Rapid cooling type numerical control machine tool capable of collecting chippings
By designing a cooling unit and an automated separation and recycling system in CNC machine tools, the problem of difficult separation of chips and cutting fluid has been solved, achieving efficient separation and recycling of chips and cutting fluid, and reducing energy consumption and costs.
Patent Information
- Application Number
- CN202510847813.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-24
- Publication Date
- 2025-11-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the machining process of CNC machine tools, the chips and cutting fluid are mixed and difficult to separate effectively, making it difficult to combine the cleaning and cooling processes, thus increasing energy consumption and costs.
Design a rapid cooling CNC machine tool that can collect debris. The cooling unit cools the cutting head, and the separation and recycling of debris and cutting fluid are achieved through a separation box, a filtration unit and a recycling unit. Gravity drives the filtration unit to squeeze and discharge the debris.
It achieves efficient separation and recycling of chips and cutting fluid, reduces energy consumption and equipment costs, improves chip recycling efficiency, and reduces the need for manual supervision.
Smart Images

Figure CN120901754A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of numerical control machine tools, and more particularly, to a rapid cooling type numerical control machine tool capable of collecting scraps. BACKGROUND
[0002] Numerical control machine tools generate a large amount of scraps, including iron scraps, copper scraps, aluminum scraps, etc., during the machining process. The process of cleaning the scraps usually needs to be performed multiple times, and even requires the machine tool to stop machining, resulting in a reduction in production efficiency. At the same time, the cutting process of the machine tool generates a large amount of heat, which needs to be cooled and lubricated by cutting fluid. The cutting fluid can also clean and cool the workpiece.
[0003] During the machining process of the numerical control machine tool, cleaning the scraps and cooling are two necessary links, but they are often not effectively combined in actual operation, resulting in high energy consumption. Especially when the cutting fluid is recycled, the scraps are mixed with the cutting fluid, increasing the difficulty of recycling. In the prior art, the separation and cleaning of the scraps are monitored and controlled by manual or intelligent management systems. However, manual monitoring cannot clean the scraps in time, and manual operation needs to control the corresponding equipment for scrap cleaning and cutting fluid recycling, which is too labor-intensive and costly. Intelligent management can reasonably adjust the timing and method of cleaning, filtering, and cooling by monitoring the state and temperature of the machine tool in real time. However, this method not only consumes more energy, but also has higher development and equipment costs.
[0004] In view of this, the present application provides a rapid cooling type numerical control machine tool capable of collecting scraps. SUMMARY
[0005] In order to overcome the problem that the existing technology cannot effectively combine the processes of handling the scraps and cooling for the numerical control machine tool, and has high energy consumption and cost, the present application provides a rapid cooling type numerical control machine tool capable of collecting scraps.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical solution: a rapid cooling type numerical control machine tool capable of collecting scraps, comprising a body, a cooling unit, a separation tank, a filtering unit, a recycling unit, and a driving unit.
[0007] The body comprises a box body and a tool unit, and the tool unit is installed in the box body. The cooling unit is used to spray cutting fluid to the tool unit. The separation tank is arranged below the box body and communicates with the bottom of the box body, and is used to receive the cutting fluid and the debris generated during the operation of the tool unit. The filter unit is installed in the separation tank and is used to separate the cutting fluid and the debris. The recovery unit is used to recover the separated cutting fluid. The recovery unit comprises a water storage tank and a drainage tank. The water storage tank communicates with the separation tank and is slidably connected to the outside of the separation tank. The drainage tank is arranged below the water storage tank. When the cutting fluid in the water storage tank reaches a gravity threshold, the water storage tank moves downward. The driving unit is installed on the separation tank and is used to convert the pulling force of the water storage tank moving downward into the driving force of the filter unit, so as to extrude and discharge the debris in the filter unit.
