A fixed detection device for coaxial cable processing based on intelligent sensor
By using intelligent sensors and a specially designed coaxial cable fixing device, the problems of unstable cable fixing and insulation damage have been solved, achieving stable cable fixing and precise cutting, thus improving processing efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- ANHUI DEYUAN CABLE GRP
- Filing Date
- 2025-07-09
- Publication Date
- 2026-05-01
AI Technical Summary
Existing coaxial cable processing equipment is prone to causing the cable to deviate from the optimal fixing position during the fixing process, and prolonged clamping may damage the insulation layer, increasing processing difficulty and inconvenience.
By employing intelligent sensors in conjunction with linkage blocks, electric push rods, arc plates, friction rollers, and smooth rollers, the cable is kept centered throughout the fixing process. Image sensors monitor insulation damage, and marking and self-inspection devices optimize the processing flow to prevent suspension and insulation damage.
This ensures that the cable remains centered during the fixing process, reducing manual adjustments, preventing suspension, extending cable lifespan, ensuring precise cutting and safe operation, and reducing the risk of safety accidents.
Smart Images

Figure CN120703114B_ABST
Abstract
Description
A fixed detection device for coaxial cable processing based on intelligent sensors Technical Field
[0001] This invention relates to the field of cable processing technology, specifically to a fixed detection device for coaxial cable processing based on intelligent sensors. Background Technology
[0002] Coaxial cable is a type of wire and signal transmission line. Cables are cable products used in the main lines of power systems to transmit and distribute high-power electrical energy. Cables are usually composed of four parts: wire core, insulation layer, shielding layer and protective layer. With the increasingly sophisticated laying of power lines, the proportion of cables is constantly increasing.
[0003] Patent publication number CN222421458U discloses a locking and fixing device for coaxial cable processing, including a base. Two fixing blocks are slidably connected to the top of the base. Fixing components are mounted on the fixing blocks, and an adjusting component is mounted on the base. Each fixing component includes a connecting chamber fixedly connected to the top of the fixing blocks. Rotating cylinders are rotatably connected to the top of the connecting chamber and to both the front and back sides of the fixing blocks. A second threaded rod is threaded into the interior of each rotating cylinder. This patent, by setting up the fixing components, allows the coaxial cable to pass through the fixing blocks during processing. Rotating the top rotating cylinder moves the three connecting blocks, which cooperate to restrict the coaxial cable. Furthermore, the protective pads increase the friction between the coaxial cable and the protective pads, ensuring effective fixing of the coaxial cable.
[0004] However, the device still has shortcomings: it can protect and fix the coaxial cable, but before fixing the coaxial cable, the bottom of the coaxial cable is suspended in the air. At this time, it is easy to increase the probability that the coaxial cable will deviate from the optimal fixing position of the fixing mechanism. In addition, it requires the staff to hold it or use external equipment for auxiliary support, which to some extent brings inconvenience to the processing of the coaxial cable. At the same time, long-term clamping and fixing can easily damage the insulation layer on the surface of the cable. Summary of the Invention
[0005] To address the shortcomings of existing technologies, this invention provides a fixed detection device for coaxial cable processing based on intelligent sensors, which solves the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a fixed detection device for coaxial cable processing based on intelligent sensors, comprising a processing base, two threaded rods symmetrically and rotatably mounted inside the groove of the processing base, a connecting block movably mounted through the outer wall of the threaded rods, a fixing mechanism fixedly mounted on the top of the connecting block, a marking device for marking the outer wall of the cable provided around the fixing mechanism, a self-testing device for observing whether the equipment is operating normally provided above the fixing mechanism, the bottom of the fixing mechanism slidingly connected to the top of the processing base, several electric push rods symmetrically and fixedly mounted on the outer wall of the fixing mechanism, an arc-shaped plate fixedly mounted on the side of the telescopic end of the electric push rod near the threaded rod, a crossbar fixedly mounted through both ends of the arc plate, hollow arc blocks hinged through the outer walls of both ends of the crossbar, a friction roller rotatably mounted inside the hollow arc block, an elastic U-shaped frame fixedly mounted inside the hollow groove of the fixing mechanism, a smooth roller rotatably mounted inside the telescopic end of the elastic U-shaped frame, and an image sensor provided on the top of the processing base, the sensor being used to monitor the degree of damage to the surface insulation layer of the coaxial cable in real time.
