Solid-state relay with built-in communication function
Through the solid-state relay with built-in communication function, the control unit and the communication unit are integrated in the housing, and the adjustment mechanism of the rod structure and the connecting rod assembly is adopted to solve the cumbersome installation and disassembly problems of the solid-state relay, and realize flexible position adjustment and efficient operation.
Patent Information
- Application Number
- CN202511099672.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-07
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2045-08-07
AI Technical Summary
The installation and removal process of existing solid-state relays is cumbersome, inefficient, and inconvenient to adjust, which can easily cause damage to the equipment.
A solid-state relay with built-in communication function is designed. The control unit and the communication unit are integrated in the housing. An adjustment mechanism and a clamping assembly are adopted. Flexible installation and disassembly are achieved through a rod structure and a connecting rod assembly, simplifying the operation process.
The solid-state relay can be adjusted in position without leaving the guide rail, which simplifies the installation and removal process, improves operational convenience and efficiency, and reduces the risk of equipment damage.
Smart Images

Figure CN120601871A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of relays, and in particular relates to a solid-state relay with a built-in communication function. Background Art
[0002] A solid-state relay is a contactless on / off electronic switch composed of microelectronic circuits and discrete electronic components. It uses weak current signals to control the switching of high currents. Its input can be driven by a tiny control signal, while its output can directly connect or disconnect higher current loads. Compared to traditional relays, it lacks mechanical contacts, eliminating the risk of mechanical wear and arcing. It offers advantages such as long life, high reliability, fast switching speed, and strong anti-interference capabilities. Furthermore, it is compact, lightweight, and easy to install. It is widely used in industrial automation control, household appliances, and electric heating control, providing reliable guarantees for the stable operation and precise control of various equipment.
[0003] Traditional solid-state relay control units utilize a separate, external PLC module, located outside the SSR and connected to the SSR's controlled terminals via wires. DIN-rail clip-on mounting is a common method for installing SSRs. This installation method can be categorized into two types: one employing an independent clip-on structure attached to the rear of the SSR; the other integrating the clip-on structure directly into the rear surface of the SSR.
[0004] However, a separate external control unit also requires separate installation and removal, making the installation and removal process cumbersome. Furthermore, both installation methods have significant drawbacks. First, once the solid-state relay is clipped onto the guide rail, its position is essentially fixed and difficult to move. If the installation position deviates or if a temporary adjustment is required later due to practical needs, it cannot be directly adjusted. The installed solid-state relay must be removed and reinstalled, a cumbersome process that is not only time-consuming but may also cause unnecessary damage to the equipment due to repeated installation and removal. Second, when removing the solid-state relay, a tool such as a screwdriver is generally required to pry open the latch of the latching mechanism. However, considering the aesthetics of the installation and the limited size of the solid-state relay itself, the latch is typically designed to be small and concealed, often located below the solid-state relay. This obstructs the operator's view when prying the latch, making accurate alignment difficult. Especially when closely mounted, cables from adjacent relays can become entangled with the tool, preventing the ability to apply vertical force to unlock the latch, making the removal operation extremely inconvenient and affecting overall work efficiency. In summary, the installation and removal process of existing solid-state relays is cumbersome and inefficient when in use. Summary of the Invention
[0005] The object of the present invention is to provide a solid-state relay with a built-in communication function to solve the problem of the existing relays mentioned in the background art, that the installation and disassembly process is cumbersome and the efficiency is low.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a solid-state relay with a built-in communication function, comprising a housing containing a circuit structure; the circuit structure comprising a control unit and a communication unit, the control unit being adaptively connected to the communication unit, the communication unit being configured to receive control signals from a host computer and transmit the control signals to the control unit, the control unit controlling the relay unit according to the control signals from the host computer; The rear portion of the housing is provided with an adjustment mechanism, a clamping assembly and a mounting member; The adjustment mechanism includes two cross-arranged rod structures, and the bottom of each rod structure is connected to a limiting member; Among them, one rod structure is the main driving part, and the other is the driven part; the main driving part and the driven part are connected with a connecting rod assembly; The connecting rod assembly is composed of a fixed rod portion and a movable rod portion rotatably arranged on the fixed rod portion; when the top of the connecting rod assembly moves back and forth, the fixed rod portion drives the main driving member to reciprocate and swing, and the movable rod portion drives the driven member to reciprocate and swing, and the main driving member and the driven member are arranged in a counter-swinging state; The clamping assembly is placed above the intersection of the rod structure, and the clamping assembly is lifted upward by the downward moving part of the connecting rod assembly; The mounting member is fixedly mounted on the rear portion of the housing; The adjusting mechanism and the clamping assembly are both placed on the inner side of the mounting piece.
