Power plant desulfurized gypsum storage rainproof shed

By designing a rainproof canopy with a portal steel frame and drainage components, using a combined structure of PTFE microporous membrane and corrugated plates to emit water vapor, and combining a siphon drainage system to treat rainwater, the problems of moisture discharge and environmental pollution in the storage of desulfurization gypsum in power plants are solved, and the dryness of the gypsum is improved and environmental protection requirements are met.

CN120625955AInactive Publication Date: 2025-09-12HUADIAN POWER INTERNATIONAL CORPORATION LTD +1
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Patent Information

Application Number
CN202510685113.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-26
Publication Date
2025-09-12
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing power plant desulfurization gypsum storage facilities cannot effectively discharge internal moisture, resulting in agglomeration. Rainwater erosion may cause dust pollution or calcium sulfate seepage into groundwater, failing to meet environmental protection regulations.

Method used

A rain shelter was designed, which includes a portal steel frame, beams, aeration components and drainage components. It uses a PTFE microporous membrane and corrugated plate structure to emit water vapor, and combines a siphon drainage system and a seepage blind ditch to treat rainwater, ensuring the dryness of the gypsum and environmental protection.

Benefits of technology

Effectively reduce the humidity inside the rain shelter, improve the dryness of gypsum, prevent caking, reduce dust pollution, meet environmental protection regulations, and reduce resource waste and processing costs.

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Abstract

The invention discloses a power plant desulfurized gypsum storage rainproof shed, and relates to the field of rainproof sheds, the power plant desulfurized gypsum storage rainproof shed comprises a plurality of gate-type steel frames, the gate-type steel frames are arranged at intervals, a plurality of cross beams are fixedly installed on the top surfaces of the gate-type steel frames, a plurality of reinforcing plates are fixedly installed between the gate-type steel frames, and the power plant desulfurized gypsum storage rainproof shed further comprises a gas dispersing assembly; and the air dispersing assembly is arranged on the top face of the cross beam and used for dispersing water vapor in the door-type steel frame, and the effect of dispersing and discharging the water vapor generated by gypsum can be achieved through mutual cooperative use of the door-type steel frame, the cross beam, the vent holes, the supporting net, the corrugated plate and the PTFE microporous membrane. By means of the three-layer composite structure of the PTFE microporous membrane, water vapor passes through, rainwater is blocked, rainwater permeation under strong wind pressure is resisted, the gypsum moisture evaporation and discharge effect is improved, compared with a traditional fixed ceiling, the internal humidity of the rain-proof shed can be effectively reduced, the gypsum dryness is effectively improved, and the gypsum quality is guaranteed.
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Description

Technical Field

[0001] The invention relates to the technical field of rainproof sheds, in particular to a rainproof shed for storing desulfurization gypsum in a power plant. Background Art

[0002] Power plant desulfurization gypsum is a byproduct of wet desulfurization in coal-fired power plants. Its main component is calcium sulfate dihydrate (CaSO4·2H2O), with a moisture content of approximately 10%-15%. Due to its strong hygroscopicity, it is prone to moisture absorption and agglomeration (hardening at a moisture content of >20%) when stored in the open air, and it is mixed with impurities, which reduces its value as a building material. In addition, rainwater erosion may cause dust pollution or calcium sulfate seepage into groundwater. Rain shelters can extend the storage period of gypsum by isolating moisture and controlling temperature and humidity, thereby ensuring its activity and purity. At the same time, they meet environmental regulations on dust and wastewater emissions, reducing resource waste and processing costs. Rain shelters are one of the facilities for storing gypsum.

[0003] In the existing technology, traditional fixed roofs (such as color-coated steel plates) are completely enclosed. Although they can prevent rain, they cannot drain moisture from the gypsum pile, causing caking. Simple tarpaulin covering solutions have poor air permeability of the fabric, which easily forms internal condensation water during the rainy season. The flat roof structure is prone to water accumulation, and the edge drainage trough capacity is insufficient. During heavy rain, overflow and infiltration of the gypsum pile occur. Therefore, there is an urgent need for a rainproof shed for storing desulfurization gypsum in power plants to solve the above problems. Summary of the Invention

