Operation system based on information terminal
Through an operating system based on information terminals, using multiple robotic arms and visual scanning modules combined with manual re-inspection, real-time detection of product quality and self-diagnosis of detection devices are achieved, solving the problem of easy damage of intelligent detection devices and improving the accuracy and reliability of detection.
Patent Information
- Application Number
- CN202511035253.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-09-12
AI Technical Summary
Existing intelligent detection devices are easily damaged, resulting in the inability to accurately detect product quality and a lack of ability to judge problems with the detection devices themselves.
It adopts an operating system based on information terminals, uses multiple robotic arms to detect product quality, and uses a visual scanning module and a manual re-inspection recording module, combined with an analysis module and an operation module, to achieve real-time judgment of product quality and self-diagnosis of the detection device.
It improves the accuracy and reliability of product testing, can promptly detect and repair problems with testing devices, and ensures the stability of product quality.
Smart Images
Figure CN120618873A_ABST
Abstract
Description
Technical Field
[0001] The present invention is applied to the technical field of production line finished product detection operation, and is named as an operating system based on information terminal. Background Art
[0002] In modern industrial production, many emerging industries are placing higher demands on inspection. Examples include inspection of parts on industrial production lines, inspection of product packaging and printing, real-time image monitoring, semiconductor chip packaging inspection, and printed circuit board positioning. In these applications, traditional manual inspection methods are no longer sufficient to meet the demands of production and life, hindering the development and improvement of productivity.
[0003] Therefore, modern industrial production urgently needs intelligent inspection to replace human visual inspection of part quality. In the finished product conveyor assembly line, a robotic arm will use intelligent scanning to detect product quality, transmit the signal to the signal terminal, record the test value, and enable workers to know the product quality in real time.
[0004] However, existing intelligent detection devices are prone to damage, making it impossible to accurately detect product quality. Therefore, it is necessary to provide an operating system based on an information terminal that can utilize multiple detection robotic arms for detection and transmit the detection signals to the information terminal. This can not only analyze product quality but also determine whether there are any problems with the detection device, thereby improving the detection quality. Summary of the Invention
[0005] The purpose of the present invention is to provide an operating system based on an information terminal to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: an operating system based on an information terminal, comprising a conveyor belt and a detection information terminal operating system, wherein the conveyor belt is used to move products from left to right, and a first robot arm and a second robot arm are respectively provided on the upper and lower sides of the conveyor belt, and a vertical plate is provided on the right side of the conveyor belt, and the conveying direction of the vertical plate is longitudinal transmission. A push drive is provided on one side of the vertical plate, and the first robot arm and the second robot arm are provided above the first conveyor belt, and the first robot arm is provided on the left side of the second robot arm. A waste area is provided on one side of the vertical plate; The detection information terminal operating system includes a detection module, an analysis module and an operation module. The detection module includes a visual scanning module and a manual re-inspection recording sub-module. The visual scanning module is arranged on robotic arm 1 and robotic arm 2, and is used to photograph the product on transmission belt 1. The manual re-inspection recording sub-module is used to record the quality of the re-inspected product.
[0007] In one embodiment, the analysis module includes a comparison submodule, an information terminal storage submodule and a marking submodule. The comparison submodule is used to judge the quality of the product, the information terminal storage submodule is used to transmit the product quality signal to the information terminal, and the marking submodule is used to mark problematic products.
[0008] In one embodiment, the marking submodule includes an interval recognition unit, and the interval recognition unit is used to identify the interval distance between marked products.
[0009] In one embodiment, the operation module includes a pushing submodule, a speed control submodule and an alarm submodule. The pushing submodule is electrically connected to the push drive and is used to start the push drive operation. The speed control submodule is electrically connected to the push drive and is used to control the working speed of the push drive. The alarm submodule is used for alarming. The pushing submodule includes a counting unit for recording the mass of the pushed product.
[0010] In one embodiment, the detection information terminal operating system includes the following specific operating steps: Step 1: Start the conveyor belt to transport products when the products need to be inspected; Step 2: When conveying products, the visual scanning modules on the robotic arms 1 and 2 are activated to scan the products and determine whether the quality of the products is qualified; Step 3: When the quality of the product is unqualified, mark the unqualified product through the marking submodule; Step 4: When the product marked as unqualified moves to the vertical plate, the push drive is controlled by starting the push submodule to push the unqualified product out of the conveyor belt and into the waste area.
[0011] In one embodiment, step 2 includes the following specific steps: Step 2-a: When the product passes through the robot arm 1, the scanned image is transmitted to the comparison submodule to analyze the quality of the product in the first inspection and mark the unqualified products; Step 2-b: When the marked unqualified products are moved to the bottom of the second robotic arm, they are re-inspected to further determine the quality of the products that failed the initial inspection. If the products pass the second inspection, they are removed for manual re-inspection to ensure the quality of the inspected products. Step 2-c: Manual re-inspection further confirms the quality of the product and determines whether there is a problem with Robot Arm 1 or Robot Arm 2 that caused the quality inspection error.