[0008] The tool head is cooled by the cooling unit, and the debris and cutting fluid generated during the operation are guided into the separation tank. The debris and cutting fluid are separated by the filter unit, and the cutting fluid is recovered by the recovery unit, thereby reducing the loss of cutting fluid. During the recovery of the cutting fluid, the filter unit is driven by the downward movement of the water tank, the separated debris is extruded and discharged while maintaining the filtering of the debris, the space occupied by the debris is reduced, and the recovery efficiency of the debris is improved. During the downward movement of the water storage tank, the trigger rod in the drainage tank opens the drainage groove to discharge the cutting fluid in the water storage tank, and the water storage tank is pulled back to the initial position by the driving unit, thereby automatically separating the debris without manual supervision, greatly reducing the energy consumption, and without the need for control program, thereby reducing the research and development cost and equipment cost.
[0009] Further, a water baffle is installed in the separation tank and is arranged obliquely downward along the top end of the side away from the body.
[0010] The filter unit comprises an upper filter module and a first drainage plate. The bottom side of the first drainage plate is fixedly connected to the inner wall of the separation tank, and the side surface of the first drainage plate is slidably connected to the separation tank. The upper filter module comprises two upper support grooves, a first chain wheel driving mechanism and a plurality of upper filter plates. The two upper support grooves are obliquely downwardly installed on the inner wall of the separation tank. The plurality of upper filter plates are arranged in the two upper support grooves. The top surface of the upper filter plate is provided with a first filter hole, and the side surface of the upper filter plate is provided with a first drainage groove penetrating through both ends. The first filter hole communicates with the first drainage groove. Both ends of the upper filter plate are fixedly connected with a first rotating shaft, and the first rotating shaft is rotatably connected with the upper support groove. The chain wheel driving mechanism comprises a chain and a plurality of chain wheels. Each chain wheel is installed on a corresponding first rotating shaft, and the chain is engaged on the outside of the plurality of chain wheels.
[0011] Further, the filtering unit further comprises a lower filtering module and a second flow guide plate. The bottom side of the second flow guide plate is fixedly connected with the inner wall of the separation box, and the side surface of the second flow guide plate is slidingly connected with the separation box. The second flow guide plate is located below the first flow guide plate. The lower filtering module comprises two lower support grooves, a second chain wheel driving mechanism and a plurality of lower filter plates. The two lower support grooves are obliquely downwardly installed on the inner wall of the separation box, and the lower support grooves are located below the upper support grooves. The plurality of lower filter plates are arrayed in the two upper support grooves. The top surface of the lower filter plate is provided with a second filtering hole, and the side surface of the lower filter plate is provided with a second flow guide groove penetrating through two ends. The second filtering hole is in communication with the second flow guide groove. The two ends of the lower filter plate are fixedly connected with a second rotating shaft, and the second rotating shaft is rotatably connected with the lower support groove. The second chain wheel driving mechanism comprises a second chain and a plurality of second chain wheels. Each second chain wheel is correspondingly installed on one second rotating shaft, and the second chain is engaged with the outer sides of the plurality of second chain wheels.
[0012] Further, the top surface of the upper filter plate is fixedly connected with a first chip blocking strip on the bottom side, and the top surface of the lower filter plate is fixedly connected with a second chip blocking strip on the bottom side.
[0013] Further, the bottom of the water storage box is provided with a drainage groove, and an elastic plate is installed on the drainage groove, and the elastic plate covers the drainage groove. A drainage box is located below the water storage box, and a trigger rod is fixedly connected in the drainage box. When the water storage box slides downward, the trigger rod is located on the movement path of the elastic plate. The drainage box is provided with a drainage opening.
[0014] Further, the recycling unit further comprises a magnetic attraction structure, which comprises a magnetic force block and a magnetic block that are magnetically attracted to each other. The magnetic force block and the magnetic block are fixedly connected to the water storage box and the separation box, respectively. When the magnetic force block and the magnetic block are attracted, the bottom surface of the water storage box is higher than the top surface of the drainage box.
