Method for electroless transfer, batch production of immune cell therapy products and products thereof

By constructing eVLP vectors using an electroporation-free method and combining them with a stable cell line production platform, the challenges of cannibalization and large-scale production of CAR-T cell therapy products have been solved, achieving efficient, safe, and low-cost gene editing suitable for immune cell therapy.

CN120866421BActive Publication Date: 2026-03-03SHENZHEN CELL VALLEY BIOMEDICAL CO LTD
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Patent Information

Application Number
CN202511399093.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-09-28
Publication Date
2026-03-03
Estimated Expiration
2045-09-28

AI Technical Summary

Technical Problem

Existing technologies for preparing CAR-T cell therapy products suffer from high risk of cannibalization, high cost, and difficulty in large-scale production. In particular, the CRISPR-Cas9 gene editing tool has low delivery efficiency and insufficient safety, while traditional viral vectors have limitations in delivery capacity and safety risks.

Method used

Engineered viral particles (eVLPs) were constructed using an electrotransfer method. Through a stable cell line production platform, diverse envelope proteins, MMLV-gag-pol retroviral structural and functional elements, and targeted gRNA elements were integrated to achieve efficient and safe gene editing, avoiding the cumbersome steps and high costs of traditional multi-plasmid transient transfection.

Benefits of technology

This has enabled low-cost, highly stable gene-editing therapies suitable for large-scale production, improved the success rate of immune cell preparation, reduced production costs and operational complexity, and ensured the safety and consistency of gene editing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application provides a method for batch preparation of immune cell therapy products without electric conversion, the CD7 gene of the immune cells is knocked out and a chimeric antigen receptor targeting CD7 is expressed at the same time, the method comprises producing engineered viroplasm by a stable cell line, knocking out the CD7 gene in the immune cells by using the engineered viroplasm, and transducing the immune cells by using a CD7 CAR retrovirus vector, thereby obtaining the immune cell therapy product. The present application aims at the difficulties in the current CAR-T cell preparation, such as high cost, poor popularity, and high risk of failure in the application of CRISPR electric conversion technology, introduces eVLP technology for efficient and convenient gene editing, and ensures safety, saves cost, reduces operation complexity, and greatly improves the success rate of immune cell preparation. Based on clinical needs, the present application uses a CD7 eVLP vector combined with a CD7 CAR retrovirus to construct a CD7 KO+CD7 CAR T cell therapy product.
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Description

Technical Field

[0001] This invention relates to the field of biotechnology, specifically to a method and products for the electroporation-free, batch preparation of immune cell therapy products. Background Technology

[0002] In recent years, CAR-T cell therapy has developed rapidly as an emerging immunotherapy approach. It has demonstrated remarkable clinical efficacy in the treatment of hematological malignancies, especially B-cell malignancies. However, its development faces challenges in the treatment of T-cell hematological malignancies. Because normal T cells universally express CD7, CAR-T cells targeting CD7 can self-destruct during the preparation process, leading to preparation failure. Therefore, a method is needed to avoid this self-destruction of CAR-T cells. Existing research has found that targeting and disrupting the CD7 genome using CRISPR technology can prevent the self-destruction of CD7 CAR-T cells and expand CAR-T cells without impairing their cytotoxic function. This results in potent cytotoxicity against malignant T cell lines and primary tumors, thus establishing the feasibility of using CD7 CAR T cells for targeted therapy of T-cell malignancies. Furthermore, the study found that compared to CRISPR technology for producing CD7-targeted CAR-T cells, naturally selected CD7 CAR-T cells significantly reduced costs. Although their expansion rate was significantly lower than that of KO CD7 CAR-T during the 2-week culture period, their CAR positivity rate at harvest averaged 92.4%, and subsequent cell proliferation was significantly improved. Subsequent in vitro killing experiments demonstrated that their killing activity was no different from that of KO CD7 CAR-T. In addition, existing research utilizes CRISPR / Cas9 to knock out the target antigen while simultaneously knocking in a CAR fragment targeting the antigen at the broken target antigen gene site, completing gene knockout and knock-in simultaneously, and performing a one-step site-specific gene replacement. CD7KO&KIEF1α CAR-T showed better therapeutic effects in mouse tumor models. This strategy is also applicable to the preparation of CAR-NK. However, existing CRISPR-based technologies all use electroporation of the Cas9+gRNA RNP complex, making research and production highly dependent on instrument use, and the cytotoxicity after electroporation is significant, resulting in a high risk of preparation failure.

[0003] Gene editing technologies such as CRISPR-Cas9 and base editors have made significant progress in scientific research and clinical applications, but there are still some limitations to effectively delivering these editing tools into cells. For example, traditional viral vectors like adeno-associated virus (AAV) have delivery capacity limitations and potential safety risks; lentiviruses and retroviruses face random gene integration and a high risk of off-target effects when delivering base-edited DNA; and non-viral vectors such as lipid nanoparticles (LNPs) present challenges in targeted delivery. In light of this, researchers have developed a novel delivery tool based on viral vectors. This tool fuses RNA-binding proteins or target proteins with viral structural proteins (including at different sites on retroviral gag polymers). During capsid self-assembly, mRNA containing affinity elements of the binding protein or the target protein cleaved by viral enzymes can be directed into viral particles, forming virus-like particles (VLPs). These VLPs exert their gene-editing effects after being delivered into cells. Because the gene editor is a protein, it has a short half-life in cells, meaning that gene editing is only effective within that half-life, effectively avoiding off-target effects. Compared to the cell damage and persistent retrovirus expression risks associated with CRISPR electroporation, engineered viral particles (eVLPs) offer the advantages of both high efficiency and safety by delivering ribonucleoproteins (RNPs) transiently.

[0004] However, existing eVLP production systems relying on four plasmids for transient transduction of 293T cells face significant industrialization obstacles: poor process stability, high raw material consumption, and exorbitant large-scale costs. Furthermore, clinical-grade quality control requires repeated testing for host residues. Therefore, there is a need to develop innovative process solutions that are low-cost, highly stable, and suitable for large-scale production. Summary of the Invention

[0005] To address the aforementioned problems, this invention provides a method for the electroporation-free, mass production of immune cell therapy products. The immune cells have their CD7 gene knocked out and simultaneously express a chimeric antigen receptor targeting CD7. The method comprises the following steps: Step 1: producing engineered virus-like particles using a stable cell line prepared via an electroporation-free method; Step 2: using the engineered virus-like particles from Step 1 to knock out the CD7 gene in the immune cells, obtaining CD7-knockout immune cells; and Step 3: producing a CD7 CAR retroviral vector using a cell factory method, and then transducing the immune cells obtained in Step 2 to obtain the immune cell therapy product.

[0006] In one embodiment, the engineered virus-like particles in step 1 are prepared by the following method: Step 11: Constructing a stable packaging cell line for BaEV retrovirus, including transferring the structural protein gag-pol protein required for retrovirus preparation into the HEK293T cell line or its derivative cell line to obtain a cell line containing the structural protein gag-pol protein; based on the cell line containing the structural protein gag-pol protein, constructing a HEK293T cell line or its derivative cell line that simultaneously knocks out ASCT-1 and ASCT-2 receptor proteins to obtain a cell line that knocks out the ASCT-1 and ASCT-2 receptor proteins; transferring the BaEV envelope into the above-mentioned cell line that knocks out the ASCT-1 and ASCT-2 receptor proteins to obtain the stable packaging cell line for BaEV retrovirus; Step 12: Transfecting the stable packaging cell line for BaEV retrovirus obtained in step 11 with the Gag-Cas9 plasmid, and screening to obtain a cell line capable of producing engineered virus-like particles containing BaEV envelope glycoprotein, gag-pol protein and Cas9 protein; Step 13: Construct a self-inactivating delivery plasmid for a retroviral packaging system, the self-inactivating delivery plasmid comprising gRNA elements targeting different targets; transfect the self-inactivating delivery plasmid into 293T cells or Ampho 293 cells, and then produce self-inactivating retroviruses targeting different targets through the transfected cells; and step 14: transduce the cell line obtained in step 12 using the retrovirus obtained in step 13, and screen from it to obtain a stable cell line that produces engineered virus-like particles, thereby producing engineered virus-like particles through the stable cell line.

