Welding method and welding equipment for nose pads of glasses
By using resistance welding with inert gas protection and automated equipment, the problems of low quality and low efficiency in traditional manual welding of eyeglass nose pads have been solved, and efficient automated production has been achieved.
Patent Information
- Application Number
- CN202511209779.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-27
- Publication Date
- 2025-10-31
AI Technical Summary
Traditional manual welding methods for eyeglass nose pads suffer from low welding quality and low efficiency, making it difficult to meet the needs of large-scale production.
The resistance welding method using inert gas protection automatically clamps the smoke rod and the mounting cap through a smoke rod clamping device and a mounting cap locking device, and introduces inert gas during the welding process. The automated feeding is achieved by utilizing the coordinated work of multiple modules of the welding equipment.
It improved welding quality, reduced labor intensity, increased production efficiency, and met the needs of large-scale production.
Smart Images

Figure CN120862020A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the technical field of eyeglass accessory processing equipment, and in particular to a welding method and welding equipment for eyeglass nose pads. Background Technology
[0002] Eyeglasses are a combination of lenses and frames, used to improve vision, protect the eyes, or for decorative purposes. Eyeglasses can correct various vision problems, including nearsightedness, farsightedness, astigmatism, presbyopia, strabismus, or amblyopia. The frames include nose pads, which are welded together using a stem and a mounting cap.
[0003] In traditional welding equipment, workers clamp the cigarette holder and the mounting cap onto a fixture, and then use a spot welding machine to weld the cigarette holder and the mounting cap together to form the overall structure of the nose pad. This manual joining method has the following drawbacks: it does not use inert gas for protection, the quality of the weld is not high, and it is inefficient and has a low output, making it difficult to meet the needs of large-scale production.
[0004] In view of this, the inventor has specifically designed a welding method and welding equipment for eyeglass nose pads, which leads to this invention. Summary of the Invention
[0005] To solve at least one of the above problems, the technical solution of the present invention is as follows:
[0006] A welding method for nose pads of eyeglasses, used to weld the rod to the mounting cap, wherein the rod is clamped by a rod clamping device, the mounting cap is locked by a mounting cap locking device, the mounting cap locking device with the mounting cap is brought close to the rod, inert gas is filled around the rod and the mounting cap, and the rod is welded to the mounting cap by resistance welding.
[0007] Furthermore, the inert gas is either argon or helium.
[0008] The present invention also provides a welding device for eyeglass nose pads and a welding method for eyeglass nose pads. The welding device includes a worktable, a rod feeding device for feeding rods on the worktable, a cap feeding device for feeding caps on the worktable, a rod clamping device for clamping rods on the worktable, a cap locking device for locking caps on the worktable, and a cap moving device for moving the caps on the cap locking device and bringing them closer to the rod clamping device. The cap feeding device moves the caps onto the cap locking device, and the rod feeding device moves the rods onto the rod clamping device.
[0009] Furthermore, an inert gas is introduced at the weld between the smoke rod and the mounting cap for protection, to isolate most of the air and prevent oxidation of the weld.
[0010] Furthermore, the workbench is equipped with two sets of the cigarette rod feeding device, the mounting cap feeding device, the cigarette rod clamping device, the mounting cap locking device, and the mounting cap moving device, so as to facilitate the simultaneous welding of the two nose pads of the same pair of glasses and improve welding efficiency.
[0011] Furthermore, the tobacco rod feeding device includes a tobacco rod vibrating plate set on the workbench for feeding tobacco rods, a material blocking mechanism set on the workbench and located at the discharge port of the tobacco rod vibrating plate, and a tobacco rod gripping mechanism set on the workbench for removing tobacco rods from the tobacco rod vibrating plate; the tobacco rod gripping mechanism includes a tobacco rod gripping cylinder and two tobacco rod grippers set on the tobacco rod gripping cylinder, and the tobacco rod gripping cylinder drives the two tobacco rod grippers to move closer or further apart from each other.
[0012] Furthermore, the tobacco rod vibrating plate has a tobacco rod discharge pipe for arranging tobacco rods. The discharge port is located at the end of the tobacco rod discharge pipe. The vibration of the tobacco rod vibrating plate causes the tobacco rods to enter the tobacco rod discharge pipe side by side.
[0013] Furthermore, the material blocking mechanism includes a material blocking base disposed on the workbench, a material blocking cylinder disposed on the material blocking base with its output end facing upward, and a material blocking block disposed at the output end of the material blocking cylinder.
[0014] Furthermore, the tobacco rod feeding device also includes a tobacco rod rotating mechanism for driving the tobacco rod gripping mechanism to rotate, and a tobacco rod moving mechanism for moving the tobacco rod gripping mechanism and the tobacco rod rotating mechanism.
[0015] Furthermore, the cigarette rod moving mechanism includes a first fixed base mounted on the workbench, a first linear module mounted on the first fixed base, a first moving motor mounted on the first linear module, a first moving seat mounted on the first linear module and driven by the first moving motor, a second linear module mounted on the first moving seat, a second moving motor mounted on the second linear module, and a second moving seat mounted on the second linear module and driven by the second moving motor. The cigarette rod rotating mechanism is mounted on the second moving seat.
[0016] Furthermore, the tobacco rod rotating mechanism includes a tobacco rod rotating cylinder mounted on the second movable seat, a rotating seat mounted on the output end of the tobacco rod rotating cylinder and driven by the tobacco rod rotating cylinder, and the tobacco rod gripping mechanism is mounted on the rotating seat.
[0017] Furthermore, the cigarette holder is detachably connected to the cigarette gripping cylinder.
[0018] Furthermore, the cigarette holder includes a first connecting part disposed on the cigarette holder cylinder and a first clamping part disposed on one side of the first connecting part, wherein a first slot is provided on the first clamping part.
