Full-life-cycle management method for all-steel tire forming procedure process tool

Abstract

The invention relates to a full-life-cycle management method for an all-steel tire forming procedure process tool, and belongs to the field of tire production. Each set of forming process tool generates a unique specification code label and is associated with a machine account electronic file; basic information, dynamic binding and tracing information and service life monitoring information of the process tool are maintained; corresponding process tool operation information is registered at a user side according to the operation type to be executed by the process tool, the operation type is compared with the real object state of the process tool, if the real object state accords with the operation type, the process tool operation information is allowed to be registered, and the process tool associated information is automatically changed after registration; after operation registration of the process tool is completed, operation information is stored in a database, a user side calls data of the database through data query, corresponding information is displayed on a WEB side to form a process tool operation resume, and a process tool use record is checked; and screening the process tool which is in use according to the state of the real object of the process tool, and displaying the use information of the process tool at the WEB end.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of tire production, in particular to a full steel tire forming process tooling full life cycle management method. BACKGROUND

[0002] It is known that in the field of industrial manufacturing, process tooling is the key equipment in the production process, and its management efficiency directly affects product quality and production cost. In the existing forming process tooling management, manual maintenance information is mainly relied on, but due to the large number of process tooling types, data recording errors are prone to occur, it is difficult to quickly retrieve and update process tooling use data information, the process tooling state cannot be monitored in real time, use record information cannot be shared in real time, process tooling use failure responsibility tracing is difficult, process tooling life monitoring is difficult, and maintenance is triggered in time. SUMMARY

[0003] In order to overcome the deficiencies of the prior art, the present application provides a full steel tire forming process tooling full life cycle management method, which solves the problems of low efficiency of manual management, untraceable use process, and lack of life monitoring in the existing forming process tooling management.

[0004] The technical scheme adopted by the present application to solve its technical problems is: a full steel tire forming process tooling full life cycle management method, characterized by comprising the following steps:

[0005] S1: Process tooling coding system: generate a unique specification code label for each set of forming process tooling, and associate an electronic file of the account;

[0006] S2: Process tooling account module: maintain the basic information of process tooling, dynamically bind and trace information, and life monitoring information;

[0007] S3: Process tooling operation registration module: according to the operation type to be performed on the process tooling, register the operation information of the corresponding process tooling on the user end, compare the operation type with the physical state of the process tooling, if the physical state meets the operation type, register the process tooling operation information, and after registration, automatically change the process tooling associated information;

[0008] S4: Process tooling operation history module: after the process tooling completes the operation registration, the operation information is saved to the database, the user end queries the database data to display the corresponding information on the WEB end to form the process tooling operation history, and the use record of the process tooling is viewed;

[0009] S5: Process tooling use display module: according to the physical state of the process tooling, screen the process tooling in the state of being used, and display the use information of the process tooling on the WEB end.

[0010] The coding rule of the process tool coding system in S1 is factory code + process tool type + serial number + check digit.

[0011] S2 includes the following steps:

[0012] S21, a process tool account module maintains process tool account information, checks the newly added process tool code when a new process tool is added, and if the same process tool specification coding system is checked, the newly added account information is prohibited and a prompt message is given to ensure the uniqueness of the process tool specification code, and to realize the modification and deletion of process tool information;

[0013] S22, the process tool automatically calculates the use frequency, cumulative use frequency and cleaning frequency, and gives a warning prompt if the warning value is reached respectively;

[0014] S23, the process tool can be enabled / disabled;

[0015] S24, when querying all process tool account information, the basic information, spatial information and life information of the process tool are displayed.

[0016] The process tool operation registration module in S3 includes on-change operation, off-change operation and cleaning operation registration, including the following steps:

[0017] S31, when the process tool on-change registration is checked, whether the target machine is in production and the process tool state is in use, if the machine state is "in production" and the process tool state is "unused", the on-change registration can be performed;

[0018] S32, when the process tool off-change registration is checked, whether the process tool state is in use, if the process tool state is "in use", the off-change registration can be performed;

[0019] S33, when the process tool cleaning registration is checked, whether the process tool state is in use, if the process tool state is "unused", the cleaning registration can be performed.