[0015] Further, the driving unit comprises a traction module and a transmission module. The transmission module comprises a support shell, an elastic telescopic rod, a second rack, a first gear, a second gear and a first rack. The support shell is fixedly connected to the outer wall of the separation box and communicates with the separation box. A guide rail for slidingly connecting the upper support groove is installed on the support shell. One end of the elastic telescopic rod is fixedly connected with the upper support groove, and the other end is fixedly connected with the inner wall of the support shell. The second rack is fixedly connected to the outer wall of the elastic telescopic rod. The second gear is installed on one of the second chain wheels through the lower support groove, and the second gear is located on the movement path of the second rack. The first gear is installed on one of the first chain wheels through the upper support groove, and the first rack is fixedly connected to the inner wall of the support shell and located on the movement path of the first gear.
[0016] The traction module comprises a traction rope and a pulley block. The pulley block is installed on the outer wall of the separation box. One end of the traction rope is fixedly connected to the outer wall of the water storage box, and the other end is fixedly connected with the upper support groove through the pulley block.
[0017] Further, a chip discharge hopper is installed at the bottom of the separation box, and a chip collecting drawer is slidingly connected in the chip discharge hopper.
[0018] Further, the cooling unit comprises a spray head, a water pipe, a water pump and a water tank.
[0019] The technical effects and advantages of the rapid cooling type numerical control machine tool capable of collecting scraps according to the present application are as follows: The present application uses a cooling unit to cool the tool head, and guides the scraps and cutting fluid generated during operation into the separation tank. In the process of recycling the cutting fluid, the water tank is driven downward to drive the filter unit, which filters the scraps while extruding and discharging the separated scraps, reduces the space occupied by the scraps, and improves the recycling efficiency of the scraps. The water tank is pulled back to the initial position by the driving unit, realizes automatic separation of the scraps, reasonably combines the cleaning of the scraps, cooling and recycling of the cutting fluid, and does not need manual supervision.
[0020] When the plurality of upper filter plates are rotated clockwise to be attached to each other, a stepped structure is formed, the top surface of the upper filter plate faces upward, the flow guide groove is inclined downward, and the mixture of the scraps and the cutting fluid is subjected to solid-liquid separation on the upper filter plate. When the plurality of upper filter plates are rotated counterclockwise to be attached to each other, a flat plate structure is formed, the top surface of the upper filter plate faces downward, and the bottom end of the lowermost upper filter plate is attached to the drainage plate. The mixture of the scraps and the cutting fluid is intercepted on the upper filter plate. The upper filter module and the lower filter module of the present application can switch the form, and can maintain good filtering function when the tool unit is operated for a long time.
[0021] The process of the water storage tank moving down to drive the upper support groove to move down can be divided into three stages. In the first stage, the plurality of lower filter plates rotate counterclockwise until a flat plate structure is formed, the upper filter module is always higher than the drainage plate, and the debris is continuously filtered. In the second stage, the plurality of upper filter plates rotate counterclockwise until a flat plate structure is formed, the lower filter module replaces the upper filter module to filter the debris, and after the upper filter plate is turned upside down, the separated debris is poured on the lower filter module, and the debris and cutting fluid generated by the tool unit also fall on the lower filter module through the gap between the upper filter plates. In the third stage, the upper filter module gradually approaches the lower filter module, and the debris on the lower filter module is extruded, and the debris and cutting fluid generated by the tool