Cutting apparatus for aluminum alloy pipe

Abstract

The application discloses a kind of cutting equipment of aluminum alloy pipe for clamping, it is related to aluminum alloy cutting equipment technical field, including clamping cutting mechanism, and multiple-stage lifting air cylinder is installed to the top of clamping cutting mechanism, the outside of clamping cutting mechanism is provided with dust collection protection assembly, and the bottom of dust collection protection assembly is symmetrically provided with aluminum powder collection box, the clamping cutting mechanism includes threaded rod protective cover, the both sides of threaded rod protective cover are fixedly installed with clamping base, the top of clamping base is rotatably connected with clamping rotating rod around, wherein, the top of clamping rotating rod is fixedly installed with clamping sliding sleeve, the inside of clamping sliding sleeve is slidably connected with clamping sliding rod, the both sides of pipe cut are clamped and fixed by top clamping plate and protection rotating plate, when pipe length is relatively long, avoid that pipe gravity center is offset due to cutting, under the action of gravity, make pipe cut bending deformation, to affect the flatness of cut.

Description

Technical Field

[0001] This invention relates to the field of aluminum alloy cutting equipment technology, specifically to a cutting device for aluminum alloy tubes that is easy to clamp. Background Technology

[0002] Aluminum alloys are one of the most widely used non-ferrous metal structural materials in industry. They are widely used in aviation, aerospace, automotive, machinery manufacturing, shipbuilding and chemical industries. Aluminum alloys have low density but high strength, which is close to or exceeds that of high-quality steel. They also have good plasticity and excellent electrical conductivity, thermal conductivity and corrosion resistance. Therefore, they are widely used in industry, second only to steel in terms of usage. Aluminum alloy tubes are one of the commonly used aluminum alloy materials. After the processing and manufacturing of aluminum alloy tubes, slitting is often involved, and the aluminum alloy tubes need to be clamped and fixed during slitting.

[0003] Publication No. CN219188823U discloses an aluminum alloy tube cutting device. Multiple sets of aluminum alloy tubes are placed in the lower tube grooves evenly distributed at the top of a support base. A rotating screw drives a lifting plate to descend, which in turn lowers a pressure rod and an arc-shaped pressure plate until the arc-shaped pressure plate stably limits the aluminum alloy tubes. This allows the cutting device to stably limit the size and specifications of aluminum alloy tubes, ensuring their stability and thus cutting accuracy. Furthermore, a motor drives a first lead screw to rotate, causing the threaded block on the lead screw to move longitudinally with the cutting motor, achieving cutting during this movement. This allows for continuous cutting of multiple sets of aluminum alloy tubes, improving cutting efficiency. However, this patent still has the following problems in practical use:

[0004] Although this aluminum alloy tube cutting device uses a lifting plate to lower the pressure bar and arc-shaped pressure plate until the arc-shaped pressure plate stably limits the aluminum alloy tube, thus enabling the device to stably limit aluminum alloy tubes of different sizes, not all aluminum alloy tubes are round. There are also square, oval, and triangular tubes and other irregular shapes. This device can only clamp and fix round tubes, and is not convenient for fixing square, oval, and triangular tubes, thus limiting its applicability. When compressing longer pipes, it is inconvenient to fix the two sides immediately adjacent to the cut. As a result, if the cutting is not completed, part of the pipe may break while the other part remains connected. Under the influence of the pipe's gravity, the center of gravity of the pipe may shift, causing the cut end to bend and deform. This affects the smoothness of the cut and is not conducive to subsequent splicing and welding operations. At the same time, a certain amount of aluminum powder is generated when cutting aluminum alloy pipes. When the aluminum powder reaches a certain concentration, it may come into contact with sparks generated during cutting, resulting in an explosion, which is detrimental to the safety of cutting.

[0005] Therefore, a cutting device for aluminum alloy tubes that is easy to clamp is proposed to solve the problems mentioned above. Summary of the Invention

[0006] The purpose of this invention is to provide a cutting device for aluminum alloy tubes that facilitates clamping, thereby solving the problems mentioned in the background art, such as the inconvenience in fixing irregularly shaped tubes like square, elliptical, and triangular aluminum tubes, the limited applicability, and the difficulty in fixing the two sides adjacent to the cut when clamping long tubes. This leads to a situation where, before the cutting is completed, part of the tube has broken while the other part remains connected, causing the tube's center of gravity to shift under the influence of gravity, resulting in bending and deformation of the cut end, affecting the smoothness of the cut, and hindering subsequent splicing and welding operations. Furthermore, the cutting of aluminum alloy tubes generates a certain amount of aluminum powder, which, when it reaches a certain concentration, can come into contact with sparks generated during cutting, potentially causing an explosion, thus compromising cutting safety.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a cutting device for aluminum alloy tubes that is easy to clamp, including a clamping and cutting mechanism, and a multi-stage lifting cylinder installed on the top of the clamping and cutting mechanism;

[0008] The clamping and cutting mechanism is provided with a dust collection and protection component on its outer side, and aluminum powder collection boxes are symmetrically arranged at the bottom of the dust collection and protection component.