[0007] As a preferred technical solution of the present invention, the two rod structures are respectively a main adjusting rod and a driven rod; The driven rod is the main driving member, and an adjustment slot is provided on the top of the driven rod, and the fixed rod portion of the connecting rod assembly is inserted into the adjustment slot; The main adjusting rod is a driven member, and the moving rod portion of the connecting rod assembly is rotatably connected to the main adjusting rod through the rear portion of the driven rod; The bottom ends of the main adjusting rod and the driven rod are provided with an opening for accommodating a limit piece, and the limit piece and the opening are connected by a pin, wherein the limit piece is a hook-shaped lower clamping head, which is clamped with the bottom of the guide rail and is connected by a pin shaft, which can not only ensure that the lower clamping head can rotate in the main adjusting rod and the driven rod, but also avoid separation, wherein the lower clamping head is used to clamp on the guide rail to realize the installation of the lower part of the shell; the intersection of the main adjusting rod and the driven rod is passed through a shaft rod, which is fixed on the mounting piece, and the main adjusting rod and the driven rod rotate in opposite directions around the axis of the shaft rod. In order to ensure that the main adjusting rod and the driven rod can rotate normally, grooves are provided at opposite sides of the rotation areas of the two, so as to avoid the phenomenon of obstruction and jamming of the two during rotation. In order to reflect its characteristics in the figure, the grooves provided on the main adjusting rod and the driven rod are larger than the groove length in the actual product.
[0008] As a preferred technical solution of the present invention, the fixed rod part includes a push block, a push rod and a shift rod; The push block is symmetrically provided with slots on both sides, specifically three in number. The push rod is fixed at the bottom of the push block, and the shift rod is fixed at the end of the push rod, and the shift rod is inserted into the adjustment slot; The movable rod part includes a connecting rod, a swing rod, an adjusting rod and a driving rod; The top of the connecting rod is rotatably connected to the top rear side of the driven rod by a pin; one end of the swing rod is rotatably connected to the bottom end of the connecting rod by a pin, and the other end is provided with a movable groove; one end of the adjusting rod and the driving rod are connected by a pin, and the connection between the two is concave and forms a "V" longitudinal section, wherein the angle between the adjusting rod and the driving rod is always greater than the angle formed by the intersection of the main adjusting rod and the driven rod. If the angle between the adjusting rod and the driving rod is smaller than the angle formed by the intersection of the main adjusting rod and the driven rod, the main adjusting rod and the driven rod will be affected by the adjustment when they swing in opposite directions. The obstruction of the section rod and the driving rod causes motion interference; the other end of the adjusting rod is rotatably connected to the top rear side surface of the main adjusting rod through a pin shaft, and the other end of the driving rod is in contact with the rear surface of the swing rod, and a toggle groove is provided at the other end of the adjusting rod, and a columnar body identical to the toggle rod is fixed on the top rear side surface of the main adjusting rod, and the columnar body is connected with the toggle groove through and through, and the middle part of the adjusting rod and the swing rod is also movably penetrated by a shaft rod, and the shaft rod is also fixed to the mounting piece, so as to ensure that the swing rod and the adjusting rod can rotate around the axis of the shaft rod; When it is necessary to change from the installed state to the disassembled state, the push block drives the push rod to move horizontally, and then the lever moves in the adjustment slot and pushes the driven rod to swing counterclockwise. When the driven rod swings counterclockwise, its top end rises, which drives the connecting rod to rise. Then the connecting rod pulls one end of the swing rod connected to it to rise, and then the swing rod rotates around the shaft at its midpoint. At this time, the other end of the swing rod drops. The moving slot here presses down the column on the driving rod, forcing the driving rod to move diagonally downward. Further explanation will be given in subsequent work. When the driving rod moves obliquely downward, it will press down one end of the adjusting rod. At this time, the adjusting rod will also rotate around the axis rod at its own midpoint, and cause the other end of the adjusting rod to tilt up. When the other end of the adjusting rod is tilted up, the toggle slot will drive the columnar body to move, causing the top of the main adjusting rod to be pulled inward, that is, driving the main adjusting rod to move in a clockwise direction, thereby realizing the opposite movement of the main adjusting rod and the driven rod. When the two move in opposite directions, the lower clamp will drop and release from the guide rail, and then it can be disassembled.