[0007] According to the above technical solution, a sliding groove is provided on the top of the processing seat, and several racks are symmetrically and fixedly installed on the top edge of the processing seat. The threaded rod is driven by the output end of an external motor, and the threaded rod provides a horizontal force for the operation of the equipment. The bottom of the linkage block is slidably connected to the bottom of the inner wall of the processing seat.
[0008] According to the above technical solution, hollow slots are provided at both the upper and lower ends of the fixing mechanism. The telescopic end of the electric push rod extends through the interior of the fixing mechanism. A rubber pad is fixedly installed on the concave surface of the arc-shaped plate, and the rubber pad effectively increases the friction between the arc-shaped plate and the coaxial cable. A torsion spring is provided between the hollow arc block and the crossbar. The hollow arc block ensures that the coaxial cable is always centered at the center of the arc-shaped plate during the fixing process. The friction roller assists in the centering effect of the hollow arc block. The elastic U-shaped frame is telescopic. When both ends of the coaxial cable are placed into the two fixing mechanisms respectively, the electric push rod is activated. The telescopic end of the electric push rod pushes the arc plate towards the center of the fixing mechanism. The arc plate drives the crossbar to move synchronously. The crossbar drives the hollow arc block to move towards the cable. The hollow arc block drives the friction roller to move synchronously. At this time, the outer wall of the friction roller contacts the cable sheath. As the hollow arc block advances, the friction between the friction roller and the cable sheath causes the friction roller to move within the hollow arc block. As the cable rotates, the hollow arc block, limited by the torsion spring between it and the crossbar, flips along the surface of the crossbar after being subjected to resistance. At this time, the hollow arc block and the friction roller drive the cable towards the center of the arc plate without damaging the cable sheath. The cable also increases the friction between the cable and the arc plate through the rubber pad on the outer wall of the arc plate. When one end of the cable enters the fixing mechanism, it first contacts the outer wall of the smooth roller. The outer wall of the smooth roller generates a force of movement under the resistance of the cable. At this time, the smooth roller causes the telescopic end of the elastic U-shaped frame to retract inward towards the fixed end. When the cable passes through the fixing mechanism, friction is generated between it and the smooth roller. At this time, the smooth roller rotates inside the elastic U-shaped frame due to friction. After the cable is fixed and locked, the threaded rod is driven to rotate through the output end of the external motor. When the threaded rod rotates, it drives the connecting block to slide horizontally through the thread groove. The connecting block drives the fixing mechanism to slide horizontally along the top of the processing seat, thereby fixing cables of different lengths.
[0009] According to the above technical solution, the marking device includes a transmission plate, which is fixedly installed on the lower part of the outer wall of the fixing mechanism on the side of the transmission plate near the electric push rod. A gear is rotatably installed on the side of the transmission plate away from the fixing mechanism. A reciprocating lead screw is fixedly installed through the gear on the side of the transmission plate near the transmission plate. A pigment mechanism is movably installed through the outer wall of the reciprocating lead screw.
[0010] According to the above technical solution, the gear meshes with the rack, the outer wall of the reciprocating screw is a non-self-locking reciprocating spiral groove, the outer wall of the pigment mechanism is slidably mounted on the surface of the fixed mechanism, and a pigment cotton block is provided inside the pigment mechanism. The pigment cotton block marks the outer wall of the coaxial cable. The fixed mechanism drives the transmission plate to move horizontally, and the transmission plate drives the gear to move synchronously. The gear generates a revolution force through the meshing rack. When the gear revolves, it drives the reciprocating screw to rotate. When the reciprocating screw rotates, it drives the pigment mechanism to slide horizontally along the outer wall of the fixed mechanism and reset through the non-self-locking reciprocating spiral groove on its own outer wall. This process is repeated. During this process, the pigment mechanism marks the outer wall of the cable port with powder through the pigment cotton block, and the marking is deepened by multiple applications.
