Multifunctional testing equipment for gear part lubricating grease effect

Abstract

The invention relates to the field of lubricating grease testing equipment, and discloses multifunctional testing equipment for gear part lubricating grease effect, and the multifunctional testing equipment comprises detection equipment, a first detection mechanism and a second detection mechanism. According to the lubricating grease detection device, the penetration of lubricating grease can be detected through the arranged first detection mechanism, the lubricating grease can be repeatedly detected according to detection requirements, the lubricating grease detected by the first detection mechanism can be detected again through the arranged second detection mechanism, and detection equipment can be maintained in the detection process; and the top of the detection table is obliquely arranged from left to right, so that the lubricating grease is prevented from flowing out of the top of the detection table.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of grease testing equipment, in particular to a multifunctional testing equipment for the effect of gear part grease. BACKGROUND

[0002] The effect of gear part grease is similar to that of lubricating oil, but its physical form (semi-solid) and characteristics make it more advantageous in certain scenarios. Gear grease performs excellently in heavy load, low speed, harsh environment or closed transmission system through adhesion, sealing, wear resistance and wide temperature adaptability, especially suitable for equipment with difficult maintenance or long-term operation. The purpose of gear part grease detection is to ensure that it continuously meets the lubrication requirements by analyzing the performance changes, contamination status and failure mechanism of the grease, thereby ensuring the stable operation of the gear system.

[0003] Therefore, based on the existing grease testing equipment, in actual use, multiple devices are needed to detect the grease separately, which is time-consuming and laborious, and most of the time, the detected grease is not subjected to other performance detection. At the same time, the quality of the same batch of grease may differ. In the working condition or high requirement scene, although the same batch of raw materials is used, the local additive concentration may be uneven due to insufficient stirring during the mixing process, which may affect the performance of the grease. Therefore, we propose a multifunctional testing equipment for the effect of gear part grease. SUMMARY

[0004] In view of the shortcomings of the prior art, the present application provides a multifunctional testing equipment for the effect of gear part grease, which has the advantages of multifunctional detection and solves the problems of inaccurate detection values and other series of problems.

[0005] To achieve the above purpose, the present application provides the following technical scheme: a multifunctional testing equipment for the effect of gear part grease, comprising,

[0006] The detection equipment comprises a workbench, the inside of the workbench is fixedly connected with a detection table, and the top of the detection table is inclinedly arranged;

[0007] The first detection mechanism comprises a detection frame fixedly connected to the top of the detection table, a detection pipe fixedly connected to the top of the detection frame, a tapered head slidingly connected to the top of the detection pipe, a push cake fixedly connected to the top of the tapered head, a baffle slidingly connected to one side of the detection pipe, a discharge rack fixedly connected to the top of the baffle, a discharge gear rotatably connected to the top of the detection frame, the discharge gear being matched with the discharge rack, a discharge chute fixedly connected to the bottom of the detection frame, the discharge chute being inclinedly arranged, and a temperature control plate fixedly installed at the bottom of the discharge chute;

[0008] Second detection mechanism, the second detection mechanism includes fixedly connected in the discharge chute one side of the distribution chute, the both sides of the distribution chute are respectively connected with detection shell and hose, the inside of the detection shell is rotatably connected with first detection gear and second detection gear, the top of the detection table is fixedly connected with support frame, the top of the support frame is rotatably connected with detection cylinder, one end of the detection cylinder is connected with the hose.

[0009] Preferably, the first detection mechanism further comprises a first motor fixedly installed on the top of the detection frame, the output end of the first motor is fixedly connected with a discharge shaft, the discharge gear is movably sleeved on the outside of the discharge shaft, the outside of the discharge shaft is fixedly sleeved with a discharge sleeve, the top of the discharge sleeve is fixedly connected with a discharge spring, the top of the discharge spring is fixedly connected with a discharge ring, and the discharge gear is slidably connected on the top of the discharge ring.

[0010] Preferably, the top of the discharge shaft is fixedly connected with a threaded rod, the outside of the threaded rod is threadedly screwed with a discharge nut slider, the bottom of the discharge nut slider is fixedly connected with a compression spring, the bottom of the compression spring is fixedly connected with a compression ring, and the bottom of the compression ring is matched with the top of the discharge gear.

[0011] Preferably, the outside of the threaded rod is also threadedly screwed with a detection nut slider, one side of the detection nut slider is fixedly connected with a deep rod, the bottom of the deep rod is fixedly connected with the top of the cake pushing, and the outer wall of the cake pushing is matched with the inner wall of the detection tube.

