Ceramic rod detection circuit breaking device and system
By designing a ceramic rod detection circuit breaker device and system, the current is monitored and the temperature is controlled in real time, which solves the problem of unstable temperature during the heating process of the ceramic rod, ensuring the integrity of the dental floss stick and the smooth progress of automated processing.
Patent Information
- Application Number
- CN202510673140.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-23
- Publication Date
- 2025-09-16
AI Technical Summary
During the heating process of the ceramic rod, temperatures that are too high or too low will affect the deformation or breaking of the dental floss stick, resulting in the inability to complete the subsequent bagging steps, seriously affecting the automated processing steps.
A ceramic rod circuit breaker detection device and system was designed, including a housing, a dental floss stick conveying assembly, and a ceramic rod breaking assembly. Combined with a current sensing module, a current monitoring module, and a PLC control module, it monitors the current in real time and cuts off the power when the current falls below the threshold to prevent the temperature from being too high or too low.
Effectively control the heating temperature of the ceramic rod to avoid deformation or incomplete breaking of the dental floss stick, ensure the smooth progress of the subsequent bagging step, and improve the reliability of automated processing.
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Figure CN120652157A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of dental floss stick processing equipment, and in particular to a ceramic stick circuit breaker detection device and system. Background Art
[0002] Currently, in the production line of dental floss sticks, for mass production, several dental floss sticks are usually evenly arranged together. One side of the dental floss sticks is connected by dental floss to form a straight line. Then a device is needed to separate the several dental floss sticks. Therefore, the ceramic rod wire hotting device is used in this production line to hot-sever the connected dental floss on several dental floss sticks.
[0003] During the ironing process, the ceramic rod ironing equipment has a heating device that raises the temperature of the ceramic rod to 500 degrees Celsius. The ceramic rod is driven by the motion equipment to iron the connecting lines between the dental floss sticks, so that several dental floss sticks are separated and bagged. However, during the ironing process, the ceramic rods are set according to the number of dental floss sticks. For example, two dental floss sticks only need one ceramic rod to burn the middle connecting line, and three dental floss sticks need two ceramic rods to burn the middle connecting line. Therefore, during the heating process of the ceramic rods, the temperature must be maintained at 500 degrees Celsius. If the current and voltage are too large and the temperature is too high, it is easy to affect the deformation of the dental floss stick body made of plastic. If the current and voltage are too small, it is easy to cause the dental floss stick to fail to be burned quickly or not burned at all, resulting in the inability to complete the subsequent bagging step, which seriously affects the subsequent automated processing steps. Summary of the Invention
[0004] The present application aims to solve the technical problem that during the heating process of a ceramic rod, the temperature must be continuously maintained at 500 degrees Celsius. If the current and voltage are too high, resulting in excessive temperature, the dental floss rod made of plastic may be easily deformed. If the current and voltage are too low, it may easily lead to the dental floss rod not being able to be quickly cut off or not being cut off at all, resulting in the subsequent bagging step being unable to be completed, seriously affecting the subsequent automated processing steps. A ceramic rod circuit breaker detection device and system are provided.
[0005] This application uses the following technical means to solve the technical problem:
[0006] A ceramic rod circuit breaker detection device and system, the device comprising:
[0007] A housing comprising a main workbench, a rear drive box, and a front electrical box;
[0008] The rear drive box and the front electric box are connected to the main workbench on both sides respectively;
[0009] The main workbench has a space inside and an opening toward the top, and the ceramic rod is cut from the inside of the main workbench to the dental floss stick on the opening;
[0010] The rear drive box is used to drive the movable equipment in the main workbench;
[0011] The front electrical box is used to control the electrical equipment in the main workbench;
[0012] A dental floss pick conveying assembly, comprising a linear module and a plurality of clamping plates;
[0013] The linear modules are arranged on both sides of the opening of the main workbench, and the plurality of clamping plates are embedded in the linear modules and move laterally above the opening as the linear modules move laterally;
[0014] A ceramic rod hot-breaking assembly, comprising a pressure-bearing frame, a plurality of connecting pipes, a movable frame, a lifting motor, a fixing seat and a ceramic rod;
[0015] The pressure-bearing frame is fixed inside the main workbench, and a plurality of connecting pipes are arranged on the pressure-bearing frame. The output end of the lifting motor is connected to the movable frame, one end of the movable frame is connected to the fixed seat, and the other end of the movable frame is inserted into the connecting rod. The ceramic rod is arranged on the fixed seat, and the movable frame is lifted and lowered as the lifting motor drives the fixed seat and the ceramic rod.