[0009] Also includes:

[0010] The clamping and cutting mechanism includes a threaded rod protective cover, on both sides of which a clamping base is fixedly installed, and on all four sides of the top of the clamping base a clamping rotating rod is rotatably connected.

[0011] The clamping rotating rod is fixedly installed with a clamping sliding sleeve at its top, and the clamping sliding sleeve is slidably connected to the clamping sliding rod inside.

[0012] A clamping bracket is fixedly installed on the outer side of the clamping sliding rod, and a clamping spring is fixedly installed on one side of the clamping sliding sleeve.

[0013] Preferably, a clamping sliding plate is fixedly installed on the top of each of the two clamping sliding sleeves. A connecting spring is symmetrically installed on one side of the top of the clamping sliding plate. A vertical clamping plate is fixedly installed at the ends of the two connecting springs. A top rotating rod is symmetrically rotatably connected to the top of the clamping sliding plate. A clamping rotating frame is symmetrically rotatably connected to the top of the vertical clamping plate.

[0014] Preferably, a clamping rotating plate is fixedly installed at the bottom of the two clamping rotating frames, an arc-shaped clamping plate is fixedly installed at the end of the clamping rotating plate, a pressing sliding rod is fixedly installed inside the clamping rotating frame, a pressing sliding sleeve is slidably connected to the outside of the pressing sliding rod, a pressing spring is fixedly installed on one side of the pressing sliding sleeve, and the pressing sliding sleeve is rotatably connected to the top rotating rod.

[0015] Preferably, a lifting fixing plate is fixedly installed at the bottom of the multi-stage lifting cylinder, a worm gear protective cover is fixedly installed at the bottom of the lifting fixing plate, a rotating bracket is symmetrically installed on the inner side of the lifting fixing plate near the worm gear protective cover, a rotating motor is fixedly installed on the outer side of the rotating bracket, a rotating worm is fixedly connected to the output end of the rotating motor, and a rotating worm wheel is meshed with one side of the rotating worm.

[0016] Preferably, the rotating worm gear is rotatably connected to the lifting fixed plate, an electric telescopic rod is fixedly installed at the bottom of the rotating worm gear, a cutting machine body is fixedly installed at the bottom of the electric telescopic rod, an installation plate is fixedly installed at the bottom of the worm gear protective cover, and clamping brackets are symmetrically installed at the bottom of the installation plate. Top limiting rotating rods are rotatably connected to the bottom of both clamping brackets.

[0017] Preferably, the bottom of the top limiting rotating rod is rotatably connected to a limiting sliding sleeve, the inside of the limiting sliding sleeve is slidably connected to a limiting sliding rod, a top pressure plate is fixedly installed on the outside of the limiting sliding rod, a limiting spring is fixedly installed on one side of the limiting sliding sleeve, and top clamping plates are fixedly installed at the bottom of both sides of the limiting sliding sleeve. Several connecting hinges are symmetrically installed on the inner side of the top clamping plates, and protective rotating plates are rotatably connected to the outer sides of both connecting hinges. A first spring assembly is rotatably connected to the top of the protective rotating plate, and the first spring assembly is rotatably connected to the top clamping plate.

[0018] Preferably, the dust collection and protection assembly includes a cutting box, the multi-stage lifting cylinder is fixedly installed on the top inner side of the cutting box, a protective box door is symmetrically rotatably connected to the front of the cutting box, support legs are fixedly installed around the bottom of the cutting box, support blocks are fixedly installed on both sides of the cutting box, an adjusting motor is fixedly installed inside one of the support blocks, an adjusting bidirectional threaded rod is fixedly connected to the output end of the adjusting motor, an adjusting threaded sleeve is symmetrically threaded to the outer side of the adjusting bidirectional threaded rod, and the adjusting threaded sleeve is fixedly installed at the bottom of the clamping base.

[0019] Preferably, the cutting box is fixedly installed with second hinges on both sides near the top of the support block. An unfolding support plate is rotatably connected to the outer side of the second hinge. A support bracket is fixedly installed on the side of the two unfolding support plates that are close to each other. An adjustment knob is rotatably connected to one end of the support bracket. A support bidirectional threaded rod is fixedly connected to the end of the adjustment knob. A support threaded sleeve is symmetrically threaded to the outer side of the support bidirectional threaded rod. A support rotating rod is rotatably connected to the top of the two support threaded sleeves. A second support plate is rotatably connected to the top of the two support rotating rods.

[0020] Preferably, the aluminum powder collection boxes are symmetrically installed at the bottom of the cutting box. A limit baffle is fixedly installed on the inner top of the aluminum powder collection box. A rotary motor is fixedly installed on one side of the aluminum powder collection box. A rotary absorption cylinder is fixedly connected to the output end of the rotary motor. A spiral baffle is fixedly installed on the outer side of the rotary absorption cylinder. A dust collection box is fixedly installed at the end of the aluminum powder collection box away from the rotary motor. A dustproof bracket is fixedly installed on the outer side of the dust collection box. A vacuum cleaner is fixedly installed inside the dustproof bracket.

