Quartz stone flotation belt type quantitative feeding conveyor
By adjusting the idler roller angle and feed rate in real time using angle sensors and vision recognition components, the problem of fixed idler roller angle affecting the applicability of the conveyor is solved, enabling adaptive quantitative feeding and stable conveying of quartz stone, and improving the efficiency of flotation pretreatment.
Patent Information
- Application Number
- CN202511261983.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-05
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2045-09-05
AI Technical Summary
In existing quartz flotation belt-type quantitative feeding conveyors, the angle of the split idler rollers is fixed and cannot be adjusted according to the particle size of the quartz, which affects the applicability and stability of the conveyor.
An angle sensor and vision recognition components are combined with an electrical control box to adjust the idler roller angle and feed rate in real time. The idler roller angle is dynamically adjusted through a synchronous belt component and an adjustment component. Combined with an intelligent decision generation module and a human-machine interaction unit, adaptive conveying is achieved.
This improved the applicability and stability of the conveyor, prevented quartz blockage, ensured quantitative feeding into the flotation system, and enhanced the efficiency of pre-flotation treatment.
Smart Images

Figure CN120736199B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of material feeding conveyors, in particular to a quartz stone flotation belt type quantitative material feeding conveyor. BACKGROUND
[0002] The quartz stone flotation belt type quantitative material feeding conveyor is a device specially designed for a quartz stone flotation process, which combines belt conveying and quantitative material feeding functions, and the core function of the device is to stably and uniformly convey quartz stone raw ore (or ore after pretreatment) to a flotation system according to a set flow rate.
[0003] For example, Chinese patent CN119018546A discloses a belt conveyor device, which comprises a belt frame, a plurality of V-shaped roller devices and horizontal roller devices are installed on the belt frame in a staggered manner, the V-shaped roller devices are used to hold the outer edge of an upward conveying belt, and the horizontal roller devices are used to hold the center of the upward conveying belt.
[0004] In the above patent, although the pre-warning rope and the split type roller assembly solve the problem that the wear of the conveying belt is not easy to be found in time and is easy to cause tearing or deviation, the angle of the split type roller is relatively fixed during use, and when the quartz stone flotation raw material is conveyed, the use angle of the V-shaped roller cannot be adjusted according to the particle size of the quartz stone, which affects the applicability of the conveyor during use. SUMMARY
[0005] The application aims to provide a quartz stone flotation belt type quantitative material feeding conveyor to solve the problem that the angle of the split type roller is relatively fixed during use, and when the quartz stone flotation raw material is conveyed, the use angle of the V-shaped roller cannot be adjusted according to the particle size of the quartz stone, which affects the applicability of the conveyor during use.
[0006] To achieve the above-mentioned purpose, the application provides the following technical scheme: a quartz stone flotation belt type quantitative material feeding conveyor, comprising a base, a support frame is fixedly connected to the top of the base, a roller assembly is arranged on one side of the support frame, the roller assembly comprises a side roller, a support roller and an adjusting assembly, a mounting frame two is rotatably connected to the two ends of the support roller, a support plate is fixedly connected to the bottom of the mounting frame two, the support plate is fixedly connected to the support frame on one side, a hinge piece is fixedly connected to one side of the mounting frame two, a connecting piece is hingedly connected to one side of the hinge piece, one end of the connecting piece is rotatably connected to the side roller, the other end of the side roller is rotatably connected to a guide piece, an angle sensor is fixedly connected to one side of the guide piece, a guide frame is slidably connected to one side of the guide piece, the guide frame is fixedly connected to the support plate at the bottom, and one side of the connecting piece is connected to the adjusting assembly through a synchronous belt assembly, a guide plate is mounted on one side of the adjusting assembly, and a limiting piece is fixedly connected to one end of the guide plate.
[0007] Preferably, one end of the guide plate penetrates the guide, the guide plate is in sliding connection with the guide, and one side of the limiting piece is clamped with the limiting strip.
[0008] Preferably, the synchronous belt assembly comprises a synchronous belt body, a driving wheel one and a driving wheel two, the driving wheel one and the driving wheel two are in transmission connection with the synchronous belt body, one side of the driving wheel one is fixedly connected with the connecting piece, one side of the driving wheel two is fixedly connected with the output shaft of the motor, and the bottom of the motor is fixedly connected with the support plate.