[0012] Preferably, the top of the detection frame is fixedly connected with a limiting rod, and the detection nut slider and the discharge nut slider are movably sleeved on the outside of the limiting rod.

[0013] Preferably, the second detection mechanism further comprises a second motor fixedly installed on the outside of the detection shell, the output end of the second motor is fixedly connected with an output shaft, the output shaft is fixedly sleeved in the second detection gear, one side of the output shaft is fixedly connected with a magnetic block, one side of the detection cylinder is fixedly connected with a magnetic plate, and the magnetic block is matched with the magnetic plate.

[0014] Preferably, one side of the distribution chute is fixedly connected with a communication frame, one end of the hose is movably inserted on the outside of the communication frame, the other end of the hose is movably inserted on the outside of the detection cylinder, both ends of the hose are fixedly connected with sealing strips, and the detection cylinder is rotatably connected on one side of the hose.

[0015] Compared with the prior art, the present application provides a multifunctional test equipment for gear part lubricating grease effect, which has the following beneficial effects:

[0016] The detection equipment can detect the lubricating grease in multiple functions, the first detection mechanism can detect the cone penetration of the lubricating grease, the lubricating grease can be repeatedly detected according to the detection requirement, the second detection mechanism can detect the lubricating grease detected by the first detection mechanism again, the detection equipment can be maintained during the detection process, the detection precision is further improved, and the lubricating grease is prevented from flowing out from the top of the detection table by arranging the top of the detection table from left to right. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a perspective structural schematic view of the application;

[0018] Figure 2 It is a perspective structural schematic view of the detection table part of the application;

[0019] Figure 3 It is an enlarged structural schematic view of A part of Figure 2

[0020] Figure 4 It is a perspective structural schematic view of the first detection mechanism part of the application;

[0021] Figure 5 It is a perspective structural schematic view of the discharge ring part of the application;

[0022] Figure 6 It is a perspective structural schematic view of the second detection mechanism part of the application;

[0023] Figure 7 It is an enlarged structural schematic view of B part of Figure 6

[0024] Figure 8 It is a perspective structural schematic view of the hose part of the application.

[0025] In the drawing: 1, detection equipment; 2, workbench; 3, detection table; 4, first detection mechanism; 5, second detection mechanism; 6, detection frame; 7, detection pipe; 8, baffle; 9, first motor; 10, threaded rod; 11, limiting rod; 12, detection nut slider; 13, deep rod; 14, push cake; 15, cone head; 16, discharge nut slider; 17, compression spring; 18, compression ring; 19, discharge shaft; 20, discharge sleeve; 21, discharge spring; 22, discharge ring; 23, discharge gear; 24, discharge rack; 25, discharge groove; 26, temperature control plate; 27, distribution groove; 28, support frame; 29, detection cylinder; 30, detection shell; 31, first detection gear; 32, second detection gear; 33, second motor; 34, output shaft; 35, magnetic block; 36, magnetic plate; 37, hose; 38, communication frame; 39, sealing strip. DETAILED DESCRIPTION ​​

[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of the present application.

[0027] As introduced in the background, there are deficiencies in the prior art. In order to solve the above technical problems, the present application provides a multifunctional test device for grease effect of gear parts.

[0028] In a typical embodiment of the present application, as shown in Figures 1-8 a multifunctional test device for grease effect of gear parts, comprising,

[0029] The detection device 1 is used for multifunctional detection of the grease, and the detection device 1 comprises a workbench 2, and a detection table 3 is fixedly connected inside the workbench 2, and the top of the detection table 3 is arranged in an inclined manner, specifically, the top of the detection table 3 is arranged in an inclined manner from left to right, so as to prevent the grease from flowing out of the top of the detection table 3.

[0030] The first detection mechanism 4 is used for detecting the cone penetration of the grease, and the first detection mechanism 4 comprises a detection frame 6 fixedly connected to the top of the detection table 3, a detection pipe 7 fixedly connected to the top of the detection frame 6, a baffle 8 slidingly connected to one side of the detection pipe 7, and a discharge rack 24 fixedly connected to the top of the baffle 8.

[0031] The first detection mechanism 4 further comprises a first motor 9 fixedly installed at the top of the detection frame 6, a discharge shaft 19 fixedly connected to the output end of the first motor 9, a threaded rod 10 fixedly connected to the top of the discharge shaft 19, a discharge nut sliding block 16 threadedly connected to the outside of the threaded rod 10, a compression spring 17 fixedly connected to the bottom of the discharge nut sliding block 16, a compression ring 18 fixedly connected to the bottom of the compression spring 17, a discharge gear 23 rotatably connected to the top of the detection frame 6, the discharge gear 23 movably sleeved on the outside of the discharge shaft 19, the bottom of the compression ring 18 matched with the top of the discharge gear 23, a discharge sleeve 20 fixedly sleeved on the outside of the discharge shaft 19, a discharge spring 21 fixedly connected to the top of the discharge sleeve 20, a discharge ring 22 fixedly connected to the top of the discharge spring 21, the discharge gear 23 slidingly connected to the top of the discharge ring 22, and the discharge gear 23 matched with the discharge rack 24.