[0007] In one embodiment, the self-inactivating delivery plasmid in step 13 includes a modified LTR structure comprising a 5'LTR and a ΔU3-modified 3'LTR, such that after the viral genome integrates into the host cell, the ΔU3-modified 3'LTR transfers to the 5' end, causing promoter inactivation and thereby blocking the regeneration of the complete 5'LTR-3'LTR structure, preventing the delivery plasmid from being repackaged.

[0008] In one embodiment, the self-inactivating delivery plasmid in step 13 includes an SV40 promoter-driven GFP reporter system, which is used to monitor viral transduction efficiency in real time and verify the reliability of the self-inactivating system.

[0009] In one embodiment, the self-inactivating delivery plasmid in step 13 is co-transfected with retroviral structural proteins and envelope proteins into Ampho 293T cells, or Ampho 293 cells are transfected with the self-inactivating delivery plasmid to assemble self-inactivating retroviral particles with different targeting properties, suitable for transduction needs of various cells.

[0010] In one embodiment, in step 12, monoclonal cell lines are selected by drug screening and limiting dilution method, their genomic DNA is extracted, and the copy number of Cas9 gene and Pol gene molecules in the cell genome is detected to calculate the Cas9 gene / Pol gene ratio and the Pol gene / internal reference gene ratio, which are used to screen and obtain the cell lines in step 2.

[0011] In one embodiment, the Cas9 gene / Pol gene ratio is between 0.4 and 1.2.

[0012] In one embodiment, the internal reference gene is RPPH, and the ratio of Pol gene to internal reference gene is > 0.7.

[0013] In one implementation, 48 hours after knocking out the CD7 gene in step 2, the CD7 CAR retroviral vector is transduced in step 3.

[0014] In one embodiment, when the immune cells are T cells, after knocking out the CD7 gene in the immune cells using engineered virus-like particles with a BaEV envelope in step 2, the immune cells obtained in step 2 are transduced using a CD7 CAR retroviral vector with a GALV envelope in step 3.

[0015] In one embodiment, when the immune cells are NK cells, after knocking out the CD7 gene in the immune cells using engineered viroid particles with a BaEV envelope in step 2, the immune cells obtained in step 2 are transduced using a CD7 CAR retroviral vector with a BaEV envelope in step 3.

[0016] In one embodiment, an immune cell therapy product is provided, which is prepared by the method described above.

[0017] In this invention, a highly efficient and convenient CD7 eVLP vector for immune cell gene editing was constructed based on cutting-edge gene editing technology developed in the last 5 years, and CD7 KO + CD7 CAR-T cells were constructed based on this vector.

[0018] Traditional engineered viral-like particles (eVLPs) are prepared by co-transfecting HEK293T cells with four plasmids. Because the expression half-life of the plasmids in the cells is limited, eVLPs are usually only suitable for collection within 72 hours after transfection. The production capacity of a single preparation is limited, and the cost of plasmids and transfection reagents used for large-scale preparation is extremely high. The production is unstable between batches, which limits the large-scale production of eVLPs.

[0019] In the field of viral vector production, stable cell lines combined with continuous perfusion culture have become the mainstream approach for large-scale production of retroviruses (RVs). This process constructs stable virus-producing cell lines through genetic engineering, avoiding the cumbersome steps of multi-plasmid co-transfection and reducing production costs by more than 30%. Furthermore, when combined with purification techniques such as tangential flow ultrafiltration, titers up to 10 can be obtained. 6 -10 7 The high-quality virus at TU / mL fully meets the large-scale demand for cell therapies such as CAR-T (10¹¹–10¹² TU per patient).

[0020] This invention addresses the key technological bottlenecks currently faced by eVLP vectors in large-scale production and clinical translation by innovatively developing a production platform based on engineered stable cell lines. This platform achieves high efficiency, safety, and scalability in vector production by constructing cell lines capable of continuously expressing all functional components of eVLP. Specifically, the constructed cell lines stably express four core components: (1) diverse envelope proteins (VSVG, BaEV, GALV, Ecotrophic, Amphotrophic, etc.); (2) MMLV-gag-pol retroviral structural and functional elements; (3) MMLV-gag-cas9 (or other gene editor) fusion proteins; and (4) targeted gRNA elements. This integrated design not only ensures the coordinated expression of all components required for vector assembly but also overcomes the problems of large batch variations and high production costs associated with traditional multi-plasmid transient transfection processes through a stable expression system, providing a reliable vector production solution for the clinical translation of gene editing therapies.

[0021] This protocol first constructed the basic production cell line Clone 28: using pre-constructed Baev WT64 cells (containing the Baev envelope and gag-pol elements) as a chassis, it was obtained through transfection with the gag-cas9-PGK-BSD plasmid, drug screening, and single-clone sorting. This cell line stably expresses the spCas9 editor and viral structural proteins, and its high-efficiency production capacity was confirmed by qPCR and functional validation. To obtain target specificity, a self-inactivating retroviral vector was further introduced to deliver gRNA: promoter activity was eliminated through 3'LTR mutation, ensuring that gRNA expression is driven only by the U6 promoter. Simultaneously, an SV40-GFP reporter system was integrated for dual monitoring—indicating both gRNA expression levels and verifying the absence of LTR contamination in the eVLP product (GFP negativity being the acceptance criterion).

[0022] This invention creatively constructs a cell line integrating essential elements of eVLP and a self-inactivating delivery plasmid for a retroviral packaging system. The self-inactivating delivery plasmid includes gRNA elements targeting different targets. The self-inactivating delivery plasmid is transfected into Ampho 293T cells, and then the transfected Ampho 293T cells produce self-inactivating retroviruses targeting different targets. The above cell line is transduced using retroviruses, and stable cell lines that produce engineered virus-like particles are screened from them. Engineered virus-like particles are then produced through stable cell lines, and the constructed cell line can sustainably and stably produce specific eVLPs. The advantages of this invention are: 1) It eliminates the need for plasmid transfection for packaging production, enabling large-scale preparation solely through cell culture, overcoming production capacity limitations and simplifying the production process; 2) It reduces the consumption of raw materials (plasmids, transfection reagents, etc.), avoids quality control testing for plasmid residues after vector preparation, and effectively reduces production costs; 3) Stable cell line preparation of eVLP ensures high stability of the vector between different batches, avoiding the risks of large batch-to-batch differences and potential preparation failures in traditional eVLP preparation, as well as the cumbersome and costly process of repeatedly verifying the vector quality and function for each batch in traditional preparation; 4) It increases production flexibility. After screening cell lines capable of producing engineered virus-like particles containing BaEV envelope glycoprotein, gag-pol protein, and Cas9 protein, various corresponding cell lines for producing engineered virus-like particles can be established by introducing different target gRNA elements into these cell lines, thereby increasing the flexibility and convenience of batch production.

[0023] This invention innovatively develops a method for preparing stable eVLP cell lines. This method breaks through existing production bottlenecks and provides a stable, efficient, and economical gene editing vector solution for scientific research and clinical practice, thus promoting the further development of the gene therapy field.

[0024] This invention addresses the challenges of high cost, limited availability, and high failure risk associated with current CRISPR electroporation technology in CAR-T cell preparation. It introduces eVLP technology for efficient and convenient gene editing, ensuring safety, saving costs, reducing operational complexity, and significantly increasing the success rate of immune cell preparation. Based on clinical needs, this invention uses a CD7 eVLP vector combined with a CD7 CAR retrovirus to construct a CD7 KO+CD7 CAR T cell therapy product. Attached Figure Description

[0025] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments recorded in this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0026] Figure 1 Figure showing the genome editing efficiency of 293T / NK92 cells targeting the AAVS1 site using three types of enveloped eVLPs;

[0027] Figure 2 This is a graph showing the knockout efficiency of TRAV-eVLP in Jurkat cells using the Baev capsule.

