Automobile seat warp-knitted mesh punching process and punching machine thereof

By introducing a deformation suppression system into the laser punching machine, the problem of fiber breakage during continuous punching of warp-knitted mesh was solved, achieving precision in hole positioning and stability of the mesh, and improving punching accuracy.

CN120715445BActive Publication Date: 2025-11-07福建省港丰新材料科技有限公司
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Patent Information

Application Number
CN202511216026.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-08-28
Publication Date
2025-11-07
Estimated Expiration
2045-08-28

AI Technical Summary

Technical Problem

During continuous drilling, some fibers in the warp-knitted mesh fabric are broken by existing laser drilling machines, causing the hole position to shift and affecting the drilling accuracy.

Method used

A deformation suppression system is adopted, including a deformation suppression reference plate, a plane maintaining roller group, a tension suppression roller group and a tension control device. The tension of the warp-knitted mesh is reduced by friction braking between the friction device and the tension suppression roller group, thus preventing the fibers from being broken.

Benefits of technology

It achieves precise hole positioning, avoids deformation of warp-knitted mesh due to excessive tension during the punching process, and improves punching accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a punching process and a punching machine for warp-knitted mesh cloth for automobile seats, and belongs to the technical field of laser punching, which is used to solve the problem of inaccurate hole position when the warp-knitted mesh cloth is punched, and comprises a machine box, a laser head movement system, a light reflection mechanism, a laser generator, a laser head system, a material pulling system, a feeding system, a dust suction panel, a movement dust suction system and a deformation suppression system. The laser head system is installed on the laser head movement system, the movement dust suction system is installed on the laser head movement system, the deformation suppression system slides along the dust suction panel, the deformation suppression system comprises a deformation suppression reference plate, a plane maintaining roller group, a tension suppression roller group and a tension control device, the deformation suppression reference plate is in transmission connection with the movement dust suction system, the plane maintaining roller group and the tension suppression roller group are both installed on the deformation suppression reference plate, the tension suppression roller group is in transmission connection with a friction device, the tension control device is in electrical connection with the friction device, the friction device is in friction braking with the tension suppression roller group, and the hole position is accurate.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of laser drilling, and particularly relates to a warp-knitted mesh fabric drilling process for automobile seats and a drilling machine thereof. BACKGROUND

[0002] Laser drilling is a method of using a laser beam to accurately drill holes on a warp-knitted mesh fabric. Compared with traditional mechanical drilling, laser drilling has higher precision and flexibility. Laser can cut holes of various shapes on the warp-knitted mesh fabric at a very high speed and precision, and even can make complex patterns. This allows designers to have more freedom in creation and achieve more creativity, and is widely used in clothing, home and industry and other fields.

[0003] The working principle of the laser drilling machine is to heat the surface of the warp-knitted mesh fabric to a melting or vaporizing temperature by a laser beam to achieve drilling. The advantage of laser drilling is not only its precision, but also its protection of the warp-knitted mesh fabric. Traditional mechanical drilling may cause wear and deformation of the edges of the warp-knitted mesh fabric, while laser drilling can effectively reduce this situation. Laser drilling can also achieve seamless cutting, avoiding the tearing problem of the warp-knitted mesh fabric that may occur in the traditional drilling process.

[0004] In order to realize continuous drilling of the warp-knitted mesh fabric, the existing technology has adopted the technology of unwinding the warp-knitted mesh fabric immediately after printing and simultaneously winding. This technology has a fast printing speed, but since there is tension between unwinding and winding, the existing laser drilling machine causes part of the fibers of the warp-knitted mesh fabric to be broken when continuously drilling in the above-mentioned manner, and the warp-knitted mesh fabric causes hole position deviation due to the broken part of the area, affecting the drilling precision. SUMMARY

[0005] The present application provides a warp-knitted mesh fabric drilling process for automobile seats and a drilling machine thereof, to solve the defect of inaccurate hole position in the prior art.