[0019] Furthermore, the mounting cap feeding device includes a mounting cap vibrating plate disposed on the workbench for feeding mounting caps, a lifting mechanism disposed on the workbench for moving the mounting caps on the vibrating plate upwards, and a mounting cap moving mechanism disposed on the workbench for moving the mounting caps on the mounting cap vibrating plate to the mounting cap locking device.
[0020] Furthermore, the mounting cap moving mechanism includes a second fixed base on the worktable, a third linear module on the second fixed base, a third moving motor on the third linear module, a third moving seat on the third linear module and driven by the third moving motor, a fourth linear module on the third moving seat, a fourth moving motor on the fourth linear module, a fourth moving seat on the third moving seat and driven by the fourth moving motor, a mounting cap gripping cylinder on the fourth moving seat, and two mounting cap grippers on the mounting cap gripping cylinder, wherein the two mounting cap grippers cooperate to grip the mounting cap.
[0021] Furthermore, the mounting cap gripper is detachably mounted on the mounting cap gripping cylinder.
[0022] Furthermore, the mounting cap gripper includes a second connecting part disposed on the mounting cap gripping cylinder and a second clamping part disposed on one side of the second connecting part. The second clamping part is provided with a second slot, and the second slot is provided with a positioning step that can be embedded in the mounting cap.
[0023] Furthermore, the cigarette rod clamping device includes a clamping base disposed on the workbench, a lifting cylinder disposed on the clamping base, a lifting base driven by the lifting cylinder, a first clamp seat disposed on the lifting base, a second clamp seat disposed on the lifting base and located above the first clamp seat, and a clamping cylinder disposed on the lifting base for driving the second clamp seat to approach or move away from the first clamp seat.
[0024] The first fixture seat and the second fixture seat are respectively provided with a first mounting plate and a second mounting plate, and the first mounting plate and the second mounting plate are respectively provided with a first pressure block and a second pressure block.
[0025] Furthermore, the first and second mounting plates are made of copper bases, and the first and second pressure blocks are made of tungsten steel blocks. The external circuits of the first and second mounting plates are energized to heat the first and second pressure blocks. When the first and second pressure blocks are heated, the cigarette rod is welded to the mounting cap.
[0026] Furthermore, the clamping base includes a first base, a displacement platform disposed on the first base, and a second base disposed on the displacement platform, wherein the lifting cylinder is disposed on the second base.
[0027] Furthermore, the first pressing block is provided with a limiting groove for inserting the cigarette rod, and the second pressing block is provided with a limiting step corresponding to the limiting groove.
[0028] Furthermore, the mounting cap locking device includes a locking base plate, a locking support seat disposed on the locking base plate, a clamping rod disposed on the locking support seat, a welding seat disposed on the clamping rod and detachably connected to the clamping rod, and a locking mechanism for restricting the mounting cap to the welding seat; the clamping rod is provided with a first through hole for mounting the welding seat, and the clamping rod is also provided with an elastic groove penetrating the upper and lower end faces and penetrating the first through hole, the inner sides of the elastic grooves being close to each other to clamp the welding seat in the first through hole.
[0029] Furthermore, the locking mechanism includes a locking base disposed on the locking base plate, a locking cylinder disposed on the locking base, a sliding rod disposed on and slidably connected to the locking support seat, and a locking member disposed on and rotatably connected to the clamp rod; one end of the sliding rod is driven by the locking cylinder to slide it in connection with the locking support seat, and the other end of the sliding rod is connected to the lower part of the locking member. The locking cylinder drives the sliding rod to move forward, causing the locking member and the clamp rod to rotate, so that the upper part of the locking member approaches the welding seat and presses down on the mounting cap on the welding seat.
[0030] Furthermore, the welding seat includes a main body and protrusions disposed on the upper and lower end faces of the main body for placing the mounting cap.
[0031] Furthermore, the mounting cap moving device includes a fifth linear module on the workbench, a fifth moving motor on the fifth linear module, a fifth moving seat on the linear module, and a proximity cylinder on the fifth moving seat. The base plate is driven to move by the proximity cylinder, and the fifth moving motor drives the fifth moving seat to move along a straight line through the fifth linear module.
[0032] Furthermore, a frame is provided below the workbench, and casters are provided near the four corners of the lower end of the frame, which facilitates the rapid transfer of the welding equipment.
[0033] The welding method of this invention incorporates inert gas protection during welding, which improves welding quality. Simultaneously, the welding equipment uses a smoke rod feeding device to deliver a smoke rod to a smoke rod clamping device, which clamps the smoke rod. A cap feeding device delivers a cap to a cap locking device, which locks the cap in place. A cap moving device then moves the cap from the cap locking device closer to the smoke rod clamping device, ensuring a tight fit between the cap and the smoke rod. Finally, the two are welded together. This method replaces manual operation, achieving automated feeding, while also reducing labor intensity and increasing production efficiency. Attached Figure Description
[0034] The accompanying drawings, which are provided to further illustrate the invention and constitute a part of this invention, are illustrative embodiments of the invention and their descriptions are used to explain the invention and do not constitute an undue limitation of the invention.
[0035] in:
[0036] Figure 1 This is an isometric view of the welding equipment of the present invention;
[0037] Figure 2 This is an axonometric schematic diagram of the cigarette rod of the present invention;
[0038] Figure 3 This is a partial schematic diagram of the welding equipment of the present invention;
[0039] Figure 4 This is an isometric view of the cigarette rod feeding device of the present invention;
[0040] Figure 5 This is an isometric view of the material blocking device of the present invention;
[0041] Figure 6 This is a partial exploded view of the cigarette rod feeding device of the present invention. Figure 1 ;
[0042] Figure 7 This is a partial exploded view of the cigarette rod feeding device of the present invention. Figure 2 ;
[0043] Figure 8 This is an axial view of the cigarette holder of the present invention. Figure 1 ;
[0044] Figure 9 This is an axial view of the cigarette holder of the present invention. Figure 2 ;
[0045] Figure 10 This is an isometric schematic diagram of the cap feeding device of the present invention.