[0028] Figure 3 This is the design diagram of the pCMV-MMLVgag-3xNES-Cas9-PolyA-hPGK-BSD plasmid;

[0029] Figure 4 This is a graph showing the results of gene copy number ratio detection using the qPCR method;

[0030] Figure 5 This is a graph showing the results of gene knockout detection of different clones of the eVLP vector by flow cytometry.

[0031] Figure 6 This is a map of the SIN-CD7 gRNA plasmid;

[0032] Figure 7 This is a graph showing the positive rate of SIN-CD7 gRNA transduction.

[0033] Figure 8 This is a graph showing the results of gradient knockout of Jurkat cells using eVLP. Figure 8 Figure A shows the results of staining with CD7-PE flow cytometry antibody to analyze changes in CD7 knockout efficiency. Figure 8 B in the figure represents plotting the virus knockout efficiency curve;

[0034] Figure 9 This is a diagram showing the verification results of LTR-U6-gRNA-SV40-GFP-LTR nucleic acid molecules in stably produced eVLPs;

[0035] Figure 10 yes Figure 5 A comparison of the efficiency, stability, and T cell survival of transient and stable transgenic eVLP knockout. Figure 10 Figures A, B, and C in the figure show the comparison results of knockout efficiency, stability, and T cell survival rate, respectively.

[0036] Figure 11This image shows the screening and validation results of monoclonal cell lines produced using the CD7 eVLP vector. Figure 11 Figure A in section 11 shows the CD7 knockout efficiency after eVLPs harvested from 49 candidate clones were infected into Jurkat cells, and Figure B in section 11 shows the CD7 knockout efficiency after eVLPs harvested from 12 preferred clones were infected into primary T cells. Figure 11 The C-value in the figure compares the cell viability after CD7 knockout.

[0037] Figure 12 This is a time-planning design diagram for CD7 KO+CD7 CAR T cell preparation;

[0038] Figure 13 This is a comparison of CD7 knockout efficiency, CAR positivity rate, and proliferation curves under the optimized cell preparation timeline scheme. Figure A in 13 shows the cell knockout efficiency and CAR positivity rate of each group on day 9, and Figure B in 13 shows the changes in the cell proliferation curves of each group.

[0039] Figure 14 This is a design diagram of the cell preparation vector selection scheme for CD7 KO+CD7 CAR T cells;

[0040] Figure 15 This is an in vitro killing curve of CD7 KO+CD7 CAR T cells against Jurkat cells after preparation;

[0041] Figure 16 This is a graph showing the secretion of granzyme B, interferon-γ (INFγ), and tumor necrosis factor-α (TNFα) cytokines after CD7 KO+CD7 CAR T cells were co-incubated with Jurkat cells for 16 hours. Detailed Implementation

[0042] To enable those skilled in the art to better understand the technical solutions in this application, the present invention will be further described below with reference to embodiments. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of this application.

[0043] Example 1: Construction of a stable BaEV retrovirus packaging cell line

[0044] eVLP vectors typically consist of four functional modules: Gag-Pol, Gag-Cas9, envelope proteins (such as VSVG, GALV, Amphotropic, Ecotropic, or Baev), and a targeting gRNA plasmid. To establish a sustainable and stable cell factory for toxin production, all of these components, except the targeting gRNA, must be integrated into the same host cell. Subsequently, eVLPs can be produced by transfecting the gRNA plasmid alone. Given that future research is applicable to immune cell (T / NK) therapy, the Baev envelope is preferred; however, whether the mechanism of action of eVLP is consistent with that of the RV envelope protein remains to be investigated. Subsequently, three envelopes (VSVG, GALV, and Baev) of AAVS1 (adeno-associated virus integration site 1) eVLPs were prepared and knocked out in 293T and NK92 cells, respectively. The experimental procedures are as follows.

[0045] I. Resuscitate 293T and NK92 cells and inoculate with 293T cells.

[0046] 293T cells were resuscitated in DMEM containing 10% FBS and 1% P / S; NK92 cells were resuscitated in NK92-specific medium (Pronosai: CM-0530) and cultured in a 5% CO2 incubator at 37°C. 293T cells were passaged when they reached 80% confluence, and NK92 cells were passaged when the medium turned yellow and the cell density exceeded 2 × 10⁶ cells / cells. 6 Afterwards, it is propagated, and used after 3 generations. Take 3.5 × 10⁻⁶. 6 293T cells were seeded into 10 cm cell culture dishes for subsequent eVLP production.

[0047] II. Production of eVLPs targeting the AAVS1 site via four-plasmid transient transduction 293T.

[0048] When the density of 293T cells in a 10cm culture dish reaches 75%-85%, it is ready for transfection. Without changing the culture medium, mix 1.1μg of VSVG / BaEV / Galv envelope plasmid, 3.375μg of MMLV-Gag-Pol structural plasmid, 1.125μg of Gag-Cas9 plasmid, and 4.4μg of AAVS1-gRNA plasmid and add them to 500μl of serum-free medium. Add 30μl of transfection reagent Lipomaster 2000 (Vazyme: TL-201) to 500μl of serum-free medium and mix. Then, dropwise add the plasmid mixture to the transfection reagent mixture, invert and mix twice, and let stand for 5 min. The reagent was then added evenly to the 293T cells and slowly mixed in a cross shape. The cells were then incubated overnight in a 5% CO2, 37°C incubator. After 16 hours, the culture medium was replaced with fresh medium. After 48 hours, the cell supernatant was collected, filtered through a 0.44μm filter, dispensed into 2.2ml tubes, and stored at -80°C.

[0049] III. eVLP targeting of AAVS1 site in HEK293 and NK92 cells

[0050] Retronectin diluted with PBS was used to coat 12-well plates and incubated overnight at 4°C. The next day, the coating solution was discarded, the plates were rinsed once with PBS, and 1 ml of eVLP vector supernatant was added. The plates were centrifuged at 2000 rpm for 1 h at 32°C. After centrifugation, the supernatant was discarded, and a quantitative sample of cells (293T: 4.4 × 10⁻⁶) was collected. 5 / 1.12×10 5 NK92: 4×10 5 Mix 1 ml of fresh eVLP supernatant and transfer to the corresponding well plate. Centrifuge at 2000 rpm for 1 h at 32°C. Incubate at 37°C with 5% CO2 for 16 h, then replace with fresh culture medium. Collect cells and extract genomic DNA after 72 h.

[0051] IV. T7 Endonuclease I enzyme digestion verification of targeting efficiency

[0052] The T7E1 endonuclease recognizes mismatched bases of 1 bp or more and cleaves at that site. The targeting efficiency of gene editing can be verified through this mechanism. Primer pairs are typically designed with one primer approximately 200 bp from the target site and the other approximately 400 bp from the target site, allowing for direct differentiation via agarose gel electrophoresis. Using this primer pair, PCR was performed with 100 ng of genomic DNA as a template, running for 30 cycles, and the PCR product was purified and recovered. Then, 200 ng of the product template and control template were used to prepare a T7E1 reaction solution (containing all components except T7E1). The solution was pre-denatured at 95°C for 5 min, gradually cooled to 85°C at 2°C per second, then gradually cooled to 25°C at 0.1°C per second, and finally held at 4°C until cleavage. After annealing, add 1 μl of T7E1 and mix well. Incubate at 37°C for 15 min. Perform electrophoresis on a 2% agarose gel and observe the images. The targeted sample showed bands of 400 bp and 200 bp, while the control sample was not cut, indicating successful editing. Subsequently, the approximate editing efficiency was obtained by analyzing the grayscale using ImageJ software.