[0021] Compared with the prior art, the beneficial effects of this invention are: This easy-to-clamp aluminum alloy tube cutting device utilizes a vertical clamping plate to clamp and fix square tubes, a clamping rotating plate to clamp triangular tubes, and an arc-shaped clamping plate to clamp and fix round tubes, thus adapting to tubes of various shapes and improving the applicability of the clamping and cutting mechanism. The surface of the protective rotating plate is provided with anti-slip rubber to prevent the tube from shaking due to shearing force during cutting, thereby affecting the flatness of the cut. Furthermore, when splicing and welding two tubes... The cutting process has a certain impact on the weld. The top clamping plate and protective rotating plate clamp and fix both sides of the pipe cut to prevent the pipe's center of gravity from shifting due to the cutting process when the pipe length is long. This prevents the pipe cut from bending and deforming under gravity, thus affecting the flatness of the cut. A spiral baffle isolates the sparks generated during cutting, and a vacuum cleaner uses suction to collect the aluminum powder generated during cutting through a rotating absorption cylinder into a dust collection box. This prevents excessive aluminum powder concentration from contacting sparks and causing an explosion, thus improving the safety of aluminum alloy pipe cutting. The specific details are as follows:

[0022] 1. By setting up a clamping and cutting mechanism, not only can the threaded rod protective cover protect the adjusting double-sided threaded rod, preventing cutting dust from entering the interior of the adjusting double-sided threaded rod and affecting the transmission between the adjusting double-sided threaded rod and the adjusting threaded sleeve, but also, by placing the aluminum alloy tube to be cut on the clamping bracket, and by squeezing the clamping bracket and rotating the clamping rotating rod, the two clamping sliding sleeves slide relative to each other on the outside of the clamping sliding rod, while simultaneously driving the two clamping sliding plates to move closer together. The vertical clamping plate can clamp and fix the square tube, utilizing the elastic force of the connecting spring. The mechanism functions by bringing the two vertical clamping plates closer together. Under the action of the top rotating rod, the clamping rotating plate and the arc-shaped clamping plate rotate. Utilizing the elastic force of the internal compression springs of the clamping rotating frame, the distance between the vertical clamping plates and the clamping rotating plate can be adjusted. The clamping rotating plate can clamp triangular tubes, while the arc-shaped clamping plate can clamp and fix round tubes, thus adapting to various tube shapes and increasing the applicability of the clamping and cutting mechanism. The multi-stage lifting cylinder lowers the lifting and fixing plate, and the rotating motor drives the rotating worm gear to rotate. The meshing connection between the rod and the rotating worm gear allows the worm gear to drive the electric telescopic rod and the cutting machine body to rotate, adjusting the horizontal angle of the cutting machine body for cutting aluminum alloy tubes at different angles. The electric telescopic rod enables the lifting and lowering adjustment of the cutting machine body, facilitating the cutting of aluminum alloy tubes. A multi-stage lifting cylinder enables the lifting and lowering of the clamping bracket. When the top of the tube contacts the top pressure plate, the rotation of the top limiting rotating rod causes the limiting sliding sleeve to slide outside the limiting sliding rod, simultaneously pulling the two top clamping plates closer together. The top clamping plates then... The top of the aluminum alloy tube is clamped, and the rotation of the protective rotating plate is achieved by the elastic force of the first spring assembly. The surface of the protective rotating plate is provided with anti-slip rubber, which can prevent the tube from shaking due to the shearing force during cutting, thus affecting the flatness of the cut. At the same time, it can also affect the weld when splicing and welding two tubes. The top clamping plate and the protective rotating plate clamp and fix the two sides of the tube cut, so as to prevent the tube's center of gravity from shifting due to cutting when the tube is long. Under the action of gravity, the tube cut will bend and deform, thus affecting the flatness of the cut.

[0023] 2. By setting up a dust extraction and protection component, the adjustable motor can drive the adjusting bidirectional threaded rod to rotate, causing the adjusting threaded sleeve to move relative to the clamping base. This allows for adjustment of the clamping position according to the length of the pipe, thereby improving the stability of pipe cutting. When cutting a long pipe, the second hinge rotates the unfolded support plate to a horizontal position, while the support block supports the unfolded support plate. By rotating the adjusting knob, the supporting bidirectional threaded rod rotates, causing the two supporting threaded sleeves to move relative to each other on the outside of the supporting bidirectional threaded rod, while simultaneously driving the supporting rotating rod to rotate. This allows for height adjustment of the second support plate, facilitating pipe support and improving the stability of pipe cutting. During pipe cutting, the rotary motor is started to drive the rotary absorption cylinder to rotate. The spiral baffle isolates the sparks generated during cutting, and the vacuum cleaner generates suction to collect the aluminum powder generated during cutting through the rotary absorption cylinder into the dust collection box. This prevents excessive aluminum powder concentration from contacting sparks and causing an explosion, thus improving the safety of aluminum alloy pipe cutting. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;

[0025] Figure 2 This is a three-dimensional structural diagram of the clamping and cutting mechanism in this invention;

[0026] Figure 3 This is a three-dimensional structural diagram of the clamping bracket in this invention.