[0009] Preferably, the adjusting assembly comprises a T-shaped plate, an auxiliary wheel and a toothed arm, the bottom of the T-shaped plate is fixedly connected with the motor, one side of the T-shaped plate is rotatably connected with the auxiliary wheel, one end of the auxiliary wheel penetrates the T-shaped plate and is fixedly connected with the driving wheel two.
[0010] Preferably, one side of the T-shaped plate is rotatably connected with the toothed arm, a connecting shaft is penetratingly arranged in the toothed arm, one end of the connecting shaft is fixedly connected with the auxiliary wheel, a guide rod is engaged with the end of the toothed arm, the guide rod is in sliding connection with the T-shaped plate, and one end of the T-shaped plate is fixedly connected with the guide plate.
[0011] Preferably, one side of the support frame is rotatably connected with a tensioning roller, the outer ring surface of the tensioning roller is overlapped with the belt body, two driving rollers are in transmission connection with the inner wall of the belt body, one end of one of the driving rollers is connected with the output shaft of the driving assembly, and the bottom of the driving assembly is fixedly connected with the base.
[0012] Preferably, one side of the base is fixedly connected with a feeding hopper, the feeding opening of the feeding hopper is connected with a feeding plate through bolts, one side of the feeding hopper is fixedly connected with an electric control box, the electric control box is electrically connected with a visual recognition assembly, one side of the visual recognition assembly is fixedly connected with a mounting frame one, and one side of the mounting frame one is connected with the inner wall of the feeding hopper through bolts.
[0013] Preferably, the electric control box comprises a data sensing unit, a decision generation unit, an adjusting execution unit and a man-machine interaction unit, the data sensing unit is used for collecting the particle size and distribution of quartz stone and the inclination state of the side roller;
[0014] The decision generation unit receives the collected data of the data sensing unit, analyzes the data and generates a control instruction;
[0015] The adjusting execution unit receives the instruction of the decision generation unit and executes the adjustment of the feeding amount and the angle of the side roller;
[0016] The man-machine interaction unit constructs a man-machine interaction platform and monitors the real-time state of the equipment.
[0017] Preferably, the decision generation unit comprises a threshold setting module, a data analysis module and an instruction generation module, the threshold setting module sets the threshold values of particle size classification, feeding amount and inclination angle of the side roller;
[0018] The data analysis module compares and analyzes the data collected in the data sensing unit with the threshold value in the threshold setting module to determine whether the current data exceeds the threshold value;
[0019] The instruction generating module receives the determination result in the data analysis module, and if the threshold value is exceeded, an adjustment instruction is issued, and if the threshold value is not exceeded, a maintenance state instruction is issued.
[0020] Preferably, the adjustment execution unit comprises a feeding adjustment module, an angle adjustment module and a manual correction module, the feeding adjustment module receives the instruction issued by the instruction generating module to adjust the feeding amount of the visual recognition assembly;
[0021] The angle adjustment module adjusts the inclination angle of the side roller according to the instruction of the instruction generating module;
[0022] The manual correction module is used for manually correcting the feeding amount of the visual recognition assembly and the inclination angle of the side roller.
[0023] Compared with the prior art, the present application has the following advantages:
[0024] 1. In the present application, the driving wheel two is fixedly connected with the auxiliary wheel, the driving wheel one is fixedly connected with the connecting piece, the motor drives the driving wheel two to rotate, the driving wheel one and the connecting piece rotate synchronously, the inclination angle of the side roller is adjusted, the guide plate and the limiting piece slide along the guide piece, and the use positions of the limiting piece and the limiting strip are adjusted, so that the inclination angle of the side roller can be adjusted according to the particle size of the quartz stone, and the applicability of the conveyor during use is improved.
[0025] 2. In the present application, the visual recognition assembly is fixedly connected with the mounting frame one, the electric control box is fixedly connected with the discharge hopper, the visual recognition assembly collects the image of the quartz stone inside the discharge hopper, identifies the particle size, adjusts the feeding amount of the discharge hopper according to the identification result, avoids the blockage of the quartz stone at the discharge opening of the discharge hopper, ensures the quantitative feeding of the device, and thus the quartz stone can smoothly enter the flotation machine.