[0016] Furthermore, the ceramic rod hot-breaking assembly further comprises a movable cylinder and a single plate;
[0017] A single plate and a movable cylinder are further provided between the fixing seat and the ceramic rod. The output end of the movable cylinder is connected to the single plate, and the movable cylinder drives the single plate to move on the fixing seat.
[0018] Furthermore, the plurality of connecting pipes, movable frames, lifting motors, fixing seats, ceramic rods, movable cylinders and single plates are divided into two integral structures.
[0019] Furthermore, the integral structure comprises a lifting motor, two connecting pipes, a movable frame, a fixing seat, a movable cylinder, two single plates and twenty-two ceramic rods.
[0020] A ceramic rod circuit breaker detection device and system, the system comprising:
[0021] Current sensing module, to obtain real-time current data on each board;
[0022] The current monitoring module monitors in real time whether the current of the ceramic rod on the board is lower than the threshold;
[0023] The PLC control module will shut down and stop working and sound an alarm if the current is lower than the threshold.
[0024] The present application provides a ceramic rod circuit breaker detection device and system, which has the following beneficial effects: through a shell, the shell includes a main workbench, a rear drive box and a front electric box; the rear drive box and the front electric box are respectively connected to the main workbench on both sides; the main workbench has a space inside and an opening toward the top, and the ceramic rod is burned from the inside of the main workbench to the dental floss stick on the opening; the rear drive box is used to drive the movable equipment in the main workbench; the front electric box is used to control the electrical equipment in the main workbench; the dental floss stick conveying assembly, the dental floss stick conveying assembly includes a linear module and multiple clip-on plates; the linear module is arranged on both sides of the opening of the main workbench, and the multiple clip-on plates are embedded in the linear module and move horizontally with the linear module above the opening; it has the function of solving the current technical problem that during the heating process of the ceramic rod, the temperature must be maintained at 500 degrees Celsius. If the current and voltage are too large and the temperature is too high, it is easy to affect the deformation of the dental floss rod made of plastic. If the current and voltage are too small, it is easy to cause the dental floss rod to fail to be quickly cut off or not cut off, resulting in the inability to complete the subsequent bagging step, which seriously affects the subsequent automated processing steps. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the ceramic rod circuit breaker detection device and system of the present application;
[0026] Figure 2 This is a schematic diagram of the overall side structure of an embodiment of the ceramic rod circuit breaker detection device and system of the present application;
[0027] Figure 3 This is a schematic diagram of the overall top view of an embodiment of the ceramic rod circuit breaker detection device and system of the present application.
[0028] The implementation, functional features and advantages of this application will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0029] It should be understood that the specific embodiments described herein are only used to explain the present application and are not intended to limit the present application.
[0030] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0031] It should be noted that the terms "include", "comprising" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units that are not listed, or may optionally include other steps or units that are inherent to these processes, methods, products or devices. In the claims, specification and drawings of this application, relational terms such as "first" and "second" are merely used to distinguish one entity / operation / object from another entity / operation / object, and do not necessarily require or imply any actual relationship or order between these entities / operations / objects.
[0032] References to "embodiments" herein mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0033] Reference Attachment Figure 1-3 , is a structural diagram of a ceramic rod circuit breaker detection device and system in one embodiment of the present application;
[0034] Example 1
[0035] A ceramic rod circuit breaker detection device and system, the device comprising:
[0036] The housing 1 includes a main workbench 4, a rear drive box 3 and a front electrical box 5;
[0037] The rear drive box 3 and the front electric box 5 are connected to the main workbench 4 on both sides respectively;
[0038] The main workbench 4 has a space inside and an opening toward the top, and the ceramic rod is cut from the inside of the main workbench 4 to the dental floss stick on the opening;
[0039] The rear drive box 3 is used to drive the movable equipment in the main workbench 4;
[0040] The front electrical box 5 is used to control the electrical equipment in the main workbench 4;
[0041] A dental floss pick conveying assembly, comprising a linear module 2 and a plurality of clamping plates 16;
[0042] The linear module 2 is arranged on both sides of the opening on the main workbench 4, and the plurality of clamping plates 16 are embedded in the linear module 2 and move laterally above the opening as the linear module 2 moves.