[0011] According to the above technical solution, a semi-circular block is fixedly installed on the top of the pigment mechanism. A dust collection component is slidably installed on the side of the fixing mechanism near the pigment mechanism via a spring. The dust collection component is vertically reset by the spring. An abutment block is fixedly installed on the top of the inner wall of the dust collection component. The bottom of the abutment block contacts the arc surface of the top of the semi-circular block. When the pigment mechanism moves horizontally, it drives the semi-circular block to move synchronously. When the semi-circular block moves horizontally, it disengages from the arc surface of the bottom of the abutment block. At this time, the dust collection component drives the abutment block to slide downward along the outer wall of the fixing mechanism under the tension of the spring. When the semi-circular block resets, it pushes the abutment block, and at this time, the abutment block pushes the dust collection component to reset.
[0012] According to the above technical solution, the self-testing device includes a U-shaped plate. The bottom of the U-shaped plate near the contact block is fixedly installed on the top of the vacuuming assembly. Several U-shaped rails are symmetrically and fixedly installed on the outer wall of the fixing mechanism. A warning mechanism is slidably installed inside the U-shaped rails by a spring. The top arc surface of the warning mechanism is located on the movement trajectory of the U-shaped plate. A warning light is installed inside the warning mechanism. The warning light allows the operator to judge whether the equipment is operating normally from a distance. When the vacuuming assembly slides down and resets, it drives the U-shaped plate to move synchronously. When the U-shaped plate moves down, it contacts and presses the top arc surface of the warning mechanism. Under the pressure of the U-shaped plate, the warning mechanism can slide horizontally along the U-shaped rail. Then, the warning mechanism resets by the spring force. During the reciprocating horizontal movement and reset process of the warning mechanism, the warning light moves synchronously.
[0013] According to the above technical solution, a U-shaped frame is fixedly installed at the bottom of the U-shaped plate away from the warning mechanism, a round wheel is rotatably installed inside the vertical groove of the U-shaped frame, and a cooling mechanism is slidably installed on the outer wall of the fixing mechanism via a spring.
[0014] According to the above technical solution, the outer wall of the U-shaped frame is slidably installed on the surface of the fixing mechanism. Vertical grooves are opened at both ends of the U-shaped frame. The cooling mechanism is used to ensure that the cable sheath hardens and avoids damage. The arc surface of the cooling mechanism contacts the outer wall of the wheel. When the U-shaped plate moves downward and resets, it drives the U-shaped frame to move synchronously. During the process of the U-shaped frame driving the wheel downward, the wheel will contact the arc surface of the outer wall of the cooling mechanism. The wheel will start to rotate due to the friction between it and the outer wall of the cooling mechanism. At this time, the wheel will slide against the cooling mechanism along the surface of the fixing mechanism towards its center. Then the cooling mechanism resets due to the spring force. This process is repeated to effectively avoid cooling the cable sheath in the same position for a long time.
[0015] This invention provides a fixed detection device for coaxial cable processing based on intelligent sensors. It has the following advantages:
[0016] (1) This invention utilizes a linkage block, a fixing mechanism, an electric push rod, an arc plate, a crossbar, a hollow arc block, a friction roller, an elastic U-shaped frame, and a smooth roller in combination. Through the combined action of the hollow arc block and the friction roller, the cable is always positioned centrally on the arc plate during the locking and fixing process, i.e., at the center of the fixing mechanism. Furthermore, the rubber pad effectively reduces slippage between the cable and the arc plate, ensuring the cable remains in the same position during processing and reducing the need for adjustments by the operator. The cooperation between the smooth roller and the elastic U-shaped frame effectively prevents the cable from suspending during the fixing process, thus preventing slippage. The coaxial cable deviates from the optimal fixing position of the fixing mechanism and does not require manual support or external equipment. This optimizes the cable processing flow. The image sensor can monitor the damage level of the cable clamping area in real time. When the insulation layer on the cable surface is damaged to a certain extent, the image sensor sends an electrical signal to the device. When the device receives the electrical signal, it will start and change the clamping position on the cable surface, thereby ensuring that the cable is evenly clamped and the force is evenly distributed, which improves the service life of the coaxial cable. Furthermore, when the insulation layer is severely damaged, an alarm can be sent to the worker in time to remind them to repair it promptly.
[0017] (2) The present invention, through the setting of the marking device, through the cooperation of the fixing mechanism, transmission plate, gear, reciprocating screw, pigment mechanism, semi-circular block, dust collection component and contact block, the pigment mechanism reciprocates to apply the same part of the cable to determine the mark of the installation position of the coaxial cable outer component, which is convenient for the subsequent workers to cut the cable sheath at this point, improves the accuracy of cable cutting, and saves the workers time to find the determination position; when the pigment mechanism marks the cable, the dust collection component will move downward, and at this time the dust collection component will be closer to the cable to collect the floating color powder, avoiding the powder from being scattered and inhaled by the workers.