unit are trapped above the upper filter module. By setting the driving unit and the recovery unit, the self-adaptive cycle operation of debris filtering, extrusion and discharge is realized by using the gravity of the cutting fluid, and the debris filtering and discharge processes are separated to avoid mutual influence and improve the separation efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 FIG. 1 is a schematic diagram of the three-dimensional structure of the rapid cooling type CNC machine tool capable of collecting debris according to the embodiment 1 of the present application; Figure 2 FIG. 2 is a schematic diagram of the three-dimensional structure of the CNC machine tool after the body is removed according to the embodiment 1 of the present application; Figure 1 FIG. 3 is a schematic diagram of the partial cross-sectional structure of the driving unit according to the embodiment 1 of the present application; Figure 3 Figure 2 FIG. 4 is a schematic diagram of the partial structure of the driving unit and the filtering unit in the initial state according to the embodiment 1 of the present application; Figure 4 FIG. 5 is an enlarged schematic diagram of the structure at A according to the embodiment 1 of the present application; Figure 2 FIG. 6 is a schematic diagram of the three-dimensional structure of the filtering unit according to the embodiment 1 of the present application; Figure 5 Figure 4 FIG. 7 is a schematic diagram of the partial three-dimensional structure of the upper filter module according to the embodiment 1 of the present application; Figure 6 FIG. 8 is a schematic diagram of the partial three-dimensional structure of the lower filter module according to the embodiment 1 of the present application; Figure 2 FIG. 9 is a schematic diagram of the three-dimensional structure of the recovery unit according to the embodiment 1 of the present application; Figure 7 Figure 2 FIG. 10 is a schematic diagram of the partial structure of the filtering unit in the state change according to the embodiment 1 of the present application; Figure 8 FIG. 11 is a schematic diagram of the partial structure of the filtering unit in the first stage of state change according to the embodiment 1 of the present application; Figure 2 FIG. 12 is a schematic diagram of the partial structure of the filtering unit in the second stage of state change according to the embodiment 1 of the present application; Figure 9 Figure 2 FIG. 13 is a schematic diagram of the partial structure of the filtering unit in the third stage of state change according to the embodiment 1 of the present application; Figure 10 FIG. 14 is a schematic diagram of the partial structure of the filtering unit in the fourth stage of state change according to the embodiment 1 of the present application; Figure 2 FIG. 15 is a schematic diagram of the partial structure of the filtering unit in the fifth stage of state change according to the embodiment 1 of the present application; Figure 11 Figure 2 FIG. 16 is a schematic diagram of the partial structure of the filtering unit in the sixth stage of state change according to the embodiment 1 of the present application; Figure 12 Fig. 1 is a schematic diagram of the state change of the first stage of the local structure of the filtering unit; Figure 2 Fig. 2 is a schematic diagram of the state change of the second stage of the local structure of the filtering unit; Figure 13 Fig. 3 is a schematic diagram of the state change of the second stage to the third stage of the local structure of the filtering unit; Figure 2 Fig. 4 is a schematic diagram of the state change of the third stage of the local structure of the filtering unit; Figure 14 Fig. 5 is a schematic diagram of the state change of the third stage to the fourth stage of the local structure of the filtering unit; Figure 2 Fig. 6 is a schematic diagram of the state change of the fourth stage of the local structure of the filtering unit; Figure 15 Fig. 7 is a schematic diagram of the state change of the fourth stage to the fifth stage of the local structure of the filtering unit; Figure 2 Fig. 8 is a schematic diagram of the state change of the fifth stage of the local structure of the filtering unit; Figure 16 Fig. 9 is a schematic diagram of the state change of the fifth stage to the sixth stage of the local structure of the filtering unit; Figure 2 Fig. 10 is a schematic diagram of the state change of the sixth stage of the local structure of the filtering unit.