[0012] Compared with the existing technology, the beneficial effect achieved by the present invention is: by providing a detection information terminal operating system and a robotic arm, the present invention can utilize multiple robotic arms for detection, transmit the detection signal to the information terminal, and while analyzing the product quality, it can also determine whether there is a problem with the detection device, thereby improving the detection quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The following detailed description of the specific embodiments of the present application in conjunction with the accompanying drawings will make the technical solutions and other beneficial effects of the present application apparent.
[0014] In the attached figure: Figure 1 is a two-dimensional schematic diagram of the conveyor belt of the present invention; Figure 2 It is a schematic diagram of the operating system of the detection information terminal of the present invention; In the figure: 1. Conveyor belt; 2. Robotic arm 2; 3. Robotic arm 3; 4. Vertical plate; 5. Push drive. DETAILED DESCRIPTION
[0015] The disclosure below provides many different embodiments or examples for realizing different structures of the present application. In order to simplify the disclosure of the present application, the components and settings of specific examples are described below. Of course, they are merely examples and are not intended to limit the present application. In addition, the present application may repeat reference numbers and / or reference letters in different examples, and such repetition is for the purpose of simplicity and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the present application provides examples of various specific processes and materials, but those of ordinary skill in the art will appreciate the application of other processes and / or the use of other materials.
[0016] See also Figure 1-2 The present invention provides a technical solution: an operating system based on an information terminal, comprising a conveyor belt 1 and a detection information terminal operating system, the conveyor belt 1 is used to move products from left to right, and a robotic arm 3 and a robotic arm 2 2 are respectively provided on the upper and lower sides of the conveyor belt 1, a vertical plate 4 is provided on the right side of the conveyor belt 1, and the conveying direction of the vertical plate 4 is longitudinal transmission. A push drive 5 is provided on one side of the vertical plate 4, the robotic arm 1 3 and the robotic arm 2 2 are arranged above the conveyor belt 1, the robotic arm 1 3 is arranged on the left side of the robotic arm 2 2, and a waste area is provided on one side of the vertical plate 4.
[0017] The operating system of the detection information terminal includes a detection module, an analysis module and an operation module. The detection module includes a visual scanning module and a manual re-inspection recording submodule. The visual scanning module is set on the robot arm 1 3 and the robot arm 2 2, and is used to photograph the products on the transmission belt 1. The manual re-inspection recording submodule is used to record the quality of the re-inspected products.
[0018] The analysis module includes a comparison submodule, an information terminal storage submodule, and a marking submodule. The comparison submodule is used to judge the quality of the product, the information terminal storage submodule is used to transmit the product quality signal to the information terminal, and the marking submodule is used to mark problematic products. The marking submodule includes an interval recognition unit, which is used to recognize the interval distance between marked products.
[0019] The operation module includes a pushing submodule, a speed control submodule and an alarm submodule. The pushing submodule is electrically connected to the push drive 5 and is used to start the push drive 5. The speed control submodule is electrically connected to the push drive 5 and is used to control the working speed of the push drive 5. The alarm submodule is used for alarming. The pushing submodule includes a counting unit for recording the mass of the pushed product.
[0020] Testing the information terminal operating system includes the following specific steps: Step 1: Start the conveyor belt 1 to transport the product when the product needs to be inspected; Step 2: When conveying the product, the visual scanning modules on the robot arm 1 3 and the robot arm 2 2 are activated to scan the product to determine whether the product quality is qualified; Step 3: When the quality of the product is unqualified, mark the unqualified product through the marking submodule; Step 4: When the product marked as unqualified moves to the vertical plate 4, the push submodule is started to control the push drive 5 to start, and the unqualified product is pushed out of the conveyor belt 1 and enters the waste area.
[0021] Step 2 includes the following specific steps: Step 2-a: When the product passes through the robot arm 1 3, the scanned image is first transmitted to the comparison submodule to analyze the quality of the product in the first inspection and mark the unqualified products; Specifically, the staff sets each product image in the comparison submodule and compares the real-time scanned image with the set image. If the comparison is successful, it means that the product has passed the initial inspection. When the qualified product continues to pass through the robotic arm 2, the product image is scanned again and transmitted to the comparison submodule to continue to judge the product quality. If the product quality is fine after the second inspection, it is directly transported to the end of the conveyor belt 1 for packaging. If the comparison is unsuccessful, the unqualified product will be marked through the marking submodule.
[0022] Step 2-b: When the marked unqualified products are moved to the bottom of the robot arm 2, they are re-tested to further determine the quality of the products that failed the initial test. If the products pass the second test, they are removed for manual re-inspection to ensure the quality of the tested products. Specifically, if the product quality is found to have problems after re-testing, the marked product is continued to be transported to the end of the conveyor belt 1, and the push drive 5 is controlled by the push submodule to push the marked problematic product out of the conveyor belt 1, thereby pushing it onto the vertical plate 4 and entering the waste area; If the product quality is not a problem after the second inspection, the signal will be transmitted to the alarm submodule. The alarm submodule will alarm the staff to know that there is an objection to the marked product. The staff will remove it for manual re-inspection to further judge the quality of the product.