[0026] 3. In the present application, the threshold value setting module can set the threshold values of the feeding amount and the side roller angle adjustment, the data analysis module can compare and analyze the data collected by the data sensing unit to determine whether the current feeding amount and the side roller angle exceed the threshold value, the instruction generating module generates corresponding instructions to facilitate corresponding adjustment of the feeding amount and the side roller angle, and the manual correction module can be used to correct in time when the equipment works abnormally or fails, thereby ensuring the conveying effect of the entire feeding machine. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 It is a perspective view of the quartz stone flotation belt type quantitative feeding conveyor of the present application;
[0028] Figure 2It is a belt main body structure schematic view of the quartz stone flotation belt type quantitative feeding conveyor of the application;
[0029] Figure 3 It is a supporting roller assembly structure schematic view of the quartz stone flotation belt type quantitative feeding conveyor of the application;
[0030] Figure 4 It is a side roller structure installation schematic view of the quartz stone flotation belt type quantitative feeding conveyor of the application;
[0031] Figure 5 It is a guide frame and guide piece structure connection schematic view of the quartz stone flotation belt type quantitative feeding conveyor of the application;
[0032] Figure 6 It is a driving wheel one structure installation schematic view of the quartz stone flotation belt type quantitative feeding conveyor of the application;
[0033] Figure 7 It is a guide plate and T-shaped plate structure connection schematic view of the quartz stone flotation belt type quantitative feeding conveyor of the application;
[0034] Figure 8 It is a connecting shaft structure installation schematic view of the quartz stone flotation belt type quantitative feeding conveyor of the application;
[0035] Figure 9 It is a system block diagram of the quartz stone flotation belt type quantitative feeding conveyor of the application.
[0036] Legend: 1, feeding hopper; 11, visual recognition assembly; 12, mounting frame one; 13, feeding plate; 14, electric control box; 2, base; 21, supporting frame; 3, belt main body; 31, supporting plate; 32, tensioning roller; 34, driving roller; 4, driving assembly; 5, supporting roller assembly; 51, side roller; 52, supporting roller; 521, mounting frame two; 522, hinged piece; 523, connecting piece; 53, motor; 531, synchronous belt body; 532, driving wheel one; 533, driving wheel two; 54, guide frame; 55, guide piece; 551, angle sensor; 56, limiting piece; 57, limiting strip; 58, guide plate; 59, adjusting assembly; 591, T-shaped plate; 592, guide rod; 593, auxiliary wheel; 594, toothed arm; 595, connecting shaft;
[0037] 6, data sensing unit; 7, decision generation unit; 71, threshold setting module; 72, data analysis module; 73, instruction generation module; 8, adjustment execution unit; 81, feeding adjustment module; 82, angle adjustment module; 83, artificial correction module; 9, man-machine interaction unit. DETAILED DESCRIPTION
[0038] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0039] Embodiment 1: Reference Figures 1-9 As shown: a quartz stone flotation belt type quantitative feeding conveyor, through the closed loop process of "visual perception-intelligent decision-making-execution adjustment", realizes the quantitative feeding and adaptive conveying of quartz stone (adjusting the angle of the roller according to the particle size), and finally stably conveying to the flotation system. The core goal is to solve the problem of fixed roller angle and poor applicability of traditional conveyor, and to improve the pre-treatment efficiency of flotation through quantitative control.
[0040] (I) Initial preparation and data collection.
[0041] Device initialization: before starting, the angle sensor 551 collects the initial inclination angle of the side roller 51, and feeds back to the data perception unit 6 of the electric control box 14 as the adjustment reference. The quartz stone raw material enters the vibrating feeder hopper 1 from the stock bin, waiting for conveying.
[0042] Particle size and distribution identification: the visual identification component 11 on the inner wall of the feeder hopper 1 takes pictures of quartz stone in real time, separates the material from the background through preprocessing (denoising, enhancement, segmentation), extracts the outline of a single quartz stone through edge detection, calculates the length of the circumscribed rectangle long axis (particle size value), and counts the distribution ratio according to the preset level, and synchronizes the data to the data perception unit 6.