[0053] Verification using the T7E1 restriction enzyme method confirmed that eVLP does indeed exhibit a mechanism where different envelope proteins have delivery preferences for different target cells. Figure 1 In, such as Figure 1 As shown in A and B, the VSVG envelope effectively knocked out 293T (28.4% - 44.8%), but the knockout efficiency of the NK92 AAVS1 site was 0. The Baev envelope, conversely, efficiently knocked out the NK92 cell line genome (60.1%), while the GALV vector had a lower NK92 knockout efficiency (around 10.8%). Baev-encapsulated eVLPs can efficiently perform gene editing in NK cells; Figure 2 As shown, eVLP targeting the TRAC site of the Baev capsule was prepared and transduced and knocked out on Jurkat cells. Flow cytometry analysis showed that the expression of TCRαβ was significantly reduced by 50%, indicating that the eVLP of the Baev capsule can also efficiently edit T cells. Since this study is mainly applied to immunotherapy, the Baev capsule was subsequently selected for the construction of subsequent cell lines.

[0054] Previously, CRISPR technology was used to knock out ASCT1 / ASCT2 in HEK293 cells, constructing the WT64 retroviral production cell line that stably expresses the Baev envelope (Patent authorization announcement number: CN119020418B; Patent publication number: CN 119020419A; Patent publication number: CN118956766A; Patent publication number: CN). (119020417A) Constructing a stable BaEV retrovirus packaging cell line includes: transferring the structural protein gag-pol, required for retrovirus preparation, into the HEK293T cell line or its derivative cell line to obtain a cell line containing the structural protein gag-pol; based on the cell line containing the structural protein gag-pol, constructing a HEK293T cell line or its derivative cell line that simultaneously knocks out the ASCT-1 and ASCT-2 receptor proteins to obtain a cell line that knocks out the ASCT-1 and ASCT-2 receptor proteins; transferring the BaEV envelope into the above-mentioned cell line that knocks out the ASCT-1 and ASCT-2 receptor proteins to obtain the stable BaEV retrovirus packaging cell line; this cell line already contains the two key components, Gag-Pol and BaEV envelope, and is free from interference from foreign elements. Therefore, only by stably introducing the Gag-Cas9 component is it possible to complete all eVLP components except gRNA in this cell line, thus upgrading the platform for stable production of virus-like particles.

[0055] Example 2: Design, transfection, and drug screening of pCMV-MMLVgag-3xNES-Cas9-PolyA-hPGK-BSD plasmid.

[0056] I. Construction of pCMV-MMLVgag-3xNES-Cas9-PolyA-hPGK-BSD plasmid

[0057] The initial Gag-Cas9 plasmid was derived from pCMV-MMLVgag-3xNES-Cas9 (Addgene Plasmid #181752). Using this as a backbone, an hPGK promoter and a plasticidin resistance gene element were added to the Cas9-PolyA line using a seamless cloning method to construct pCMV-MMLVgag-3xNES-Cas9-PolyA-hPGK-BSD. The plasmid map is shown below. Figure 3 .

[0058] II. Plasmid transfection of WT64 cell line

[0059] The WT64 cell line was cultured in DMEM with 10% FBS and 1% P / S, and was used after three passages following resuscitation. 4E5 cells were seeded into 6-well plates, and plasmid transfection was performed using Lipomaster 2000 after 80% confluence (see Example 1). The culture medium was replaced with fresh medium after 16 hours.

[0060] III. Drug screening and limiting dilution to isolate monoclonal cells

[0061] 48 hours after transfection, the medium was replaced with DMEM containing 10 μg / mL Blasticidin for resistance selection. During this period, when the cell confluence exceeded 90%, the cells were passaged and cultured in resistance selection medium. After 14 days, monoclonal cell lines were isolated using the limiting dilution method (1 cell / well). Monoclonal cells were cultured in 7.5 μg / mL Blasticidin selection medium for the first week, and then the medium was replaced with 10 μg / mL Blasticidin selection medium. Cell lines with only single cell lines were selected. When the cells grew to more than 50% confluence, the cells were digested and transferred to 6-well plates, and the culture medium was replaced with 7.5 μg / mL Blasticidin selection medium.

[0062] Example 3: Screening of monoclonal cell lines for producing eVLP vectors

[0063] I. qPCR detection of Pol and Cas9 gene copy numbers

[0064] This invention selects 42 monoclonal strains through drug screening and limiting dilution method, extracts their genomic DNA, and detects the copy number of Cas9 and Pol molecules in the cell genome by qPCR. At the same time, combined with the cell growth and proliferation status, clones that meet the criteria are screened.

[0065] 1. Primer qualification verification

[0066] First, using the corresponding plasmids as templates, multiple Pol and Cas9 primer pairs were selected for qPCR. The melting curves of the primer pairs were analyzed to determine their specificity. Finally, one primer pair from each pair was selected for further identification. The primer sequences are as follows: Pol-GC-new-F: 5'-TGAGTATCGGCTACATGAGACCT-3' (SEQ ID NO.1); Pol-GC-new-R: 5'-CATGCCCCCGGTTTCCG-3' (SEQ ID NO.2); Cas9-F: 5'-CAGATTCGCCTGGATGACCA-3' (SEQ ID NO.3); Cas9-R: 5'-ATCCGCTCGATGAAGCTCTG-3' (SEQ ID NO.4).

[0067] 2. Construction of standard samples of gag / pol / cas9 fragments

[0068] The gene fragment containing the primers was constructed into a plasmid, and the EcoRI restriction site was set. After digestion, the plasmid yielded a 1310 bp fragment and a 2112 bp fragment. The 1310 bp fragment contained all the gene fragments to be detected. The fragments were purified and recovered by agarose gel electrophoresis and used as linear standards.

[0069] 3. Absolute quantification of Pol, Cas9, and RPPH (internal control) genome copy numbers was performed using qPCR.

[0070] With linear standard products from 1×10 8 Starting with copy number, perform a 10-fold serial dilution to 10. 3 A negative control (0 point) was added to establish a standard curve. Subsequently, the genome of each sample was diluted to 40 ng / μl, and 1 μl of sample (40 ng) was added to the SYBR Green reaction system. The mixture was vortexed for 15 seconds, centrifuged at 400g for 2 minutes, and then analyzed. After exporting the results, standard curves for each detected gene were plotted, generating functions were used. Standard curve: c is the copy concentration; Y = log(1 / c, 2); X = Cq. The sample Cq value was substituted into the standard curve to obtain the Y value; therefore, the sample copy concentration = power(2, -Y). The absolute copy number of each gene fragment in the genome was calculated, followed by the Cas9 / Pol ratio and the Pol / RPPH ratio, for subsequent monoclonal screening.

[0071] A certain range of Gag-Cas9 to Gag-Pol gene copy number ratios can significantly improve gene editing efficiency, rather than simply increasing the proportion of Cas9 plasmid to produce efficient eVLPs. Based on this, 12 clones (2, 6, 12, 14, 16, 17, 22, 27, 28, 32, 33, and 39) with Gag-Cas9 to Gag-Pol copy number ratios within the optimized range (Cas9 / Pol = 0.4-1.2, Pol / RPPH > 0.7) were selected for the next round of screening. Among them, clone 47 was discarded due to slow proliferation, and clone 14 was added (as shown in Table 1). Figure 4 These clones exhibit high expression of Pol and Cas9 elements and produce high titers of eVLP.

[0072] Table 1. Cas9 / Pol and Pol / RPPH copy number detection results

[0073]

[0074] II. Functional validation of eVLP vectors produced by monoclonal cell lines

[0075] Since Jurkat cells highly express CD7 molecules on their surface, their knockout efficiency can be assessed by directly detecting CD7 expression levels using flow cytometry. This method is intuitive and accurate; therefore, in this invention, the effectiveness of single-clonal lines producing eVLP is further screened by knocking out CD7 in Jurkat cells using eVLP.

[0076] 1. Production of eVLP vectors using various monoclonal cell lines

[0077] The clones were inoculated at 6 × 10⁶ cells / year. 5 Cells were placed in 6-well plates. When the cell confluence reached more than 80%, they were transfected with CD7 gRNA plasmid. After 16 hours, the culture medium was replaced with fresh medium. After 48 hours, the cell supernatant was collected and filtered through a 0.44 μm filter to obtain the CD7 eVLP vector.

