wire. Summary of the Invention
[0005] To address the problem of adverse effects on subsequent processing of enameled wire, this invention provides a continuous cleaning device for enameled wire processing.
[0006] The continuous cleaning device for enameled wire processing provided by this invention adopts the following technical solution:
[0007] A continuous cleaning device for enameled wire processing includes a cleaning chamber with an inlet and an outlet on both sides. Guide rollers are rotatably installed in both the inlet and outlet. The cleaning chamber is divided into a cleaning chamber, a washing chamber, and a drying chamber by two partitions. A pusher plate is slidably installed in the cleaning chamber, and two pusher rollers are rotatably installed on the pusher plate. Each pusher roller has a spiral groove for winding enameled wire. A drive mechanism for moving the pusher plate is installed in the cleaning chamber, and a scraping mechanism is installed in the cleaning chamber.
[0008] Preferably, the driving mechanism includes a motor fixedly connected to the top of the cleaning box, a driving screw rotatably installed in the cleaning box, the output shaft of the motor being fixedly connected to the driving screw, a driving plate slidably installed in the cleaning box, the driving screw passing through the driving plate and threadedly connected to the driving plate, and a pusher plate connected to the driving plate.
[0009] Preferably, a first reciprocating screw and a drive guide rod are rotatably mounted on the drive plate. Both the first reciprocating screw and the drive guide rod pass through the pusher plate. The first reciprocating screw is threadedly connected to the pusher plate. A transmission component is installed in the cleaning chamber, and the drive screw can drive the first reciprocating screw to rotate through the transmission component.
[0010] Preferably, the bottom of the drive screw is provided with a smooth section, and a drive spring that can abut against the drive plate is fixedly connected to the inner bottom surface of the cleaning chamber. The transmission component includes a transmission shaft rotatably mounted on the inner bottom surface of the cleaning chamber. A first gear that is rotatably connected to the drive plate is sleeved on the drive screw. The first gear is slidably connected to the drive screw. A second gear and a first bevel gear are fixedly connected to the transmission shaft. A second bevel gear is fixedly connected to the first reciprocating screw. When the first gear and the second gear mesh, the first bevel gear meshes with the second bevel gear.
[0011] Preferably, two first guide rollers are rotatably installed in the cleaning chamber, and the scraping mechanism is disposed between the two first guide rollers. The scraping mechanism includes two first scrapers and two second scrapers. The two first scrapers and two second scrapers have the same structure. The two first scrapers are respectively located on both sides of the enameled wire. The two first scrapers can form a complete scraping ring. A first moving mechanism for driving the two first scrapers to move closer and further apart is installed in the cleaning box. A second moving mechanism for driving the two second scrapers to move closer and further apart is installed in the cleaning box. Multiple sets of cleaning mechanisms are installed in the cleaning box, and the multiple sets of cleaning mechanisms are respectively arranged corresponding to the two first scrapers and the two second scrapers.
[0012] Preferably, the first moving mechanism includes a first bidirectional screw rotatably mounted in a cleaning chamber, two first moving rods slidably mounted in the cleaning chamber, both ends of the first bidirectional screw passing through the first moving rods and threadedly connected to them, two first scrapers fixedly connected to the first moving rods, a moving shaft rotatably mounted in the cleaning chamber, a third gear fixedly connected to the moving shaft, a first conveyor belt sleeved on the moving shaft and the first bidirectional screw, a threaded drive guide rod threadedly connected to a pusher plate, and a fourth gear fixedly connected to the drive guide rod capable of meshing with the third gear.
[0013] Preferably, the second moving mechanism includes a second bidirectional screw rotatably mounted in a cleaning chamber, two second moving rods slidably mounted in the cleaning chamber, both ends of the second bidirectional screw passing through and threadedly connected to the second moving rods, and two second scrapers fixedly connected to the second moving rods respectively; a fifth gear rotatably connected to the first moving rod is sleeved on the first bidirectional screw, the fifth gear being slidably connected to the first bidirectional screw; a sixth gear capable of meshing with the fifth gear is fixedly connected to the second bidirectional screw; a locking mechanism is installed between the two first moving rods; a first spring capable of abutting against the first moving rod is fixedly connected inside the cleaning chamber; and a second spring capable of abutting against the second moving rod is fixedly connected inside the cleaning chamber.