[0032] The outer part of the threaded rod 10 is also threadedly connected with a detection nut slider 12, one side of the detection nut slider 12 is fixedly connected with a deep rod 13, the top of the detection tube 7 is slidingly connected with a taper head 15, the top of the taper head 15 is fixedly connected with a push cake 14, the bottom of the deep rod 13 is fixedly connected with the top of the push cake 14, and the outer wall of the push cake 14 is matched with the inner wall of the detection tube 7;

[0033] The top of the detection frame 6 is fixedly connected with a limiting rod 11, and the detection nut slider 12 and a discharging nut slider 16 are slidingly sleeved on the outer part of the limiting rod 11;

[0034] The bottom of the detection frame 6 is fixedly connected with a discharging groove 25, the discharging groove 25 is arranged in an inclined manner, and the bottom of the discharging groove 25 is fixedly installed with a temperature control plate 26.

[0035] Through the above structure, the penetration of the lubricating grease can be detected. Specifically, when the lubricating grease needs to be detected, the lubricating grease is put into the detection tube 7 at this time, and the first motor 9 is started at this time. The output end of the first motor 9 drives the discharging shaft 19 to rotate, the discharging shaft 19 drives the threaded rod 10 to rotate, the threaded rod 10 drives the detection nut slider 12 to slide on the outer part of the limiting rod 11, the detection nut slider 12 drives the deep rod 13 to move, the deep rod 13 drives the push cake 14 to move, and the push cake 14 drives the taper head 15 to move, so that the penetration of the lubricating grease in the detection tube 7 is detected. During the detection process, the first motor 9 can be started in reverse to detect the lubricating grease in the detection tube 7 multiple times. After the detection of the lubricating grease in the detection tube 7 is completed, the first motor 9 is continuously started at this time, so that the detection nut slider 12 continuously drives the taper head 15 to move downward, and the threaded rod 10 drives the discharging nut slider 16 to move on the outer part of the limiting rod 11. The discharging nut slider 16 drives the compression spring 17 to move, the compression spring 17 drives the compression ring 18 to move, the compression ring 18 gradually abuts against the top of the discharging gear 23 and drives the discharging gear 23 to slide on the outer part of the discharging shaft 19. The discharging gear 23 drives the discharging ring 22 to move, the discharging ring 22 drives the discharging spring 21 to compress, and at the same time, the bottom of the discharging gear 23 abuts against the top of the discharging sleeve 20. At this time, the discharging sleeve 20 rotates with the discharging shaft 19 and indirectly drives the discharging gear 23 to rotate at the bottom of the compression ring 18. The discharging gear 23 drives the discharging rack 24 to move, and the discharging rack 24 drives the baffle 8 to move, so that the baffle 8 is gradually moved out of the inside of the detection tube 7. At this time, since the push cake 14 and the taper head 15 continue to move downward, the lubricating grease in the detection tube 7 is pressed out through the push cake 14, so that the lubricating grease in the detection tube 7 falls into the inside of the discharging groove 25. At this time, the temperature control plate 26 is started to control the temperature of the lubricating grease pressed out from the inside of the detection tube 7, so as to facilitate further detection.

[0036] The second detection mechanism 5 is used for further detection of the detected lubricating grease, and comprises a distribution chute 27 fixedly connected to one side of the discharge chute 25. The distribution chute 27 is arranged obliquely, and two sides of the distribution chute 27 are respectively connected with a detection shell 30 and a hose 37;

[0037] The first detection gear 31 and the second detection gear 32 are rotatably connected inside the detection shell 30. The second detection mechanism 5 further comprises a second motor 33 fixedly installed outside the detection shell 30. An output shaft 34 is fixedly connected to an output end of the second motor 33 and is fixedly sleeved inside the second detection gear 32.

[0038] The top of the detection table 3 is fixedly connected with a support frame 28. The top of the support frame 28 is rotatably connected with a detection cylinder 29. One side of the output shaft 34 is fixedly connected with a magnetic block 35. One side of the detection cylinder 29 is fixedly connected with a magnetic plate 36. The magnetic block 35 is matched with the magnetic plate 36.