[0018] (3) The present invention, through the setting of the self-inspection device, through the cooperation of the dust collection component, U-shaped plate, U-shaped rail, warning mechanism, U-shaped frame, wheel and cooling mechanism, through the reciprocating horizontal movement of the warning mechanism, makes the warning light always dynamically emit warning light source, the rubber static warning light source is more likely to attract the attention of the staff, and at the same time it is easier for the staff to judge whether the equipment is moving normally, reducing the probability of safety accidents; through the reciprocating sliding of the cooling mechanism, it prevents the cable sheath from generating water vapor due to the large temperature difference between the cooling area and the outside, which would cause the inside of the fixing mechanism to become wet when the cable is pulled out, affecting the subsequent fixing effect. At the same time, it cools and hardens the cable sheath, avoiding the softening of the sheath due to heat during long-term processing, and deformation when the cable is pulled out of the fixing mechanism. Attached Figure Description
[0019] Figure 1 is a schematic diagram of the entire invention;
[0020] Figure 2 is a cross-sectional schematic diagram of the entire invention;
[0021] Figure 3 is a schematic diagram of the internal structure of the fixing plate of the present invention;
[0022] Figure 4 is an enlarged schematic diagram of the internal structure of the fixing plate of the present invention;
[0023] Figure 5 is a schematic diagram of the marking device of the present invention;
[0024] Figure 6 is a schematic diagram of the bottom right side view of the marking device of the present invention;
[0025] Figure 7 is a schematic diagram of the self-testing device of the present invention;
[0026] Figure 8 is a schematic diagram of the self-testing device of the present invention from the left side.
[0027] In the diagram: 1. Machining base; 2. Rack; 3. Threaded rod; 4. Linkage block; 5. Fixing mechanism; 6. Electric push rod; 7. Arc plate; 8. Crossbar; 9. Hollow arc block; 10. Friction roller; 11. Elastic U-shaped frame; 12. Smoothing roller; 13. Marking device; 131. Transmission plate; 132. Gear; 133. Reciprocating lead screw; 134. Pigment mechanism; 135. Semicircular block; 136. Dust collection assembly; 137. Contact block; 14. Self-inspection device; 141. U-shaped plate; 142. U-shaped rail; 143. Warning mechanism; 144. U-shaped frame; 145. Wheel; 146. Cooling mechanism. Detailed Implementation
[0028] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0029] Please refer to Figures 1-8. One embodiment of the present invention is: a fixed detection device for coaxial cable processing based on intelligent sensors, including a processing base 1. Two threaded rods 3 are symmetrically and rotatably installed inside the groove of the processing base 1. A connecting block 4 is movably installed through the outer wall of the threaded rods 3. A fixing mechanism 5 is fixedly installed on the top of the connecting block 4. A marking device 13 for marking the outer wall of the cable is provided around the fixing mechanism 5. A self-testing device 14 is provided above the fixing mechanism 5 to facilitate observation of whether the equipment is operating normally. The bottom of the fixing mechanism 5 is slidably connected to the top of the processing base 1. The outer wall of mechanism 5 is symmetrically and fixedly equipped with several electric push rods 6. An arc plate 7 is fixedly installed on the side of the telescopic end of the electric push rod 6 near the threaded rod 3. A crossbar 8 is fixedly installed through both ends of the arc plate 7. Hollow arc blocks 9 are hinged through both ends of the crossbar 8. A friction roller 10 is rotatably installed inside the hollow arc block 9. An elastic U-shaped frame 11 is fixedly installed inside the hollow groove of the fixed mechanism 5. A smooth roller 12 is rotatably installed inside the telescopic end of the elastic U-shaped frame 11. An image sensor is set on the top of the processing seat 1. The sensor is used to monitor the degree of damage to the surface insulation layer of the coaxial cable in real time.
[0030] The top of the processing base 1 is provided with a sliding groove. Several racks 2 are symmetrically and fixedly installed at the top edge of the processing base 1. The threaded rod 3 is driven by the output end of an external motor. The threaded rod 3 provides the force for horizontal movement of the equipment. The bottom of the connecting block 4 is slidably connected to the bottom of the inner wall of the processing base 1.