[0009] As a preferred technical solution of the present invention, the clamping assembly includes an upper clamping sleeve, a roller, a tension spring, and a limit bolt; The upper clamping sleeve is located above the intersection of the main adjusting rod and the driven rod, and a vertical groove is provided in the middle of the upper clamping sleeve, and the upper clamping sleeve is clamped with the top of the guide rail; The limiting bolt is connected to the vertical slot, and one end of the limiting bolt is fixed on the mounting piece, and the other end is limited and clamped on the inner side surface of the upper clamping sleeve; The tension spring is placed in the vertical groove, and the two ends of the tension spring are respectively fixed to the limit bolt and the bottom end surface of the vertical groove; and the roller rotation is set at the lower surface of the front end of the upper sleeve, and the two are connected by an axis to ensure that the normal rotation of the roller is not affected.
[0010] As a preferred technical solution in the present invention, a lifting block with a triangular cross-section is fixed on the upper surface of the driving rod, and at least two limiting columns are fixed on the surface of the mounting part; the two limiting columns are distributed on the upper and lower surfaces of the driving rod, and limit the driving rod to an inclined shape, so that when the swing rod drives the driving rod to move downward, the driving rod can move down in an inclined state under the limitation of the limiting columns, and the lifting block is against the bottom end surface of the upper clamping sleeve when it moves downward.
[0011] As a preferred technical solution in the present invention, the mounting member is a rear mounting plate, a step groove is opened on one side of the top of the rear mounting plate, the push block is placed in the step groove, and the push rod is connected to the step groove.
[0012] As a preferred technical solution in the present invention, a limit frame is also fixed on the top of the rear mounting plate, and side strips are symmetrically fixed on the inner walls on both sides of the limit frame, wherein the side strips are made of hard plastic or metal, and five through slots are opened at equal angles on the inner wall of the side strip, and a movable protrusion is provided inside each through slot, and a spring is fixed between the protrusion and the through slot, and the end of the protrusion is engaged with the slot hole on the side of the push block. The purpose of providing five protrusions is to enable the push block to perform two-stage lateral movement in the step groove. When in this stage shown in the figure, the entire solid-state relay is in the installed state, and when the push block moves a spacing H, the lower clamping head is not completely disengaged from the guide rail, and the entire solid-state relay is loose. However, it cannot be disassembled, and in this state, the lifting block will lift the entire upper ferrule, and the upper ferrule will no longer be in contact with the top of the guide rail, but it will still be in a connected state, and the roller will roll and fit with the top inner wall of the guide rail. In this state, the entire solid-state relay can be moved on the guide rail to achieve the purpose of rapid adjustment. When the push block moves from one end of the step groove to the other end, the lifting block continues to descend and no longer in contact with the upper ferrule. At this time, under the rebound of the tension spring, the upper ferrule returns to its original position to achieve connection with the top of the guide rail, and the lower clamping head is completely separated from the guide rail. The entire solid-state relay can be tilted with its back to the outside of the guide rail, and the entire solid-state relay can be lightly lifted to separate the guide rail from the upper ferrule, thereby achieving separation of the entire solid-state relay.
[0013] As a preferred technical solution in the present invention, a cover plate is also provided on the inner side of the rear mounting plate, which covers the middle area of the adjustment mechanism to reduce the risk of damage from the external structure. A slot is reserved on the cover plate for the upper ferrule to move up and down.
[0014] As a preferred technical solution in the present invention, the longitudinal section of the end of the protrusion is semicircular, and the slot on the push block is adapted to the end of the protrusion, thereby ensuring that the push block can squeeze the semicircular part of the protrusion to move.