[0046] Figure 11 This is an isometric schematic diagram of the lifting mechanism of the present invention;
[0047] Figure 12 This is an exploded schematic diagram of the lifting mechanism of the present invention;
[0048] Figure 13 This is a partial exploded view of the welding machine equipment of the present invention;
[0049] Figure 14 This is the present invention. Figure 10 A magnified view of a portion of the image;
[0050] Figure 15 This is an axial view of the mounting cap clamp of the present invention. Figure 1 ;
[0051] Figure 16 This is an axial view of the mounting cap clamp of the present invention. Figure 2 ;
[0052] Figure 17 This is an exploded schematic diagram of the cigarette rod clamping device of the present invention;
[0053] Figure 18 This is an axial side view of the first pressing block of the present invention;
[0054] Figure 19 This is an axial side view of the second pressure block of the present invention;
[0055] Figure 20 This is an exploded view of the cap-locking device of the present invention;
[0056] Figure 21 This is the present invention. Figure 20 A magnified view of a portion of the image;
[0057] Figure 22 This is a schematic diagram of the internal structure of the clamp rod of the present invention;
[0058] Figure 23 This is an axial view of the cigarette holder of the present invention. Figure 3 ;
[0059] Figure 24 This is an axial view of the mounting cap clamp of the present invention. Figure 3 .
[0060] Label Explanation:
[0061] 001. Cigarette rod; 002. Mounting cap;
[0062] 100. Workbench; 110. Machine frame; 120. Casters;
[0063] 200. Cigarette rod feeding device; 210. Cigarette rod vibrating plate; 211. Cigarette rod discharge pipe; 220. Material blocking mechanism; 221. Material blocking base; 222. Material blocking cylinder; 223. Material blocking block; 224. First sensing device; 230. Cigarette rod gripping mechanism; 231. Cigarette rod gripping cylinder; 232. Cigarette rod gripper; 2321. First connecting part; 2322. First mounting groove; 2323. First clamping part; 2324. First slot; 2325. First adsorption element; 240. Cigarette rod moving mechanism; 241. First fixed seat; 242. First linear module; 243. First moving motor; 244. First moving seat; 245. Second linear module; 246. Second moving motor; 247. Second moving seat; 25. Cigarette rod rotating mechanism; 251. Cigarette rod rotating cylinder; 252. Rotating seat;
[0064] 300. Hat feeding device; 310. Hat vibrating plate; 311. Hat discharge pipe; 320. Lifting mechanism; 321. Lifting base; 3211. First slide groove; 322. Lifting cylinder; 323. Lifting slider; 3231. Second slide groove; 324. Lifting rod; 330. Hat moving mechanism; 331. Second fixed seat; 332. Third linear module; 333. Third moving motor; 334. Third moving seat; 335. Fourth linear module; 336. Fourth moving motor; 337. Fourth moving seat; 338. Hat gripping cylinder; 339. Hat clamp; 3391. Second connecting part; 3392. Second mounting groove; 3393. Second clamping part; 3394. Second slot; 3395. Positioning step; 3396. Second suction element;
[0065] 400. Cigarette rod clamping device; 410. Clamping base; 411. First base; 412. Displacement platform; 413. Second base; 420. Lifting cylinder; 430. Lifting base; 440. First clamp seat; 441. First mounting plate; 442. First pressure block; 4421. Limiting groove; 450. Second clamp seat; 451. Second mounting plate; 452. Second pressure block; 4521. Limiting step; 460. Clamping cylinder;
[0066] 500. Mounting cap locking device; 510. Locking base plate; 520. Locking support seat; 530. Clamp rod; 531. First through hole; 532. Elastic groove; 533. Cylindrical hole; 540. Welding seat; 541. Main body; 542. Protrusion; 550. Locking mechanism; 551. Locking base; 552. Locking cylinder; 553. Sliding rod; 554. Locking component; 5541. Rotating rod; 5542. Locking block;
[0067] 600. Mounting cap moving device; 610. Fifth linear module; 620. Fifth moving motor; 630. Fifth moving base; 640. Proximity cylinder. Detailed Implementation
[0068] To enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of this application.
[0069] This invention provides a welding method for nose pads of eyeglasses, used to weld a cigarette holder to a mounting cap. The cigarette holder is clamped by a cigarette holder clamping device, and the mounting cap is locked by a mounting cap locking device. The mounting cap locking device with the mounting cap is brought close to the cigarette holder, and an inert gas is filled around the cigarette holder and the mounting cap. The cigarette holder is welded to the mounting cap using resistance welding. The inert gas is either argon or helium. The welding method of this invention improves welding quality by adding inert gas protection during welding.
[0070] Please see Figures 1 to 24 This is a welding device for nose pads of eyeglasses, as another embodiment of the present invention. Using the above-described welding method, it is used to weld a cigarette rod to a mounting cap. It includes a worktable 100, a cigarette rod feeding device 200 disposed on the worktable 100 for feeding the cigarette rod, a mounting cap feeding device 300 disposed on the worktable 100 for feeding the mounting cap, a cigarette rod clamping device 400 disposed on the worktable 100 for clamping the cigarette rod, a mounting cap locking device 500 disposed on the worktable 100 for locking the mounting cap, and a mounting cap moving device 600 for moving the mounting cap on the mounting cap locking device 500 and bringing it closer to the cigarette rod clamping device 400. The mounting cap feeding device 300 moves the mounting cap onto the mounting cap locking device 500, and the cigarette rod feeding device 200 moves the cigarette rod onto the cigarette rod clamping device 400. Please refer to [link to relevant documentation]. Figure 2 The smoke rod 001 includes end A and end B, with end B primarily welded to the side wall of the mounting cap 002. Specifically, a smoke rod is fed to the smoke rod clamping device 400 via the smoke rod feeding device 200, where it is clamped. The mounting cap feeding device 300 feeds the mounting cap to the mounting cap locking device 500, where it is locked. Then, the mounting cap moving device 600 moves the mounting cap from the locking device 500 closer to the smoke rod clamping device 400, ensuring a tight fit between the mounting cap and the smoke rod. Finally, the two are welded together, for example, using resistance welding. An inert gas is introduced at the weld between the smoke rod and the mounting cap for protection, isolating most of the air, preventing oxidation, and improving weld quality. Further configuration: The workbench 100 is equipped with two sets of the cigarette rod feeding device 200, the mounting cap feeding device 300, the cigarette rod clamping device 400, the mounting cap locking device 500, and the mounting cap moving device 600, so as to facilitate the simultaneous welding of the two nose pads of the same pair of glasses and improve welding efficiency.