[0006] The application provides a warp-knitted mesh fabric punching machine for automobile seats, which comprises a machine box, a laser head movement system, a reflecting mechanism, a laser generator, a laser head system, a material pulling system, a feeding system, a dust suction panel, a moving dust suction system and a deformation suppression system, the laser head movement system is installed on the machine box, the laser head system is installed on the laser head movement system, the laser generator is communicated with the laser head structure through the reflecting mechanism, the material pulling system and the feeding system are installed on the two sides of the machine box respectively, the dust suction panel is installed on the machine box, the moving dust suction system is installed on the laser head movement system, the deformation suppression system is in transmission connection with the moving dust suction system, the deformation suppression system slides along the dust suction panel, the deformation suppression system comprises a deformation suppression reference plate, a plane maintenance roller group, a tension suppression roller group and a tension control device, the stable rail is installed on the dust suction panel, the deformation suppression reference plate is slidably installed on the dust suction panel through the stable rail, the deformation suppression reference plate is in transmission connection with the moving dust suction system, the plane maintenance roller group and the tension suppression roller group are both installed on the deformation suppression reference plate, the tension control device is located between the plane maintenance roller group and the tension suppression roller group, the tension control device is installed on the deformation suppression reference plate in a lifting and sliding mode, the tension suppression roller group is in transmission connection with the friction device, the tension control device is in electric connection with the friction device, and the friction device is in friction braking with the tension suppression roller group.

[0007] Preferably, the laser head movement system comprises a laser head X-direction movement device and a laser head Y-direction movement device, the laser head Y-direction movement device is installed on the machine box, the laser head X-direction movement device is installed on the laser head Y-direction movement device, the laser head system is installed on the laser head X-direction movement device, and the moving dust suction system is installed on the laser head X-direction movement device.

[0008] Preferably, the laser head system comprises a laser cutting head and a laser head lifting bolt, the laser cutting head is installed on the laser head movement system in a lifting mode, the laser head lifting bolt is installed on the laser head movement system in a rotating mode, and the laser head lifting bolt is in transmission connection with the laser cutting head through a threaded pair.

[0009] Preferably, the material pulling system comprises a material pulling traction roller group and a plurality of material pulling limiters, the material pulling limiters are installed on the machine box in a horizontal sliding mode, and the material pulling traction roller group is installed on the machine box in a rotating mode.

[0010] Preferably, the feeding system comprises a feeding traction roller group and a plurality of feeding limiters, the feeding limiters are installed on the machine box in a horizontal sliding mode, and the feeding traction roller group is installed on the machine box in a rotating mode.

[0011] Preferably, the sports dust collection system comprises a sports dust collection box, the bottom of the sports dust collection box is provided with a deformation suppression traction rail, and the upper side of the deformation suppression reference plate is provided with a sliding pin that slides with the deformation suppression traction rail.

[0012] Preferably, the dust collection panel is provided with a plurality of dust collection holes.

[0013] Preferably, the tension control device comprises a detection plate, a reset spring, a guide pin and a tension control switch, the detection plate slides up and down on the deformation suppression reference plate through the guide pin, the tension control switch is installed between the detection plate and the deformation suppression reference plate, the reset spring is installed outside the guide pin, and the two ends of the reset spring are respectively abutted between the detection plate and the deformation suppression reference plate.

[0014] Preferably, the friction device comprises a friction pushing electromagnet and a friction block, the friction block is installed on the friction pushing electromagnet, the friction pushing electromagnet is slidably installed on the deformation suppression reference plate, the friction block and the tension suppression roller group are in friction with each other, and the friction pushing electromagnet is electrically connected with the tension control device.

[0015] The punching process of the tricot mesh cloth for automobile seats uses a tricot mesh cloth punching machine for automobile seats, and comprises the following steps:

[0016] S1: The material pulling system unwinds the tricot mesh cloth

[0017] S2: The laser head movement system drives the horizontal movement of the laser head system, the laser generator transmits laser to the laser head system through the reflecting mechanism, and the laser head system punches holes on the tricot mesh cloth;

[0018] S3: The laser head movement system synchronously drives the horizontal movement of the deformation suppression reference plate, the plane maintaining roller group and the tension suppression roller group follow the horizontal movement, the tricot mesh cloth passes through the positions of the plane maintaining roller group and the tension suppression roller group in sequence, the tension control device is pressed down when the tricot mesh cloth between the plane maintaining roller group and the tension suppression roller group has tension, the tension control device controls the friction device to frictionally move with the tension suppression roller group through the controller, so that the tension suppression roller group reduces the rotating speed, the tension of the tricot mesh cloth between the plane maintaining roller group and the tension suppression roller group is reduced, and the tricot mesh cloth between the plane maintaining roller group and the tension suppression roller group is prevented from deforming;

[0019] S4: The feeding system winds up the tricot mesh cloth with punched holes.