[0015] Compared with the prior art, the present invention has the following beneficial effects: In the present invention, the control unit is set in the housing, and the control unit can realize the function of communicating with the host computer through the communication unit. Therefore, when installing and disassembling, it is only necessary to operate the relay itself, which simplifies the operation process. Moreover, improvements have been made to the shortcomings of the existing solid-state relay clamping structure. The improved clamping mechanism, while retaining the basic function of stable installation on the guide rail, further improves the flexibility and convenience of use. That is, after completing the initial stable installation, if the position of the solid-state relay needs to be temporarily adjusted due to actual use requirements, the operator does not need to perform tedious disassembly work. The clamping mechanism allows the solid-state relay to be moved without leaving the guide rail, and the operator only needs to perform simple operations to achieve flexible adjustment of its position; when the solid-state relay is moved to the specified position, the clamping mechanism can play the role of stable installation again, ensuring that the solid-state relay can work stably and reliably in the new position, avoiding the risk of equipment damage caused by disassembly and reinstallation, and also saving a lot of operating time. In addition, during the disassembly process, the snap-in mechanism of the present invention demonstrates great advantages. Unlike traditional snap-in structures, it does not require the assistance of any tools such as screwdrivers. Operators can easily complete the disassembly of the solid-state relay through manual operation. The whole process is simple and convenient, which effectively improves work efficiency, reduces operating difficulty and cost, and brings many conveniences to practical applications. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A topological diagram of the circuit structure of a solid-state relay with built-in communication function according to the present invention; Figure 2 This is a circuit diagram of a power supply unit in a circuit structure of a solid-state relay with built-in communication function according to the present invention; Figure 3 This is a circuit diagram of a control unit in a circuit structure of a solid-state relay with built-in communication function according to the present invention; Figure 4 It is a circuit diagram of a relay unit in a circuit structure of a solid-state relay with built-in communication function according to the present invention; Figure 5 It is a circuit diagram of a communication unit in a circuit structure of a solid-state relay with built-in communication function according to the present invention; Figure 6 A schematic diagram of the assembly of a solid-state relay with built-in communication function and a guide rail; Figure 7 for Figure 6 Rear view; Figure 8 for Figure 6 Side view after removing the cover; Figure 9A schematic diagram of the structure of a solid-state relay with built-in communication function in a rear-view state; Figure 10 This is a rear view of a solid-state relay with built-in communication function after the cover is removed; Figure 11 for Figure 10 A magnified schematic diagram of area A in the middle; Figure 12 Schematic diagram of the structure of the regulating mechanism; Figure 13 This is a rear view of the connection between the adjustment mechanism and the snap-on assembly; Figure 14 It is a schematic diagram of the state of the adjustment mechanism after being released from the guide rail; Figure 15 It is a structural diagram of the clamping assembly; In the picture: 100, housing; 101, cover; 200, rear mounting plate; 200a, step groove; 201, lower clamp head; 202, upper ferrule; 202a, roller; 202b, tension spring; 202c, limit bolt; 203, push block; 203a, push rod; 203b, shift rod; 204, main adjustment rod; 205, driven rod; 205a, adjustment slot; 206, connecting rod; 207, swing rod; 207a, moving slot; 300, guide rail; 400, limit frame; 401, side strip; 401a, through slot; 402, protrusion; 501, adjusting rod; 501a, toggle slot; 502, driving rod; 502a, lifting block; 503, limiting column. DETAILED DESCRIPTION
[0017] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0018] like Figure 1As shown, a solid-state relay with built-in communication function according to the present invention includes a housing 100, within which a circuit structure is housed. The circuit structure includes a power supply unit, a control unit, a communication unit, and a relay unit. The power supply unit is connected to the control unit and the communication unit, converting a power supply VCC into an operating voltage for the control unit and the communication unit, thereby supplying power to the control unit and the communication unit. The control unit is connected to the communication unit and the relay unit, and the communication unit is configured to receive control signals from a host computer and transmit the control signals to the control unit. The control unit controls the relay unit based on the control signals from the host computer.
[0019] like Figure 2 As shown, in this embodiment, the power supply unit contains a power supply chip U13 of model L7805CV-DG and peripheral circuits, and the specific structure is as follows Figure 2 As shown, the power chip U13 converts the power VCC into a 5V power supply for use by the control unit and the communication unit.
[0020] like Figure 5 As shown, in this embodiment, the communication unit includes a 485 communication module, which includes a 485 communication chip U6 of model MAX485EN and a drive circuit. The specific structure is as follows Figure 5 As shown. Pins 6 and 7 of the 485 communication chip U6 are connected to the host computer and receive the control signal generated by the host computer. Figure 3 As shown, the control unit contains the MCU chip U12 model STC8G1K08-36I-SOP8 and peripheral circuits. The specific structure is as follows Figure 3 The connection pins of MCU chip U12 and 485 communication chip U6 are as shown. Figure 5 and Figure 3 As shown, the 485 communication chip U6 sends the control signal generated by the host computer to the MCU chip U12, and the MCU chip U12 converts the control signal into a signal RELAY and transmits it to the relay unit.
[0021] like Figure 4 As shown in FIG. 1 , in this embodiment, the relay unit includes a switching circuit and a relay composed of a transistor Q10 and a transistor Q3. The relay can be a thyristor or a power transistor. The specific structure belongs to the prior art and can be selected by those skilled in the art as needed. The connection method between the switching circuit and the relay, and the connection method between the signal RELAY and the switching circuit are as follows: Figure 4 As shown, no further details are given here.
[0022] The control unit of a solid-state relay with built-in communication function in this embodiment is an MCU chip. The MCU chip can communicate with the host computer through the 485 communication chip. Compared with the single-chip microcomputer used in the prior art, the MCU chip and the 485 communication chip are small in size, and integrating them in the housing 100 almost requires increasing the volume, thereby simplifying the installation and disassembly process of a solid-state relay with built-in communication function.