[0078] 2. Targeting and knocking out Jurkat cells with eVLP supernatant to screen for efficient production of monoclonal lines

[0079] Jurkat cells were transduced with these supernatants for CD7 gene knockout (see Example 1). The CD7 gene knockout efficiency mediated by CD7 eVLP produced by each monoclonal line was evaluated by flow cytometry (as shown in Table 2). Figure 5 Experimental results showed that Jurkat cells treated with CD7 eVLP generated from the Clon-28 cell line achieved a knockout efficiency of 93.16% (as shown in Table 2). Based on this excellent performance, this cell line can be used as a starting cell line for the production of eVLP vectors for Baev envelope proteins and spCas9 nuclease.

[0080] Table 2. Efficiency of different monoclonal lines in producing eVLP vector knockout Jurkat cells

[0081]

[0082] Example 4: Preparation of SIN-CD7 gRNA Retrovirus

[0083] I. Design of SIN-CD7 gRNA plasmids (gRNA targeting the CD7 gene delivered via a self-inactivating viral vector)

[0084] This invention provides a multifunctional self-inactivating delivery plasmid for retroviral packaging systems. When this plasmid is co-transfected with retroviral structural proteins (MMLV-gag-pol) and envelope proteins (such as VSVG, Ecotrophic, Amphotrophic, GALV, Baev, etc.) into 293T cells, it can assemble into self-inactivating retroviral particles with different targeting properties, suitable for the transduction needs of various cells.

[0085] like Figure 6 As shown, the main functional elements of this plasmid include: (1) RSV promoter: responsible for driving the transcription of the 5'LTR-3'LTR element, ensuring the generation of RNA required for viral packaging; (2) Modified LTR structure: containing a 5'LTR and a 3'LTR modified by ΔU3. This design allows the 3'LTR (ΔU3) to transfer to the 5' end after the viral genome integrates into the host cell, which leads to promoter inactivation, thereby blocking the regeneration of the complete 5'LTR-3'LTR structure and effectively preventing the delivered plasmid from being repackaged; (3) Primer binding site: providing a primer binding site for the reverse transcription process; (4) MMLVΨ packaging signal: specifically binding to gag protein, mediating the assembly of viral particles; (5) CD7 gRNA (5'-ggagcaggtgatgttgacgg-3'): specifically guides the gene editor to the target site of CD7 gene exon 2; (6) SV40 promoter-driven GFP reporter system: used to monitor viral transduction efficiency in real time and verify the reliability of the self-inactivation system; (7) plasmid replication origin site (ori) and ampicillin resistance gene (AmpR): support plasmid replication and screening in Escherichia coli.

[0086] II. Preparation of SIN-CD7 gRNA Ampho-encapsulated retroviruses

[0087] 1. Resuscitate and inoculate the Ampho293 cell line.

[0088] Ampho293 cells were resuscitated and cultured in DMEM containing 10% FBS and 1% P / S at 37°C with 5% CO2. Cells were passaged after reaching 80% confluence, and used after three passages. 3.5 × 10⁶ cells were collected. 6 Cells were seeded into 10 cm cell culture dishes for subsequent retrovirus production.

[0089] 2. Preparation of retroviruses by plasmid transfection

[0090] When the Ampho293 cell density in a 10cm culture dish reaches 75%-85%, it is ready for transfection. Without changing the culture medium, add 15μg of SIN-CD7 gRNA plasmid to 500μl of serum-free medium. Add 45μl of transfection reagent Lipomaster 2000 (Vazyme: TL-201) to the same 500μl medium and mix. Then, dropwise add the plasmid mixture to the transfection reagent mixture, invert twice to mix, and let stand for 5 min. Next, evenly add the reagent to the Ampho293 cells, slowly mixing in a crosswise motion. Incubate overnight at 37°C with 5% CO2. After 16 h, replace with fresh culture medium. After 48 h, collect the cell supernatant, filter through a 0.44μm filter, aliquot into 3.3ml tubes, and store at -80°C.

[0091] Example 5: Construction of the SIN-CD7-eVLP cell line

[0092] I. Clon28 cell line resuscitation and seeding

[0093] Clon28 cell lines were revived and cultured in DMEM containing 10% FBS and 1% P / S at 37°C with 5% CO2. Cells were passaged after reaching 80% confluence, and used after three passages.

[0094] II. Transduction of Clon28 cell lines using SIN-CD7 gRNA Ampho retrovirus.

[0095] Retronectin diluted with PBS was coated onto 12-well plates and incubated overnight at 4°C. The next day, the coating solution was discarded, the plates were rinsed once with PBS, and 1 ml of SIN-CD7 gRNA retroviral supernatant was added. The plates were centrifuged at 32°C for 1 hour at 2000 rpm. After centrifugation, the supernatant was discarded, and 2 × 10⁻⁶ cells were collected. 5 Clone28 cells were inoculated with 1 ml of fresh viral supernatant into the corresponding wells of a plate and transduced once by centrifugation at 2000 rpm for 1 h at 32°C. The cells were then incubated in a 5% CO2 incubator at 37°C for 2 h. The supernatant was then discarded, and 1 ml of fresh viral supernatant was added again for a second transduction by centrifugation. After the second transduction, the cells were incubated for 2 h, followed by replacement with fresh DMEM complete medium.

[0096] III. Flow cytometry detection of gRNA positive expression rate

[0097] On the third day after viral transduction, cells were collected for positivity rate detection. After digestion and counting, 2 × 10⁶ cells were extracted. 5Cells were washed with PBS and then resuspended in 300 μl of cold PBS. Flow cytometry was used to detect the expression of the reporter gene GFP, which represents the proportion of gRNA expressed in the cell population. To ensure transduction quality, flow cytometry was used again on day 10 post-transduction to detect GFP expression. Figure 7 The results showed that the GFP positivity rate was greater than 70% in all cases, and the GFP positivity rate gradually increased over time, ensuring that gRNA could be stably expressed in cells.

[0098] Example 6: SIN-CD7-eVLP cell line produces and concentrates toxin; Jurkat gradient transduction verifies knockout efficiency.

[0099] I. Establishment of SIN-CD7-eVLP Toxin Production Process

[0100] This protocol involves expanding the SIN-CD7-eVLP cell line into T225 flasks. Once cell confluence reaches 100%, replace the supernatant with 40 ml of 1 mM sodium butyrate solution and incubate at 32°C. After 24 hours, collect the H1 virus supernatant, and replenish with another 40 ml of fresh 1 mM sodium butyrate solution. Collect the H2 virus supernatant after 48 hours, and so on up to H4. Add 4×PEG 8K virus concentrate to the collected virus supernatant, mix vigorously for 1 min, and incubate overnight at 4°C. The next day, centrifuge at 1500g for 20 min to precipitate the virus, discard the supernatant, resuspend the virus pellet in cold PBS, and aliquot. This concentrates the virus 20-30 times.

[0101] II. Validation of Jurakt Knockout Using Gradient Dilution of eVLP Vectors

[0102] First, coat 12-well plates with Retronectin diluted in PBS and incubate overnight at 4°C. The next day, discard the coating solution, rinse once with PBS, and then prepare serially diluted eVLP (0.5 μl, 1 μl, 5 μl, 10 μl, 25 μl) in Jurkat cell culture medium (1 ml each). Transfer each solution to the coated wells and centrifuge at 2000 rpm for 1 h at 32°C. After centrifugation, discard the supernatant and collect 2 × 10⁻⁶ cells / well. 5 Jurkat cells were added to serially diluted eVLP (0.5 μl, 1 μl, 5 μl, 10 μl, 25 μl) fresh viroid supernatant and seeded into corresponding wells of a plate. Transduction was performed by centrifugation at 2000 rpm for 1 h at 32 °C. Cells were then incubated in a 5% CO2 incubator at 37 °C for 2 h, followed by replacement with fresh Jurkat complete medium. After 72 h, cells were collected and stained with CD7-PE flow cytometry antibody to analyze changes in CD7 knockout efficiency (Table 3). Figure 8 (A) Plot the virus knockout efficiency curve ( Figure 8(B in the text). It can be seen that the eVLP knockout effect is positively correlated with the eVLP concentration, and the knockout efficiency of 25 μl vector is 75.92%, proving that this cell line can produce highly efficient eVLP vector.