[0043] (II) Intelligent decision-making generation (core function of electric control box 14).
[0044] Data comparison and judgment: the decision-making unit 7 of the electric control box 14 receives the information of the data perception unit 6 (particle size distribution, inclination angle of the side roller 51), and compares it through the preset parameters of the data analysis module 72 and the threshold setting module 71.
[0045] Instruction generation: if the current data (such as the actual particle size ratio, the angle of the side roller 51) exceeds the threshold value, the instruction generation module 73 issues adjustment instructions (such as "increase the angle of the side roller 51 to 20°" "reduce the feeding amount to 180 kg / h"); if it does not exceed the threshold value, it issues a maintenance state instruction.
[0046] (III) Execution adjustment (control of roller angle and feeding amount).
[0047] Side roller 51 angle adjustment (adapt to particle size), after receiving the instruction, angle adjustment module 82 of execution unit 8 controls motor 53 to start, motor 53 drives synchronous belt assembly to rotate, driving connecting piece 523 to rotate around hinged piece 522, and then changing the inclination angle of side roller 51 (the guide piece 55 at the other end of the side roller 51 slides along the guide frame 54 to ensure stability), during the adjustment process, the auxiliary wheel 593 rotates synchronously with the driving wheel two 533, and through the meshing of the toothed arm 594 and the guide rod 592, the guide plate 58 is driven to slide, so that the limiting piece 56 moves in linkage with the angle of the side roller 51, and the angle sensor 551 feedbacks the adjusted angle in real time until the target value is reached, and the motor 53 stops.
[0048] Feed amount adjustment (quantitative control): the feeding adjustment module 81 adjusts the vibration frequency of the lower hopper 1 or the opening degree of the lower feeding plate 13 according to the instruction: if the particle size is large (easy to block), reduce the vibration frequency to reduce the feed amount; if the particle size is small, increase the frequency to increase the feed amount; the visual recognition component 11 continuously monitors the feeding state, and if it is found that the material is stacked, it automatically triggers the speed reduction instruction to avoid blockage.
[0049] (Four) material conveying and abnormal handling.
[0050] Stable conveying: the driving assembly 4 drives the driving roller 34 to rotate, and the belt main body 3 runs under the support of the driving roller 34 and the tensioning roller 32 (to ensure that the belt is tensioned) to convey the quartz stone discharged from the lower hopper 1 to the end flotation machine.
[0051] Abnormal intervention: if the equipment fails (such as visual recognition failure, side roller 51 jam), the man-machine interaction unit 9 triggers an audible and light alarm, and the staff manually adjusts (such as adjusting the feed amount and the angle of the side roller 51 through the touch screen) through the manual correction module 83 to ensure uninterrupted conveying.
[0052] (Five) Summary.
[0053] The core advantage of the conveyor is "self-adaptive adjustment": through real-time sensing of the particle size of quartz stone by visual recognition, combined with intelligent decision-making of the electric control box 14, the angle of the supporting roller is adjusted (to avoid large particle size rolling and small particle size accumulation) and the feed amount is adjusted (to avoid blockage), and at the same time, the adjustment accuracy is guaranteed through mechanical structure and sensor, which greatly improves the stability and applicability of quartz stone conveying before flotation.
[0054] Example 2: Refer to Figures 1-8The quartz stone flotation belt type quantitative feeding conveyor is shown, including base 2, the top of base 2 is fixedly connected with support frame 21, one side of support frame 21 is provided with a plurality of idler assemblies 5, the idler assembly 5 includes a side roller 51, a supporting roller 52 and an adjusting assembly 59, the supporting roller 52 is rotatably connected with a mounting frame two 521 at both ends, the mounting frame two 521 is fixedly connected with a supporting plate 31 at the bottom, the supporting plate 31 is fixedly connected with the support frame 21 on one side, the mounting frame two 521 is fixedly connected with a hinged piece 522 on one side, the hinged piece 522 is hingedly connected with a connecting piece 523 on one side, the connecting piece 523 is rotatably connected with the side roller 51 at one end, the side roller 51 is rotatably connected with a guide piece 55 at the other end, the guide piece 55 is fixedly connected with an angle sensor 551 on one side, the guide piece 55 is slidably connected with a guide frame 54 on one side, the guide frame 54 is fixedly connected with the supporting plate 31 at the bottom, and the connecting piece 523 is connected with the adjusting assembly 59 through a synchronous belt assembly on one side, the adjusting assembly 59 is installed with a guide plate 58 on one side, the guide plate 58 is fixedly connected with a limiting piece 56 at one end, the guide plate 58 penetrates through the guide piece 55 at one end, and the guide plate 58 is slidably connected with the guide piece 55, and the limiting piece 56 is clamped with a limiting strip 57 on one side.