[0027] Figure 4 This is a three-dimensional structural diagram of the clamping rotating plate and the arc-shaped clamping plate in this invention;

[0028] Figure 5 This is a three-dimensional cross-sectional structural diagram of the clamping rotating frame in this invention;

[0029] Figure 6 This is a three-dimensional cross-sectional structural diagram of the worm gear protective cover and mounting plate in this invention;

[0030] Figure 7 This is a three-dimensional structural diagram of the top pressure plate in this invention.

[0031] Figure 8 This is a schematic diagram of the three-dimensional structure of the protective rotating plate in this invention;

[0032] Figure 9 This is a three-dimensional structural diagram of the dust collection and protection component in this invention;

[0033] Figure 10 This is a three-dimensional structural diagram of the cross-section of the support in this invention;

[0034] Figure 11This is a three-dimensional cross-sectional structural diagram of the aluminum powder collection box in this invention.

[0035] In the diagram: 1. Clamping and cutting mechanism; 101. Threaded rod protective cover; 102. Clamping base; 103. Clamping rotating rod; 104. Clamping sliding sleeve; 105. Clamping sliding rod; 106. Clamping bracket; 107. Clamping spring; 108. Clamping sliding plate; 109. Connecting spring; 110. Vertical clamping plate; 111. Top rotating rod; 112. Clamping rotating frame; 113. Clamping rotating plate; 114. Arc-shaped clamping plate; 115. Pressing sliding rod; 116. Pressing sliding sleeve; 117. Pressing spring; 118. Multi-stage lifting cylinder; 119. Lifting fixing plate; 120. Worm gear guard; 121. Rotating bracket; 122. Rotating motor; 123. Rotating worm; 124. Rotating worm gear; 125. Electric telescopic rod; 126. Cutting machine body; 127. Mounting plate; 128. Pressing bracket; 129. Top limit rotating rod; 130. 131. Limiting sliding sleeve; 132. Limiting sliding rod; 133. Top pressure plate; 134. Limiting spring; 135. Top clamping plate; 136. Connecting hinge; 137. Protective rotating plate; 138. First spring assembly; 2. Dust suction protection assembly; 201. Cutting box body; 202. Protective box door; 203. Support leg; 204. Support block; 205. Adjusting motor; 206. Adjusting bidirectional threaded rod; 207. Adjusting threaded sleeve; 20 8. Second hinge; 209. Unfolding support plate; 210. Support bracket; 211. Adjustment knob; 212. Supporting bidirectional threaded rod; 213. Supporting threaded sleeve; 214. Supporting rotating rod; 215. Second support plate; 216. Aluminum powder collection box; 217. Limiting baffle; 218. Rotary motor; 219. Rotating absorption cylinder; 220. Spiral baffle; 221. Dust collection box; 222. Dustproof bracket; 223. Vacuum cleaner. Detailed Implementation