[0004] The object of the present invention is to provide a rainproof shed for storing desulfurization gypsum in a power plant to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a rainproof shed for storage of desulfurized gypsum in a power plant, comprising a plurality of portal steel frames, the plurality of portal steel frames being arranged at intervals, a plurality of beams being fixedly mounted on the top surfaces of the portal steel frames, a plurality of reinforcement plates being fixedly mounted between the portal steel frames, and a gas dispersion component being arranged on the top surfaces of the beams for distributing water vapor to the interior of the portal steel frames, the gas dispersion component comprising: a plurality of first fixing plates, the plurality of first fixing plates being fixedly mounted on the top surfaces of the beams, the first fixing plates The top surface of the first fixing plate is provided with a plurality of ventilation holes, a support net is fixedly installed inside the ventilation holes, a PTFE microporous membrane is fixedly installed on the top surface of the first fixing plate, a plurality of support bars are fixedly installed on the top surface of the first fixing plate, a plurality of corrugated plates are fixedly installed on the top surface of the first fixing plate, the ends of the corrugated plates are fixedly installed on the top surfaces of the support bars, the cross-section of the corrugated plates is wavy, a second fixed plate is fixedly installed on the top surface of the first fixing plate, and a guide plate is fixedly installed on the top surface of the second fixing plate; a drainage component, which is used to discharge rainwater.

[0006] As a further solution of the present invention, the drainage assembly includes: a water collection trough, which is arranged on both sides of the portal steel frame, and the inner circular walls of several drainage outlets at the bottom of the water collection trough are connected to siphon drainage pipes, and a seepage blind ditch is provided at the bottom of the siphon drainage pipe.

[0007] As a further solution of the present invention, the inner bottom surface of the portal steel frame is paved with crushed stone, the top surface of the crushed stone is poured with steel fiber concrete, the top surface of the steel fiber concrete is paved with TPO membrane, and the top surface of the TPO membrane is poured with epoxy mortar.

[0008] As a further solution of the present invention, a third fixing plate is fixedly installed on one side of the portal steel frame at the front end and the rear end, and the third fixing plate is fixedly installed with the first fixing plate. Side panels are fixedly installed on both sides of the portal steel frame, and the side panels are fixedly installed with the bottom surface of the first fixing plate, and the third fixing plate is fixedly installed with the side panels.

[0009] As a further solution of the present invention, a rectangular through hole is opened on one side of the third fixed plate, and an electric blind is fixedly sleeved inside the rectangular through hole. A PLC controller is fixedly installed on one side of the third fixed plate located on the front side, and a plurality of humidity sensors are provided on the bottom surface of the corrugated plate. The humidity sensors are fixedly installed on the portal steel frame and are electrically connected to the PLC controller.

[0010] As a further solution of the present invention, a fixing frame is fixedly installed on one side of the first fixing plate, the fixing frame is fixedly installed to the outermost support bar, and the fixing frame is fixedly installed to the water collecting trough.

[0011] As a further solution of the present invention, an electric sliding door is fixedly installed on one side of the third fixed plate located on the front side, and a driving motor of the electric sliding door is electrically connected to the PLC controller.

[0012] As a further solution of the present invention, the PTFE microporous membrane is a three-layer composite structure (the pore size of the outer layer is 2-5 μm, the pore size of the middle layer is 5-10 μm, and the pore size of the inner layer is 10-20 μm).

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] By coordinating the use of the portal steel frame, crossbeam, first fixed plate, air vents, support mesh, corrugated plate and PTFE microporous membrane, the water vapor generated by the gypsum can be emitted. The three-layer composite structure of the PTFE microporous membrane allows water vapor to pass through while blocking rainwater, and resists rainwater penetration under strong wind pressure, thereby improving the evaporation and discharge effect of gypsum moisture. Compared with traditional fixed ceilings, it can effectively reduce the humidity inside the rain shelter, thereby effectively improving the dryness of the gypsum and ensuring the quality of the gypsum.

[0015] In addition, the crushed stone, steel fiber concrete, TPO membrane and epoxy mortar provide a good storage environment for gypsum. The collection trough, siphon drainage pipe and seepage blind ditch work together to improve the efficiency of rainwater collection, transportation and discharge during heavy rain, avoiding rainwater accumulation or splashing water mist to contaminate gypsum, which is highly practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0017] Figure 2 This is a schematic diagram of the portal steel frame structure of the present invention;

[0018] Figure 3 This is a schematic diagram of the corrugated plate structure of the present invention;

[0019] Figure 4 This is a schematic structural diagram of the third fixing plate of the present invention;

[0020] Figure 5 For the present invention Figure 2 Schematic diagram of the local structure of A;

[0021] Figure 6 For the present invention Figure 3 Schematic diagram of the local structure of B;

[0022] Figure 7 For the present invention Figure 4 Schematic diagram of the local structure of C in the figure.