[0039] One side of the distribution chute 27 is fixedly connected with a communication frame 38. One end of the hose 37 is movably inserted outside the communication frame 38. The other end of the hose 37 is movably inserted outside the detection cylinder 29. Both ends of the hose 37 are fixedly connected with sealing strips 39. The detection cylinder 29 is rotatably connected to one side of the hose 37. One end of the detection cylinder 29 is communicated with the hose 37. The support frame 28 and the detection cylinder 29 are both arranged obliquely.

[0040] Further, in the above scheme, the above structure is arranged to further detect the lubricating grease after detection. Specifically, after the temperature of the lubricating grease in the discharge chute 25 is controlled by the temperature control plate 26, the lubricating grease in the discharge chute 25 is divided into two streams by the distribution chute 27. One stream of lubricating grease flows into the detection shell 30, and the other stream of lubricating grease flows into the detection cylinder 29 through the hose 37. At this time, the second motor 33 is started. The output end of the second motor 33 drives the output shaft 34 to rotate. The output shaft 34 drives the second detection gear 32 to rotate, which drives the first detection gear 31 to rotate, thereby driving the lubricating grease in the detection shell 30 to work and detecting the lubricating grease in the detection shell 30 in real time.

[0041] At the same time, the output shaft 34 drives the detection cylinder 29 to rotate on the top of the support frame 28, and the lubricating grease in the detection cylinder 29 is detected. After the lubricating grease in the detection cylinder 29 is adjusted, the hose 37 is pulled out from one side of the detection cylinder 29 and the distribution chute 27, and the detection cylinder 29 is lifted. The lubricating grease in the detection cylinder 29 is poured out, and the lubricating grease in the detection cylinder 29 after adjustment is detected. After detection, the detection cylinder 29 is placed on the top of the support frame 28. At this time, the magnetic block 35 is magnetically attracted to the magnetic plate 36, and the next detection can be performed.

[0042] The working principle of the present application: when it is necessary to detect the lubricating grease, the lubricating grease is put into the detection tube 7 at this time, the first motor 9 is started at this time, the output end of the first motor 9 rotates to drive the discharge shaft 19 to rotate, the discharge shaft 19 rotates to drive the threaded rod 10 to rotate, the threaded rod 10 rotates to drive the detection nut slider 12 to slide outside the limiting rod 11, the movement of the detection nut slider 12 drives the deep rod 13 to move, the movement of the deep rod 13 drives the push cake 14 to move, the movement of the push cake 14 drives the cone head 15 to move, so as to detect the cone penetration of the lubricating grease in the detection tube 7, and the first motor 9 can be started in reverse to detect the lubricating grease in the detection tube 7 multiple times during the detection process;

[0043] After the detection of the lubricating grease in the detection tube 7 is completed, the first motor 9 is continuously started at this time, so that the detection nut slider 12 continuously drives the cone head 15 to move downward, and the threaded rod 10 drives the discharge nut slider 16 to move outside the limiting rod 11, the movement of the discharge nut slider 16 drives the compression spring 17 to move, the movement of the compression spring 17 drives the compression ring 18 to move, the compression ring 18 moves and gradually abuts against the top of the discharge gear 23, and drives the discharge gear 23 to slide outside the discharge shaft 19, the movement of the discharge gear 23 drives the discharge ring 22 to move, the movement of the discharge ring 22 drives the discharge spring 21 to compress, and at the same time, the bottom of the discharge gear 23 abuts against the top of the discharge sleeve 20, at this time, the discharge sleeve 20 rotates with the discharge shaft 19 and indirectly drives the discharge gear 23 to rotate at the bottom of the compression ring 18, the rotation of the discharge gear 23 drives the discharge rack 24 to move, the movement of the discharge rack 24 drives the baffle 8 to move, and the baffle 8 is gradually moved out of the inside of the detection tube 7, at this time, the push cake 14 and the cone head 15 continue to move downward, the lubricating grease in the detection tube 7 is pressed out through the push cake 14, and the lubricating grease in the detection tube 7 falls into the inside of the discharge chute 25;

[0044] At this time, the temperature control plate 26 is started to control the temperature of the lubricating grease pressed out from the inside of the detection tube 7, so as to facilitate further detection;

[0045] After the temperature of the lubricating grease in the discharge chute 25 is controlled through the temperature control plate 26, the lubricating grease in the discharge chute 25 is divided into two streams through the distribution chute 27, one stream of lubricating grease flows into the inside of the detection shell 30, and the other stream of lubricating grease flows into the inside of the detection cylinder 29 through the hose 37, at this time, the second motor 33 is started, the output shaft 34 is driven to rotate by the output end of the second motor 33, the output shaft 34 drives the second detection gear 32 to rotate, the second detection gear 32 drives the first detection gear 31 to rotate, so as to drive the lubricating grease in the inside of the detection shell 30 to work, and the lubricating grease in the inside of the detection shell 30 is detected in real time;