[0023] Fig. 1 is a schematic diagram of the state change of the first stage of the local structure of the filtering unit; Fig. 2 is a schematic diagram of the state change of the second stage of the local structure of the filtering unit; Fig. 3 is a schematic diagram of the state change of the second stage to the third stage of the local structure of the filtering unit; Fig. 4 is a schematic diagram of the state change of the third stage of the local structure of the filtering unit; Fig. 5 is a schematic diagram of the state change of the third stage to the fourth stage of the local structure of the filtering unit; Fig. 6 is a schematic diagram of the state change of the fourth stage of the local structure of the filtering unit; Fig. 7 is a schematic diagram of the state change of the fourth stage to the fifth stage of the local structure of the filtering unit; Fig. 8 is a schematic diagram of the state change of the fifth stage of the local structure of the filtering unit; Fig. 9 is a schematic diagram of the state change of the fifth stage to the sixth stage of the local structure of the filtering unit; Fig. 10 is a schematic diagram of the state change of the sixth stage of the local structure of the filtering unit. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application. EMBODIMENTS
[0025] Referring to Figures 1-16The embodiment provides a rapid cooling type numerical control machine tool capable of collecting scraps, which comprises a body 10, a separation box 2 and a filtering unit 3, and can further comprise a recycling unit 6, two driving units 4 and a cooling unit.
[0026] The body 10 comprises a box body 101 and a tool unit 102, and the tool unit 102 is installed in the box body 101. The tool unit 102 comprises a tool holder and a tool head, and the tool head is a component directly contacted with a machining part during machine tool operation. A large amount of scraps are generated from the contact position between the tool head and the machining part during machining operation, and a large amount of heat is generated by friction between the tool head and the machining part.
[0027] The body 10 further comprises a box door and a clamping unit. The clamping unit is installed in the box body 101 and used for clamping the machining part. The machining part can be replaced by opening the box door.
[0028] The cooling unit comprises a spray head, a water pipe, a water pump and a water tank. The spray head is installed in the box body 101, and the spraying direction of the spray head is opposite to the tool head. One end of the water pipe is communicated with the spray head, and the other end is communicated with the water tank. The water tank contains cutting fluid. The water pump is installed on the water pipe. The cutting fluid is sprayed on the tool head by starting the water pump during operation of the tool head unit. The cutting fluid is sprayed on the tool head by the cooling unit, so that the tool head, the machining part and the generated scraps can be effectively cooled, and the scraps are flushed to the bottom side of the box body 101, preventing the scraps from splashing on the side wall of the box body 101.
[0029] Please refer to Figure 3 The separation box 2 is arranged below the box body 101 and communicated with the bottom of the box body 101, and used for receiving the scraps and the cutting fluid generated during operation of the tool unit 102. The inner cavity of the separation box 2 is divided into a filtering cavity, a drainage cavity and a scrap discharge cavity. The filtering cavity is directly below the box body 101, and the top surface of the filtering cavity is greater than the bottom surface of the box body 101. The scrap discharge cavity is directly below the filtering cavity, and the filtered scraps are discharged outward through the scrap discharge cavity. The drainage cavity is obliquely below the filtering cavity, and the filtered cutting fluid is discharged outward through the drainage cavity.
[0030] A water baffle 21 is installed in the separation box 2, and the water baffle 21 is arranged to be inclined downward along the top end of the side away from the body 10. The water baffle 21 is on the separation surface between the filtering cavity and the drainage cavity. The mixture of the scraps and the cutting fluid falling from the box body 101 directly falls on the filtering unit 3 or is guided to the filtering unit 3 through the water baffle 21.
[0031] The bottom of the separation box 2 is provided with a chip discharge bin 22, and a chip collection drawer 23 is slidably connected in the chip discharge bin 22. The chip discharge bin 22 is in communication with the chip discharge cavity and is below the chip discharge cavity. The separated chips after passing through the filtering unit 3 are collected in the chip collection drawer 23 through the chip discharge bin 22. When the chip collection drawer 23 is full of chips, the chip collection drawer 23 can be directly pulled out from the chip discharge bin 22 for replacement. In other embodiments, a gravity sensing device and a conveying device can also be provided. When the overall weight of the chip collection drawer 23 reaches a preset weight threshold, the chip collection drawer 23 can be moved out by the conveying device, and the empty chip collection drawer 23 can be conveyed into the chip discharge bin 22.