[0023] In the figure: 1. Gantry steel frame; 2. Crossbeam; 3. First fixed plate; 4. Vent; 5. Support mesh; 6. Corrugated plate; 7. PTFE microporous membrane; 8. Support bar; 9. Second fixed plate; 10. Guide plate; 11. Third fixed plate; 12. Side plate; 13. Collection trough; 14. Siphon drain pipe; 15. Seepage blind ditch; 16. Epoxy mortar; 17. TPO membrane; 18. Steel fiber concrete; 19. Gravel; 20. Reinforcement plate; 21. Humidity sensor; 22. Fixed frame; 23. Electric blinds; 24. Electric sliding door. DETAILED DESCRIPTION

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] like Figure 1-Figure 7 As shown, the present invention provides a technical solution: a rainproof shed for storage of desulfurized gypsum in a power plant, comprising a plurality of gantry steel frames 1, the plurality of gantry steel frames 1 being arranged at intervals, a plurality of cross beams 2 being fixedly mounted on the top surface of the gantry steel frames 1, a plurality of reinforcing plates 20 being fixedly mounted between the gantry steel frames 1, and a gas dispersion component being arranged on the top surface of the cross beam 2 for distributing water vapor to the interior of the gantry steel frames 1, the gas dispersion component comprising: a plurality of first fixing plates 3, the plurality of first fixing plates 3 being fixedly mounted on the top surface of the cross beam 2, the top surface of the first fixing plate 3 being opened There are several vent holes 4, a support net 5 is fixedly installed inside the vent holes 4, a PTFE microporous membrane 7 is fixedly installed on the top surface of the first fixed plate 3, several support bars 8 are fixedly installed on the top surface of the first fixed plate 3, several corrugated plates 6 are fixedly installed on the top surface of the first fixed plate 3, the ends of the corrugated plates 6 are fixedly installed on the top surfaces of the support bars 8, the cross-section of the corrugated plates 6 is wavy, a second fixed plate 9 is fixedly installed on the top surface of the first fixed plate 3, a guide plate 10 is fixedly installed on the top surface of the second fixed plate 9, and a drainage component is used to discharge rainwater.

[0026] It should be noted that during storage, the water in the gypsum will gradually evaporate into water vapor. Then, by setting the PTFE microporous membrane 7 into a three-layer composite structure (outer layer pore size 2-5μm, middle layer 5-10μm, inner layer 10-20μm), it can block rainwater and improve air permeability (experimental data show that the moisture permeability can be maintained at ≥4000g / (m 2 ·24h), the emitted water vapor will pass through the vent 4, the support mesh 5 and the PTFE microporous membrane 7, and be discharged through the gap between the corrugated plate 6 and the support bar 8. The PTFE microporous membrane 7 is supported by the support mesh 5 to prevent the membrane from sagging and being damaged by wind vibration.

[0027] like Figure 2 、 Figure 3 and Figure 6 As shown, the drainage assembly includes: a water collection trough 13, which is arranged on both sides of the portal steel frame 1, and the inner circular walls of several drainage outlets at the bottom of the water collection trough 13 are connected to siphon drainage pipes 14, and a seepage blind ditch 15 is provided at the bottom of the siphon drainage pipe 14.

[0028] It should be noted that when it rains, the corrugated plate 6 is made of high-density polyethylene (HDPE) corrugated plate with a nano-hydrophobic coating on the surface. The collection trough 13, siphon drainage pipe 14 and seepage blind ditch 15 are used to collect, transport and discharge rainwater. The collection trough 13 is connected to the DN200 siphon drainage pipe 14. The drainage efficiency is significantly improved during heavy rain. A seepage blind ditch 15 (gravel layer + geotextile) is set around the foundation to prevent the backflow of ground water. The rainwater is discharged into the municipal sewage pipe through the seepage blind ditch 15 to avoid rainwater splashing on the ground and splashing water mist that is sucked into the warehouse, causing local humidity to be out of control and contaminating gypsum, while preventing ground water from backflowing.

[0029] like Figure 2 、 Figure 3 、 Figure 4 and Figure 5 As shown, the inner bottom surface of the portal steel frame 1 is paved with crushed stone 19, the top surface of the crushed stone 19 is cast with steel fiber concrete 18, the top surface of the steel fiber concrete 18 is paved with TPO membrane 17, and the top surface of the TPO membrane 17 is cast with epoxy mortar 16. A third fixing plate 11 is fixedly installed on one side of the portal steel frame 1 at the front and rear ends, respectively. The third fixing plate 11 is fixedly installed with the first fixing plate 3. Side panels 12 are fixedly installed on both sides of the portal steel frame 1, respectively. The side panels 12 are fixedly installed with the bottom surface of the first fixing plate 3, and the third fixing plate 11 is fixedly installed with the side panels 12.