[0014] Preferably, the locking mechanism includes a rod fixedly connected to one of the first moving rods, a slot for inserting the rod on the other first moving rod, an installation groove on the inner wall of the slot, a locking spring fixedly connected to the inner wall of the installation groove, a locking block slidably installed in the installation groove, the locking spring being fixedly connected to the locking block, a locking groove for inserting the locking block on the rod, a first sliding groove on the first moving rod, a second sliding groove communicating with the installation groove on the first sliding groove, a first slider slidably placed in the first sliding groove, a second slider slidably installed in the second sliding groove, an unlocking groove for inserting the second slider on the side wall of the locking block, an unlocking ramp formed on the end face of the unlocking groove near the locking spring, a sliding ramp formed on the end of the second slider away from the locking block that contacts the first slider, and a push rod fixedly connected to the second moving rod, the push rod having a hemispherical surface that contacts the first slider.
[0015] Preferably, the cleaning mechanism includes a collection box fixedly connected in the cleaning box, the collection box covering the end of the first bidirectional screw, a second reciprocating screw rotatably installed in the collection box, a second conveyor belt sleeved on the second reciprocating screw and the first bidirectional screw, a cleaning plate slidably installed in the collection box, the second reciprocating screw passing through the cleaning plate and threadedly connected to the cleaning plate, and the cleaning plate being able to contact the first scraper.
[0016] Preferably, a spray pipe is fixedly connected to the cleaning chamber, and multiple nozzles are provided at the bottom of the spray pipe. A water pump is fixedly connected to the cleaning box, and the water pump is connected to the spray pipe through a water inlet pipe. A hot air pipe is fixedly connected to the drying chamber, and multiple nozzles are provided at the bottom of the hot air pipe. A fan is fixedly connected to the cleaning box, and the fan is connected to the hot air pipe through an air inlet pipe.
[0017] In summary, the present invention has at least the following beneficial technical effects:
[0018] 1. When processing enameled wire, the enameled wire is first wound around two pusher rollers. The spiral groove limits the enameled wire. Then, the drive mechanism is started. The drive mechanism drives the pusher plate to move downward. The pusher plate drives the two pusher rollers to move downward. The pusher rollers immerse the enameled wire in the cleaning agent. When the enameled wire is conveyed at a relatively fast speed, the enameled wire can also make full contact with the cleaning agent, which solves the problem of adverse effects on the subsequent processing of the enameled wire.
[0019] 2. When the enameled wire is immersed in the cleaning agent, the drive screw drives the first reciprocating screw to rotate through the transmission component. The first reciprocating screw drives the pusher plate to move back and forth. The pusher plate drives the pusher roller to move back and forth. The pusher roller drives the enameled wire to move back and forth, so that the enameled wire can fully contact the cleaning agent, thereby making the oil stains on the enameled wire more thoroughly dissolved.
[0020] 3. When it is necessary to clean the oil and cleaning agent on the enameled wire, the two first scrapers and the two second scrapers work together to remove the oil and cleaning agent. After the first and second scrapers have been used for a long time, the first and second moving mechanisms are activated in stages to separate the two first scrapers. The two second scrapers continue to clean the enameled wire and drive the cleaning mechanism to clean the two first scrapers. This allows the first and second scrapers to be cleaned at the same time as the enameled wire. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of the continuous cleaning device for enameled wire processing according to an embodiment of the present invention.
[0022] Figure 2 This is a schematic diagram of the internal structure of the cleaning box according to an embodiment of the present invention.
[0023] Figure 3 This is a schematic diagram of the drive mechanism according to an embodiment of the present invention.
[0024] Figure 4 This is a schematic diagram of the transmission component according to an embodiment of the present invention.