[0032] The filtering unit 3 comprises an upper filtering module 31, a drainage plate one 32, and can further comprise a lower filtering module 33 and a drainage plate two 34. The bottom side of the drainage plate one 32 is fixedly connected with the inner wall of the separation box 2, and the side surface of the drainage plate one 32 is slidably connected with the separation box 2.
[0033] Please refer to Figures 4-7 The upper filtering module 31 comprises two upper support grooves 311, a chain wheel driving mechanism one 312, and a plurality of upper filter plates 313. The two upper support grooves 311 are obliquely downwardly installed on the inner wall of the separation box 2. The plurality of upper filter plates 313 are arrayed in the two upper support grooves 311. The top surface of the upper filter plate 313 is provided with a filtering hole one 3131, and the side surface of the upper filter plate 313 is provided with a drainage groove one 3132 penetrating through both ends. The filtering hole one 3131 is in communication with the drainage groove one 3132. Both ends of the upper filter plate 313 are fixedly connected with a rotating shaft one 3133, and the rotating shaft one 3133 is rotatably connected with the upper support groove 311.
[0034] Please refer to Figure 8 The chain wheel driving mechanism comprises a chain one 3122 and a plurality of chain wheels one 3121. Each chain wheel one 3121 is correspondingly installed on a rotating shaft one 3133, and the chain one 3122 is engaged outside the plurality of chain wheels one 3121.
[0035] In this embodiment, in order to ensure the reliability of the chain wheel driving mechanism one 312, two chain wheels one 3121 are installed on each of the upper filter plates 313 except the first and last upper filter plates 313, and adjacent two chain wheels one 3121 engage one chain one 3122. By driving one of the chain wheels one 3121 to rotate, the synchronous rotation of the plurality of upper filter plates 313 is realized.
[0036] When the plurality of upper filter plates 313 are rotated clockwise to be attached to each other, a stepped structure is formed, the top surface of the upper filter plate 313 faces upward, the flow guide groove is inclined downward, the top end of the upper filter plate 313 located at the uppermost layer is attached to the inner wall of the separation tank 2, and the upper filter plate 313 located at the lowermost layer is above the drainage plate one 32. The mixture of the debris and the cutting fluid is subjected to solid-liquid separation on the upper filter plate 313, the cutting fluid is guided to the drainage plate one 32 through the filter hole one 3131 and the flow guide groove one 3132, and then collected in the recycling unit 6 through the drainage cavity.
[0037] When the plurality of upper filter plates 313 are rotated counterclockwise to be attached to each other, a flat plate structure is formed, the top surface of the upper filter plate 313 faces downward, and the bottom end of the upper filter plate 313 located at the lowermost layer is attached to the drainage plate one 32. The mixture of the debris and the cutting fluid is intercepted on the upper filter plate 313.
[0038] The bottom side of the drainage plate two 34 is fixedly connected to the inner wall of the separation tank 2, and the side surface of the drainage plate two 34 is slidably connected to the separation tank 2. The drainage plate two 34 is located below the drainage plate one 32.
[0039] The lower filter module 33 includes two lower support grooves 331, a chain wheel driving mechanism two 332, and a plurality of lower filter plates 333. The two lower support grooves 331 are inclined downward and are installed on the inner wall of the separation tank 2, and the lower support grooves 331 are located below the upper support grooves 311. The plurality of lower filter plates 333 are arrayed in the two upper support grooves 311. The top surface of the lower filter plate 333 is provided with a filter hole two 3331, and the side surface of the lower filter plate 333 is provided with a flow guide groove two 3332 penetrating through both ends. The filter hole two 3331 and the flow guide groove two 3332 are in communication. Both ends of the lower filter plate 333 are fixedly connected with a rotating shaft two 3333, and the rotating shaft two 3333 is rotatably connected with the lower support groove 331.
[0040] Please refer to Figure 9 , the chain wheel driving mechanism two 332 includes a chain two 3322 and a plurality of chain wheels two 3321, each chain wheel two 3321 is installed on a rotating shaft two 3333, and the chain two 3322 is engaged on the outer side of the plurality of chain wheels two 3321.