[0020] Compared with the prior art, the present application has the following beneficial effects:

[0021] The laser head movement system is installed on the machine box, the laser head system is installed on the laser head movement system, the laser head system controls the position under the driving of the laser head movement system, the laser generator realizes the communication of the light path between the laser head structure through the reflecting mirror structure, and then realizes the laser cutting, the pulling system and the feeding system are respectively installed on the two sides of the machine box, and are used to flatten, expand and convey the warp net fabric, the movement direction of the warp net fabric flows from the feeding system to the pulling system, the dust suction panel is installed on the machine box, and dust suction is realized on the lower side of the warp net fabric, the movement dust suction system is installed on the laser head movement system, and moves with the cutting position of the laser head system, and then realizes dust suction on the upper side of the warp net fabric.

[0022] The deformation suppression system is in transmission connection with the movement dust suction system, the warp net fabric passes through the deformation suppression system, the deformation suppression system slides along the dust suction panel under the driving of the movement dust suction system, and then the tension of the warp net fabric on the lower side of the laser head system is reduced in real time, in order to realize the tension reduction of the warp net fabric on the deformation suppression system, the deformation suppression system comprises a deformation suppression reference plate, a plane maintaining roller group, a tension suppression roller group and a tension control device, a stable rail is installed on the dust suction panel, the deformation suppression reference plate is slidably installed on the dust suction panel through the stable rail, and then the posture of the deformation suppression reference plate is maintained, the deformation suppression reference plate is in transmission connection with the movement dust suction system, and then the deformation suppression reference plate is driven to move transversely, the plane maintaining roller group and the tension suppression roller group are both installed on the deformation suppression reference plate, the tension control device is slidably installed on the deformation suppression reference plate, the warp net fabric passes through the plane maintaining roller group and the tension suppression roller group in sequence, the tension control device is located between the plane maintaining roller group and the tension suppression roller group, the warp net fabric extrudes the tension control device downward when the tension is large, the tension suppression roller group is in transmission connection with a friction device, the tension control device is in electrical connection with the friction device through a PLC controller, the PLC controller controls the friction cylinder to push the friction plate to frictionally rub against the tension suppression roller group after the tension control device is lowered, and then the friction device and the tension suppression roller group are frictionally braked, when the friction device and the tension suppression roller group are frictionally braked, the tension suppression roller group blocks the pulling tension of the pulling system, and then the tension of the warp net fabric between the plane maintaining roller group and the tension suppression roller group is released, the deformation of the warp net fabric caused by the gradual forming of the hole position and the gradual breaking of the fibers of the warp net fabric during cutting is prevented, and the hole position accuracy is realized. BRIEF DESCRIPTION OF DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without any creative effort.

[0024] Figure 1Structure schematic diagram of the present application;

[0025] Figure 2 Structure schematic diagram of the present application from another perspective;

[0026] Figure 3 Structure schematic diagram of the present application;

[0027] Figure 4 Structure schematic diagram of the present application; Figure 2 Enlarged schematic diagram of A in the structure;

[0028] Figure 5 Enlarged schematic diagram of B in the structure; Figure 2 Enlarged schematic diagram of C in the structure;

[0029] Figure 6 Enlarged schematic diagram of D in the structure; Figure 1 Enlarged schematic diagram of E in the structure;

[0030] Reference signs:

[0031] 1. Machine case; 11. Laser head X direction movement device; 12. Laser head Y direction movement device;

[0032] 2. Laser head movement system;

[0033] 3. Reflection mechanism;