[0043] A ceramic rod hot-breaking assembly, comprising a pressure-bearing frame 9, a plurality of connecting pipes 8, a movable frame 10, a lifting motor, a fixing seat 11 and a ceramic rod 15;
[0044] The pressure-bearing frame 9 is fixed inside the main workbench 4, and multiple connecting pipes 8 are arranged on the pressure-bearing frame 9. The output end of the jacking motor is connected to the movable frame 10, one end of the movable frame 10 is connected to the fixed seat 11, and the other end of the movable frame 10 is inserted into the connecting rod. The ceramic rod 15 is arranged on the fixed seat 11. The movable frame 10 is lifted and lowered as the jacking motor drives the fixed seat 11 and the ceramic rod 15.
[0045] In this embodiment, the ceramic rod hot cutting assembly further includes a movable cylinder 14 and a single plate 12;
[0046] A single plate 12 and a movable cylinder 14 are further provided between the fixing seat 11 and the ceramic rod 15 . The output end of the movable cylinder 14 is connected to the single plate 12 , and the movable cylinder 14 drives the single plate 12 to move on the fixing seat 11 .
[0047] The plurality of connecting pipes 8, the movable frame 10, the lifting motor, the fixing seat 11, the ceramic rods 15, the movable cylinder 14 and the single plate 12 are divided into two integral structures.
[0048] The integral structure comprises a lifting motor, two connecting pipes 8 , a movable frame 10 , a fixing seat 11 , a movable cylinder 14 , two single plates 12 and twenty-two ceramic rods 15 .
[0049] Specifically,
[0050] First, the staff string several dental floss sticks in a row to form a dental floss stick rod, which is then placed on the clamping plate 16. The clamping plate 16 then moves with the linear module 2 above the opening of the main workbench 4. After moving to the ironing position, it pauses, allowing the dental floss stick rod to be fixed in place above the opening.
[0051] Next, the ceramic rod hot cutting assembly located in the main workbench 4 is slowly moved from the inside toward the opening, and the threads between the dental floss sticks are hot cut and separated by the ceramic rod. Specifically,
[0052] One end of the dental floss stick is facing the outside of the clamping plate 16. The movable motor 6 drives the movable frame 10 to rise toward the opening, driving the ceramic rod 15 on the single plate 12 to rise, and then inserting it into the dental floss stick. At this time, it is not burned off. The two single plates 12 are driven to separate by the movable cylinder 14. During the separation process, the ceramic rod 15 will pass through the connecting line between the dental floss sticks, thereby achieving the purpose of separating multiple dental floss sticks.
[0053] After separating several dental floss sticks, the linear module 2 will drive the clamping plate 16 to retract, and the next batch of dental floss stick rods will be processed. At the same time, the single plate 12 will descend with the movable motor 6 and return to the main workbench 4 to wait for the next batch of dental floss stick rods to be cut. When returning to the main workbench 4, the single plate 12 will gradually retract and approach with the movable cylinder 14. An integral structure has two single plates 12. When returning to the main workbench 4, the two single plates 12 will gradually approach each other. During processing, the two single plates 12 will gradually separate. Therefore, this achieves the working step of cutting the connecting wires between the dental floss sticks with the ceramic rods.
[0054] A ceramic rod circuit breaker detection device and system, the system comprising:
[0055] Current sensing module, to obtain real-time current data on each board 12;
[0056] The current monitoring module monitors in real time whether the current of the ceramic rod 15 on the single board 12 is lower than the threshold;
[0057] The PLC control module will shut down and stop working and sound an alarm if the current is lower than the threshold.
[0058] Specifically,
[0059] During the detection process, the detection switch is in a normally closed state, because there are 11 ceramic rods, and the working current of 1 ceramic rod is 1A. The 11 ceramic rods are controlled by a single board 12, that is, the total is 11A, so the threshold is set to 10.5A. If the working current is lower than 10.5A, the detection switch will give a signal to the PLC, and the PLC will stop the whole machine. Because there are two whole machine structures, one whole machine structure is 22 ceramic rods, and the other two whole machine structures are 44 ceramic rods. Therefore, one single board 12 is controlled by a control valve. When one of the single boards 12 fails, a control valve is lower than 10.5A, and the 44 ceramic rods of the whole machine will stop working. The four single boards 12 are distinguished by 1A, 1B, 2A, and 2B respectively;
[0060] When a ceramic rod in one of the single plates 12 fails, the control valve will send a signal to inform the staff that the single plate 12 has failed, and then use a row of dental floss rods to test whether there are several ceramic rods that cannot be burned off.