[0071] Please see Figures 4 to 6The tobacco rod feeding device 200 includes a tobacco rod vibrating plate 210 disposed on the workbench 100 for feeding tobacco rods, a material blocking mechanism 220 disposed on the workbench 100 and located at the discharge port of the tobacco rod vibrating plate 210, and a tobacco rod gripping mechanism 230 disposed on the workbench 100 for removing tobacco rods from the tobacco rod vibrating plate 210. The tobacco rod gripping mechanism 230 includes a tobacco rod gripping cylinder 231 and two tobacco rod grippers 232 disposed on the tobacco rod gripping cylinder 231. The tobacco rod gripping cylinder 231 drives the two tobacco rod grippers 232 to move closer or further away from each other. The tobacco rod feeding device 200 of the present invention realizes automatic feeding of tobacco rods through the tobacco rod vibrating plate 210 and the tobacco rod gripping mechanism 230. Specifically, the tobacco rod vibrating plate 210 arranges the tobacco rods in sequence, and then the tobacco rod gripping mechanism 230 grips them. There is no need for manual placement, which realizes the replacement of manual operation and achieves the effect of automated feeding. At the same time, it also reduces labor intensity and improves production efficiency.
[0072] The tobacco rod vibrating plate 210 has a tobacco rod discharge pipe 211, which is used for arranging tobacco rods. The discharge port is located at the end of the tobacco rod discharge pipe 211. The vibration of the tobacco rod vibrating plate 210 causes the tobacco rods to enter the tobacco rod discharge pipe 211 side by side. The material blocking mechanism 220 includes a material blocking base 221 set on the worktable 100, a material blocking cylinder 222 set on the material blocking base 221 with the output end facing upward, and a material blocking block 223 set at the output end of the material blocking cylinder 222. The material-blocking cylinder 222 drives the material-blocking block 223 to move vertically and upward, blocking the outlet of the tobacco rod vibrating plate 210 to prevent the tobacco rod from falling from the tobacco rod discharge pipe 211. When the tobacco rod grabbing mechanism 230 clamps a tobacco rod, the material-blocking cylinder 222 drives the material-blocking block 223 to move downward, and the tobacco rod grabbing mechanism 230 removes a tobacco rod from the tobacco rod discharge pipe 211. After completion, the material-blocking cylinder 222 drives the material-blocking block 223 to move upward again. A first sensing device 224 is also provided on the material-blocking block 223. The first sensing device 224 can cooperate with the tobacco rod grabbing mechanism 230 to grab the tobacco rod. When the first sensing device 224 senses that the material-blocking block 223 has moved downward, the tobacco rod grabbing mechanism 230 removes the tobacco rod from the tobacco rod discharge pipe 211.
[0073] The tobacco stick feeding device 200 also includes a tobacco stick rotating mechanism 25 for driving the tobacco stick gripping mechanism 230 to rotate, and a tobacco stick moving mechanism 240 for moving the tobacco stick gripping mechanism 230 and the tobacco stick rotating mechanism 25. The tobacco stick rotating mechanism 25 allows the tobacco sticks to be placed at any angle to accommodate a wider range of tobacco stick specifications. Specifically, the tobacco stick moving mechanism 240 drives the tobacco stick gripping mechanism 230 to move along a first direction and a third direction, while the tobacco stick rotating mechanism 25 drives the tobacco stick gripping mechanism 230 to rotate along a second direction; where the first direction is the X-axis direction, the second direction is the Y-axis direction, and the third direction is the Z-axis direction.
[0074] The cigarette rod moving mechanism 240 includes a first fixed base 241 disposed on the worktable 100, a first linear module 242 disposed on the first fixed base 241, a first moving motor 243 disposed on the first linear module 242, a first moving base 244 disposed on the first linear module 242 and driven by the first moving motor 243, a second linear module 245 disposed on the first moving base 244, a second moving motor 246 disposed on the second linear module 245, and a second moving base 247 disposed on the second linear module 245 and driven by the second moving motor 246. The cigarette rod rotating mechanism 25 is disposed on the second moving base 247. Specifically, the first linear module 242 is set in the horizontal direction (i.e., the X-axis), and the first moving seat 244 is driven by the first moving motor 243 to move in the horizontal direction, thereby driving the cigarette rod gripping mechanism 230 to move in the horizontal direction. The second linear module 245 is set in the vertical direction (i.e., the Z-axis), and the second moving seat 247 is driven by the second moving motor 246 to move in the vertical direction, thereby driving the cigarette rod gripping mechanism 230 to move in the vertical direction.
[0075] The tobacco rod rotating mechanism 25 includes a tobacco rod rotating cylinder 251 mounted on the second movable seat 247, a rotating seat 252 mounted on the output end of the tobacco rod rotating cylinder 251 and driven by the tobacco rod rotating cylinder 251, and a tobacco rod gripping mechanism 230 mounted on the rotating seat 252. The tobacco rod rotating cylinder 251 drives the rotating seat 252 to rotate along the second direction, thereby driving the tobacco rod gripping mechanism 230 to rotate.