[0034] 4. Laser head system; 41. Laser cutting head; 42. Laser head lifting bolt;

[0035] 5. Material pulling system; 51. Material pulling traction roller group; 52. Material pulling limiter;

[0036] 6. Feeding system;

[0037] 7. Dust suction panel;

[0038] 8. Movement dust suction system; 81. Movement dust suction box; 82. Deformation suppression traction rail;

[0039] 9. Deformation suppression system; 91. Deformation suppression reference plate; 911. Sliding pin; 92. Plane maintaining roller group; 93. Tension suppression roller group; 94. Tension control device; 941. Detection plate; 942. Reset spring; 943. Guide pin; 944. Tension control switch; 95. Stable rail; 96. Friction device; 961. Friction electric cylinder; 962. Friction sheet. DETAILED DESCRIPTION

[0040] In order to make the objects, technical solutions and advantages of the present application clearer, the technical solutions in the present application will be described clearly and completely below in conjunction with the drawings in the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present application.

[0041] The terms "first", "second" in the description and claims of the present application can explicitly or implicitly include one or more features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specified. In addition, "and / or" in the specification and claims indicates at least one of the connected objects, and the character " / ", generally indicates that the front and rear associated objects are in an "or" relationship.

[0042] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0043] In the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those of ordinary skill in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0044] The following will be described in conjunction with Figures 1-6 The present application provides a punching process for warp-knitted mesh fabric for automobile seats and a punching machine thereof.

[0045] The present application provides a punching process for warp-knitted mesh fabric for automobile seats and a punching machine thereof, such as Figure 1 — Figure 6As shown, the embodiment provides a kind of warp knitting mesh cloth puncher for car seat, including machine box 1, laser head movement system 2, reflective mechanism 3, laser generator, laser head system 4, pull material system 5, feeding system 6, dust absorption panel 7, movement dust absorption system 8 and deformation suppression system 9, laser head movement system 2 is installed on machine box 1, laser head system 4 is installed on laser head movement system 2, laser head system 4 is controlled position under the drive of laser head movement system 2, laser generator is communicated with the light path between laser head structure by the light reflection structure of reflecting mirror composition, to realize laser cutting, this is prior art, will not be described here, pull material system 5 and feeding system 6 are respectively installed on the both sides of machine box 1, to be used to even out and transport warp knitting mesh cloth, the movement direction of warp knitting mesh cloth flows from feeding system 6 to pull material system 5, dust absorption panel 7 is installed on machine box 1, realizes dust absorption in the lower side of warp knitting mesh cloth, movement dust absorption system 8 is installed on laser head movement system 2, follows the cutting position movement of laser head system 4, to realize dust absorption on the upper side of warp knitting mesh cloth.

[0046] The deformation suppression system 9 is in transmission connection with the moving dust collection system 8, the warp-knitted fabric passes through the deformation suppression system 9, the deformation suppression system 9 slides along the dust collection panel 7 under the driving of the moving dust collection system 8, and then the tension of the warp-knitted fabric on the lower side of the laser head system 4 is reduced in real time. In order to reduce the tension of the warp-knitted fabric on the deformation suppression system 9, the deformation suppression system 9 comprises a deformation suppression reference plate 91, a plane maintenance roller group 92, a tension suppression roller group 93 and a tension control device 94. The stable rail 95 is installed on the dust collection panel 7, the deformation suppression reference plate 91 is slidably installed on the dust collection panel 7 through the stable rail 95, and then the posture of the deformation suppression reference plate 91 is maintained. The deformation suppression reference plate 91 is in transmission connection with the moving dust collection system 8, and then the deformation suppression reference plate 91 is driven to move horizontally. The plane maintenance roller group 92 and the tension suppression roller group 93 are both installed on the deformation suppression reference plate 91. The tension control device 94 is slidably installed on the deformation suppression reference plate 91. The warp-knitted fabric passes through the plane maintenance roller group 92 and the tension suppression roller group 93 in sequence. The tension control device 94 is located between the plane maintenance roller group 92 and the tension suppression roller group 93. When the tension of the warp-knitted fabric is large, the tension control device 94 is pressed downward. The tension suppression roller group 93 is in transmission connection with the friction device 96. The friction device 96 comprises a friction electric cylinder 961 and a friction plate 962. The friction plate 962 is installed on the output end of the friction electric cylinder 961. The friction electric cylinder 961 pushes the friction plate 962 to rub against the tension suppression roller group 93. The tension control device 94 is in electrical connection with the friction device 96 through the PLC controller. After the tension control device 94 is lowered, the PLC controller controls the friction electric cylinder 961 to push the friction plate 962 to rub against the tension suppression roller group 93, and then the friction device 96 and the tension suppression roller group 93 are frictionally braked. When the friction device 96 and the tension suppression roller group 93 are frictionally braked, the tension suppression roller group 93 blocks the pulling force of the pulling system 5, and then the tension of the warp-knitted fabric between the plane maintenance roller group 92 and the tension suppression roller group 93 is released. The warp-knitted fabric is prevented from being deformed due to the gradual forming of the hole position and the gradual breaking of the fibers of the warp-knitted fabric when the warp-knitted fabric is cut, and the hole position is accurately realized.