[0055] The synchronous belt assembly includes a synchronous belt body 531, a driving wheel one 532 and a driving wheel two 533, the driving wheel one 532 and the driving wheel two 533 are in transmission connection with the synchronous belt body 531, the driving wheel one 532 is fixedly connected with the connecting piece 523 on one side, and the driving wheel two 533 is fixedly connected with the output shaft of the motor 53 on one side, and the motor 53 is fixedly connected with the supporting plate 31 at the bottom.
[0056] The adjusting assembly 59 includes a T-shaped plate 591, an auxiliary wheel 593 and a toothed arm 594, the T-shaped plate 591 is fixedly connected with the motor 53 at the bottom, the T-shaped plate 591 is rotatably connected with the auxiliary wheel 593 on one side, the auxiliary wheel 593 penetrates through the T-shaped plate 591 and is fixedly connected with the driving wheel two 533 at one end, the T-shaped plate 591 is rotatably connected with the toothed arm 594 on one side, the toothed arm 594 is internally and rotatably connected with a connecting shaft 595, the connecting shaft 595 is fixedly connected with the auxiliary wheel 593 at one end, the toothed arm 594 is meshed with a guide rod 592 at the tail end, the guide rod 592 is slidably connected with the T-shaped plate 591, and the T-shaped plate 591 is fixedly connected with the guide plate 58 at one end.
[0057] In this embodiment, the support plate 31 can support the bottom of the carrier roller assembly 5, the mounting frame two 521 can support the two ends of the supporting roller 52, thereby ensuring the stable use of the supporting roller 52, the hinge member 522 is hinged with the connecting member 523, which can support one side of the connecting member 523 when the side roller 51 rotates, the synchronous belt body 531 and the driving wheel one 532 and the driving wheel two 533 are driven, the motor 53 can provide power for the rotation of the driving wheel two 533 and the driving wheel one 532, thereby adjusting the inclination angle of the side roller 51, when the side roller 51 rotates with the connecting member 523 as the center, the guide member 55 slides along the inner wall of the guide frame 54, which can guide and support the movement of the side roller 51, thereby improving the stability of the side roller 51 during adjustment, thereby changing the depth of the belt body 3 by adjusting the angle of the side roller 51, and adapting to different particle sizes of quartz stone materials;
[0058] At the same time, when the side roller 51 is adjusted, the auxiliary wheel 593 rotates synchronously with the driving wheel two 533, the auxiliary wheel 593 rotates synchronously with the connecting shaft 595, the connecting shaft 595 drives the toothed arm 594 to move, the toothed arm 594 drives the guide rod 592 to slide along the T-shaped plate 591, thereby making the guide plate 58 slide synchronously with the T-shaped plate 591 when the T-shaped plate 591 slides, thereby adjusting the distance between the limiting member 56 and the guide member 55, the guide member 55 can guide the movement of the limiting member 56 and the guide plate 58, thereby reducing the positional deviation of the limiting member 56 and the guide plate 58 during movement, by moving the limiting member 56, the distance between the limiting member 56, the limiting strip 57 and the belt body 3 can be adjusted, thereby adjusting the position of the limiting member 56 and the limiting strip 57 when the belt body 3 is recessed, thereby ensuring that the limiting member 56 contacts the side wall of the belt body 3 and limits the belt body 3.