[0076] The cigarette holder 232 is detachably connected to the cigarette gripping cylinder 231. The cigarette holder 232 includes a first connecting portion 2321 disposed on the cigarette gripping cylinder 231 and a first clamping portion 2323 disposed on one side of the first connecting portion 2321. A first slot 2324 is provided on the first clamping portion 2323. When the two cigarette holders 232 are arranged opposite each other, the first slots 2324 on the two cigarette holders 232 are located on the inner side to facilitate clamping the cigarette. Furthermore, the cigarette holder 232 and the cigarette gripping cylinder 231 can be detachably connected using at least one bolt. The first connecting part 2321 has a first mounting groove 2322, and the output end of the cigarette gripping cylinder 231 has a mounting step for embedding into the first mounting groove 2322. After the mounting step is embedded in the first mounting groove 2322, it is threadedly connected to the first connecting part 2321 by a bolt passing through the mounting step. Specifically, the mounting step has a through hole, and the first connecting part 2321 has an internal threaded hole. The first mounting groove 2322 allows for quick installation using only one bolt. Further details can be found in the following section. Figure 23The first connecting part 2321 is also embedded with a first adsorption element 2325. Before the bolt is tightened, the cigarette rod clamp 232 can be pre-placed on the installation step using the first adsorption element 2325. That is, the first adsorption element 2325 is a magnetic element, and the installation step can be made of metal material that can be adsorbed.
[0077] Please see Figures 10 to 16 The mounting cap feeding device 300 includes a mounting cap vibrating plate 310 disposed on the worktable 100 for feeding mounting caps, a lifting mechanism 320 disposed on the worktable 100 for moving the mounting caps on the vibrating plate upwards, and a mounting cap moving mechanism 330 disposed on the worktable 100 for moving the mounting caps on the mounting cap vibrating plate 310 to the mounting cap locking device 500.
[0078] The lifting mechanism 320 includes a lifting base 321, a lifting cylinder 322 disposed on the lifting base 321 with its output end facing upward, a lifting slider 323 disposed at the output end of the lifting cylinder 322 and slidably connected to the lifting base 321, and a lifting rod 324 disposed on the lifting slider 323. The lifting cylinder 322 drives the lifting slider 323 and the lifting rod 324 to move upward, lifting the mounting cap above the lifting rod 324 so that the mounting cap moving mechanism 330 can grab the mounting cap on the lifting rod 324. The mounting cap vibrating plate 310 has a mounting cap discharge pipe 311, and the lifting mechanism 320 is located at the opening of the mounting cap discharge pipe 311. The lifting base is provided with a first slide groove 3211 for moving the lifting slider 323, and second slide grooves 3231 are provided on both sides of the lifting slider 323 to fit the first slide groove 3211. At the same time, the lifting base 321 is provided with a clearance groove to avoid the movement of the lifting rod 324. Through the cooperation of the first slide groove 3211 and the second slide groove 3231, the lifting slider 323 and the lifting rod 324 can move vertically under the action of the lifting cylinder 322.
[0079] The cap-mounting mechanism 330 includes a second fixed base 331 mounted on the worktable 100, a third linear module 332 mounted on the second fixed base 331, a third moving motor 333 mounted on the third linear module 332, a third moving base 334 mounted on the third linear module 332 and driven by the third moving motor 333, a fourth linear module 335 mounted on the third moving base 334, a fourth moving motor 336 mounted on the fourth linear module 335, a fourth moving base 337 mounted on the third moving base 334 and driven by the fourth moving motor 336, a cap-mounting cylinder 338 mounted on the fourth moving base 337, and two cap-mounting grippers 339 mounted on the cap-mounting cylinder 338, the two cap-mounting grippers 339 cooperating to grip the cap. The third moving motor 333, in conjunction with the third linear module 332, drives the second fixed base 331 to move along a straight line, which is the Y-axis direction. The fourth moving motor 336 drives the fourth moving base 337 to move along a vertical direction, which is the Z-axis direction.
[0080] The mounting cap gripper 339 includes a second connecting portion 3391 disposed on the mounting cap gripping cylinder 338 and a second clamping portion 3393 disposed on one side of the second connecting portion 3391. The second clamping portion 3393 is provided with a second slot 3394, and a locking step 3395 that can be embedded in the mounting cap is provided in the second slot 3394. When the two mounting cap grippers 339 are arranged opposite each other, the second slots 3394 on the two mounting cap grippers 339 are located on the inner side to facilitate clamping the mounting cap. Furthermore, the cap clamp 339 can be detachably mounted on the cap gripping cylinder 338 using at least one bolt. The second connecting part 3391 has a second mounting groove 3392, and the output end of the cap gripping cylinder 338 has a mounting step for embedding into the second mounting groove 3392. After the mounting step is embedded in the second mounting groove 3392, it is threadedly connected to the second connecting part 3391 by a bolt passing through the mounting step. Specifically, the mounting step has a through hole, and the second connecting part 3391 has an internal threaded hole. The second mounting groove 3392 allows for quick installation using only one bolt. Further details can be found in the following section. Figure 24 The second connecting part 3391 is also embedded with a second adsorption element 3396. Before the bolt is tightened, the mounting cap claw 339 can be pre-placed on the mounting step using the second adsorption element 3396. That is, the second adsorption element 3396 is a magnetic element, and the mounting step can be made of an adsorbable metal material.