[0103] Table 3. Efficiency of Jurkat cell knockout after concentrated eVLP gradient dilution

[0104]

[0105] Example 7: Verifying nucleic acid molecules without LTR elements in eVLP

[0106] The gRNA delivery system designed in this invention employs a self-inactivating plasmid vector. Its core innovation lies in ensuring, through a modified LTR structure, that the gRNA, after integration into the genome of a production cell line containing the MMLV-gag-pol element, will not be repackaged into a replicating retrovirus. The key safety verification mechanism of this system is based on the following principle: if the LTR-U6-gRNA-SV40-GFP-LTR nucleic acid structure is accidentally mixed into the eVLP, the SV40 promoter will drive GFP expression after transduction into the target cells.

[0107] In this example, 25 μl of eVLP vector was used to knock out Jurkat cells (method described in Example 6). Analysis was then performed using CD7-PE flow cytometry with antibody staining and without antibody staining. The results showed that the CD7 knockout efficiency reached 88% (CD7-PE IgG detection), while the GFP positivity rate was only 0.28% (no IgG), significantly lower than the positive threshold. Figure 9 This result confirms the following important conclusions: (1) the LTR-related nucleic acid contamination rate in the produced eVLP vector is less than 0.3%; (2) the self-inactivation design effectively blocks the possibility of repackaging gRNA elements; and (3) the vector system meets the safety standard of "no risk of genome integration". This safety verification system provides a reliable quality control standard for the clinical translation of gene editing therapy.

[0108] Example 8: Comparison of knockout efficiency, stability, and proliferation activity of eVLP vectors produced by different methods

[0109] This study evaluated the differences in gene editing efficiency and stability between a stable eVLP system and a traditional four-plasmid transient transfection system (transient eVLP) through systematic functional comparison experiments.

[0110] Different. Primary T cells were used as the target cell model in the experiment. The knockout efficiency of the CD7 gene was quantitatively analyzed by flow cytometry (method described in Example 6). Cell viability and cell number were detected at different time points (as shown in Table 4). Figure 10The results showed that: (1) Comparison of editing efficiency: The knockout efficiency of the stable production system was 80%, which was slightly lower than the 92.9% of the instantaneous production system. Figure 10 (2) Stability assessment: Flow cytometry analysis on day 8 and day 15 after transduction showed that the editing efficiency of both systems remained stable (instantaneous: 95.4%~92.9%; stable: 81.5%~80%). Figure 10 Results B and C in the figure show the cell proliferation and viability curves of CD7 knockout T cells after transiently produced eVLP versus stably produced eVLP. The study indicates that the viability (above 80%, approximately 10% lower than the highest viability values ​​of other groups) and proliferation were slightly reduced in the stably produced knockout group before day 8. After day 8, cell viability recovered and was no different from other groups (less than 3%). These data confirm that although the stably produced system has a slightly lower absolute editing efficiency, it still has high and stable knockout efficiency with no significant toxicity. Given its better process stability and reproducibility, it better meets the requirements for clinical-grade production.

[0111] Table 4. Knockout efficiency, stability, and proliferation rate of eVLP knockout T cells after transient and stable transformation.

[0112]

[0113] Example 9: Isolation and screening of monoclonal cell lines suitable for large-scale industrial production of eVLPs

[0114] I. Limiting dilution method for isolating monoclonal cells

[0115] To achieve stable and reproducible production of CD7 eVLP on an industrial scale, systematic monoclonalization and functional verification of its production cell lines were carried out.

[0116] II. Transferring monoclonal cells to 6-well plates for eVLP production

[0117] SIN-CD7 eVLP cell lines were collected and prepared with DMEM complete medium at a concentration of 1 cell / 100 μl / well. The cells were seeded into 96-well plates, and monoclonal cell lines were observed and labeled. GFP-positive cell lines were selected under a fluorescence microscope. A total of 49 monoclonal cell lines were selected.

[0118] When the cells reached 50% confluence, they were transferred to 6-well plates. When they reached 80% confluence, 6 × 10⁶ cells were harvested. 5Cells were seeded into new 6-well plates for eVLP production. Once cells reached 100% confluence, the medium was replaced with DMEM containing 1 mM sodium butyrate (2.2 mL / well), and the plates were incubated at 32 °C and 5% CO2 for 24 h. The supernatant (H1) was collected. After adding an equal volume of fresh medium, the plates were cultured for another 48 h, and the supernatant (H2) was collected. Both supernatants were centrifuged at 3000 g for 15 min to remove cell debris, yielding high-purity eVLPs.

[0119] III. Verification of knockout efficiency using eVLP knockout Jurkat cells produced by each monoclonal cell line.

[0120] To verify the knockout efficiency and cytotoxicity of eVLP, a horizontal centrifugation transduction strategy was used to infect Jurkat cells or primary T cells activated after 72 h. Fresh culture medium was replaced 2 h after infection, and CD7 knockout efficiency and cell viability were quantitatively detected by flow cytometry after 72 h, thereby finally identifying the optimal production clone (see Example 6 for the method). Figure 11 Figure A shows the CD7 knockout efficiency of eVLP harvested from 49 candidate clones after infection of Jurkat cells, from which 12 preferred single clones were selected. Subsequently... Figure 11 Figure B shows the CD7 knockout efficiency of primary T cells infected with eVLPs harvested from 12 selected clones. Figure 11 The C-values ​​in the study compared the cell viability after CD7 knockout. Based on the above results, 10A3 was determined to be the optimal production clone, which can then be used for large-scale industrial production of CD7 eVLP vectors.

[0121] 1. Monoclonal cell expansion culture and GMP-grade production

[0122] The selected monoclonal cells were expanded using GMP-level production processes until the cells reached 100% confluence. The supernatants of H1 and H2 cells were collected separately and then filtered through a 0.44 μm filter membrane to remove cell debris.

[0123] 2. Gradient knockout curve and biotiter calculation

[0124] Subsequently, the supernatants of H1 and H2 were diluted five times (1 / 3, 1 / 6, 1 / 12, 1 / 24, 1 / 48), and the original solution was added to Jurkat cells for transduction knockout (see Example 6). Finally, the gradient knockout efficiency was detected, and the biotiter of eVLP was calculated. The formula is: biotiter = knockout efficiency * initial cell number / eVLP volume (TU / ml). The results are shown in Table 5.

[0125] Table 5. Knockout efficiency and biotiter of Jurkat cells using GMP-grade eVLP vector gradient knockout.

[0126]

[0127] Example 10: Preparation and Transduction of CD7-eVLP Vector and CD7 CAR RV Vector

[0128] I. Preparation and Transduction of CD7-eVLP Vector

[0129] The preparation of the virus-like particle vector involved the expansion of eVLP using a stable cell line. The specific method is as follows: Stable eVLP production: The monoclonal stable production cell line selected in Example 9 was used for expansion. When the cell confluence reached 100%, the medium was replaced with fresh medium containing 1 mM sodium butyrate, and the cells were inducing at 32 ℃ and 5% CO2 for 24 h. The supernatant H1 was collected. After adding an equal volume of fresh medium, the cells were cultured for another 48 h, and the supernatant H2 was collected. This process was repeated until H4. The collected supernatant was filtered through a 0.44 μm filter membrane, then concentrated using a 100 kDa ultrafiltration tube, or concentrated using PEG 8K. Alternatively, the stock solution could be aliquoted, frozen, and used later, then stored at -80 ℃.

[0130] eVLP transduction protocol: 12-well plates are used for transducing 1-5E5 cells, and 6-well plates are used for transducing 1E6-2E6 cells. The wells are pre-coated with retrolectin, incubated overnight at 4°C, then washed with PBS. 1 ml of eVLP dilution buffer is added (for concentrated vectors, 25 μl eVLP + 975 μl medium is commonly used for transducing 2E5 cells; 125 μl eVLP + 875 μl medium is used for transducing 1E6 cells; the stock vector can be diluted with culture medium). The cells are then centrifuged at 2500 rpm for 1 h at 32°C. Target cells are then resuspended in the same eVLP vector and added to the corresponding wells. After centrifugation at 2500 rpm for 1 h at 32°C, the cells are incubated at 37°C for 2 h, then replaced with fresh target cell culture medium. Targeting efficiency is verified after 48-72 h.