[0036] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0037] Please see Figures 1-5 , Figure 10The present invention provides a technical solution: a cutting device for aluminum alloy tubes that is easy to clamp, including a clamping and cutting mechanism 1 and a multi-stage lifting cylinder 118 installed on the top of the clamping and cutting mechanism 1. A dust suction and protection component 2 is provided on the outside of the clamping and cutting mechanism 1, and an aluminum powder collection box 216 is symmetrically provided at the bottom of the dust suction and protection component 2. The clamping and cutting mechanism 1 includes a threaded rod protective cover 101. A clamping base 102 is fixedly installed on both sides of the threaded rod protective cover 101. A clamping rotating rod 103 is rotatably connected to the top of the clamping base 102. A clamping sliding sleeve 104 is fixedly installed on the top of the clamping rotating rod 103. A clamping sliding rod 105 is slidably connected inside the clamping sliding sleeve 104. A clamping bracket 106 is fixedly installed on the outer side of the 05. A clamping spring 107 is fixedly installed on one side of the clamping sliding sleeve 104. A clamping sliding plate 108 is fixedly installed on the top of both sides of the clamping sliding sleeve 104. A connecting spring 109 is symmetrically installed on one side of the top of the clamping sliding plate 108. A vertical clamping plate 110 is fixedly installed at the end of the two connecting springs 109. A top rotating rod 111 is symmetrically rotatably connected to the top of the clamping sliding plate 108. A clamping rotating frame 112 is symmetrically rotatably connected to the top of the vertical clamping plate 110. A clamping rotating plate 113 is fixedly installed at the bottom of the two clamping rotating frames 112. An arc-shaped clamping plate 114 is fixedly installed at the end of the clamping rotating plate 113. A pressure plate is fixedly installed inside the clamping rotating frame 112. A pressing sliding rod 115 is tightened, and a pressing sliding sleeve 116 is slidably connected to the outer side of the pressing sliding rod 115. A pressing spring 117 is fixedly installed on one side of the pressing sliding sleeve 116. The pressing sliding sleeve 116 is rotatably connected to the top rotating rod 111. The threaded rod protective cover 101 protects the adjusting bidirectional threaded rod 206 to prevent the dust generated during cutting from entering the interior of the adjusting bidirectional threaded rod 206, thereby affecting the transmission between the adjusting bidirectional threaded rod 206 and the adjusting threaded sleeve 207. By placing the aluminum alloy tube to be cut on the clamping bracket 106, and by squeezing the clamping bracket 106 and under the rotation of the clamping rotating rod 103, the two clamping sliding sleeves 104 slide relative to each other on the outer side of the clamping sliding rod 105. Simultaneously, the two clamping sliding plates 108 are brought closer together. The vertical clamping plate 110 can clamp and fix the square tube. With the elastic force of the connecting spring 109, when the two vertical clamping plates 110 are brought closer together, the top rotating rod 111 causes the clamping rotating plate 113 and the arc-shaped clamping plate 114 to rotate. With the elastic force of the internal compression spring 117 of the clamping rotating frame 112, the distance between the vertical clamping plate 110 and the clamping rotating plate 113 can be adjusted. The clamping rotating plate 113 can clamp the triangular tube, while the arc-shaped clamping plate 114 can clamp and fix the round tube, thus adapting to tubes of various shapes and improving the applicability of the clamping and cutting mechanism 1.

[0038] Please see Figure 6 A lifting fixing plate 119 is fixedly installed at the bottom of the multi-stage lifting cylinder 118. A worm gear guard 120 is fixedly installed at the bottom of the lifting fixing plate 119. A rotating bracket 121 is symmetrically installed on the inner side of the lifting fixing plate 119 near the worm gear guard 120. A rotating motor 122 is fixedly installed on the outer side of the rotating bracket 121. A rotating worm 123 is fixedly connected to the output end of the rotating motor 122. A rotating worm wheel 124 is meshed with one side of the rotating worm 123. The rotating worm wheel 124 is rotatably connected to the lifting fixing plate 119. An electric telescopic rod 125 is fixedly installed at the bottom of the rotating worm wheel 124. The bottom of the telescopic rod 125 is fixedly installed with the cutting machine body 126. By activating the multi-stage lifting cylinder 118, the lifting fixed plate 119 is driven to descend. The rotating motor 122 drives the rotating worm gear 123 to rotate. Utilizing the meshing connection between the rotating worm gear 123 and the rotating worm wheel 124, the rotating worm wheel 124 drives the electric telescopic rod 125 and the cutting machine body 126 to rotate. This allows adjustment of the horizontal angle of the cutting machine body 126, facilitating the cutting of aluminum alloy pipes at different angles. The electric telescopic rod 125 enables the lifting and lowering adjustment of the cutting machine body 126, facilitating the cutting of aluminum alloy pipes.

[0039] Please see Figures 6-8A mounting plate 127 is fixedly installed at the bottom of the worm gear guard 120. A clamping bracket 128 is symmetrically installed at the bottom of the mounting plate 127. A top limiting rotating rod 129 is rotatably connected to the bottom of each of the two clamping brackets 128. A limiting sliding sleeve 130 is rotatably connected to the bottom of the top limiting rotating rod 129. A limiting sliding rod 131 is slidably connected inside the limiting sliding sleeve 130. A top pressure plate 132 is fixedly installed on the outer side of the limiting sliding rod 131. A limiting spring 133 is fixedly installed on one side of the limiting sliding sleeve 130. Top clamping plates 134 are fixedly installed at the bottom of both limiting sliding sleeves 130. Several connecting hinges 135 are symmetrically installed on the inner side of the top clamping plates 134. A protective rotating plate 136 is rotatably connected to the outer side of each of the two connecting hinges 135. A first spring assembly 137 is rotatably connected to the top of the protective rotating plate 136. The first spring assembly 137 is rotatably connected to the top clamping plate 134. The multi-stage lifting cylinder 118 can... The clamping bracket 128 is raised and lowered. When the top of the pipe contacts the top pressure plate 132, the rotation of the top limiting rotating rod 129 causes the limiting sliding sleeve 130 to slide outside the limiting sliding rod 131, while simultaneously driving the two top clamping plates 134 to move closer to each other. The top clamping plates 134 can clamp the top of the aluminum alloy pipe. The elastic force of the first spring assembly 137 can realize the rotation of the protective rotating plate 136. The surface of the protective rotating plate 136 is provided with anti-slip rubber, which can prevent the pipe from shaking due to shearing force during cutting, thereby affecting the flatness of the cut. At the same time, it can also affect the weld when splicing and welding two pipes. The top clamping plates 134 and the protective rotating plate 136 clamp and fix the two sides of the pipe cut, preventing the pipe's center of gravity from shifting due to cutting when the pipe length is long. Under the action of gravity, the pipe cut will bend and deform, thus affecting the flatness of the cut.