[0059] Embodiment 3: refer to Figure 2 As shown: the supporting frame 21 is rotatably connected with the tensioning roller 32 on one side, the outer ring surface of the tensioning roller 32 is lapped with the belt body 3, the inner wall of the belt body 3 is drivingly connected with two driving rollers 34, the driving rollers 34 are rotatably connected with the supporting frame 21, one end of one of the driving rollers 34 is connected with the output shaft of the driving assembly 4, the bottom of the driving assembly 4 is fixedly connected with the base 2, one side of the base 2 is fixedly connected with the hopper 1, the discharge port of the hopper 1 is connected with the discharge plate 13 through bolts, one side of the hopper 1 is fixedly connected with the electric control box 14, the electric control box 14 is electrically connected with the visual identification assembly 11, one side of the visual identification assembly 11 is fixedly connected with the mounting frame one 12, one side of the mounting frame one 12 is connected with the inner wall of the hopper 1 through bolts.
[0060] In this embodiment, the support frame 21 can support one side of the support plate 31 and the tensioning roller 32, thereby facilitating the stability of the tensioning roller 32 during use. The driving assembly 4 can drive one of the driving rollers 34 to rotate, and the other driving roller 34 can be driven to rotate under the transmission of the belt body 3, thereby achieving the conveying of the quartz stone raw material. The discharging plate 13 can guide the material discharged from the discharge port of the discharge hopper 1, so that the material falls smoothly onto the belt body 3. The mounting frame 12 can assist the visual recognition assembly 11 in stable installation and use on the top of the discharge hopper 1. The visual recognition assembly 11 can recognize the particle size and distribution of the quartz stone. The electric control box 14 can control the start and interruption of the equipment.
[0061] Embodiment 4: Refer to Figure 9 As shown: The electric control box 14 includes a data sensing unit 6, a decision generation unit 7, an adjustment execution unit 8, and a human-computer interaction unit 9. The data sensing unit 6 is used to collect the particle size and distribution of the quartz stone and the inclination state of the side roller 51.
[0062] After the visual recognition assembly 11 obtains the image, image preprocessing is completed through denoising, enhancement, and segmentation, then particle size measurement is performed, a single quartz stone is recognized, the quartz stone contour is extracted through edge detection, the length of the long axis of the circumscribed rectangle is calculated to realize size calculation, and then the number ratio is counted according to the preset particle size grade to perform distribution statistics. The statistical results are output to the main controller.
[0063] The decision generation unit 7 receives the collected data of the data sensing unit 6, analyzes the data, and generates control instructions.
[0064] The adjustment execution unit 8 receives the instructions of the decision generation unit 7 and executes the adjustment of the feeding amount and the angle of the side roller 51.
[0065] The human-computer interaction unit 9 constructs a human-computer interaction platform, monitors the real-time state of the equipment, and displays real-time parameters and equipment states on the touch screen. Manual operation is supported. When visual recognition fails, the feeding amount deviation exceeds 10%, or the angle of the supporting roller is stuck, an audible and light alarm is triggered. The staff can manually adjust and correct the feeding amount and the angle of the supporting roller to ensure the normal operation of the feeding machine.
[0066] The decision generation unit 7 includes a threshold setting module 71, a data analysis module 72, and an instruction generation module 73. The threshold setting module 71 sets the threshold values of particle size classification, feeding amount, and inclination angle of the side roller 51. The data analysis module 72 compares and analyzes the data collected in the data sensing unit 6 with the threshold values in the threshold setting module 71 to determine whether the current data exceeds the threshold values. The instruction generation module 73 receives the judgment results in the data analysis module 72. If the threshold values are exceeded, adjustment instructions are issued. If the threshold values are not exceeded, maintenance state instructions are issued.
[0067] The adjusting execution unit 8 comprises a feeding adjusting module 81, an angle adjusting module 82 and a manual correction module 83, the feeding adjusting module 81 receives the instruction sent by the instruction generation module 73, adjusts the feeding amount of the visual identification assembly 11, and adjusts the feeding amount according to the particle size distribution identified by the visual identification, so that the feeding speed is reduced for large particle size quartz stone to avoid blockage, and the feeding speed is increased for small particle size to realize dynamic matching of "particle size - feeding amount".
[0068] The angle adjusting module 82 adjusts the inclination angle of the side roller 51 according to the instruction of the instruction generation module 73, adjusts the inclination angle of the side roller according to the particle size of the quartz stone, the inclination angle is larger for larger particle size, so as to avoid rolling, and the inclination angle is smaller for smaller particle size, so as to reduce material accumulation and ensure stable conveying.