[0081] Please see Figure 13 , 17Up to 19, the cigarette rod clamping device 400 includes a clamping base 410 disposed on the worktable 100, a lifting cylinder 420 disposed on the clamping base 410, a lifting base 430 driven by the lifting cylinder 420, a first clamping seat 440 disposed on the lifting base 430, a second clamping seat 450 disposed on the lifting base 430 and located above the first clamping seat 440, and a clamping cylinder 460 disposed on the lifting base 430 for driving the second clamping seat 450 closer to or away from the first clamping seat 440; a first mounting plate 441 and a second mounting plate 451 are respectively disposed on the first clamping seat 440 and the second clamping seat 450, and a first pressing block 442 and a second pressing block 452 are respectively disposed on the first mounting plate 441 and the second mounting plate 451. The clamping cylinder 460 drives the second clamping seat 450 closer to the first clamping seat 440, so that the second pressing block 452 is close to the first pressing block 442, clamping the cigarette rod. The first mounting plate 441 and the second mounting plate 451 are made of copper bases, and the first pressing block 442 and the second pressing block 452 are made of tungsten steel blocks. An external circuit is connected to the first mounting plate 441 and the second mounting plate 451 to energize and heat the first pressing block 442 and the second pressing block 452. While the first pressing block 442 and the second pressing block 452 are heated, the pipe is welded to the mounting cap. This heated pipe clamping device of the present invention, through the mutually cooperating first pressing block 442 and the second pressing block 452, and by energizing the external circuit of the first mounting plate 441 and the second mounting plate 451 to heat the first pressing block 442 and the second pressing block 452, welds the pipe to the mounting cap while the first pressing block 442 and the second pressing block 452 are heated. This achieves the effect of replacing manual operation, thereby achieving automated feeding, while also reducing labor intensity and improving production efficiency.
[0082] The clamping base 410 includes a first base 411, a displacement platform 412 disposed on the first base 411, and a second base 413 disposed on the displacement platform 412. A lifting cylinder 420 is disposed on the second base 413. The displacement base allows the second base 413 to be adjusted along the X-axis or Y-axis on the horizontal plane, which is used to adapt to the feeding device to deliver the tobacco rod to the designated position.
[0083] A guide device is provided between the second clamp seat 450 and the lifting base 430, that is, a guide rail and a guide block are used to enable the second clamp seat 450 to move in the vertical direction.
[0084] The first pressing block 442 is provided with a limiting groove 4421 for inserting the cigarette rod, and the second pressing block 452 is provided with a limiting step 4521 corresponding to the limiting groove 4421. When the cigarette rod is inserted into the limiting groove 4421, the first pressing block 442 and the second pressing block 452 are close together, and the limiting step 4521 is located on the inner side of the cigarette rod. The first pressing block 442 and the second pressing block 452 can better limit the cigarette rod. The first pressing block 442 is detachably mounted on the first mounting plate 441, and the second pressing block 452 is detachably mounted on the second mounting plate 451. With the detachable first pressing block 442 and second pressing block 452, different sizes of nose pads can be produced by simply replacing the first pressing block 442 and the second pressing block 452, thus accommodating the clamping of different sizes of pipes. For different sizes, the limiting groove 4421 of the first pressing block 442 is different, and the limiting step 4521 of the second pressing block 452 is different. A first positioning groove is provided on the first mounting plate 441. After the first pressing block 442 is embedded in the first positioning groove, it is locked by at least one bolt. Specifically, after the bolt passes through the first pressing block 442, it is threadedly connected to the internal threaded hole in the first positioning groove. The locking method of the second pressing block 452 is the same as that of the first pressing block 442.
[0085] Please see Figure 14 , 20 Up to 22, the cap locking device 500 includes a locking base plate 510, a locking support seat 520 disposed on the locking base plate 510, a clamping rod 530 disposed on the locking support seat 520, a welding seat 540 disposed on and detachably connected to the clamping rod 530, and a locking mechanism 550 for restricting the cap to the welding seat 540; the clamping rod 530 is provided with a first through hole 531 for mounting the welding seat 540, and the clamping rod 530 is also provided with an elastic groove 532 that penetrates the upper and lower end faces and penetrates the first through hole 531, the inner sides of the elastic grooves 532 are close to each other to clamp the welding seat 540 in the first through hole 531. A U-shaped groove is provided above the locking support seat 520, the clamping rod 530 is embedded in the U-shaped groove and locked and fixed by bolts. The mounting cap locking device 500 uses a welding seat 540 to place the mounting cap, and then a locking mechanism 550 to fix the mounting cap. Together with the mounting cap feeding device 300, it realizes the automatic feeding of the mounting cap. Specifically, the mounting cap vibrating plate 310 arranges the mounting caps in sequence, and then the mounting cap moving mechanism 330 grabs them. There is no need for manual placement, which realizes the replacement of manual operation and achieves the effect of automated feeding of mounting caps. At the same time, it also reduces labor intensity and improves production efficiency.
[0086] The locking mechanism 550 includes a locking base 551 disposed on the locking base plate 510, a locking cylinder 552 disposed on the locking base 551, a sliding rod 553 disposed on and slidably connected to the locking support 520, and a locking member 554 disposed on and rotatably connected to the clamp rod 530. One end of the sliding rod 553 is driven by the locking cylinder 552 to slide it in connection with the locking support 520, and the other end of the sliding rod 553 is connected to the lower part of the locking member 554. The locking cylinder 552 drives the sliding rod 553 to move forward, causing the locking member 554 and the clamp rod 530 to rotate, so that the upper part of the locking member 554 approaches the welding seat 540 and presses the mounting cap on the welding seat 540. A further configuration is provided: the locking component 554 includes rotating rods 5541 disposed on both sides of the clamping rod 530, and a locking block 5542 disposed at one end of the two rotating rods 5541 and used to press down the mounting cap. The locking block 5542 is located between the two rotating rods 5541. The two rotating rods 5541 are located on both sides of the clamping rod 530 and are installed by pins. After installation, the middle position of the two rotating rods 5541 is rotatably connected to the clamping rod 530. The lower part of the two rotating rods 5541 is connected to the sliding rod 553, and the rotating rods 5541 are provided with elongated holes. A bolt passes through the elongated holes and connects to the sliding rod 553 to limit the lower part of the rotating rods 5541. The upper locking block 5542 can also be fixedly connected by bolts.