[0025] Figure 5 This is a schematic diagram of the structure of the drive guide rod according to an embodiment of the present invention.
[0026] Figure 6 This is a schematic diagram of the structure of the first moving mechanism according to an embodiment of the present invention.
[0027] Figure 7 This is a schematic diagram of the structure of the second moving mechanism according to an embodiment of the present invention.
[0028] Figure 8 This is a schematic diagram of the scraping mechanism according to an embodiment of the present invention.
[0029] Figure 9 This is a schematic diagram of the locking mechanism according to an embodiment of the present invention.
[0030] Explanation of reference numerals in the attached drawings: 1. Cleaning chamber; 11. Guide roller; 12. Partition; 13. Cleaning chamber; 14. Washing chamber; 15. Drying chamber; 16. Pusher plate; 17. Pusher roller; 18. First guide roller; 19. Spray pipe; 10. Hot air pipe; 2. Drive mechanism; 21. Motor; 22. Drive screw; 221. First gear; 23. Drive plate; 24. First reciprocating screw; 241. Second bevel gear; 25. Drive guide rod; 251. Fourth gear; 26. Drive spring; 27. Transmission shaft; 271. Second gear; 272. First bevel gear; 3. Scraping mechanism; 3 1. First scraper; 32. Second scraper; 4. First moving mechanism; 41. First bidirectional screw; 411. Fifth gear; 42. First moving rod; 43. Moving shaft; 431. Third gear; 44. First spring; 5. Second moving mechanism; 51. Second bidirectional screw; 511. Sixth gear; 52. Second moving rod; 53. Second spring; 6. Cleaning mechanism; 61. Collection box; 62. Second reciprocating screw; 63. Cleaning plate; 7. Locking mechanism; 71. Insert rod; 72. Locking spring; 73. Locking block; 74. First slider; 75. Second slider; 76. Push rod. Detailed Implementation
[0031] The following is in conjunction with the appendix Figure 1 -Appendix Figure 9 The present invention will be described in further detail below.
[0032] This invention discloses a continuous cleaning apparatus for enameled wire processing. (Refer to...) Figures 1 to 3The continuous cleaning device for enameled wire processing includes a cleaning chamber 1. The cleaning chamber 1 has an inlet and an outlet on both sides, with guide rollers 11 rotatably installed in both inlet and outlet. The cleaning chamber 1 is divided into a cleaning chamber 13, a washing chamber 14, and a drying chamber 15 by two partitions 12. The cleaning chamber 13 is located near the inlet and contains cleaning agent. The washing chamber 14 collects wastewater from rinsing the enameled wire. A pusher plate 16 is slidably installed in the cleaning chamber 13, and two pusher rollers 17 are rotatably installed on the pusher plate 16. Each pusher roller 17 has a screw for winding the enameled wire. The spiral groove and cleaning chamber 1 are equipped with a drive mechanism 2 for moving the pusher plate 16, and a scraping mechanism 3 is installed in the cleaning chamber 13. When the enameled wire needs to be processed, the enameled wire is first wound around the two pusher rollers 17. The spiral groove limits the enameled wire. Then the drive mechanism 2 is started. The drive mechanism 2 drives the pusher plate 16 to move downward. The pusher plate 16 drives the two pusher rollers 17 to move downward. The pusher rollers 17 immerse the enameled wire in the cleaning agent. When the enameled wire is conveyed quickly, the enameled wire can also make full contact with the cleaning agent, which solves the problem of adverse effects on the subsequent processing of the enameled wire.
[0033] Reference Figure 3 and Figure 4 The drive mechanism 2 includes a motor 21 fixedly connected to the top of the cleaning box 1, a drive screw 22 rotatably mounted in the cleaning box 1, the output shaft of the motor 21 being fixedly connected to the drive screw 22, a drive plate 23 slidably mounted in the cleaning box 1, the drive screw 22 passing through the drive plate 23 and threadedly connected to the drive plate 23, and a pusher plate 16 connected to the drive plate 23. When the motor 21 is started, the motor 21 drives the drive screw 22 to rotate, the drive screw 22 drives the drive plate 23 to move, and the drive plate 23 drives the pusher plate 16 to move.