[0131] II. Preparation of CD7 CAR Retroviral Vector

[0132] Stable CD7 CAR retroviral cell lines producing GALV and BaEV envelopes were constructed. Cells were resuscitated and expanded until 100% confluence. The culture medium was replaced with fresh medium containing 1 mM sodium butyrate, and the cells were incubated at 32 °C with 5% CO2 for 24 h. Supernatant H1 was collected. After adding an equal volume of fresh medium, the cells were cultured for another 48 h, and supernatant H2 was collected. This process was repeated until H4. The collected supernatants were filtered through a 0.44 μm filter, aliquoted into 3.3 ml tubes, and stored at -80 °C.

[0133] Example 11: Optimization of CD7 KO + CD7 CAR T cell timeline protocol

[0134] I. Preparation Timeline Scheme Planning Diagram

[0135] This invention first optimizes the cell preparation protocol for CD7 KO+CD7 CAR T cells in terms of timing, such as... Figure 12 As shown, the study established four protocols: 1) T cells knocked out using eVLP 24 hours prior to transduction with CD7 CAR; 2) T cells knocked out using T cells 48 hours prior to transduction with CD7 CAR; 3) CD7 CAR and CD7 eVLP were used for simultaneous knockout and transduction; 4) Unknocked T cells were transduced with CD7 CAR as a control. In this protocol, the CD7 eVLP vector was BaEV-coated, and the CD7 CAR vector was GALV-coated. Flow cytometry was performed on days 6 and 9 to analyze CD7 knockout efficiency and CD7 CAR positivity rate. Subsequent comparisons of cell viability and proliferation curves confirmed the superiority of the cell preparation protocol. The experimental plan is as follows: Figure 12 As shown.

[0136] II. Preparation of CD7 KO+CD7 CAR-T cells

[0137] CAR-T cells were prepared using the above-described timeline scheme. The vector and transduction scheme are described in Example 10, and the results are shown in Table 6 or... Figure 13 As shown, Figure 13 Table A shows the cell knockout efficiency and CAR positivity rate of each group on day 9. The study found that the knockout efficiency was greater than 90% in all groups. The CAR positivity rate was 49% for the group undergoing CAR transduction 24 hours after knockout, and 33.5% for the group undergoing transduction 48 hours after knockout, both meeting the clinical use criteria (>30%). However, the CAR positivity rate in the group undergoing both knockout and CAR transduction simultaneously was only 12.4%, indicating poor cell preparation results. (See Table 7 or...) Figure 13 Figure B shows the changes in cell proliferation curves for each group. The study found that cells transfected with CD7 CAR proliferated the slowest. Based on flow cytometry analysis, it is speculated that because this CD7 CAR molecule has the effect of blocking its own CD7 antigen, T cells infected with CD7 CAR may avoid killing themselves, but can effectively kill uninfected CD7 CAR cells. + T cells, and furthermore, due to the low CAR positivity rate, for CD7 + The cell-killing effect is insufficient to sustain CD7 cell death. + The proliferation of T cells themselves keeps them in a state of self-destruction, resulting in a slow increase in the CAR positivity rate, but with almost no cell proliferation. However, after subsequent large-scale production of high-positivity CD7 CAR-T cells, all cells eventually became CD7 CAR-T cells within 16 days.- Furthermore, the CAR positivity rate reached 68.5%, indicating that the cells after natural selection no longer exhibited cannibalism, and their proliferation had been restored. (Table 7 and...) Figure 13 The results also showed that cells prepared by transducing CD7 CARs after CD7 knockout at 48 hours could expand more than 25-fold (2E5~5.28E6) within 11 days, compared to a 10-fold expansion (2E5~1.99E6) in the 24-hour group, a 5-fold expansion (2E5~1E6) in the group with simultaneous CD7 knockout and transduction, and a 2-fold expansion (2E5~4.2E5) in the group with single CAR transduction, demonstrating superior cell proliferation activity. The final design of knocking out CD7 with eVLP followed by CAR transduction at 48 hours was chosen, as this protocol can obtain sufficient CAR-T cells for cell therapy in a shorter time.

[0138] Table 6. Cell knockout efficiency and CAR positivity rate of each group as determined by flow cytometry on day 9.

[0139]

[0140] Table 7. Changes in cell proliferation curves for the four groups.

[0141]

[0142] Example 12: Optimization of the CD7 KO + CD7 CAR T-cell vector combination regimen

[0143] I. Preparation Carrier Selection Scheme Planning Diagram

[0144] BaEV-coated carriers are highly efficient at delivering T cells and NK cells, making them the first choice. However, previous experiments have shown that after BaEV-coated eVLP knockout of CD7 in T cells, transduction with BaEV-coated CD7 CAR RV resulted in almost no growth of CAR-T cells. It is unclear whether this is due to the self-killing effect of CD7-CARs or cell proliferation inhibition caused by the mismatch of the capsule itself. Therefore, a control CTR-CAR molecule was added, which has been shown not to exhibit the self-killing effect of CD7-CARs. This protocol first confirmed that there was no difference in CAR positivity rate and proliferation curves after transduction of T cells with different CTR-CAR RV capsules. Subsequently, using... Figure 14 The scheme plan involves CAR-T preparation after knockout, and is designed based on the previously determined time node scheme to determine whether the choice of carrier coating has an impact on the preparation process.

[0145] II. Preparation of CD7 KO+CD7 CAR-T cells

[0146] The study selected BaEV RV, a control target CTR-CAR, and GALV RV, a CAR molecule of the same type, for single transduction. It was found that the CAR positivity rate of both was greater than 50%, and their proliferation activity was not significantly different from that of T cells (Table 8). Subsequently, it was applied to the CD7KO + CAR RV protocol. T cells with CD7 knockout efficiency close to 100% were selected and transduced with four types of CAR retroviruses: BAEV-NEF-CD7, GALV-NEF-CD7, GALV-CD7, and BAEV-NEF-CTR (Table 9). NEF is a protein added after the CAR molecule and is not related to this protocol design. Simultaneously, it was found that the CAR positivity rate in all four groups was above 40%. Cell proliferation was significantly reduced after transduction with BaEV-encapsulated CARRV (CTR / CD7), showing a clear proliferative impairment compared to the previous method of transducing BAEV-NEF-CTR T cells with unremoved T cells. However, significant proliferation and expansion were observed in the two GALV-encapsulated RV transduction lines, with the GALV-NEF-CD7 group showing a 55-fold increase (2E5~1.1E7) 15 days after transduction. Ultimately, it was confirmed that the protocol of using BaEV-encapsulated eVLP knockout cells followed by BaEV-encapsulated RV transduction for CAR-T cell preparation was not feasible, with the BaEV encapsulation being the main contributing factor. Therefore, the protocol of using BaEV-encapsulated eVLP combined with GALV-encapsulated CARRV was determined to be the subsequent CAR-T cell preparation method.

[0147] Table 8. Detection of CAR positivity rate and proliferation curves after T cell transduction with CTR CAR molecules of different envelopes.

[0148]

[0149] Table 9. CAR positivity rate and proliferation curves of T cells after CAR molecular transduction knockout in four groups.