[0087] The welding seat 540 in this embodiment includes a main body 541 and protrusions 542 disposed on the upper and lower end faces of the main body 541 for placing mounting caps. The main body 541 is cuboid in shape, which allows for the positioning of the welding seat 540. Simultaneously, the first through hole 531 is adapted to the main body 541, and both ends are provided with protrusions 542. The two protrusions 542 have the same structure and size. When one end is damaged, the welding seat 540 can be adjusted to a different orientation for direct use. Alternatively, the two protrusions 542 may have different sizes to accommodate two different sizes of mounting caps. This means that one welding seat 540 can accommodate two different sizes of mounting caps, improving the adaptability of the welding seat 540.
[0088] The elastic groove 532 extends through the upper and lower end faces and one side wall, and a cylindrical hole 533 or a square hole is provided away from the side wall. An internal threaded hole is provided on one side of the elastic groove 532, and a countersunk hole is provided on the other side. The bolt passes through the countersunk hole and the elastic groove 532 and is screwed into the internal threaded hole. When it is necessary to fix the welding seat 540, the bolt can be tightened. The bolt can be a quick-release type or a wing bolt. When it is necessary to replace the welding seat 540, the bolt can be loosened.
[0089] Please see Figure 13The cap-mounting device 600 includes a fifth linear module 610 mounted on the worktable 100, a fifth moving motor 620 mounted on the fifth linear module 610, a fifth moving seat 630 mounted on the linear module, and a proximity cylinder 640 mounted on the fifth moving seat 630. The locking base plate 510 is moved by the proximity cylinder 640, and the fifth moving motor 620 drives the fifth moving seat 630 to move along a linear direction via the fifth linear module 610. The cap-mounting device 600 drives the cap-mounting device 500 to move along a linear direction, which is the Y-axis direction. Simultaneously, the proximity cylinder 640 also drives the cap-mounting device 500 to move along the Y-axis direction, primarily to bring the cap on the cap-mounting device 500 as close as possible to the clamping device, ensuring a tight fit between the cigarette rod and the cap. The fifth linear module 610 is mounted on the worktable 100 via several pads.
[0090] Please see Figure 1 A frame 110 is provided below the workbench 100, and casters 120 are provided near the four corners of the lower end of the frame 110. The casters 120 facilitate the quick transfer of the welding equipment.
[0091] The working principle of the welding equipment of this invention is as follows:
[0092] The vibrating disc 210 vibrates the tobacco rods, allowing them to be arranged sequentially in the desired direction on the tobacco rod discharge pipe 211. The baffle cylinder 222 drives the baffle block 223 downwards. Then, the first moving motor 243, in conjunction with the first linear module 242, and the second moving motor 246, in conjunction with the second linear module 245, drive the tobacco rod grippers 232 to approach the tobacco rod discharge pipe 211. The tobacco rod gripping cylinder 231 drives the two tobacco rod grippers 232 to grasp the tobacco rods (before grasping, the tobacco rod rotating cylinder 251 needs to drive the two tobacco rod grippers 232). After the tobacco rod is gripped by the tobacco rod gripper 232, the first moving motor 243, in conjunction with the first linear module 242 and the second moving motor 246, in conjunction with the second linear module 245, drives the tobacco rod gripper 232 to approach the clamping device and place the tobacco rod into the limiting groove 4421 (before placing it into the limiting groove 4421, the tobacco rod is rotated by the tobacco rod rotating cylinder 251 until the tobacco rod can be placed into the limiting groove 4421). The second pressing block 452 approaches the first pressing block 442 under the action of the clamping cylinder 460 to maintain the clamping of the tobacco rod.
[0093] The vibrating plate 310 vibrates the caps, allowing them to be arranged sequentially in the desired direction on the cap discharge pipe 311. The lifting mechanism 320 lifts one cap upwards, detaching it from the discharge pipe 311. Then, the third moving motor 333, in conjunction with the third linear module 332, drives the cap-grabbing cylinder 338 and cap-gripper 339 to approach the lifting mechanism 320 and position them above it. The fourth moving motor 336 drives the cap-grabbing cylinder 338 and cap-gripper 339 downwards towards the caps. The cap-grabbing cylinder 338 drives the two cap-gripper 339 to approach and clamp the caps. The fourth moving motor 336 drives the cap-grabbing cylinder 338 and cap-gripper 339 upwards. The third moving motor 333, in conjunction with the third linear module 332, drives the cap-grabbing cylinder 338 and cap-gripper 339 to approach and clamp the caps. The fourth moving motor 336 drives the cap-grabbing cylinder 338 and cap-gripper 339 upwards. The third moving motor 333, in conjunction with the third linear module 332, drives the cap-grabbing cylinder 338 and cap-gripper 339 to move downwards towards the caps. Line module 332 drives the cap gripping cylinder 338 and cap clamping claw 339 to approach the cap locking device 500 and position them above the cap locking device 500. The fourth moving motor 336 works again, driving the cap gripping cylinder 338 and cap clamping claw 339 to move downwards towards the welding seat 540. The cap gripping cylinder 338 drives the two cap clamping claws 339 away. The first drive motor drives the cap gripping cylinder 338 and cap clamping claw 339 to move upwards. The locking mechanism 550 works, and the locking cylinder 552 pushes the sliding rod 553. Under the action of the lever principle, the clamping rod 530 presses the top of the cap. Finally, the moving mechanism works, and the fifth moving motor 620, in conjunction with the fifth linear module 610, drives the entire cap locking device 500 to approach the cigarette rod clamping device 400.
[0094] While the first mounting plate 441 and the second mounting plate 451 are working, argon (or other inert gas) is filled around the smoke rod and the mounting cap to improve the welding quality;
[0095] After welding is completed, the second pressure block 452 is released directly, and the welded nose pad can fall off by itself or be brought back by the mounting cap locking device 500. A feeding cylinder is set on the second moving plate. The feeding cylinder and the mounting cap gripping cylinder 338 are set side by side. The output end of the feeding cylinder is also equipped with two mounting cap grippers 339 for gripping the mounting cap. While the next mounting cap is being fed, the feeding cylinder can be used to move the nose pad to the designated position.