[0034] Reference Figure 3 and Figure 4 A first reciprocating screw 24 and a drive guide rod 25 are rotatably mounted on the drive plate 23. Both the first reciprocating screw 24 and the drive guide rod 25 pass through the pusher plate 16. The first reciprocating screw 24 is threadedly connected to the pusher plate 16. A transmission component is installed in the cleaning chamber 13. The drive screw 22 can drive the first reciprocating screw 24 to rotate through the transmission component. When the enameled wire is immersed in the cleaning agent, the drive screw 22 drives the first reciprocating screw 24 to rotate through the transmission component. The first reciprocating screw 24 drives the pusher plate 16 to reciprocate. The pusher plate 16 drives the pusher roller 17 to reciprocate. The pusher roller 17 drives the enameled wire to reciprocate, so that the enameled wire and the cleaning agent can fully contact each other, thereby making the oil stains on the enameled wire more thoroughly dissolved.
[0035] Reference Figures 3 to 5The bottom of the drive screw 22 is provided with a smooth section. A drive spring 26 that can abut against the drive plate 23 is fixedly connected to the inner bottom surface of the cleaning chamber 13. The transmission component includes a transmission shaft 27 rotatably mounted on the inner bottom surface of the cleaning chamber 13. A first gear 221 that is rotatably connected to the drive plate 23 is sleeved on the drive screw 22. The first gear 221 is slidably connected to the drive screw 22. A second gear 271 and a first bevel gear 272 are fixedly connected to the transmission shaft 27. A second bevel gear 241 is fixedly connected to the first reciprocating screw 24. When the first gear 221 meshes with the second gear 271, the first bevel gear 272 meshes with the second gear 241. The bevel gear 241 meshes; during the rotation of the drive screw 22, the drive screw 22 drives the first gear 221 to rotate, and at the same time the drive plate 23 drives the first gear 221 to move. When the first gear 221 meshes with the second gear 271, the first bevel gear 272 meshes with the second bevel gear 241. The first gear 221 drives the second gear 271 to rotate, the second gear 271 drives the first bevel gear 272 to rotate, the first bevel gear 272 drives the second bevel gear 241 to rotate, and the second bevel gear 241 drives the first reciprocating screw 24 to rotate, which can vibrate the enameled wire.
[0036] Reference Figures 3 to 8 Two first guide rollers 18 are rotatably installed in the cleaning chamber 13. A scraping mechanism 3 is positioned between the two first guide rollers 18. The scraping mechanism 3 includes two first scrapers 31 and two second scrapers 32, which have identical structures. The two first scrapers 31 are located on opposite sides of the enameled wire and can form a complete scraping ring. A first moving mechanism 4 for driving the two first scrapers 31 to move closer and further apart is installed in the cleaning chamber 1. A second moving mechanism 5 for driving the two second scrapers 32 to move closer and further apart is also installed in the cleaning chamber 1. Multiple sets of cleaning mechanisms 6 are installed in the cleaning chamber 1. The mechanism 6 is respectively configured to correspond to the two first scrapers 31 and the two second scrapers 32. When it is necessary to clean the oil and cleaning agent on the enameled wire, the two first scrapers 31 are used in conjunction, and the two second scrapers 32 are used in conjunction to remove the oil and cleaning agent from the enameled wire. After the first scrapers 31 and the second scrapers 32 have been used for a long time, the first moving mechanism 4 and the second moving mechanism 5 are activated in stages to separate the two first scrapers 31. The two second scrapers 32 continue to clean the enameled wire and drive the cleaning mechanism 6 to clean the two first scrapers 31. It can clean the first scrapers 31 and the second scrapers 32 at the same time as cleaning the enameled wire.