[0150]

[0151] Example 13: Scale-up Production of CD7 KO-CD7 CAR-T / NK Cells and Functional Validation

[0152] This invention uses PBMCs from healthy individuals, which, after activating T cells for 48 hours, are then administered at a dose of 2 × 10⁻⁶. 6 Cell preparation began using the BaEV eVLP + GALV CAR RV protocol, with the viral load scaled up proportionally from 25 µL to 125 µL. Single-transfer CAR cells were used as a control, producing 7 × 10⁶ cells. 7Flow cytometry analysis of CAR-T cells on day 16 (Table 10) revealed a CD7 knockout efficiency of over 90%, with CAR-positive percentages of 68.5% in CD7 CAR-T cells and 42.3% in CD7 KO + CD7 CAR cells, both of which are suitable for subsequent cell therapy (>30%). Cell proliferation curves showed that single-transformed CD7 CAR cells initially proliferated slowly due to cannibalism, but by day 16, all cells were confirmed to be CD7. - Cell proliferation recovered, reaching the same level as the CD7 KO + CD7CAR group, consistent with previous findings. Table 11 shows the killing effect of both agents after co-incubation with target cells Jurkat at different effector-to-target ratios for 16 hours in vitro, indicating no difference in killing effect between the two agents, consistent with previous studies. Figure 15 When the effector-to-target ratio was 1:1, the cell culture supernatant was used to detect the secretion of inflammation-related cytokines (Granzyme B, INFγ, TNFα, etc.). Figure 16 The study found that, apart from TNFα, the other cytokines were indistinguishable. The lower secretion of TNFα by CD7 CAR-T cells may be due to differences in certain signals caused by CAR molecules blocking CD7. Whether TNFα plays a promoting or inhibiting role in tumor progression remains controversial. In the future, animal models can be used to confirm whether the two types of CAR-T cells have their own unique therapeutic effects. Existing in vitro data have proven the feasibility of this approach.

[0153] Simultaneously, this invention uses PBMCs from healthy individuals, purifying NK cells for 48 hours using a magnetic bead sorting kit, and then using 2 × 10⁻⁶ cells. 6 Cell preparation began. Because the GALV-encapsulated RV has extremely low transduction efficiency for NK cells (PMID: 38022580), and previous studies have verified this, the CAR positivity rate of NK cells prepared using BaEV eVLP + GALV CAR RV is insufficient for CAR-NK therapy. Therefore, a BaEV eVLP + BaEV CAR RV regimen was attempted. It was found that BaEV vector did not interfere with cell proliferation in CAR NK cell preparation. Table 12 shows the CD7 knockout efficiency, CAR positivity rate, and cell proliferation during CAR-NK cell preparation. The CD7 knockout efficiency ranged from 44.3% to 91.6%, indicating that CAR-CD7 also has a blocking effect on CD7 during CAR-NK preparation. Furthermore, the CAR positivity rate at 14 days was 67.7%, meeting the cell therapy standard (30%). These results demonstrate that stable toxin-producing eVLP can also be used in CAR-NK cell preparation, and the eVLP and RV used in this preparation regimen can be encapsulated with BaEV simultaneously.

[0154] Table 10 CD7 KO-CD7 CAR-T cell knockout efficiency, CAR positivity rate, and cell proliferation assay

[0155]

[0156] Table 11. CAR-T cell killing assay at different effector-to-target ratios, percentage of apoptotic cells in Jurkat cells, and cytokine secretion at an effector-to-target ratio of 1:1.

[0157]

[0158] Table 12 CD7 KO-CD7 CAR-NK cell knockout efficiency, CAR positivity rate, and cell proliferation assay

[0159]

[0160] It should be understood that the disclosed invention is not limited to the specific methods, schemes, and substances described, as these are all subject to variation. It should also be understood that the terminology used herein is for the purpose of describing specific embodiments only and is not intended to limit the scope of the invention, which is limited only by the appended claims.

Claims

1. A method for electrolessly, batch-wise manufacturing of an immune cell therapy product, in which the CD7 gene of the cells is knocked out and in which a chimeric antigen receptor targeting CD7 is expressed simultaneously, characterized in that, The method comprises the following steps: Step 1: producing the engineered viroparticle through a stable cell line prepared by an electrotransformation-free method; Step 2: knocking out the CD7 gene in the immune cells using the engineered viroparticle of step 1 to obtain immune cells with the CD7 gene knocked out; Step 3: producing a CD7 CAR retrovirus vector through a cell factory method, and then transducing the immune cells obtained in step 2 to obtain the immune cell treatment product; The engineered viroparticle in step 1 is prepared by the following method: Step 11: constructing a BaEV retrovirus stable packaging cell line, including transferring the structural protein gag-pol protein required for constructing a retrovirus into a HEK293T cell line or a cell line derived therefrom to obtain a corresponding cell line containing the structural protein gag-pol protein; on the basis of the cell line containing the structural protein gag-pol protein, constructing a HEK293T cell line or a cell line derived therefrom with ASCT-1 and ASCT-2 receptor proteins knocked out to obtain a corresponding cell line with ASCT-1 and ASCT-2 receptor proteins knocked out; transferring the BaEV envelope into the above-mentioned cell line with ASCT-1 and ASCT-2 receptor proteins knocked out to obtain the BaEV retrovirus stable packaging cell line; Step 12: transfecting the BaEV retrovirus stable packaging cell line obtained in step 1 with a Gag-Cas9-containing plasmid to screen a cell line capable of producing an engineered viroparticle containing a BaEV envelope glycoprotein, a gag-pol protein and a Cas9 protein, wherein the Gag-Cas9-containing plasmid is a pCMV-MMLVgag-3xNES-Cas9-PolyA-hPGK-BSD prepared by adding a hPGK promoter and a BSD resistance gene element to the rear of Cas9-PolyA in a pCMV-MMLVgag-3xNES-Cas9 as a backbone through a seamless cloning method; Step 13: constructing a self-inactivating delivery plasmid for a retrovirus packaging system, wherein the self-inactivating delivery plasmid comprises gRNA elements targeting different target points; the self-inactivating delivery plasmid is transfected into 293T cells or Ampho 293 cells, and then a self-inactivating retrovirus targeting different target points is produced by the transfected cells; Step 14: transducing the cell line obtained in step 12 using the retrovirus obtained in step 13 to screen a stable cell line producing an engineered viroparticle therefrom, so as to produce the engineered viroparticle through the stable cell line; In step 12, the monoclonal cell strain is selected by drug screening and limited dilution method, the genomic DNA is extracted, and the ratio of Cas9 gene / Pol gene and the ratio of Pol gene / inner reference gene are calculated by detecting the copy number of Cas9 gene and Pol gene molecules in the cell genome, for screening the cell line in step 2, the ratio of Cas9 gene / Pol gene is between 0.4-1.2, and the inner reference gene is RPPH, and the ratio of Pol gene / inner reference gene is >0.7; The self-inactivation delivery plasmid in step 13 includes a modified LTR structure, which contains a 5'LTR and a 3'LTR modified by ΔU3, so that after the viral genome is integrated into the host cell, the transfer of the 3'LTR modified by ΔU3 to the 5' end will cause the promoter to be inactivated, thereby blocking the regeneration of the complete 5'LTR-3'LTR structure and preventing the delivery plasmid from being repackaged.

2. The method of claim 1, wherein, The self-inactivation delivery plasmid in step 13 includes an SV40 promoter-driven GFP reporter system, which is used to monitor the viral transduction efficiency in real time and verify the reliability of the self-inactivation system.

3. The method of claim 1, wherein, The self-inactivation delivery plasmid in step 13 is co-transfected with retroviral structural proteins and envelope proteins into Ampho 293T cells, or the Ampho 293 cells are transfected with the self-inactivation delivery plasmid, and assembled into self-inactivation retrovirus particles with different targeting properties, suitable for the transduction needs of various cells.

4. The method of claim 1, wherein, After knocking out the CD7 gene for 48h in step 2, the CD7 CAR retrovirus vector is transduced in step 3.

5. The method of claim 1, wherein, When the immune cells are T cells, after knocking out the CD7 gene in the immune cells using the engineered viroid particles with BaEV envelope in step 2, the immune cells obtained in step 2 are transduced using the CD7 CAR retrovirus vector with GALV envelope in step 3.

6. The method of claim 1, wherein, When the immune cells are NK cells, after knocking out the CD7 gene in the immune cells using the engineered viroid particles with BaEV envelope in step 2, the immune cells obtained in step 2 are transduced using the CD7 CAR retrovirus vector with BaEV envelope in step 3.

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