[0040] Please see Figure 1 , Figures 9-10The dust extraction and protection assembly 2 includes a cutting box 201, a multi-stage lifting cylinder 118 fixedly installed on the top inner side of the cutting box 201, a protective door 202 symmetrically rotatably connected to the front of the cutting box 201, support legs 203 fixedly installed around the bottom of the cutting box 201, support blocks 204 fixedly installed on both sides of the cutting box 201, an adjusting motor 205 fixedly installed inside one of the support blocks 204, and an adjusting bidirectional threaded rod 206 fixedly connected to the output end of the adjusting motor 205. The outer side of rod 206 is symmetrically threaded with adjusting threaded sleeves 207. The adjusting threaded sleeves 207 are fixedly installed on the bottom of clamping base 102. Second hinges 208 are fixedly installed on both sides of the cutting box 201 near the top of support block 204. An unfolding support plate 209 is rotatably connected to the outer side of the second hinge 208. Support seats 210 are fixedly installed on the sides of the two unfolding support plates 209 that are close to each other. An adjusting knob 211 is rotatably connected to one end of the support seat 210. A support is fixedly connected to the end of the adjusting knob 211. A bidirectional threaded rod 212 is supported, and a support threaded sleeve 213 is symmetrically threaded on the outer side of the bidirectional threaded rod 212. A support rotating rod 214 is rotatably connected to the top of each of the two support rotating rods 213, and a second support plate 215 is rotatably connected to the top of each of the two support rotating rods 214. An adjusting motor 205 drives the adjusting bidirectional threaded rod 206 to rotate, causing the adjusting threaded sleeve 207 to move relative to the clamping base 102. This allows for adjustment of the clamping position according to the length of the pipe, thereby improving the stability of pipe cutting. When the pipe being cut is long, the unfolding support plate 209 is rotated to a horizontal position under the action of the second hinge 208. Simultaneously, the unfolding support plate 209 is supported by the support block 204. Rotating the adjusting knob 211 drives the bidirectional threaded rod 212 to rotate, causing the two support threaded sleeves 213 to move relative to each other on the outer side of the bidirectional threaded rod 212, while simultaneously driving the support rotating rod 214 to rotate. This allows for height adjustment of the second support plate 215, facilitating pipe support and improving the stability of pipe cutting.

[0041] Please see Figure 11An aluminum powder collection box 216 is symmetrically installed at the bottom of the cutting box 201. A limit baffle 217 is fixedly installed on the inner top of the aluminum powder collection box 216. A rotary motor 218 is fixedly installed on one side of the aluminum powder collection box 216. A rotary absorption cylinder 219 is fixedly connected to the output end of the rotary motor 218. A spiral baffle 220 is fixedly installed on the outer side of the rotary absorption cylinder 219. A dust collection box 221 is fixedly installed at the end of the aluminum powder collection box 216 away from the rotary motor 218. A spiral baffle 220 is fixedly installed on the outer side of the dust collection box 221. There is a dustproof bracket 222, and a vacuum cleaner 223 is fixedly installed inside the dustproof bracket 222. When cutting the pipe, the rotary motor 218 is started to drive the rotary absorption cylinder 219 to rotate. The spiral baffle 220 is used to isolate the sparks generated by cutting, and the vacuum cleaner 223 generates suction to make the aluminum powder generated by cutting enter the dust collection box 221 through the rotary absorption cylinder 219 for collection. This avoids the phenomenon of excessive aluminum powder concentration coming into contact with sparks and causing an explosion, thus improving the safety of aluminum alloy pipe cutting.

[0042] Working principle: Before using this easy-to-clamp aluminum alloy tube cutting device, it is necessary to check the overall condition of the device to ensure it can operate normally. Figure 1 - Figure 11 As shown, firstly, the adjusting bidirectional threaded rod 206 is protected by the threaded rod protective cover 101 to prevent cutting dust from entering the interior of the adjusting bidirectional threaded rod 206, thereby affecting the transmission between the adjusting bidirectional threaded rod 206 and the adjusting threaded sleeve 207. The aluminum alloy tube to be cut is placed on the clamping bracket 106. By squeezing the clamping bracket 106 and rotating the clamping rotating rod 103, the two clamping sliding sleeves 104 slide relative to each other on the outside of the clamping sliding rod 105, while simultaneously driving the two clamping sliding plates 108 to move closer together. The vertical clamping plate 110 can then clamp the square tube. For clamping and fixing, the elastic force of the connecting spring 109 is used to bring the two vertical clamping plates 110 closer together. Under the action of the top rotating rod 111, the clamping rotating plate 113 and the arc-shaped clamping plate 114 are rotated. The elastic force of the internal compression spring 117 of the clamping rotating frame 112 can be used to adjust the distance between the vertical clamping plate 110 and the clamping rotating plate 113. The clamping rotating plate 113 can clamp triangular tubes, while the arc-shaped clamping plate 114 can clamp and fix circular tubes, thus adapting to tubes of various shapes and improving the applicability of the clamping and cutting mechanism 1.