[0037] Reference Figures 4 to 7The first moving mechanism 4 includes a first bidirectional screw 41 rotatably mounted in the cleaning chamber 1. Two first moving rods 42 are slidably mounted in the cleaning chamber 1. The two ends of the first bidirectional screw 41 pass through the first moving rods 42 and are threadedly connected to them. Two first scrapers 31 are fixedly connected to the first moving rods 42. A moving shaft 43 is rotatably mounted in the cleaning chamber 1. A third gear 431 is fixedly connected to the moving shaft 43. A first conveyor belt is sleeved on the moving shaft 43 and the first bidirectional screw 41. A drive guide rod 25 is threaded and threadedly connected to a pusher plate 16. A fourth gear 251, capable of meshing with the third gear 431, is fixedly connected to the guide rod 25. During the process of the pusher plate 16 causing the enameled wire to vibrate, the pusher plate 16 drives the drive guide rod 25 to rotate, the drive guide rod 25 drives the fourth gear 251 to rotate, the fourth gear 251 drives the third gear 431 to rotate, the third gear 431 drives the movable shaft 43 to rotate, the movable shaft 43 drives the first bidirectional screw 41 to rotate, the first bidirectional screw 41 drives the two first moving rods 42 to move away from each other, and the two first moving rods 42 drive the first scraper 31 to move away from each other, thus cleaning the first scraper 31.
[0038] Reference Figures 4 to 8The second moving mechanism 5 includes a second bidirectional screw 51 rotatably mounted in the cleaning chamber 1. Two second moving rods 52 are slidably mounted in the cleaning chamber 1. The two ends of the second bidirectional screw 51 pass through the second moving rods 52 and are threadedly connected to them. Two second scrapers 32 are fixedly connected to the second moving rods 52. A fifth gear 411, rotatably connected to the first moving rod 42, is sleeved on the first bidirectional screw 41. The fifth gear 411 is slidably connected to the first bidirectional screw 41. A sixth gear 511, capable of meshing with the fifth gear 411, is fixedly connected to the second bidirectional screw 51. A locking mechanism 7 is installed between the two first moving rods 42. A first spring 44, capable of abutting against the first moving rod 42, is fixedly connected inside the cleaning chamber 1. A second moving rod 52, capable of abutting against it, is also fixedly connected inside the cleaning chamber 1. The second spring 53; during the reciprocating movement of the pusher plate 16, the pusher plate 16 drives the drive guide rod 25 to rotate forward and reverse. When the drive guide rod 25 rotates forward, it drives the two first scrapers 31 to move away from each other. When the drive guide rod 25 rotates in reverse, the two first scrapers 31 move closer to each other. At the same time, the first bidirectional screw 41 drives the fifth gear 411 to rotate, and the first moving rod 42 drives the fifth gear 411 to move. When the fifth gear 411 meshes with the sixth gear 511, the two first scrapers 31 come into contact with each other. The fifth gear 411 drives the sixth gear 511 to rotate, and the sixth gear 511 drives the second bidirectional screw 51 to rotate. The second bidirectional screw 51 drives the two second moving rods 52 to move away from each other. The second moving rods 52 drive the second scrapers 32 to move away from each other, thus cleaning the second scrapers 32.