[0069] The manual correction module 83 is used for manually correcting the feeding amount of the visual identification assembly 11 and the inclination angle of the side roller 51.
[0070] The working principle of the present application is as follows: firstly, the inclination angle of the side roller 51 is collected by the angle sensor 551 before the whole device is used, the quartz stone material to be conveyed is put into the vibrating type lower hopper 1 through the bin, the particle size and distribution of the quartz stone are collected by the visual identification assembly 11, the PLC controller in the electric control box 14 adjusts the feeding amount of the lower hopper 1 and the inclination angle of the side roller 51, after adjustment, the inclination angle is fed back to the data perception unit 6 by the angle sensor 551, the quartz stone is conveyed on the belt body 3, and enters the flotation machine at the end of the belt body 3, if the quartz stone is stacked seriously, the PLC automatically reduces the feeding amount;
[0071] When the inclination angle of the side roller 51 is adjusted, the motor 53 drives the driving wheel two 533 to rotate, the driving wheel one 532 and the connecting piece 523 synchronously rotate under the driving of the synchronous belt body 531, the connecting piece 523 rotates on one side of the hinged piece 522, the guide piece 55 slides along the inner wall of the guide frame 54, the inclination angle of the side roller 51 is adjusted, at the same time of adjustment, the driving wheel two 533 and the auxiliary wheel 593 synchronously rotate, the connecting shaft 595 and the auxiliary wheel 593 synchronously rotate, the force is applied to the toothed arm 594, the toothed arm 594 rotates with the connecting place of the T-shaped plate 591 as the center, the guide rod 592 slides along the T-shaped plate 591 through the meshing of the end of the toothed arm 594 and the guide rod 592 when the toothed arm 594 rotates, the T-shaped plate 591 drives the guide plate 58 to slide along the guide piece 55, the limiting piece 56 and the limiting strip 57 synchronously move with the guide plate 58, when the inclination angle of the side roller 51 increases, the limiting piece 56 and the limiting strip 57 move to the side close to the belt body 3, until the limiting piece 56 on one side is overlapped with the side wall of the belt body 3, and the limiting strip 57 is overlapped on the top of the belt body 3, so that the belt body 3 is limited, and the limiting pieces 56 on both sides synchronously move, so that the position deviation of the belt body 3 during use is reduced.
[0072] Although the present application has been described in detail with reference to the foregoing embodiments, the technical solutions recorded in the foregoing embodiments can be modified, or some of the technical features can be replaced by equivalent features, by those skilled in the art, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A quartz stone flotation belt type quantitative feeding conveyor, comprising a base (2), the top of the base (2) is fixedly connected with a support frame (21), characterized in that: The supporting frame (21) is provided with a roller assembly (5) on one side, the roller assembly (5) comprises a side roller (51), a supporting roller (52) and an adjusting assembly (59), the both ends of the supporting roller (52) are rotatably connected with a mounting frame two (521), the bottom of the mounting frame two (521) is fixedly connected with a supporting plate (31), one side of the supporting plate (31) is fixedly connected with the supporting frame (21), one side of the mounting frame two (521) is fixedly connected with a hinged piece (522), one side of the hinged piece (522) is hingedly connected with a connecting piece (523), one end of the connecting piece (523) is rotatably connected with the side roller (51), the other end of the side roller (51) is rotatably connected with a guide piece (55), one side of the guide piece (55) is fixedly connected with an angle sensor (551), one side of the guide piece (55) is slidably connected with a guide frame (54), the bottom of the guide frame (54) is fixedly connected with the supporting plate (31), and one side of the connecting piece (523) is connected with the adjusting assembly (59) through a synchronous belt assembly, one side of the adjusting assembly (59) is provided with a guide plate (58), one end of the guide plate (58) is fixedly connected with a limiting piece (56), the adjusting assembly (59) comprises a T-shaped plate (591), an auxiliary wheel (593) and a toothed arm (594), the bottom of the T-shaped plate (591) is fixedly connected with a motor (53), one side of the T-shaped plate (591) is rotatably connected with the auxiliary wheel (593), one end of the auxiliary wheel (593) penetrates through the T-shaped plate (591) and is fixedly connected with a driven wheel two (533), one side of the T-shaped plate (591) is rotatably