[0023] Step 2-c: Manual re-inspection further confirms the quality of the product and determines whether there is a problem with robot arm 1 3 and robot arm 2 2 that caused the quality inspection error; Specifically, when manual re-inspection determines that the quality of the product is fine, the value is uploaded to the manual re-inspection record submodule for record, and the quality products with problems in manual re-inspection are directly placed in the waste area.
[0024] Furthermore, when the manual re-inspection record submodule records that the number reaches a value a within a certain period of time (this value is the number of products that have no problems in the re-inspection), it means that the robot arm 1 3 and the robot arm 2 2 always make detection errors within a certain period of time. At this time, the signal is transmitted to the information terminal storage submodule, the signal is recorded, and an alarm is issued through the alarm submodule, which can inform the staff to inspect the robot arm 1 3 and the robot arm 2 2.
[0025] It should be added that, in the present invention, if the product fails the first inspection but passes the second inspection, manual re-inspection is still required to further judge the product quality and to determine again whether there is a problem with the robotic arm.
[0026] Step 4 includes the following specific steps: Step 4-a: Identify the distance between the marked products through the interval recognition unit, and classify them into large distance and small distance; Step 4-b: The distance signal between the marked products is transmitted to the speed control submodule to adjust the speed of the push drive 5 in real time; Specifically, when the distance between the marked products is large, the push drive 5 can be controlled to slow down, and when the distance between the marked products is small, the push drive 5 can be controlled to speed up. The specific speed is adjusted according to the actual situation to ensure that each push drive can push the marked products out of the conveyor belt 1; Step 4-c: When the push drive 5 is working, the number of times the push drive 5 works is determined by the counting unit to determine the overall unqualified rate of the product; Specifically, the specified time is set to t. When the counting unit recognizes that the number of times the push drive 5 works is greater than n (that is, the number of unqualified products) within the time t, it means that there is a problem with the quality of the overall product and the qualified rate is low. At this time, the signal is transmitted to the information terminal storage submodule to record the value, so that the staff can know the qualified status of the manufactured products in real time.
[0027] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections, electrical connections, or interconnected connections; they can refer to direct connections, internal connectivity between two components, or an interaction between two components. A person of ordinary skill in the art will be able to understand the meaning of the above terms in this application based on the specific circumstances.
[0028] The above is a detailed introduction to an information terminal-based operating system provided in an embodiment of the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the technical solutions and core ideas of the present application. Ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. An information terminal operating system, characterized in that: The method of operating the system includes the following steps: Step 1: When the product needs to be inspected, start the conveyor belt (1) to transport the product; Step 2: When conveying the product, the visual scanning modules on the robot arm 1 (3) and the robot arm 2 (2) are activated to scan the product to determine whether the product quality is qualified; Step 3: When the quality of the product is unqualified, mark the unqualified product through the marking submodule; Step 4: When the product marked as unqualified moves to the vertical plate (4), the push drive (5) is controlled to start by starting the push submodule, and the unqualified product is pushed out of the conveyor belt (1) and enters the waste area; The step 2 includes the following specific steps: Step 2-a: When the product passes through the robot arm 1 (3), the scanned image is first transmitted to the comparison submodule to analyze the quality of the product in the first inspection and mark the unqualified products; The staff sets each product image in the comparison submodule and compares the real-time scanned image with the set image. If the comparison is successful, it means that the product has passed the initial inspection. When the qualified product continues to pass through the second robotic arm (2), the product image is scanned again and transmitted to the comparison submodule to continue to judge the quality of the product. When the product quality is fine after the second inspection, the product is directly transported to the end of the conveyor belt (1) for packaging; If the comparison is unsuccessful, the unqualified product will be marked through the marking submodule; Step 2-b: When the marked unqualified products are moved to the bottom of the second robotic arm (2), they are inspected again to further determine the quality of the products that failed the initial inspection. If the products pass the second inspection, they are removed for manual re-inspection to ensure the quality of the inspected products. If the product quality is found to have problems after re-testing, the marked product is transported to the end of the conveyor belt (1), and the push drive (5) is controlled by the push submodule to push the marked problematic product out of the conveyor belt (1), thereby pushing it onto the vertical plate (4) and entering the waste area; If the product quality is not a problem after the second inspection, the signal is transmitted to the alarm submodule. The alarm submodule will alert the staff that there is an objection to the marked product. The staff will remove it for manual re-inspection to further determine the quality of the product. Step 2-c: Manual re-inspection is performed to further confirm the quality of the product and determine whether there is a problem with Robot Arm 1 (3) and Robot Arm 2 (2) that caused the quality inspection error.