[0039] Reference Figures 7 to 9The locking mechanism 7 includes a rod 71 fixedly connected to one of the first moving rods 42, and a slot for inserting the rod 71 on the other first moving rod 42. The inner wall of the slot has a mounting groove, and a locking spring 72 is fixedly connected to the inner wall of the mounting groove. A locking block 73 is slidably installed in the mounting groove, and the locking spring 72 is fixedly connected to the locking block 73. The rod 71 has a locking groove for inserting the locking block 73. The first moving rod 42 has a first sliding groove, and a second sliding groove communicating with the mounting groove. A first slider 74 is slidably placed in the first sliding groove, and a second slider 75 is slidably installed in the second sliding groove. The side wall of the locking block 73 has an unlocking groove for inserting the second slider 75. An unlocking slope is formed on the end face of the unlocking groove near the locking spring 72. The second slider 75 is located away from the locking block 73. One end of the second moving rod 52 has a sliding inclined surface that contacts the first slider 74. A push rod 76 is fixedly connected to the second moving rod 52, and a hemispherical surface that contacts the first slider 74 is formed on the push rod 76. When the two first scrapers 31 are in contact with each other, the insert rod 71 is inserted into the slot. When the two second moving rods 52 move away from each other, the second moving rod 52 drives the push rod 76 to move, so that the push rod 76 is separated from the first slider 74. The locking spring 72 pushes the locking block 73 to insert into the locking groove to lock the insert rod 71, thereby locking the two first moving rods 42. When the drive guide rod 25 rotates forward again, the first bidirectional screw 41 first drives the two second moving rods 52 to move closer to each other. When the push rod 76 contacts the first slider 74, the locking block 73 disengages from the locking groove, releasing the lock on the insert rod 71, and the two first moving rods 42 can move away from each other.
[0040] Reference Figure 6 and Figure 7 The cleaning mechanism 6 includes a collection box 61 fixedly connected to the cleaning box 1. The collection box 61 covers the end of the first bidirectional screw 41. A second reciprocating screw 62 is rotatably installed in the collection box 61. A second conveyor belt is sleeved on the second reciprocating screw 62 and the first bidirectional screw 41. A cleaning plate 63 is slidably installed in the collection box 61. A brush is fixedly connected to the cleaning plate 63. The second reciprocating screw 62 passes through the cleaning plate 63 and is threadedly connected to the cleaning plate 63. The cleaning plate 63 can contact the first scraper 31. During the rotation of the first bidirectional screw 41, the first bidirectional screw 41 drives the second reciprocating screw 62 to rotate. The second reciprocating screw 62 drives the cleaning plate 63 to move back and forth. The cleaning plate 63 can scrape off the oil and dust on the first scraper 31.
[0041] Reference Figure 1 and Figure 2A spray pipe 19 is fixedly connected in the cleaning chamber 14. Multiple nozzles are provided at the bottom of the spray pipe 19. A water pump is fixedly connected to the cleaning box 1. The water pump and the spray pipe 19 are connected through a water inlet pipe. A hot air pipe 10 is fixedly connected in the drying chamber 15. Multiple nozzles are provided at the bottom of the hot air pipe 10. A fan is fixedly connected to the cleaning box 1. The fan and the hot air pipe 10 are connected through an air inlet pipe.
[0042] The implementation principle of a continuous cleaning device for enameled wire processing according to an embodiment of the present invention is as follows: When enameled wire needs to be processed, the enameled wire is first wound around two pusher rollers 17, and the spiral groove limits the enameled wire. Then, the motor 21 is started, and the motor 21 drives the drive screw 22 to rotate. The drive screw 22 drives the drive plate 23 to move, and the drive plate 23 drives the two pusher rollers 17 to move downward. The pusher rollers 17 immerse the enameled wire in the cleaning agent. When the drive plate 23 moves to the bottom, the first gear 221 meshes with the second gear 271, and the first bevel gear 272 meshes with the second bevel gear 241. The first gear 221 drives the first reciprocating screw 24 to rotate, and the first reciprocating screw 24 drives the pusher rollers 17 to move back and forth. The pusher rollers 17 cause the enameled wire to vibrate, thus... The enameled wire comes into full contact with the cleaning agent; simultaneously, the fourth gear 251 meshes with the third gear 431, and the pusher plate 16 drives the drive guide rod 25 to rotate forward and backward. When the drive guide rod 25 rotates forward, it drives the two first scrapers 31 to move away from each other. When the drive guide rod 25 rotates backward, the two first scrapers 31 move closer to each other. When the fifth gear 411 meshes with the sixth gear 511, the fifth gear 411 drives the sixth gear 511 to rotate. The sixth gear 511 drives the second bidirectional screw 51 to rotate. The second bidirectional screw 51 drives the two second scrapers 32 to move away from each other. At the same time, the second bidirectional screw 51 drives the second reciprocating screw 62 to rotate. The second reciprocating screw 62 drives the cleaning plate 63 to move back and forth. The cleaning plate 63 scrapes off the oil and dust on the first scrapers 31.