[0023] See also Figures 6 to 12 , the present invention provides a technical solution: a solid-state relay with a built-in communication function, comprising a housing 100, wherein the rear portion of the housing 100 is provided with an adjustment mechanism, a clamping assembly, and a mounting member; The adjustment mechanism includes two cross-arranged rod structures, and the bottom of each rod structure is connected to a limit member; Among them, one rod structure is the main driving part, and the other is the driven part; the main driving part and the driven part are connected with a connecting rod assembly; The connecting rod assembly consists of a fixed rod portion and a movable rod portion rotatably mounted on the fixed rod portion. When the top of the connecting rod assembly moves back and forth, the fixed rod portion drives the main driving member to swing back and forth, while the movable rod portion drives the driven member to swing back and forth. The main driving member and the driven member are arranged in a counter-swinging state. The clamping assembly is placed above the intersection of the rod structure, and the clamping assembly is lifted upward by the downward moving part of the connecting rod assembly; The mounting member is fixedly mounted on the rear portion of the housing 100; The adjusting mechanism and the clamping assembly are both placed on the inner side of the mounting piece.
[0024] In this embodiment, the two rod structures are respectively a main adjustment rod 204 and a driven rod 205; The driven rod 205 is the main driving member, and an adjustment slot 205a is provided on the top of the driven rod 205, and the fixed rod part of the connecting rod assembly is inserted into the adjustment slot 205a; The main adjusting rod 204 is a driven member, and the moving rod portion of the connecting rod assembly is rotatably connected to the main adjusting rod 204 through the rear portion of the driven rod 205; The bottom ends of the main adjusting rod 204 and the driven rod 205 have an opening for accommodating a limiter. The limiter and the opening are connected by a pin. The limiter is a hook-shaped lower clamping head 201, which is clamped with the bottom of the guide rail 300. For details, please refer to Figures 1 to 3, using a pin shaft connection, which can ensure that the lower clamping head 201 can rotate in the main adjusting rod 204 and the driven rod 205, and can also avoid separation, wherein the lower clamping head 201 is used to clamp on the guide rail 300 to realize the installation of the lower part of the housing 100; the intersection of the main adjusting rod 204 and the driven rod 205 is penetrated by a shaft rod, which is fixed on the mounting piece, wherein the shaft rod is not marked in the figure, and the main adjusting rod 204 and the driven rod 205 rotate in opposite directions around the axis of the shaft rod, refer to Figure 7 and Figure 8 In order to ensure that the main adjusting rod 204 and the driven rod 205 can rotate normally, grooves are opened on the opposite sides of the rotating areas of the two to avoid the phenomenon of obstruction and jamming of the two during rotation. In order to reflect its characteristics in the figure, the grooves opened on the main adjusting rod 204 and the driven rod 205 are larger than the groove length in the actual product.
[0025] In this embodiment, refer to Figure 7 and Figure 8 The fixed rod portion includes a push block 203, a push rod 203a and a shift rod 203b; The push block 203 has three slots symmetrically formed on both sides. The push rod 203a is fixed to the bottom of the push block 203, and the lever 203b is fixed to the end of the push rod 203a. The lever 203b is inserted into the adjustment slot 205a. The movable rod part includes a connecting rod 206, a swing rod 207, an adjusting rod 501 and a driving rod 502; The top of the connecting rod 206 is rotatably connected to the top rear side of the driven rod 205 through a pin; one end of the swing rod 207 is rotatably connected to the bottom end of the connecting rod 206 through a pin, and the other end is provided with a movable groove 207a; one end of the adjusting rod 501 and the driving rod 502 are connected by a pin, and the connection between the two is concave and forms a "V" longitudinal section, wherein the angle between the adjusting rod 501 and the driving rod 502 is always greater than the angle formed by the intersection of the main adjusting rod 204 and the driven rod 205. If the angle between the adjusting rod 501 and the driving rod 502 is smaller than the angle formed by the intersection of the main adjusting rod 204 and the driven rod 205, the main adjusting rod 204 and the driven rod 205 will be adjusted when they swing in opposite directions. The rod 501 and the driving rod 502 are