[0031] Hollow slots are provided at both the upper and lower ends of the fixing mechanism 5. The telescopic end of the electric push rod 6 moves through the interior of the fixing mechanism 5. A rubber pad is fixedly installed on the concave surface of the arc plate 7, and the rubber pad effectively increases the friction between the arc plate 7 and the coaxial cable. A torsion spring is provided between the hollow arc block 9 and the crossbar 8. The hollow arc block 9 ensures that the coaxial cable is always in the center of the arc plate 7 during the fixing process. The friction roller 10 assists in the centering effect of the hollow arc block 9. The elastic U-shaped frame 11 is telescopic.
[0032] The combined action of the hollow arc block 9 and the friction roller 10 ensures that the cable remains centered on the arc plate 7 during the locking and fixing process, i.e., at the center of the fixing mechanism 5. The rubber pad effectively reduces slippage between the cable and the arc plate 7, ensuring that the cable remains in the same position during processing and reducing the need for adjustments by the operator. The cooperation between the smooth roller 12 and the elastic U-shaped frame 11 effectively prevents the cable from being suspended during the fixing process, preventing the coaxial cable from deviating from the optimal fixing position of the fixing mechanism 5. Furthermore, no manual support or external equipment is required, thus optimizing the cable processing flow.
[0033] In use, both ends of the coaxial cable are placed inside the two fixed mechanisms 5 respectively. The electric push rod 6 is activated, and its telescopic end pushes the arc-shaped plate 7 towards the center of the fixed mechanism 5. The arc-shaped plate 7 drives the crossbar 8 to move synchronously, and the crossbar 8 drives the hollow arc block 9 towards the cable. The hollow arc block 9 drives the friction roller 10 to move synchronously. At this time, the outer wall of the friction roller 10 contacts the cable sheath. As the hollow arc block 9 advances, the friction between the friction roller 10 and the cable sheath causes the friction roller 10 to rotate inside the hollow arc block 9. Simultaneously, the hollow arc block 9 is limited by the torsion spring between it and the crossbar 8, allowing it to rotate along the surface of the crossbar 8 after being subjected to resistance. At this time, the hollow arc block 9 and the friction roller 10 will drive the cable towards the center of the arc-shaped plate 7 without damaging the cable sheath. The rubber pad on the outer wall of the arc-shaped plate 7 increases the friction between the cable and the arc-shaped plate 7. When one end of the cable enters the fixed mechanism 5, it first contacts the outer wall of the smooth roller 12. The outer wall of the smooth roller 12, under the resistance of the cable... The force generated by the contact causes the smooth roller 12 to cause the telescopic end of the elastic U-shaped frame 11 to retract inward towards the fixed end. As the cable passes through the fixing mechanism 5, friction is generated between the smooth roller 12 and the cable. The smooth roller 12 then rotates within the elastic U-shaped frame 11 due to this friction. After the cable is locked in place, the threaded rod 3 is driven to rotate via the output of an external motor. The rotation of the threaded rod 3 drives the connecting block 4 to slide horizontally through the threaded groove. The connecting block 4 then drives the fixing mechanism 5 to slide horizontally along the top of the processing seat 1, thus fixing cables of different lengths. An image sensor can monitor the damage level of the cable clamping area in real time. When the cable surface insulation layer is damaged to a certain extent, the image sensor sends an electrical signal to the device. Upon receiving the signal, the device starts and changes the clamping position on the cable surface, ensuring even force distribution during cable clamping and extending the service life of the coaxial cable. Furthermore, when the insulation layer is severely damaged, an alarm can be sent to the worker, reminding them to repair the cable promptly.
[0034] According to the above embodiments, the hollow arc block 9 and the friction roller 10 work together to ensure that the cable is always located in the center of the arc plate 7 during the locking and fixing process, that is, at the center of the fixing mechanism 5. The rubber pad effectively reduces the slippage between the cable and the arc plate 7, ensuring that the cable is always in the same position during processing, reducing the need for workers to adjust the equipment. The smooth roller 12 and the elastic U-shaped frame 11 work together to effectively prevent the cable from being suspended during the fixing process, preventing the coaxial cable from deviating from the optimal fixing position of the fixing mechanism 5. Furthermore, no manual support or external equipment is required, thus optimizing the cable processing flow.