[0043] The above are all preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, all equivalent changes made in accordance with the structure, shape and principle of the present invention should be covered within the scope of protection of the present invention.
Claims
1. A continuous cleaning device for enameled wire processing, comprising a cleaning chamber (1), wherein an inlet and an outlet are respectively provided on both sides of the cleaning chamber (1), and a guide roller (11) is rotatably installed in both the inlet and the outlet, characterized in that: The cleaning chamber (1) is divided into a cleaning chamber (13), a washing chamber (14), and a drying chamber (15) by two partitions (12); a pusher plate (16) is slidably installed in the cleaning chamber (13), and two pusher rollers (17) are rotatably installed on the pusher plate (16). Both pusher rollers (17) are provided with spiral grooves for winding enameled wire. A drive mechanism (2) for driving the pusher plate (16) to move is installed in the cleaning chamber (1), and a scraping mechanism (3) is installed in the cleaning chamber (13); the drive mechanism (2) includes The system includes a motor (21) fixedly connected to the top of the cleaning box (1), a drive screw (22) rotatably mounted in the cleaning box (1), the output shaft of the motor (21) being fixedly connected to the drive screw (22), a drive plate (23) slidably mounted in the cleaning box (1), the drive screw (22) passing through the drive plate (23) and threadedly connected to the drive plate (23), and a pusher plate (16) connected to the drive plate (23); a first reciprocating screw (24) and a drive guide rod (25) are rotatably mounted on the drive plate (23). The first reciprocating screw (24) and the drive guide rod (25) are both inserted into the pusher plate (16). The first reciprocating screw (24) is threadedly connected to the pusher plate (16). A transmission component is installed in the cleaning chamber (13). The drive screw (22) can drive the first reciprocating screw (24) to rotate through the transmission component. The bottom of the drive screw (22) is provided with a smooth section. A drive spring (26) that can abut against the drive plate (23) is fixedly connected to the inner bottom surface of the cleaning chamber (13). The transmission component includes components rotatably mounted on the inner bottom surface of the cleaning chamber (13). The drive shaft (27) is equipped with a first gear (221) that is rotatably connected to the drive plate (23). The first gear (221) is slidably connected to the drive screw (22). The drive shaft (27) is fixedly connected with a second gear (271) and a first bevel gear (272). The first reciprocating screw (24) is fixedly connected with a second bevel gear (241). When the first gear (221) and the second gear (271) mesh, the first bevel gear (272) meshes with the second bevel gear (241).
2. The continuous cleaning device for enameled wire processing according to claim 1, characterized in that: Two first guide rollers (18) are rotatably installed in the cleaning chamber (13). The scraping mechanism (3) is located between the two first guide rollers (18). The scraping mechanism (3) includes two first scrapers (31) and two second scrapers (32). The two first scrapers (31) and the two second scrapers (32) have the same structure. The two first scrapers (31) are located on both sides of the enameled wire. The two first scrapers (31) can form a complete scraping ring. A first moving mechanism (4) for driving the two first scrapers (31) to move closer and further away from each other is installed in the cleaning box (1). A second moving mechanism (5) for driving the two second scrapers (32) to move closer and further away from each other is installed in the cleaning box (1). Multiple sets of cleaning mechanisms (6) are installed in the cleaning box (1). The multiple sets of cleaning mechanisms (6) are respectively set to correspond to the two first scrapers (31) and the two second scrapers (32).