[0043] Secondly, by activating the multi-stage lifting cylinder 118, the lifting fixed plate 119 is lowered. The rotating motor 122 drives the rotating worm gear 123 to rotate. Utilizing the meshing connection between the rotating worm gear 123 and the rotating worm wheel 124, the rotating worm wheel 124 drives the electric telescopic rod 125 and the cutting machine body 126 to rotate. This allows adjustment of the horizontal angle of the cutting machine body 126, facilitating cutting aluminum alloy pipes at different angles. The electric telescopic rod 125 enables the lifting and lowering adjustment of the cutting machine body 126, facilitating the cutting of aluminum alloy pipes. The multi-stage lifting cylinder 118 enables the lifting and lowering movement of the clamping bracket 128. When the top of the pipe contacts the top pressure plate 132, the rotation of the top limiting rotating rod 129 causes the limiting sliding sleeve 130 to... While the limiting sliding rod 131 slides on the outside, it drives the two top clamping plates 134 to move closer to each other. The top clamping plates 134 can clamp the top of the aluminum alloy tube. The elastic force of the first spring assembly 137 can realize the rotation of the protective rotating plate 136. The surface of the protective rotating plate 136 is provided with anti-slip rubber, which can prevent the tube from shaking due to the shearing force during cutting, thereby affecting the flatness of the cut. At the same time, when splicing and welding two tubes, it will have a certain impact on the weld. The top clamping plates 134 and the protective rotating plate 136 clamp and fix the two sides of the tube cut, so as to prevent the tube's center of gravity from shifting due to cutting when the tube is long. Under the action of gravity, the tube cut will bend and deform, thus affecting the flatness of the cut.

[0044] Finally, the adjusting motor 205 drives the adjusting bidirectional threaded rod 206 to rotate, causing the adjusting threaded sleeve 207 to move relative to the clamping base 102. This allows for adjustment of the clamping position according to the length of the pipe, thereby improving the stability of pipe cutting. When the pipe being cut is long, the unfolding support plate 209 is rotated to a horizontal position under the action of the second hinge 208. At the same time, the support block 204 supports the unfolding support plate 209. By rotating the adjusting knob 211, the supporting bidirectional threaded rod 212 is rotated, causing the two supporting threaded sleeves 213 to be positioned outside the supporting bidirectional threaded rod 212. While moving relative to each other, the supporting rotating rod 214 is driven to rotate, which enables the height adjustment of the second supporting plate 215, making it easier to support the pipe and improve the stability of pipe cutting. When cutting the pipe, the rotary motor 218 is started to drive the rotary absorption cylinder 219 to rotate. The spiral baffle 220 is used to isolate the sparks generated by cutting, and the vacuum cleaner 223 generates suction to make the aluminum powder generated by cutting enter the dust collection box 221 through the rotary absorption cylinder 219 for collection. This avoids the phenomenon of excessive aluminum powder concentration coming into contact with sparks and causing an explosion, thus improving the safety of aluminum alloy pipe cutting.

[0045] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A cutting device for aluminum alloy tubes that is easy to clamp, comprising a clamping and cutting mechanism (1) and a multi-stage lifting cylinder (118) mounted on the top of the clamping and cutting mechanism (1). The clamping and cutting mechanism (1) is provided with a dust collection and protection component (2) on its outer side, and aluminum powder collection boxes (216) are symmetrically provided at the bottom of the dust collection and protection component (2). Its features are, Also includes: The clamping and cutting mechanism (1) includes a threaded rod protective cover (101), and clamping bases (102) are fixedly installed on both sides of the threaded rod protective cover (101). A clamping rotating rod (103) is rotatably connected to the top of the clamping base (102). The clamping rotating rod (103) is fixedly mounted with a clamping sliding sleeve (104), and the clamping sliding sleeve (104) is slidably connected to the inside of the clamping sliding rod (105). Among them, a clamping bracket (106) is fixedly installed on the outside of the clamping sliding rod (105), and a clamping spring (107) is fixedly installed on one side of the clamping sliding sleeve (104). A clamping sliding plate (108) is fixedly installed on the top of each of the two clamping sliding sleeves (104). A connecting spring (109) is symmetrically installed on one side of the top of the clamping sliding plate (108). A vertical clamping plate (110) is fixedly installed at the ends of the two connecting springs (109). A top rotating rod (111) is symmetrically rotatably connected to the top of the clamping sliding plate (108). A clamping rotating frame (112) is symmetrically rotatably connected to the top of the vertical clamping plate (110). A clamping rotating plate (113) is fixedly installed at the bottom of the two clamping rotating frames (112). An arc-shaped clamping plate (114) is fixedly installed at the end of the clamping rotating plate (113). A pressing sliding rod (115) is fixedly installed inside the clamping rotating frame (112). A pressing sliding sleeve (116) is slidably connected to the outside of the pressing sliding rod (115). A pressing spring (117) is fixedly installed on one side of the pressing sliding sleeve (116). The pressing sliding sleeve (116) is rotatably connected to the top rotating rod (111).