[0035] Please refer to Figures 1-8. Based on the above embodiments, another embodiment of the present invention further includes a marking device 13;
[0036] The marking device 13 includes a transmission plate 131. The transmission plate 131 is fixedly installed on the lower part of the outer wall of the fixing mechanism 5 near the electric push rod 6. A gear 132 is rotatably installed on the side of the transmission plate 131 away from the fixing mechanism 5. A reciprocating screw 133 is fixedly installed through the gear 132 near the transmission plate 131. A pigment mechanism 134 is movably installed through the outer wall of the reciprocating screw 133.
[0037] Gear 132 meshes with rack 2, the outer wall of reciprocating screw 133 is a non-self-locking reciprocating spiral groove, the outer wall of pigment mechanism 134 is slidably mounted on the surface of fixed mechanism 5, pigment cotton block is provided inside pigment mechanism 134, and pigment cotton block marks the outer wall of coaxial cable.
[0038] A semi-circular block 135 is fixedly installed on the top of the pigment mechanism 134. A dust collection component 136 is slidably installed on the side of the fixing mechanism 5 near the pigment mechanism 134 via a spring. The dust collection component 136 is vertically reset via a spring. An abutment block 137 is fixedly installed on the top of the inner wall of the dust collection component 136. The bottom of the abutment block 137 contacts the top arc surface of the semi-circular block 135.
[0039] By repeatedly applying pigment to the same part of the cable through the pigment mechanism 134, the marking of the coaxial cable's outer component installation location is determined, which facilitates subsequent cutting of the cable sheath by the staff. This improves the accuracy of cable cutting and saves the staff time in finding the location of the marking. When the pigment mechanism 134 marks the cable, the dust collection component 136 moves downward. At this time, the dust collection component 136 is closer to the cable to collect the floating color powder, preventing the powder from scattering and being inhaled by the staff.
[0040] In use, the fixing mechanism 5 drives the transmission plate 131 to move horizontally, and the transmission plate 131 drives the gear 132 to move synchronously. The gear 132 generates a revolution force through the meshing rack 2. When the gear 132 revolves, it drives the reciprocating screw 133 to rotate. When the reciprocating screw 133 rotates, it drives the pigment mechanism 134 to slide horizontally along the outer wall of the fixing mechanism 5 and reset through the non-self-locking reciprocating spiral groove on its outer wall. This process is repeated. During this process, the pigment mechanism 134 applies powder to the outer wall of the cable port through the pigment cotton block to mark it. The mark is deepened by applying the powder multiple times. When the pigment mechanism 134 moves horizontally, it drives the semi-circular block 135 to move synchronously. When the semi-circular block 135 moves horizontally, it disengages from the bottom arc surface of the contact block 137. At this time, the dust collection component 136 drives the contact block 137 to slide downward along the outer wall of the fixing mechanism 5 under the tension of the spring. When the semi-circular block 135 resets, it pushes the contact block 137. At this time, the contact block 137 pushes the dust collection component 136 to reset.
[0041] According to the above embodiment, by repeatedly applying pigment to the same part of the cable through the pigment mechanism 134, the mark of the coaxial cable outer component installation location is determined, which facilitates the subsequent cutting of the cable sheath by the staff, improves the accuracy of cable cutting, and saves the staff time in finding the determination location; when the pigment mechanism 134 marks the cable, the dust collection component 136 will move downward, and at this time the dust collection component 136 will collect the floating color powder at a closer distance to the cable, preventing the powder from being scattered and inhaled by the staff.
[0042] Please refer to Figures 1-8. Based on the above embodiments, another embodiment of the present invention further includes a self-testing device 14.
[0043] The self-testing device 14 includes a U-shaped plate 141. The bottom of the U-shaped plate 141 near the contact block 137 is fixedly installed on the top of the vacuuming assembly 136. Several U-shaped rails 142 are symmetrically and fixedly installed on the outer wall of the fixing mechanism 5. A warning mechanism 143 is slidably installed inside the U-shaped rails 142 by springs. The top arc surface of the warning mechanism 143 is located on the movement trajectory of the U-shaped plate 141. A warning light is installed inside the warning mechanism 143, which makes it easy for staff to judge whether the equipment is operating normally from a distance.