[0020] The process tool operation history module in S4 includes on-change history, off-change history and cleaning history, and in the corresponding operation history interface, the history information meeting the conditions can be queried according to the filtered process tool operation time range, target machine code and process tool code.

[0021] The process tool use display module in S5 classifies the process tools by type and displays the use information of all process tools in the "in use" state.

[0022] The basic information of the process tooling includes: tooling type, tooling code, tooling description, the last time the tooling was put on, the last time it was taken off, the last time it was cleaned, the maintainer, the maintenance time, the modifier, and the modification time; the spatial information includes: tooling status and tooling storage location; the life information includes the number of times the tooling has been used this time, the warning value for the number of times it has been used this time, the upper limit for the number of times it has been used this time, the cumulative number of times the tooling has been used, the cumulative warning value for use, the cumulative upper limit for use, the number of times the tooling has been used after cleaning, the cumulative warning value for cleaning, and the upper limit for cumulative cleaning.

[0023] The registration information of the process tooling's replacement operation, replacement operation, and cleaning operation includes the machine name, machine barcode, tooling type, tooling location, tooling code, remarks, operator, and operation time; the physical status of the process tooling includes: unused, in use, being cleaned, and out of use.

[0024] The information of the replacement history, replacement history and cleaning history includes: target machine name, machine barcode, tooling type, tooling usage location, tooling code, cumulative number of uses, remarks, operator, and operation time.

[0025] The usage information of the process tooling includes: the name of the machine used by the process tooling, the machine barcode, the tooling type, the tooling usage location, the tooling code, the cumulative number of uses, remarks, the person who changed the tooling and the time of change.

[0026] After the process tooling changing operation, changing operation and cleaning operation are successfully registered, the process tooling ledger tooling status is automatically changed to the corresponding status according to the operation type, thereby realizing the flow of process tooling status.

[0027] The beneficial effects of the present invention are to realize one-code traceability, dynamic ledger visualization, and dynamic life warning.

[0028] The present invention is further described below with reference to the embodiments DETAILED DESCRIPTION

[0029] The process steps of this embodiment include:

[0030] S1. Hardware implementation includes process tooling identification, and a high-strength, oil-proof, and unique process tooling coding label is affixed to a prominent position on the molding process tooling body.

[0031] Specifically, the coding rule is factory code + process tool type + serial number + check digit structure to ensure global uniqueness.

[0032] S2, the process tooling ledger module, maintains the process tooling ledger information, including the basic information of the process tooling, dynamic binding and traceability information, and life monitoring information.

[0033] Specifically, the process tooling account information is maintained, and when a new process tooling is added, the newly added process tooling code is checked. If the same process tooling specification code system is checked, the newly added account information is prohibited, and a prompt information is given to ensure the uniqueness of the process tooling specification code, and the modification and deletion of the process tooling information are realized; the process tooling automatically calculates the use frequency, the cumulative use frequency, and the cleaning frequency, and if the respective early warning values are reached, early warning prompts are given; the process tooling can be enabled / disabled; when all process tooling account information is queried, the basic information, spatial information, and life information of the process tooling are displayed.

[0034] Specifically, the process tooling basic information includes: tooling type, tooling code, tooling description, tooling last time, last time, last cleaning time, maintenance person, maintenance time, modifier, modification time; the spatial information includes: tooling state, tooling storage location; the life information includes tooling this use frequency, this use frequency early warning value, this use frequency upper limit value, tooling cumulative use frequency, cumulative use early warning value, cumulative use upper limit value, tooling cleaning use frequency, cumulative cleaning frequency early warning value, cumulative cleaning frequency upper limit value.