[0061] It will be understood by those skilled in the art that embodiments of the present invention may be provided as methods, systems, or computer program products. Thus, the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment, or an embodiment combining software and hardware. Furthermore, the present invention may take the form of a computer program product implemented on one or more computer-usable storage media (including but not limited to magnetic disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code.
[0062] The present invention is described with reference to flowcharts and / or block diagrams of methods, devices (systems) and computer program products according to embodiments of the present invention. It should be understood that each process and / or block in the flowcharts and / or block diagrams, as well as combinations of processes and / or blocks in the flowcharts and / or block diagrams, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, a special-purpose computer, an embedded processor or other programmable data processing device to produce a machine, so that the instructions executed by the processor of the computer or other programmable data processing device generate instructions for implementing the processes in the flowcharts and / or block diagrams. Figure 1 a process or multiple processes and / or boxes Figure 1 A device that provides the functions specified in a block or multiple blocks.
[0063] These computer program instructions may also be stored in a computer readable memory that can direct a computer or other programmable data processing device to work in a specific manner, so that the instructions stored in the computer readable memory produce an article of manufacture comprising an instruction device, which implements the process Figure 1 a process or multiple processes and / or boxes Figure 1 The function specified in one or more boxes.
[0064] These computer program instructions can also be loaded onto a computer or other programmable data processing device so that a series of operational steps are executed on the computer or other programmable device to produce a computer-implemented process, thereby providing the instructions executed on the computer or other programmable device for implementing the process. Figure 1 a process or multiple processes and / or boxes Figure 1 A step that specifies a function in one or more boxes.
[0065] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A ceramic rod circuit breaker detection device and system, characterized in that: The device comprises: A housing comprising a main workbench, a rear drive box, and a front electrical box; The rear drive box and the front electric box are connected to the main workbench on both sides respectively; The main workbench has a space inside and an opening toward the top, and the ceramic rod is cut from the inside of the main workbench to the dental floss stick on the opening; The rear drive box is used to drive the movable equipment in the main workbench; The front electrical box is used to control the electrical equipment in the main workbench; A dental floss pick conveying assembly, comprising a linear module and a plurality of clamping plates; The linear modules are arranged on both sides of the opening of the main workbench, and the plurality of clamping plates are embedded in the linear modules and move laterally above the opening as the linear modules move laterally; A ceramic rod hot-breaking assembly, comprising a pressure-bearing frame, a plurality of connecting pipes, a movable frame, a lifting motor, a fixing seat and a ceramic rod; The pressure-bearing frame is fixed inside the main workbench, and a plurality of connecting pipes are arranged on the pressure-bearing frame. The output end of the lifting motor is connected to the movable frame, one end of the movable frame is connected to the fixed seat, and the other end of the movable frame is inserted into the connecting rod. The ceramic rod is arranged on the fixed seat, and the movable frame is lifted and lowered as the lifting motor drives the fixed seat and the ceramic rod.
2. The ceramic rod circuit breaker detection device and system according to claim 1, characterized in that: The ceramic rod hot cutting assembly also includes a movable cylinder and a single plate; A single plate and a movable cylinder are further provided between the fixing seat and the ceramic rod. The output end of the movable cylinder is connected to the single plate, and the movable cylinder drives the single plate to move on the fixing seat.
3. The ceramic rod circuit breaker detection device and system according to claim 2, characterized in that: The plurality of connecting pipes, movable frames, lifting motors, fixing seats, ceramic rods, movable cylinders and single plates are divided into two integral structures.
4. The ceramic rod circuit breaker detection device and system according to claim 3, characterized in that: The integral structure comprises a lifting motor, two connecting pipes, a movable frame, a fixing seat, a movable cylinder, two single plates and twenty-two ceramic rods.
5. A ceramic rod circuit breaker detection device and system, the system comprising: Current sensing module, to obtain real-time current data on each board; The current monitoring module monitors in real time whether the current of the ceramic rod on the board is lower than the threshold; The PLC control module will shut down and stop working and sound an alarm if the current is lower than the threshold.