[0047] Specifically, the laser head movement system 2 comprises a laser head X-direction movement device 11 and a laser head Y-direction movement device 12. The laser head Y-direction movement device 12 is installed on the machine box 1. The laser head Y-direction movement device 12 is a commercially available screw block structure, and details are not described herein. The laser head X-direction movement device 11 is installed on the laser head Y-direction movement device 12. The laser head X-direction movement device 11 is a commercially available screw block structure, and details are not described herein. The laser head system 4 is installed on the laser head X-direction movement device 11. The moving dust collection system 8 is installed on the laser head X-direction movement device 11, and the moving dust collection system 8 is realized to move horizontally.

[0048] Specifically, the laser head system 4 includes a laser cutting head 41 and a laser head lifting screw 42, the laser cutting head 41 is installed on the laser head movement system 2 through a slide rail slider, the laser head lifting screw 42 is rotatably installed on the laser head movement system 2 through a bearing, the laser head lifting screw 42 is in threaded transmission connection with the laser cutting head 41, thereby adjusting the height of the laser cutting head 41.

[0049] Specifically, the pulling system 5 includes a pulling traction roller group 51 and a plurality of pulling limiters 52, the pulling limiters 52 are horizontally slidably installed on the machine box 1, the pulling limiters 52 are installed in the preset adjustment slots on the machine box 1, the warp-knitted mesh fabric passes between the two pulling limiters 52, thereby stabilizing the lateral position of the warp-knitted mesh fabric, the pulling traction roller group 51 is rotatably installed on the machine box 1, realizing the traction of the punched warp-knitted mesh fabric.

[0050] Specifically, the feeding system 6 includes a feeding traction roller group and a plurality of feeding limiters, the feeding limiters are horizontally slidably installed on the machine box 1, the feeding limiters are installed in the preset adjustment slots on the machine box 1, the warp-knitted mesh fabric passes between the two feeding limiters, thereby stabilizing the lateral position of the warp-knitted mesh fabric, the feeding traction roller group is rotatably installed on the machine box 1, realizing the unwinding of the warp-knitted mesh fabric that has not been punched.

[0051] Specifically, the movement dust collection system 8 includes a movement dust collection box 81, the bottom of the movement dust collection box 81 is provided with a deformation suppression traction rail 82, the upper side of the deformation suppression reference plate 91 is provided with a sliding pin 911 matched with the deformation suppression traction rail 82, when the deformation suppression traction rail 82 follows the movement dust collection box 81 to move in the Y direction, the deformation suppression traction rail 82 drives the sliding pin 911 to move, when the movement dust collection box 81 moves in the X direction, the sliding pin 911 slides along the deformation suppression traction rail 82.

[0052] Specifically, the dust collection panel 7 is provided with a plurality of dust collection holes, realizing downward dust collection.