[0096] The welding method of this invention incorporates inert gas protection during welding, which improves welding quality. Simultaneously, the welding equipment of this invention uses a smoke rod feeding device to deliver a smoke rod to a smoke rod clamping device, which clamps the smoke rod. A cap feeding device delivers a cap to a cap locking device, which locks the cap. A cap moving device then moves the cap from the cap locking device closer to the smoke rod clamping device, ensuring a tight fit between the cap and the smoke rod. Finally, the two are welded together. This achieves automated feeding, replacing manual operation, while also reducing labor intensity and increasing production efficiency. Furthermore, this invention includes replaceable first and second pressure blocks, smoke rod grippers, cap grippers, and welding seats, enabling welding of nose pads of different sizes and specifications, significantly improving the utilization and adaptability of the welding equipment.
[0097] It should be noted that, in this document, relational terms such as “first” and “second” are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0098] Other embodiments of this application will readily occur to those skilled in the art upon consideration of the specification and practice of the application disclosed herein. This application is intended to cover any variations, uses, or adaptations of this application that follow the general principles of this application and include common knowledge or customary techniques in the art not disclosed herein. The specification and examples are to be considered exemplary only, and the true scope and spirit of this application are indicated by the following claims.
[0099] It should be understood that this application is not limited to the precise structure described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from its scope. The scope of this application is limited only by the appended claims.
Claims
1. A method for welding nose pads for eyeglasses, used to weld a cigarette holder to a mounting cap, characterized in that: The cigarette rod is clamped by the cigarette rod clamping device, and the mounting cap is locked by the mounting cap locking device. The mounting cap locking device with the mounting cap is brought close to the cigarette rod, and inert gas is filled around the cigarette rod and the mounting cap. The cigarette rod is welded to the mounting cap by resistance welding.
2. A welding device for nose pads of eyeglasses, employing the welding method for nose pads of eyeglasses as described in claim 1, characterized in that, The welding equipment includes a workbench, a smoke rod feeding device set on the workbench for feeding smoke rods, an installation cap feeding device set on the workbench for feeding installation caps, a smoke rod clamping device set on the workbench for clamping smoke rods, an installation cap locking device set on the workbench for locking installation caps, and an installation cap moving device for moving the installation caps on the installation cap locking device and bringing them closer to the smoke rod clamping device. The installation cap feeding device moves the installation caps onto the installation cap locking device, and the smoke rod feeding device moves the smoke rods onto the smoke rod clamping device.
3. The welding equipment according to claim 2, characterized in that: The tobacco rod feeding device includes a tobacco rod vibrating plate mounted on a workbench for feeding tobacco rods, a material blocking mechanism mounted on the workbench and located at the discharge port of the tobacco rod vibrating plate, and a tobacco rod gripping mechanism mounted on the workbench for removing tobacco rods from the tobacco rod vibrating plate. The tobacco rod gripping mechanism includes a tobacco rod gripping cylinder and two tobacco rod grippers mounted on the tobacco rod gripping cylinder. The tobacco rod gripping cylinder drives the two tobacco rod grippers to move closer to or further away from each other. The tobacco rod feeding device also includes a tobacco rod rotating mechanism for driving the tobacco rod gripping mechanism to rotate, and a tobacco rod moving mechanism for moving the tobacco rod gripping mechanism and the tobacco rod rotating mechanism.
4. The welding equipment according to claim 3, characterized in that: The cigarette holder is detachably connected to the cigarette gripping cylinder.
5. The welding equipment according to claim 2, characterized in that: The mounting cap feeding device includes a mounting cap vibrating plate set on the workbench for feeding mounting caps, a lifting mechanism set on the workbench for moving the mounting caps on the vibrating plate upwards, and a mounting cap moving mechanism set on the workbench for moving the mounting caps on the mounting cap vibrating plate to the mounting cap locking device.
6. The welding equipment according to claim 5, characterized in that: The mounting cap gripper is detachably mounted on the mounting cap gripping cylinder.
7. The welding equipment according to claim 2, characterized in that: The cigarette rod clamping device includes a clamping base set on the workbench, a lifting cylinder set on the clamping base, a lifting base driven by the lifting cylinder, a first clamp seat set on the lifting base, a second clamp seat set on the lifting base and located above the first clamp seat, and a clamping cylinder set on the lifting base for driving the second clamp seat to approach or move away from the first clamp seat. The first fixture seat and the second fixture seat are respectively provided with a first mounting plate and a second mounting plate, and the first mounting plate and the second mounting plate are respectively provided with a first pressure block and a second pressure block.
8. The welding equipment according to claim 2, characterized in that: The mounting cap locking device includes a locking base plate, a locking support seat disposed on the locking base plate, a clamping rod disposed on the locking support seat, a welding seat disposed on the clamping rod and detachably connected to the clamping rod, and a locking mechanism for restricting the mounting cap to the welding seat; the clamping rod is provided with a first through hole for mounting the welding seat, and the clamping rod is also provided with an elastic groove penetrating the upper and lower end faces and penetrating the first through hole, the inner sides of the elastic grooves being close to each other to clamp the welding seat in the first through hole.
9. The welding equipment according to claim 8, characterized in that: The welding seat includes a main body and protrusions disposed on the upper and lower end faces of the main body for placing the mounting cap.
10. The welding equipment according to claim 2, characterized in that: The mounting cap moving device includes a fifth linear module on the workbench, a fifth moving motor on the fifth linear module, a fifth moving seat on the linear module, and a proximity cylinder on the fifth moving seat. The base plate is driven to move by the proximity cylinder, and the fifth moving motor drives the fifth moving seat to move along a straight line through the fifth linear module.