blocked, resulting in motion interference; the other end of the adjusting rod 501 is rotatably connected to the top rear side of the main adjusting rod 204 through a pin, while the other end of the driving rod 502 is in contact with the rear surface of the swing rod 207, and a toggle groove 501a is provided at the other end of the adjusting rod 501, and a columnar body identical to the toggle rod 203b is fixed on the top rear side of the main adjusting rod 204, which is connected to the toggle groove 501a through the columnar body. The columnar body is not marked in the figure. The middle part of the adjusting rod 501 and the swing rod 207 is also movably penetrated by a shaft rod, which is also fixed to the mounting member, so as to ensure that the swing rod 207 and the adjusting rod 501 can rotate around the axis of the shaft rod; Reference here Figure 7 and Figure 9 The different states reflected in the fixed rod part and the moving rod part are explained. Figure 7 For the state of installation and tightening, when it is necessary to Figure 7 Convert to Figure 9 , that is, when changing from the installed state to the disassembled state, Figure 7The push block 203 is moved in the direction indicated by the middle arrow. At this time, the push block 203 drives the push rod 203a to move horizontally. Then the lever 203b moves in the adjustment slot 205a and drives the driven rod 205 to swing in the counterclockwise direction. When the driven rod 205 swings counterclockwise, its top end is raised, thereby driving the connecting rod 206 to rise. Then the connecting rod 206 pulls one end of the swing rod 207 connected to it to rise. Then the swing rod 207 rotates around the shaft at its midpoint. At this time, the other end of the swing rod 207 drops. Here, the moving slot 207a presses down the column on the driving rod 502, forcing the driving rod 502 to move obliquely downward. Here, the driving rod 5 02 The oblique downward movement will be further explained in subsequent work. When the driving rod 502 moves obliquely downward, it will press down one end of the adjusting rod 501. At this time, the adjusting rod 501 will also rotate around the axis rod at its own midpoint, and make the other end of the adjusting rod 501 tilt up. When the other end of the adjusting rod 501 tilts up, the toggle slot 501a will drive the columnar body to move, so that the top of the main adjusting rod 204 is pulled inward, that is, the main adjusting rod 204 is driven to move in a clockwise direction, thereby realizing the opposite movement of the main adjusting rod 204 and the driven rod 205. After the two move in opposite directions, the lower clamping head 201 will drop and release from the guide rail 300, and then it can be disassembled.
[0026] In this embodiment, refer to Figure 10 The clamping assembly includes an upper clamping sleeve 202, a roller 202a, a tension spring 202b, and a limit bolt 202c; The upper clamping sleeve 202 is located above the intersection of the main adjustment rod 204 and the driven rod 205. A vertical groove is provided in the middle of the upper clamping sleeve 202. The upper clamping sleeve 202 is clamped with the top of the guide rail 300. The limiting bolt 202c is connected to the vertical slot, and one end of the limiting bolt 202c is fixed on the mounting member, and the other end is limited and fixed on the inner side surface of the upper clamping sleeve 202; The tension spring 202b is placed in the vertical groove, and the two ends of the tension spring 202b are respectively fixed to the limit bolt 202c and the bottom end surface of the vertical groove; and the roller 202a is rotatably set at the lower surface of the front end of the upper sleeve 202, and the two are connected by an axis to ensure that the normal rotation of the roller 202a is not affected.
[0027] In this embodiment, refer to Figure 3 、 Figure 7 and Figure 8A lifting block 502a with a triangular cross-section is fixed on the upper surface of the driving rod 502, and at least two limiting columns 503 are fixed on the surface of the mounting part; the two limiting columns 503 are distributed on the upper and lower surfaces of the driving rod 502, and limit the driving rod 502 to an inclined shape, so that when the swing rod 207 drives the driving rod 502 to move downward, the driving rod 502 can move down in an inclined state under the limitation of the limiting columns 503, and the lifting block 502a is against the bottom end surface of the upper sleeve 202 when it moves downward.
[0028] In this embodiment, refer to Figure 6 The mounting member is a rear mounting plate 200, and a step groove 200a is opened on one side of the top of the rear mounting plate 200. The push block 203 is placed in the step groove 200a, and the push rod 203a is connected to the step groove 200a.