[0044] A U-shaped frame 144 is fixedly installed at the bottom of one end of the U-shaped plate 141 away from the warning mechanism 143. A round wheel 145 is rotatably installed inside the vertical groove of the U-shaped frame 144. A cooling mechanism 146 is slidably installed on the outer wall of the fixing mechanism 5 through a spring.
[0045] The outer wall of the U-shaped frame 144 is slidably mounted on the surface of the fixing mechanism 5. Vertical grooves are provided at both ends of the U-shaped frame 144. The cooling mechanism 146 is used to ensure that the cable sheath hardens and avoids damage. The arc surface of the cooling mechanism 146 contacts the outer wall of the wheel 145.
[0046] The reciprocating horizontal movement of the warning mechanism 143 ensures that the warning light always emits a dynamic warning light source. The static rubber warning light source is more likely to attract the attention of the staff, and at the same time, it makes it easier for the staff to judge whether the equipment is operating normally, reducing the probability of safety accidents. The reciprocating sliding of the cooling mechanism 146 prevents the cable sheath from generating moisture due to excessive temperature difference with the outside, which would cause the inside of the fixing mechanism 5 to become wet when the cable is pulled out, affecting the subsequent fixing effect. At the same time, it cools and hardens the cable sheath, preventing the sheath from softening due to heat during long-term processing and deforming when the cable is pulled out of the fixing mechanism 5.
[0047] In use, when the vacuuming component 136 slides down and resets, it drives the U-shaped plate 141 to move synchronously. When the U-shaped plate 141 moves down, it contacts and presses the top arc surface of the warning mechanism 143. Under the pressure of the U-shaped plate 141, the warning mechanism 143 can slide horizontally along the U-shaped rail 142. Then, the warning mechanism 143 resets due to the spring force. During the reciprocating horizontal movement and reset of the warning mechanism 143, the warning light moves synchronously. When the U-shaped plate 141 moves down and resets, it drives the U-shaped frame 144 to move synchronously. During the downward movement of the U-shaped frame 144 and the downward movement of the wheel 145, the wheel 145 contacts the outer arc surface of the cooling mechanism 146. The wheel 145 starts to rotate due to the friction between itself and the outer wall of the cooling mechanism 146. At this time, the wheel 145 will slide against the cooling mechanism 146 along the surface of the fixing mechanism 5 towards its center. Then, the cooling mechanism 146 resets due to the spring force. This process is repeated to effectively avoid cooling the same position of the cable fixing end for a long time.
[0048] According to the above embodiments, the reciprocating horizontal movement of the warning mechanism 143 ensures that the warning light always emits a dynamic warning light source. The static rubber warning light source is more likely to attract the attention of the staff, and at the same time, it is easier for the staff to judge whether the equipment is operating normally, thus reducing the probability of safety accidents. The reciprocating sliding of the cooling mechanism 146 prevents the cable sheath from generating moisture due to excessive temperature difference with the outside, which would cause the inside of the fixing mechanism 5 to become wet when the cable is pulled out, affecting the subsequent fixing effect. At the same time, it cools and hardens the cable sheath, preventing the sheath from softening due to heat during long-term processing and deforming when the cable is pulled out of the fixing mechanism 5.