connected with the toothed arm (594), a connecting shaft (595) is penetratingly and movably arranged in the toothed arm (594), one end of the connecting shaft (595) is fixedly connected with the auxiliary wheel (593), the toothed arm (594) is meshed with a guide rod (592) at the tail end, the guide rod (592) is slidably connected with the T-shaped plate (591), and one end of the T-shaped plate (591) is fixedly connected with the guide plate (58); The base (2) is fixedly connected with a lower hopper (1) on one side, and the lower hopper (1) is provided with a lower discharge gate connected with a lower discharge plate (13) through bolts, and the lower hopper (1) is fixedly connected with an electric control box (14) on one side, and the electric control box (14) is electrically connected with a visual identification assembly (11), and the visual identification assembly (11) is fixedly connected with a mounting rack I (12) on one side, and the mounting rack I (12) is connected with the inner wall of the lower hopper (1) through bolts on one side, and the electric control box (14) comprises a data sensing unit (6), a decision-making unit (7), an adjustment execution unit (8) and a man-machine interaction unit (9), wherein the data sensing unit (6) is used for collecting the particle size and distribution of quartz stone and the inclination state of the side roller (51); the decision-making unit (7) receives the collected data of the data sensing unit (6), analyzes the data and generates a control instruction; the adjustment execution unit (8) receives the instruction of the decision-making unit (7) and executes the angle adjustment of the feeding amount and the side roller (51); the man-machine interaction unit (9) constructs a man-machine interaction platform and monitors the real-time state of the equipment, and the decision-making unit (7) comprises a threshold setting module (71), a data analysis module (72) and an instruction generation module (73), wherein the threshold setting module (71) sets the threshold values of particle size classification, feeding amount and inclination angle of the side roller (51); the data analysis module (72) compares and analyzes the data collected in the data sensing unit (6) with the threshold values in the threshold setting module (71), and judges whether the current data exceeds the threshold value; the instruction generation module (73) receives the judgment result in the data analysis module (72), and if the threshold value is exceeded, an adjustment instruction is sent, and if the threshold value is not exceeded, a maintenance state instruction is sent; The adjustment execution unit (8) comprises a feeding adjustment module (81), an angle adjustment module (82) and a manual correction module (83), wherein the feeding adjustment module (81) receives the instruction sent by the instruction generation module (73) and adjusts the feeding amount of the visual identification assembly (11); the angle adjustment module (82) adjusts the inclination angle of the side roller (51) according to the instruction of the instruction generation module (73); and the manual correction module (83) is used for manually correcting the feeding amount of the visual identification assembly (11) and the inclination angle of the side roller (51).
2. The quartzite flotation belt weigher feeder conveyor as claimed in claim 1, characterized in that: The guide plate (58) penetrates the guide piece (55) at one end, and the guide plate (58) and the guide piece (55) are connected through sliding connection, and the limiting piece (56) is clamped with the limiting strip (57) on one side.
3. The quartzite flotation belt weigher feeder conveyor as claimed in claim 1, characterized in that: The synchronous belt assembly comprises a synchronous belt body (531), a driving wheel I (532) and a driving wheel II (533), the driving wheel I (532) and the driving wheel II (533) are in transmission connection with the synchronous belt body (531), the driving wheel I (532) is fixedly connected with the connecting piece (523) on one side, the driving wheel II (533) is fixedly connected with the output shaft of the motor (53) on one side, and the motor (53) is fixedly connected with the supporting plate (31) at the bottom.
4. The quartzite flotation belt weigher feeder conveyor as claimed in claim 1, characterized in that: The support frame (21) is rotatably connected with a tensioning roller (32) on one side, the outer ring surface of the tensioning roller (32) is overlapped with the belt body (3), the inner wall of the belt body (3) is drivingly connected with two driving rollers (34), the driving rollers (34) are rotatably connected with the support frame (21), and one end of one of the driving rollers (34) is connected with the output shaft of the driving assembly (4), and the bottom of the driving assembly (4) is fixedly connected with the base (2).
Citation Information
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