[0035] S3, process tooling operation registration module: according to the operation type to be performed on the process tooling, the operation information of the corresponding process tooling is registered on the user end, and the operation type is compared with the physical state of the process tooling. If the physical state meets the operation type, the process tooling operation information can be registered. After registration, the process tooling associated information is automatically changed.

[0036] Specifically, the process tooling operation registration module includes the registration of the tooling change operation, the tooling change operation, and the tooling cleaning operation; when the process tooling is registered, it is checked whether the target machine is in production and whether the process tooling state is in use. If the machine state is "in production" and the process tooling state is "unused", the tooling change registration can be performed; when the process tooling is registered, it is checked whether the process tooling state is in use. If the process tooling state is "in use", the tooling change registration can be performed; when the process tooling is registered, it is checked whether the process tooling state is in use. If the process tooling state is "unused", the tooling change registration can be performed.

[0037] Specifically, the forming process tooling includes four states of unused, in use, cleaning, and disabled, and the trigger conditions are as follows:

[0038]

[0039]

[0040] S4, process tool operation history module: after the process tool operation is registered, the operation information is saved to the database, and the user end calls the database data through data query to display the corresponding information on the WEB end to form the process tool operation history, and the use record of the process tool is viewed.

[0041] Specifically, the tool operation history module includes putting on history, taking off history and cleaning history; in the corresponding operation history interface, the history information meeting the conditions can be queried according to the filtered process tool operation time range, target machine code and process tool code.

[0042] Specifically, the process tool operation history information includes: target machine name, machine barcode, tool type, tool use position, tool code, cumulative use frequency, note, operator, operation time.

[0043] S5: process tool use display module: according to the state of the process tool, the process tool in use is screened, and the use information of the process tool is displayed on the WEB end.

[0044] Specifically, the process tool use display information includes: machine name, machine barcode, tool type, tool use position, tool code, cumulative use frequency, note, putting-on person and putting-on time.

[0045] The unique code system of the process tool of the application: each forming process tool mold has a unique specification code identifier, and the WEB end can call the corresponding data information through the process tool code to realize one code traceability. Dynamic account visualization: the process tool type, process tool current state (unused / used / cleaning / stop), process tool current position, life warning (based on forming number algorithm), last use time (putting-on time / putting-off time) are displayed on the WEB end in real time, replacing the traditional paper account. Dynamic life warning: the forming process tool is associated with the production task, and the forming number is automatically accumulated. When the forming number reaches the warning value, the system prompts the process tool life warning in the account management. The integrated account information, use record, state data, life count, etc. break the data island problem in traditional management.

[0046] The technical scheme of the application has been completely disclosed by the above description in the specification, and the technical personnel in the technical field can understand the inventive concept of the application and realize the technical effects based on the existing technical knowledge. The protection scope of the application is subject to the claims, and the content of the specification can be used to explain the claims. Any modification that does not deviate from the technical essence of the application, including but not limited to equivalent structure replacement, technical feature combination adjustment or adaptive change of application scene, as long as it still belongs to the technical scheme defined in the claims of the application, is considered to fall within the protection scope of the patent right of the application.

Claims

1. A full life cycle management method for tooling in an all-steel tire molding process, characterized by: The following steps are involved: S1: Process tooling coding system: Generate a unique specification coding label for each set of molding process tooling and associate it with the electronic file of the ledger; S2: Process tooling ledger module: maintains basic information of process tooling, dynamic binding and traceability information, and life monitoring information; S3: Process tooling operation registration module: registers the corresponding process tooling operation information on the user side according to the operation type to be performed on the process tooling, compares the operation type with the physical status of the process tooling, and allows the registration of the process tooling operation information if the physical status matches the operation type. After registration, the process tooling related information is automatically changed; S4: Process tooling operation history module: After the process tooling operation registration is completed, the operation information is saved in the database. The user terminal retrieves the database data through data query and displays the corresponding information on the web terminal to form the process tooling operation history and view the use record of the process tooling; S5: Process tooling usage display module: Filter process tooling that is in use according to its physical status, and display the usage information of the process tooling on the WEB side.