[0029] In this embodiment, a limit frame 400 is further fixed on the top of the rear mounting plate 200, and side strips 401 are symmetrically fixed on the inner walls of both sides of the limit frame 400, wherein the side strips 401 are made of hard plastic or metal, and the inner wall of the side strips 401 is provided with five through slots 401a at equal angles, and a movable protrusion 402 is provided inside each through slot 401a, and a spring is further fixed between the protrusion 402 and the through slot 401a, wherein the spring is not drawn in the figure, and the end of the protrusion 402 is engaged with the slot on the side of the push block 203, and reference is made here. Figure 6 as well as Figure 7 To illustrate, the purpose of setting five protrusions 402 is to enable the push block 203 to do two-stage lateral movement in the step groove 20a. Figure 7 At this stage shown, the entire solid-state relay is in the installed state, and when the push block 203 is Figure 7 When it moves a distance H in the direction of the middle arrow, the lower clamping head 201 is not completely separated from the guide rail 300. At this time, the entire solid-state relay is loose but cannot be disassembled, and in this state, the lifting block 502a will lift the entire upper clamping sleeve 202. At this time, the upper clamping sleeve 202 will no longer be in contact with the top of the guide rail 300, but it will still be in a connected state, and the roller 202a will roll and fit with the top inner wall of the guide rail 300. In this state, the entire solid-state relay can be moved on the guide rail 300 to achieve the purpose of rapid adjustment. When the push block 203 moves from one end of the step groove 200a to the other end, the lifting block 502a continues to descend and no longer resists the upper clamping sleeve 202. At this time, under the rebound of the tension spring 202b, the upper clamping sleeve 202 returns to its original position, and is clamped on the top of the guide rail 300. At this time, the lower clamping head 201 is completely separated from the guide rail 300. The entire solid-state relay can be tilted with its back to the outside of the guide rail 300, and the entire solid-state relay can be lightly lifted to separate the guide rail 300 from the upper clamping sleeve 202, thereby realizing the separation of the entire solid-state relay.
[0030] In this embodiment, refer to Figure 4 A cover plate 101 is also provided on the inner side of the rear mounting plate 200. The cover plate 101 covers the middle area of the adjustment mechanism to reduce the risk of damage by the external structure. A slot is reserved on the cover plate 101 for the upper ferrule 202 to move up and down.
[0031] In this embodiment, the longitudinal section of the end of the protrusion 402 is semicircular, and the slot on the push block 203 is adapted to the end of the protrusion 402, thereby ensuring that the push block 203 can squeeze the semicircular part of the protrusion 402 to move.
[0032] In this embodiment, holes are provided through the upper and lower end surfaces of the housing 100 and the cover 101. Through the cooperation of the holes with bolts and nuts, the entire solid-state relay and other structures outside the guide rail 300 can be installed as needed. The holes do not contact the adjustment mechanism or the snap-on components.
[0033] Although the embodiments of the present invention have been shown and described (see the above detailed description for details), it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the invention, and the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A solid-state relay with a built-in communication function, comprising a housing (100) with a circuit structure inside the housing; characterized in that: The circuit structure includes a control unit and a communication unit, wherein the control unit is adaptively connected to the communication unit, and the communication unit is used to receive a control signal from a host computer and transmit the control signal to the control unit, and the control unit controls the relay unit according to the control signal from the host computer; The rear portion of the housing (100) is provided with an adjustment mechanism, a clamping assembly, and a mounting member; The adjustment mechanism includes two cross-arranged rod structures, and the bottom of each rod structure is connected to a limiting member; Among them, one rod structure is the main driving part, and the other is the driven part; the main driving part and the driven part are connected with a connecting rod assembly; The connecting rod assembly is composed of a fixed rod portion and a movable rod portion rotatably arranged on the fixed rod portion; when the top of the connecting rod assembly moves back and forth, the fixed rod portion drives the main driving member to reciprocate and swing, and the movable rod portion drives the driven member to reciprocate and swing, and the main driving member and the driven member are arranged in a counter-swinging state; The clamping assembly is placed above the intersection of the rod structure, and the clamping assembly is lifted upward by the downward moving part of the connecting rod assembly; The mounting member is fixedly mounted on the rear portion of the housing (100); The adjusting mechanism and the clamping assembly are both placed on the inner side of the mounting piece.
2. The solid-state relay with built-in communication function according to claim 1, characterized in that: The two rod structures are respectively a main regulating rod (204) and a driven rod (205); The driven rod (205) is a main driving member, and an adjustment slot (205a) is provided on the top of the driven rod (205), and the fixed rod portion of the connecting rod assembly is inserted into the adjustment slot (205a); The main adjustment rod (204) is a driven member, and the moving rod portion of the connecting rod assembly is rotationally connected to the main adjustment rod (204) through the rear portion of the driven rod (205); The bottom ends of the main adjusting rod (204) and the driven rod (205) have an opening for accommodating a limiter, and the limiter and the opening are connected via a pin, wherein the limiter is a hook-shaped lower clamping head (201), and the lower clamping head (201) is clamped with the bottom of the guide rail (300); a shaft rod passes through the intersection of the main adjusting rod (204) and the driven rod (205), and the shaft rod is fixed on the mounting member.