[0030] It should be noted that through the installation of epoxy mortar 16, TPO membrane 17, steel fiber concrete 18 and gravel 19, the epoxy mortar 16 achieves anti-slip, wear-resistant, easy-to-clean and impact-resistant functions, the TPO membrane 17 achieves fully enclosed waterproof and anti-seepage, the steel fiber concrete 18 achieves load-bearing, leveling and load distribution, and the gravel 19 achieves drainage, moisture-proof and foundation stability, effectively improving the waterproof and transportation conditions of gypsum.

[0031] like Figure 2 、 Figure 3 、 Figure 4 and Figure 5As shown, a rectangular through hole is provided on one side of the third fixed plate 11, and an electric blind 23 is fixedly sleeved inside the rectangular through hole. A PLC controller is fixedly installed on one side of the third fixed plate 11 located on the front side, and a plurality of humidity sensors 21 are provided on the bottom surface of the corrugated plate 6. The humidity sensor 21 is fixedly installed on the portal steel frame 1, and the humidity sensor 21 is electrically connected to the PLC controller. A fixing frame 22 is fixedly installed on one side of the first fixed plate 3, and the fixing frame 22 is fixedly installed on the outermost support bar 8, and the fixing frame 22 is fixedly installed on the water collection tank 13. An electric sliding door 24 is fixedly installed on one side of the third fixed plate 11 located on the front side, and the driving motor of the electric sliding door 24 is electrically connected to the PLC controller. The PTFE microporous membrane 7 is a three-layer composite structure (the pore size of the outer layer is 2-5μm, the middle layer is 5-10μm, and the inner layer is 10-20μm).

[0032] It should be noted that, at the same time, the humidity inside the portal steel frame 1 is detected by a number of humidity sensors 21 (the threshold value is set to RH = 75%). When the humidity exceeds the standard, the electric shutters 23 are automatically opened to allow air to enter the interior of the rainproof awning to form front-to-back convection ventilation.

[0033] It should be noted that when the present invention is in use, through the door-type steel frame 1, when the user needs to store gypsum, by starting the driving motor of the electric sliding door 24 to open it, the gypsum is poured into the interior of the rainproof shed, and the moisture in the gypsum will gradually evaporate into water vapor. Then, by setting the PTFE microporous membrane 7 as a three-layer composite structure (outer layer pore size 2-5μm, middle layer 5-10μm, inner layer 10-20μm), it can block rainwater and improve air permeability (experimental data show that the moisture permeability can be maintained at ≥4000g / (m 2·24h), the emitted water vapor will pass through the vents 4, the support net 5 and the PTFE microporous membrane 7, and be discharged through the gap between the corrugated plate 6 and the support bar 8. The PTFE microporous membrane 7 is supported by the support net 5 to prevent the membrane from sagging and being damaged by wind vibration. At the same time, the humidity inside the portal steel frame 1 is detected by a number of humidity sensors 21 (the threshold value is set to RH = 75%). When the humidity exceeds the standard, the electric shutters 23 are automatically opened to allow air to enter the interior of the rain shelter to form front-to-back convection ventilation. , through the epoxy mortar 16, TPO membrane 17, steel fiber concrete 18 and crushed stone 19, the epoxy mortar 16 realizes anti-slip, wear-resistant, easy to clean and impact-resistant functions, the TPO membrane 17 realizes fully enclosed waterproof and anti-seepage, the steel fiber concrete 18 realizes load-bearing, leveling and load distribution, and the crushed stone 19 realizes drainage, moisture-proof and foundation stability, effectively improving the waterproof and transportation conditions of gypsum. When it rains, the corrugated plate 6 adopts high-density polyethylene (HDPE) corrugated plate (tilted 30°) with a nano-hydrophobic coating on the surface. The water collection trough 13, siphon drainage pipe 14 and seepage blind ditch 15 are installed to realize rainwater collection, transportation and discharge. The water collection trough 13 is connected to the DN200 siphon drainage pipe 14. The drainage efficiency is significantly improved during heavy rain. The seepage blind ditch 15 (gravel layer + geotextile) is set around the foundation to prevent the reverse seepage of ground water. The rainwater is discharged into the municipal sewage pipe through the seepage blind ditch 15, avoiding the splashing of water mist by rainwater on the ground and being sucked into the warehouse to cause local humidity out of control and pollute the gypsum. At the same time, it prevents the backflow of ground water, thereby achieving the comprehensive control of gypsum. The three-layer composite structure of the PTFE microporous membrane 7 allows water vapor to pass through while blocking rainwater, and resists rainwater penetration under strong wind pressure, thereby improving the evaporation and discharge effect of gypsum water; crushed stone 19, steel fiber concrete 18, TPO membrane 17 and epoxy mortar 16 provide a good storage environment for gypsum; the water collection tank 13, siphon drainage pipe 14 and seepage blind ditch 15 cooperate to improve the efficiency of rainwater collection, transportation and discharge during heavy rain, avoid rainwater accumulation or splashing water mist to pollute gypsum, and are highly practical.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is limited by the accompanying embodiments and their equivalents.