[0053] Specifically, the tension control device 94 includes a detection plate 941, a reset spring 942, a guide pin 943, and a tension control switch 944, the detection plate 941 slides up and down on the deformation suppression reference plate 91 through the guide pin 943, the tension control switch 944 is installed between the detection plate 941 and the deformation suppression reference plate 91, the tension control switch 944 is electrically connected with the friction device 96 through the PLC controller, the reset spring 942 is installed outside the guide pin 943, the two ends of the reset spring 942 are respectively abutted between the detection plate 941 and the deformation suppression reference plate 91, after the detection plate 941 is pressed down by the warp-knitted nonwoven fabric with excessive tension, the tension control switch 944 is triggered, so that the friction device 96 and the tension suppression roller group 93 rub each other to realize braking, and the tension of the warp-knitted mesh fabric between the planar maintenance roller group 92 and the tension suppression roller group 93 is released.

[0054] In order to facilitate the conveying of the warp knitted fabric, the flatness maintaining roller set 92 is drivenly installed with a traction motor, thereby realizing the traction of the warp knitted fabric.

[0055] Specifically, as another embodiment, the friction device 96 comprises a friction pushing electromagnet and a friction block, the friction block is installed on the friction pushing electromagnet, the friction pushing electromagnet is slidably installed on the deformation suppression reference plate 91, the friction block is in friction with the tension suppression roller set 93, the friction pushing electromagnet is electrically connected with the tension control device 94 through the PLC controller, thereby realizing the braking of the tension suppression roller set 93.

[0056] The punching process of the warp knitted fabric for the automobile seat comprises the following steps:

[0057] S1: The material pulling system 5 unwinds the warp knitted fabric

[0058] S2: The laser head movement system 2 drives the horizontal movement of the laser head system 4, the laser generator transmits the laser to the laser head system 4 through the reflecting mechanism 3, and the laser head system 4 punches holes on the warp knitted fabric;

[0059] S3: The laser head movement system 2 synchronously drives the horizontal movement of the deformation suppression reference plate 91, the flatness maintaining roller set 92 and the tension suppression roller set 93 follow the horizontal movement, the warp knitted fabric passes through the positions of the flatness maintaining roller set 92 and the tension suppression roller set 93 in sequence, the tension control device 94 is pressed down when the warp knitted fabric between the flatness maintaining roller set 92 and the tension suppression roller set 93 has tension, the tension control device 94 controls the friction device 96 to be in friction with the tension suppression roller set 93 through the controller, so that the tension suppression roller set 93 reduces the rotating speed, the tension of the warp knitted fabric between the flatness maintaining roller set 92 and the tension suppression roller set 93 is reduced, and the deformation of the warp knitted fabric between the flatness maintaining roller set 92 and the tension suppression roller set 93 is prevented;

[0060] S4: The feeding system 6 winds the punched warp knitted fabric.

[0061] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A warp-knitted mesh fabric punching machine for a car seat, characterized by, The utility model relates to a laser cutting machine, including case (1), laser head movement system (2), reflection mechanism (3), laser generator, laser head system (4), pull material system (5), feeding system (6), dust absorption panel (7), movement dust absorption system (8) and deformation suppression system (9), laser head movement system (2) is installed on case (1), laser head system (4) is installed on laser head movement system (2), laser generator realizes the intercommunication of light path between laser head structure through reflection structure, pull material system (5) and feeding system (6) are installed on both sides of case (1) respectively, dust absorption panel (7) is installed on case (1), movement dust absorption system (8) is installed on laser head movement system (2), deformation suppression system (9) is transmission connected with movement dust absorption system (8), and deformation suppression system (9) slides along dust absorption panel (7); Deformation suppression system (9) includes deformation suppression reference board (91), plane maintains roller group (92), tension suppression roller group (93) and tension control device (94), and the stable rail (95) is installed on dust absorption panel (7), and deformation suppression reference board (91) is slidably installed on dust absorption panel (7) through the stable rail (95), and deformation suppression reference board (91) is transmission connected with movement dust absorption system (8), and plane maintains roller group (92) and tension suppression roller group (93) are all installed on deformation suppression reference board (91), and tension control device (94) is slidably installed on deformation suppression reference board (91), and tension control device (94) is located between plane maintains roller group (92) and tension suppression roller group (93), and tension suppression roller group (93) is transmission connected with friction device (96), and tension control device (94) is electrically connected with friction device (96), and friction device (96) and tension suppression roller group (93) friction brake.