2. The full life cycle management method for tooling in the all-steel tire molding process according to claim 1 is characterized in that The coding rule of the process tool coding system in S1 is factory code + process tool type + serial number + check digit.

3. The full life cycle management method for tooling in the all-steel tire molding process according to claim 1 is characterized in that The S2 comprises the following steps: S21, the process tooling ledger module maintains the process tooling ledger information. When adding a new process tooling, the newly added process tooling code is verified. If the same process tooling specification code is verified, the system will prohibit the addition of new ledger information and give a prompt message to ensure the uniqueness of the process tooling specification code and realize the modification and deletion of process tooling information; S22, the process tool automatically calculates the number of uses, cumulative uses, and cleaning times, and issues a warning if each reaches its warning value; S23, the process tooling can be enabled / disabled; S24, when querying all process tooling ledger information, displays the basic information, space information and life information of the process tooling.

4. The full life cycle management method for tooling in the all-steel tire molding process according to claim 1 is characterized in that The process tooling operation registration module in S3 includes registration of the process tooling changing operation, changing operation, and cleaning operation, including the following steps: S31, when registering the replacement of process tooling, check whether the target machine is in production and whether the process tooling status is in use. If the machine status is "in production" and the process tooling status is "unused", the replacement registration can be carried out; S32, when registering the replacement of the process tooling, check whether the process tooling status is "in use". If the process tooling status is "in use", the replacement registration can be carried out; S33, when registering the cleaning of the process tooling, check whether the process tooling status is in use. If the process tooling status is "unused", the cleaning registration can be carried out.

5. The full life cycle management method for tooling in the all-steel tire molding process according to claim 1 is characterized in that The process tooling operation history module in S4 includes a change-in history, a change-out history, and a cleaning history. In the corresponding operation history interface, eligible history information can be queried based on the screened process tooling operation time range, target machine code, and process tooling code.

6. The full life cycle management method for tooling in the all-steel tire molding process according to claim 1 is characterized in that The process tooling usage display module in S5 is classified by process tooling type and displays usage information of all process tools in the "in use" state.

7. The full life cycle management method for tooling in the all-steel tire molding process according to claim 3 is characterized in that The basic information of the process tooling includes: tooling type, tooling code, tooling description, the last time the tooling was put on, the last time it was taken off, the last time it was cleaned, the maintainer, the maintenance time, the modifier, and the modification time; the spatial information includes: tooling status and tooling storage location; the life information includes the number of times the tooling has been used this time, the warning value for the number of times it has been used this time, the upper limit for the number of times it has been used this time, the cumulative number of times the tooling has been used, the cumulative warning value for use, the cumulative upper limit for use, the number of times the tooling has been used after cleaning, the cumulative warning value for cleaning, and the upper limit for cumulative cleaning.

8. The method for managing the entire life cycle of tooling in the all-steel tire molding process according to claim 4 is characterized in that The registration information of the process tooling changing operation, changing operation, and cleaning operation includes the machine name, machine barcode, tooling type, tooling location, tooling code, remarks, operator, and operation time; The physical status of process tooling includes: not in use, in use, being cleaned, and out of use.

9. The full life cycle management method for tooling in the all-steel tire molding process according to claim 5 is characterized in that The information of the replacement history, replacement history and cleaning history includes: target machine name, machine barcode, tooling type, tooling usage location, tooling code, cumulative number of uses, remarks, operator, and operation time.

10. The full life cycle management method for tooling in the all-steel tire molding process according to claim 6 is characterized in that The usage information of the process tooling includes: the name of the machine used by the process tooling, the machine barcode, the tooling type, the tooling usage location, the tooling code, the cumulative number of uses, remarks, the person who changed the tooling and the time of change.

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