Claims

1. A rainproof shed for storing desulfurized gypsum in a power plant, comprising a plurality of gantry steel frames (1), wherein the plurality of gantry steel frames (1) are arranged at intervals, a plurality of cross beams (2) are fixedly mounted on the top surfaces of the gantry steel frames (1), and a plurality of reinforcement plates (20) are fixedly mounted between the gantry steel frames (1), characterized in that: Also includes: A gas dispersion component, the gas dispersion component is arranged on the top surface of the crossbeam (2) and is used to disperse water vapor inside the portal steel frame (1), the gas dispersion component comprises: a plurality of first fixed plates (3), the plurality of first fixed plates (3) are fixedly mounted on the top surface of the crossbeam (2), a plurality of vents (4) are opened on the top surface of the first fixed plate (3), a support net (5) is fixedly mounted inside the vents (4), a PTFE microporous membrane (7) is fixedly mounted on the top surface of the first fixed plate (3), a plurality of support bars (8) are fixedly mounted on the top surface of the first fixed plate (3), a plurality of corrugated plates (6) are fixedly mounted on the top surface of the first fixed plate (3), the ends of the corrugated plates (6) are fixedly mounted on the top surfaces of the support bars (8), the cross section of the corrugated plates (6) is wavy, a second fixed plate (9) is fixedly mounted on the top surface of the first fixed plate (3), and a guide plate (10) is fixedly mounted on the top surface of the second fixed plate (9); A drainage component is used to drain rainwater.

2. A rainproof shed for storing desulfurization gypsum in a power plant according to claim 1, characterized in that: The drainage assembly comprises: a water collecting trough (13), the water collecting trough (13) being arranged on both sides of the portal steel frame (1), the inner circular wall surfaces of the plurality of drainage openings at the bottom of the water collecting trough (13) being connected to siphon drainage pipes (14), and a water seepage blind ditch (15) being arranged at the bottom of the siphon drainage pipe (14).

3. The rainproof shed for storing desulfurization gypsum in a power plant according to claim 1, characterized in that: The inner bottom surface of the portal steel frame (1) is paved with crushed stones (19), the top surface of the crushed stones (19) is poured with steel fiber concrete (18), the top surface of the steel fiber concrete (18) is paved with TPO coiled material (17), and the top surface of the TPO coiled material (17) is poured with epoxy mortar (16).

4. The rainproof shed for storing desulfurization gypsum in a power plant according to claim 1, characterized in that: A third fixing plate (11) is fixedly installed on one side of the portal steel frame (1) at the front end and the rear end, and the third fixing plate (11) is fixedly installed with the first fixing plate (3). Side plates (12) are fixedly installed on both sides of the portal steel frame (1), and the side plates (12) are fixedly installed with the bottom surface of the first fixing plate (3). The third fixing plate (11) is fixedly installed with the side plates (12).

5. A rainproof shed for storing desulfurization gypsum in a power plant according to claim 4, characterized in that: A rectangular through hole is provided on one side of the third fixed plate (11), an electric blind (23) is fixedly sleeved inside the rectangular through hole, a PLC controller is fixedly installed on one side of the third fixed plate (11) located on the front side, a plurality of humidity sensors (21) are provided on the bottom surface of the corrugated plate (6), the humidity sensors (21) are fixedly installed on the portal steel frame (1), and the humidity sensors (21) are electrically connected to the PLC controller.

6. The rainproof shed for storing desulfurization gypsum in a power plant according to claim 2, characterized in that: A fixing frame (22) is fixedly mounted on one side of the first fixing plate (3), the fixing frame (22) is fixedly mounted to the outermost support bar (8), and the fixing frame (22) is fixedly mounted to the water collecting trough (13).

7. The rainproof shed for storing desulfurization gypsum in a power plant according to claim 4, characterized in that: An electric sliding door (24) is fixedly mounted on one side of the third fixed plate (11) located at the front side, and a driving motor of the electric sliding door (24) is electrically connected to the PLC controller.

8. The rainproof shed for storing desulfurization gypsum in a power plant according to claim 1, characterized in that: The PTFE microporous membrane (7) is a three-layer composite structure.