2. The warp-knitted mesh fabric punching machine for a car seat according to claim 1, wherein Laser head movement system (2) includes laser head X direction movement device (11) and laser head Y direction movement device (12), and laser head Y direction movement device (12) is installed on case (1), and laser head X direction movement device (11) is installed on laser head Y direction movement device (12), and laser head system (4) is installed on laser head X direction movement device (11), and movement dust absorption system (8) is installed on laser head X direction movement device (11).

3. The machine according to claim 1, wherein Laser head system (4) includes laser cutting head (41) and laser head lifting bolt (42), and laser cutting head (41) is slidably installed on laser head movement system (2), and laser head lifting bolt (42) is rotatably installed on laser head movement system (2), and laser head lifting bolt (42) is transmission connected with laser cutting head (41) through screw pair.

4. The machine according to claim 1, wherein Pull material system (5) includes pull material traction roller group (51) and a plurality of pull material limit stopper (52), and pull material limit stopper (52) is slidably installed on case (1), and pull material traction roller group (51) is rotatably installed on case (1).

5. The machine according to claim 1, wherein The feeding system (6) comprises a feeding traction roller set and a plurality of feeding limiters, the feeding limiters are horizontally slidably installed on the cabinet (1), and the feeding traction roller set is rotatably installed on the cabinet (1).

6. The machine according to claim 1, wherein The motion dust collection system (8) comprises a motion dust collection box (81), the bottom of the motion dust collection box (81) is provided with a deformation suppression traction rail (82), and the upper side of the deformation suppression reference plate (91) is provided with a sliding pin (911) adapted to slide with the deformation suppression traction rail (82).

7. The machine according to claim 1, wherein The dust collection panel (7) is provided with a plurality of dust collection holes.

8. The machine according to claim 1, wherein The tension control device (94) comprises a detection plate (941), a reset spring (942), a guide pin (943) and a tension control switch (944), the detection plate (941) is lifted and slid on the deformation suppression reference plate (91) through the guide pin (943), the tension control switch (944) is installed between the detection plate (941) and the deformation suppression reference plate (91), and the reset spring (942) is installed outside the guide pin (943), and the two ends of the reset spring (942) are respectively abutted between the detection plate (941) and the deformation suppression reference plate (91).

9. The machine according to claim 1, wherein The friction device (96) comprises a friction pushing electromagnet and a friction block, the friction block is installed on the friction pushing electromagnet, the friction pushing electromagnet is slidably installed on the deformation suppression reference plate (91), the friction block is in friction with the tension suppression roller set (93), and the friction pushing electromagnet is electrically connected with the tension control device (94).

10. A punching process for a tricot webbing for a car seat using the tricot webbing punch for a car seat according to claim 1, characterized by, The method comprises the following steps: S1: The material pulling system (5) unwinds the warp knitted mesh fabric S2: The laser head motion system (2) drives the laser head system (4) to move horizontally, the laser generator transmits laser to the laser head system (4) through the reflecting mechanism (3), and the laser head system (4) punches holes on the warp knitted mesh fabric; S3: The laser head motion system (2) synchronously drives the deformation suppression reference plate (91) to move transversely, the plane maintaining roller set (92) and the tension suppression roller set (93) follow the transverse movement, the warp knitted mesh fabric passes through the positions of the plane maintaining roller set (92) and the tension suppression roller set (93) in sequence, the tension control device (94) is pressed down when the warp knitted mesh fabric between the plane maintaining roller set (92) and the tension suppression roller set (93) has tension, the tension control device (94) controls the friction device (96) to frictionally move with the tension suppression roller set (93) through the controller, so that the tension suppression roller set (93) reduces the rotating speed, the tension of the warp knitted mesh fabric between the plane maintaining roller set (92) and the tension suppression roller set (93) is reduced, and the warp knitted mesh fabric between the plane maintaining roller set (92) and the tension suppression roller set (93) is prevented from deforming; S4: The feeding system (6) winds the warp knitted mesh fabric with punched holes.

Citation Information

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