3. The solid-state relay with built-in communication function according to claim 2, characterized in that: The fixed rod portion comprises a push block (203), a push rod (203a) and a shift rod (203b); Slots are symmetrically provided on both sides of the push block (203), the push rod (203a) is fixed to the bottom of the push block (203), and the shift rod (203b) is fixed to the end of the push rod (203a), and the shift rod (203b) is inserted into the adjustment slot (205a); The movable rod portion includes a connecting rod (206), a swing rod (207), an adjusting rod (501) and a driving rod (502); The top of the connecting rod (206) is rotatably connected to the top rear side of the driven rod (205) via a pin; one end of the swing rod (207) is rotatably connected to the bottom end of the connecting rod (206) via a pin, and the other end is provided with a movable groove (207a); One end of the adjusting rod (501) and the driving rod (502) are connected by a pin, and the connection between the two is concave and forms a "V" longitudinal section, wherein the angle between the adjusting rod (501) and the driving rod (502) is always greater than the angle formed by the intersection of the main adjusting rod (204) and the driven rod (205); The other end of the adjusting rod (501) is rotatably connected to the top rear side of the main adjusting rod (204) through a pin, and the other end of the driving rod (502) is in contact with the rear surface of the swing rod (207), and a toggle groove (501a) is provided at the other end of the adjusting rod (501), and a columnar body identical to the toggle rod (203b) is fixed on the top rear side of the main adjusting rod (204), and the columnar body is connected to the toggle groove (501a). The middle parts of the adjusting rod (501) and the swing rod (207) are also movably penetrated by a shaft rod, and the shaft rod is also fixed to the mounting member.
4. The solid-state relay with built-in communication function according to claim 3, characterized in that: The clamping assembly comprises an upper clamping sleeve (202), a roller (202a), a tension spring (202b), and a limiting bolt (202c); The upper clamping sleeve (202) is located above the intersection of the main adjustment rod (204) and the driven rod (205), and a vertical groove is provided in the middle of the upper clamping sleeve (202). The upper clamping sleeve (202) is clamped with the top of the guide rail (300); The limiting bolt (202c) is connected to the vertical slot through, and one end of the limiting bolt (202c) is fixed on the mounting member, and the other end is limitedly clamped on the inner side surface of the upper clamping sleeve (202); The tension spring (202b) is placed in the vertical groove, and the two ends of the tension spring (202b) are respectively fixed to the limiting bolt (202c) and the bottom end surface of the vertical groove; and the roller (202a) is rotatably arranged on the lower surface of the front end of the upper clamping sleeve (202).
5. The solid-state relay with built-in communication function according to claim 4, characterized in that: A lifting block (502a) having a triangular cross-section is fixedly provided on the upper surface of the driving rod (502), and at least two limiting columns (503) are also fixedly provided on the surface of the mounting member; the two limiting columns (503) are distributed on the upper and lower surfaces of the driving rod (502), and limit the driving rod (502) to form an inclined shape, and when the lifting block (502a) moves downward, it abuts against the bottom end surface of the upper sleeve (202).
6. The solid-state relay with built-in communication function according to claim 5, characterized in that: The mounting member is a rear mounting plate (200), a step groove (200a) is provided on one side of the top of the rear mounting plate (200), the push block (203) is placed in the step groove (200a), and the push rod (203a) is connected to the step groove (200a).
7. The solid-state relay with built-in communication function according to claim 6, characterized in that: A limit frame (400) is also fixedly provided on the top of the rear mounting plate (200), and side strips (401) are symmetrically fixedly provided on the inner walls of both sides of the limit frame (400), and five through slots (401a) are opened at equal angles on the inner walls of the side strips (401), and a movable protrusion (402) is provided inside each through slot (401a), and a spring is also fixedly provided between the protrusion (402) and the through slot (401a), and the end of the protrusion (402) is engaged with the slot hole on the side of the push block (203).
8. The solid-state relay with built-in communication function according to claim 7, characterized in that: A cover plate (101) is also provided on the inner side surface of the rear mounting plate (200), and the cover plate (101) covers the middle area of the adjustment mechanism. A slot for the upper ferrule (202) to move up and down is reserved on the cover plate (101).
9. The solid-state relay with built-in communication function according to claim 7, characterized in that: The longitudinal section of the end of the protrusion (402) is semicircular, and the slot on the push block (203) is adapted to the end of the protrusion (402).
10. The solid-state relay with built-in communication function according to claim 8, characterized in that: Holes are provided through the upper and lower end surfaces of the housing (100) and the cover plate (101), and the holes are not in contact with the adjustment mechanism or the clamping assembly.
Citation Information
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