[0049] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A fixed detection device for coaxial cable processing based on intelligent sensors, comprising a processing base (1), characterized in that: The processing seat (1) has two threaded rods (3) symmetrically and rotatably installed inside the groove. The outer wall of the threaded rod (3) is traversed and movably installed with a connecting block (4). The top of the connecting block (4) is fixedly installed with a fixing mechanism (5). The outer periphery of the fixing mechanism (5) is provided with a marking device (13) for marking the outer wall of the cable. The top of the fixing mechanism (5) is provided with a self-testing device (14) for easy observation of whether the equipment is operating normally. The bottom of the fixing mechanism (5) is slidably connected to the top of the processing seat (1). The outer wall of the fixing mechanism (5) is symmetrically and fixedly installed with several electric push rods (6). The telescopic end of the electric push rod (6) is fixedly installed with an arc plate (7) on the side near the threaded rod (3). Both ends of the arc plate (7) are traversed and fixedly installed with a crossbar (8). The outer walls of both ends of the crossbar (8) are traversed and hinged with hollow arc blocks (9). The hollow arc blocks (9) are rotatably installed with friction rollers (10). The hollow groove of the fixing mechanism (5) is fixedly installed with an elastic U-shaped frame (11). A smooth roller (12) is rotatably mounted inside the telescopic end of the U-shaped frame (11). An image sensor is provided on the top of the processing seat (1). The sensor is used to monitor the degree of damage to the surface insulation layer of the coaxial cable in real time. The marking device (13) includes a transmission plate (131). The transmission plate (131) is fixedly mounted on the side near the electric push rod (6) below the outer wall of the fixing mechanism (5). A gear (132) is rotatably mounted on the side of the transmission plate (131) away from the fixing mechanism (5). 2) A reciprocating screw (133) is installed through and fixedly mounted near the transmission plate (131). A pigment mechanism (134) is installed through and movably mounted on the outer wall of the reciprocating screw (133). The gear (132) meshes with the rack (2). The outer wall of the reciprocating screw (133) is a non-self-locking reciprocating spiral groove. The outer wall of the pigment mechanism (134) is slidably mounted on the surface of the fixed mechanism (5). A pigment cotton block is provided inside the pigment mechanism (134). The pigment cotton block marks the outer wall of the coaxial cable.The self-testing device (14) includes a U-shaped plate (141). The bottom of the U-shaped plate (141) near the contact block (137) is fixedly installed on the top of the vacuuming assembly (136). The outer wall of the fixing mechanism (5) is symmetrically and fixedly equipped with several U-shaped rails (142). Inside the U-shaped rails (142), a warning mechanism (143) is slidably installed by a spring. The top arc surface of the warning mechanism (143) is located on the movement trajectory of the U-shaped plate (141). The warning mechanism (143) is equipped with a warning light, which allows the staff to judge whether the equipment is normal from a distance. In operation, a U-shaped frame (144) is fixedly installed at the bottom of the end of the U-shaped plate (141) away from the warning mechanism (143). A wheel (145) is rotatably installed inside the vertical groove of the U-shaped frame (144). A cooling mechanism (146) is slidably installed on the outer wall of the fixing mechanism (5) via a spring. The outer wall of the U-shaped frame (144) is slidably installed on the surface of the fixing mechanism (5). Vertical grooves are opened at both ends of the U-shaped frame (144). The cooling mechanism (146) is used to ensure that the cable sheath hardens to avoid damage. The arc surface of the cooling mechanism (146) contacts the outer wall of the wheel (145).
2. The fixed detection device for coaxial cable processing based on intelligent sensors according to claim 1, characterized in that: The processing seat (1) has a sliding groove on its top. Several racks (2) are symmetrically and fixedly installed at the top edge of the processing seat (1). The threaded rod (3) is driven by the output end of an external motor. The threaded rod (3) provides the force for horizontal movement of the equipment. The bottom of the connecting block (4) is slidably connected to the bottom of the inner wall of the processing seat (1).
3. The fixed detection device for coaxial cable processing based on intelligent sensors according to claim 2, characterized in that: The fixing mechanism (5) has hollow slots at both the top and bottom. The telescopic end of the electric push rod (6) extends through the inside of the fixing mechanism (5). A rubber pad is fixedly installed on the concave surface of the arc plate (7), and the rubber pad effectively increases the friction between the arc plate (7) and the coaxial cable. A torsion spring is provided between the hollow arc block (9) and the crossbar (8). The hollow arc block (9) ensures that the coaxial cable is always at the center of the arc plate (7) during the fixing process. The friction roller (10) assists in the centering effect of the hollow arc block (9). The elastic U-shaped frame (11) is telescopic.
4. A fixed detection device for coaxial cable processing based on intelligent sensors according to claim 3, characterized in that: A semicircular block (135) is fixedly installed on the top of the pigment mechanism (134). A dust collection component (136) is slidably installed on the side of the fixing mechanism (5) near the pigment mechanism (134) by a spring. The dust collection component (136) is vertically reset by a spring. An abutment block (137) is fixedly installed on the top of the inner wall of the dust collection component (136). The bottom of the abutment block (137) contacts the top arc surface of the semicircular block (135).
Citation Information
Patent Citations
Locking and fixing device for coaxial cable processing
CN222421458U
Self-marking type intelligent cable damage detection device
CN116858882A
Shell carrying equipment for automobile machining
CN118597780A
Power cable clamping device
CN120150021A