[0046] At the same time, the output shaft 34 rotates to drive the detection cylinder 29 to rotate on the top of the support frame 28, and the grease inside the detection cylinder 29 is detected. When the adjustment of the grease inside the detection cylinder 29 is completed, the hose 37 is pulled out from one side of the detection cylinder 29 and the distribution groove 27, and the detection cylinder 29 is lifted. The grease inside the detection cylinder 29 is poured out, and the grease inside the detection cylinder 29 after the adjustment is detected. After the detection is completed, the detection cylinder 29 is placed on the top of the support frame 28. At this time, the magnetic block 35 and the magnetic plate 36 are magnetically attracted, and the next detection can be performed.

[0047] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A multifunctional testing device for the effect of grease on gear parts, characterized by: include, The testing equipment includes a workbench, the interior of which is fixedly connected to a testing platform, and the top of the testing platform is arranged at an angle; The first detection mechanism comprises a detection frame fixedly connected to the top of the detection platform, the top of the detection frame is fixedly connected to a detection tube, the top of the detection tube is slidably connected to a cone head, the top of the cone head is fixedly connected to a push cake, one side of the detection tube is slidably connected to a baffle, the top of the baffle is fixedly connected to a discharge rack, the top of the detection frame is rotatably connected to a discharge gear, the discharge gear is adapted to the discharge rack, the bottom of the detection frame is fixedly connected to a discharge trough, the discharge trough is arranged obliquely, and a temperature control plate is fixedly installed at the bottom of the discharge trough; The second detection mechanism includes a distribution trough fixedly connected to one side of the discharge trough, and the two sides of the distribution trough are respectively connected with a detection shell and a hose, the interior of the detection shell is rotatably connected with a first detection gear and a second detection gear, the top of the detection platform is fixedly connected with a support frame, the top of the support frame is rotatably connected with a detection cylinder, and one end of the detection cylinder is connected to the hose.

2. The multifunctional testing device for the grease effect on gear parts according to claim 1, characterized in that: The first detection mechanism also includes a first motor fixedly mounted on the top of the detection frame, the output end of the first motor is fixedly connected to a discharge shaft, the discharge gear is movably sleeved on the outside of the discharge shaft, the outside of the discharge shaft is fixedly sleeved with a discharge sleeve, the top of the discharge sleeve is fixedly connected to a discharge spring, the top of the discharge spring is fixedly connected to a discharge ring, and the discharge gear is slidably connected to the top of the discharge ring.

3. The multifunctional testing device for the grease effect on gear parts according to claim 2, characterized in that: The top of the discharge shaft is fixedly connected with a threaded rod, the external thread of the threaded rod is screwed with a discharge nut slider, the bottom of the discharge nut slider is fixedly connected with a compression spring, the bottom of the compression spring is fixedly connected with a compression ring, and the bottom of the compression ring is adapted to the top of the discharge gear.

4. The multifunctional testing device for the grease effect on gear parts according to claim 3, characterized in that: The outside of the threaded rod is also threadedly connected with a detection nut slider, one side of the detection nut slider is fixedly connected with a penetration rod, the bottom of the penetration rod is fixedly connected to the top of the push cake, and the outer wall of the push cake is adapted to the inner wall of the detection tube.

5. The multifunctional testing device for the grease effect on gear parts according to claim 4, characterized in that: The top of the detection frame is fixedly connected to a limit rod, and the detection nut slider and the discharge nut slider are both slidably sleeved on the outside of the limit rod.

6. The multifunctional testing device for the grease effect on gear parts according to claim 1, characterized in that: The second detection mechanism also includes a second motor fixedly mounted on the outside of the detection shell, the output end of the second motor is fixedly connected to an output shaft, the output shaft is fixedly sleeved inside the second detection gear, one side of the output shaft is fixedly connected to a magnetic block, one side of the detection cylinder is fixedly connected to a magnetic plate, and the magnetic block is adapted to the magnetic plate.

7. The multifunctional testing device for the grease effect on gear parts according to claim 6, characterized in that: One side of the material distribution trough is fixedly connected to a connecting frame, one end of the hose is movably plugged into the outside of the connecting frame, and the other end of the hose is movably plugged into the outside of the detection cylinder. Both ends of the hose are fixedly connected to sealing strips, and the detection cylinder is rotatably connected to one side of the hose.

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