2. The aluminum alloy tube cutting device for easy clamping according to claim 1, characterized in that: A lifting fixing plate (119) is fixedly installed at the bottom of the multi-stage lifting cylinder (118). A worm gear guard (120) is fixedly installed at the bottom of the lifting fixing plate (119). A rotating bracket (121) is symmetrically installed on the inner side of the lifting fixing plate (119) near the worm gear guard (120). A rotating motor (122) is fixedly installed on the outer side of the rotating bracket (121). A rotating worm (123) is fixedly connected to the output end of the rotating motor (122). A rotating worm wheel (124) is meshed with one side of the rotating worm (123).

3. The aluminum alloy tube cutting device for easy clamping according to claim 2, characterized in that: The rotating worm gear (124) is rotatably connected to the lifting fixed plate (119). An electric telescopic rod (125) is fixedly installed at the bottom of the rotating worm gear (124). A cutting machine body (126) is fixedly installed at the bottom of the electric telescopic rod (125). An installation plate (127) is fixedly installed at the bottom of the worm gear protective cover (120). A clamping bracket (128) is symmetrically installed at the bottom of the installation plate (127). A top limiting rotating rod (129) is rotatably connected around the bottom of each of the two clamping brackets (128).

4. The aluminum alloy tube cutting device for easy clamping according to claim 3, characterized in that: The bottom of the top limiting rotating rod (129) is rotatably connected to a limiting sliding sleeve (130), and the inside of the limiting sliding sleeve (130) is slidably connected to a limiting sliding rod (131). A top pressure plate (132) is fixedly installed on the outside of the limiting sliding rod (131). A limiting spring (133) is fixedly installed on one side of the limiting sliding sleeve (130). A top clamping plate (134) is fixedly installed at the bottom of both sides of the limiting sliding sleeve (130). Several connecting hinges (135) are symmetrically installed on the inside of the top clamping plate (134). A protective rotating plate (136) is rotatably connected to the outside of both connecting hinges (135). A first spring assembly (137) is rotatably connected to the top of the protective rotating plate (136). The first spring assembly (137) is rotatably connected to the top clamping plate (134).

5. The aluminum alloy tube cutting device for easy clamping according to claim 1, characterized in that: The dust collection and protection assembly (2) includes a cutting box (201), a multi-stage lifting cylinder (118) is fixedly installed on the top inner side of the cutting box (201), a protective box door (202) is symmetrically rotatably connected to the front of the cutting box (201), support legs (203) are fixedly installed around the bottom of the cutting box (201), support blocks (204) are fixedly installed on both sides of the cutting box (201), an adjusting motor (205) is fixedly installed inside one of the support blocks (204), an adjusting bidirectional threaded rod (206) is fixedly connected to the output end of the adjusting motor (205), an adjusting threaded sleeve (207) is symmetrically threaded on the outer side of the adjusting bidirectional threaded rod (206), and the adjusting threaded sleeve (207) is fixedly installed at the bottom of the clamping base (102).

6. The aluminum alloy tube cutting device for easy clamping according to claim 5, characterized in that: The cutting box (201) is fixedly installed with second hinges (208) on both sides of the top of the support block (204). The outer side of the second hinge (208) is rotatably connected to the unfolding support plate (209). The two unfolding support plates (209) are fixedly installed with support seats (210) on the side of each other. One end of the support seat (210) is rotatably connected to the adjustment knob (211). The end of the adjustment knob (211) is fixedly connected to the support double-threaded rod (212). The outer side of the support double-threaded rod (212) is symmetrically threaded with support thread sleeves (213). The top of the two support thread sleeves (213) is rotatably connected to the support rotating rod (214). The top of the two support rotating rods (214) is rotatably connected to the second support plate (215).

7. The aluminum alloy tube cutting device for easy clamping according to claim 6, characterized in that: The aluminum powder collection box (216) is symmetrically installed at the bottom of the cutting box (201). A limit baffle (217) is fixedly installed on the inner side of the top of the aluminum powder collection box (216). A rotary motor (218) is fixedly installed on one side of the aluminum powder collection box (216). A rotary absorption cylinder (219) is fixedly connected to the output end of the rotary motor (218). A spiral baffle (220) is fixedly installed on the outer side of the rotary absorption cylinder (219). A dust collection box (221) is fixedly installed at the end of the aluminum powder collection box (216) away from the rotary motor (218). A dustproof bracket (222) is fixedly installed on the outer side of the dust collection box (221). A vacuum cleaner (223) is fixedly installed inside the dustproof bracket (222).

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