3. The continuous cleaning device for enameled wire processing according to claim 2, characterized in that: The first moving mechanism (4) includes a first bidirectional screw (41) rotatably installed in the cleaning box (1). Two first moving rods (42) are slidably installed in the cleaning box (1). The two ends of the first bidirectional screw (41) are respectively inserted into the first moving rods (42) and threadedly connected to the first moving rods (42). Two first scrapers (31) are respectively fixedly connected to the first moving rods (42). A moving shaft (43) is rotatably installed in the cleaning box (1). A third gear (431) is fixedly connected to the moving shaft (43). A first conveyor belt is sleeved on the moving shaft (43) and the first bidirectional screw (41). A thread is opened on the drive guide rod (25). The drive guide rod (25) is threadedly connected to the pusher plate (16). A fourth gear (251) that can mesh with the third gear (431) is fixedly connected to the drive guide rod (25).
4. The continuous cleaning device for enameled wire processing according to claim 3, characterized in that: The second moving mechanism (5) includes a second bidirectional screw (51) rotatably mounted in a cleaning box (1). Two second moving rods (52) are slidably mounted in the cleaning box (1). The two ends of the second bidirectional screw (51) are respectively inserted into the second moving rods (52) and threadedly connected to the second moving rods (52). Two second scrapers (32) are respectively fixedly connected to the second moving rods (52). A fifth gear (4) is sleeved on the first bidirectional screw (41) and rotatably connected to the first moving rod (42). 11), the fifth gear (411) is slidably connected to the first bidirectional screw (41), the second bidirectional screw (51) is fixedly connected to a sixth gear (511) that can mesh with the fifth gear (411), a locking mechanism (7) is installed between the two first moving rods (42), a first spring (44) that can abut against the first moving rod (42) is fixedly connected inside the cleaning box (1), and a second spring (53) that can abut against the second moving rod (52) is fixedly connected inside the cleaning box (1).
5. The continuous cleaning device for enameled wire processing according to claim 4, characterized in that: The locking mechanism (7) includes a rod (71) fixedly connected to one of the first moving rods (42), and a slot for inserting the rod (71) into the other first moving rod (42). An installation groove is formed on the inner wall of the slot, and a locking spring (72) is fixedly connected to the inner wall of the installation groove. A locking block (73) is slidably installed in the installation groove, and the locking spring (72) is fixedly connected to the locking block (73). A locking groove is formed on the rod (71) for inserting the locking block (73). A first sliding groove is formed on the first moving rod (42), and a locking groove is formed on the first sliding groove for... The first sliding groove is slidably placed in the first sliding groove, and the second sliding groove is slidably installed in the second sliding groove. The locking block (73) has an unlocking groove on its side wall for the second sliding block (75) to be inserted. The unlocking groove has an unlocking slope formed on its end face near the locking spring (72). The end of the second sliding block (75) away from the locking block (73) has a sliding slope that contacts the first sliding block (74). The second moving rod (52) is fixedly connected to a push rod (76). The push rod (76) has a hemispherical surface that contacts the first sliding block (74).
6. The continuous cleaning device for enameled wire processing according to claim 4, characterized in that: The cleaning mechanism (6) includes a collection box (61) fixedly connected in the cleaning box (1). The collection box (61) covers the end of the first bidirectional screw (41). A second reciprocating screw (62) is rotatably installed in the collection box (61). A second conveyor belt is sleeved on the second reciprocating screw (62) and the first bidirectional screw (41). A cleaning plate (63) is slidably installed in the collection box (61). The second reciprocating screw (62) passes through the cleaning plate (63) and is threadedly connected to the cleaning plate (63). The cleaning plate (63) can contact the first scraper (31).
7. The continuous cleaning device for enameled wire processing according to claim 1, characterized in that: A spray pipe (19) is fixedly connected in the cleaning chamber (14). Multiple nozzles are provided at the bottom of the spray pipe (19). A water pump is fixedly connected on the cleaning box (1). The water pump and the spray pipe (19) are connected through a water inlet pipe. A hot air pipe (10) is fixedly connected in the drying chamber (15). Multiple nozzles are provided at the bottom of the hot air pipe (10). A fan is fixedly connected on the cleaning box (1). The fan and the hot air pipe (10) are connected through an air inlet pipe.
Citation Information
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