[0041] Similar to the chain wheel driving mechanism one 312, in this embodiment, in order to ensure the reliability of the chain wheel driving mechanism two 332, two chain wheels two 3321 are installed on each of the lower filter plates 333 except the first and last two lower filter plates 333, and adjacent two chain wheels two 3321 engage a chain two 3322. By driving one of the chain wheels two 3321 to rotate, the synchronous rotation of the plurality of lower filter plates 333 is realized.
[0042] When the plurality of lower filter plates 333 are rotated counterclockwise to be attached to each other, a flat plate structure is formed, the top surface of the lower filter plates 333 faces upward, and the bottom end of the lower filter plate 333 at the lowermost layer is attached to the drainage plate two 34. At this time, the lower filter module 33 can be used to separate the debris and the cutting fluid, wherein the cutting fluid is guided to the drainage cavity by the drainage plate two, and the debris is on the lower filter plate 333.
[0043] When the plurality of lower filter plates 333 are rotated clockwise to be attached to each other, a stepped structure is formed, the top surface of the lower filter plates 333 faces downward, the top end of the lower filter plate 333 at the uppermost layer is attached to the inner wall of the separation tank 2, and the lower filter plate 333 at the lowermost layer is above the drainage plate two 34. During the rotation of the lower filter plate 333, the debris on the lower filter plate 333 falls into the debris discharge cavity under the action of gravity.
[0044] In this embodiment, the drainage plate one 32 and the drainage plate two 34 are both elastic plates 611, and the bottom surface of the drainage plate one 32 is provided with a sealing layer. When the top filter plate 313 is attached to the bottom surface of the drainage plate one 32, the debris and the cutting fluid are both trapped on the top surface of the top filter plate 313. In other embodiments, the bottom side of the drainage plate one 32 and the drainage plate two 34 can also be rotationally connected with the separation tank 2, and a torsional spring is installed to enable the top end of the drainage plate one 32 and the drainage plate two 34 to swing.
[0045] The bottom side of the top surface of the top filter plate 313 is fixedly connected with a debris blocking strip one. When the top surface of the top filter plate 313 faces upward, the debris blocking strip one is at the bottom side of the top surface of the top filter plate 313. The debris on the top filter plate 313 is limited by the debris blocking strip one, preventing it from sliding onto the next top filter plate 313 or into the drainage cavity. The bottom side of the top surface of the lower filter plate 333 is fixedly connected with a debris blocking strip two. When the top surface of the lower filter plate 333 faces upward, the debris blocking strip two is at the bottom side of the top surface of the lower filter plate 333. The debris on the lower filter plate 333 is limited by the debris blocking strip two, preventing it from sliding onto the next lower filter plate 333 or into the drainage cavity.
[0046] The recycling unit 6 includes a water storage tank 61, a drainage tank 62, and can also include a magnetic attraction structure 63. The water storage tank 61 is in communication with the separation tank 2 and is slidingly connected to the outer side of the separation tank 2. The bottom of the water storage tank 61 is provided with a drainage groove, and the drainage groove is provided with an elastic plate 611, and the elastic plate 611 covers the drainage groove. In other embodiments, the bottom surface of the elastic plate 611 can also be provided with a sealing gasket, and the elastic plate 611 covers the drainage groove and forms a sealing structure with the bottom surface of the water storage tank 61 when there is no external force.
[0047] The drainage tank 62 is located below the water storage tank 61, and a trigger rod 621 is fixedly connected in the drainage tank 62. When the water storage tank 61 slides downward, the trigger rod 621 is located on the moving path of the elastic plate 611. A drainage opening 622 is formed in the drainage tank 62. The drainage opening 622 can be connected to the water tank through a pipeline to recycle the cutting fluid into the water tank. In other embodiments, the cutting fluid can be further filtered and cooled before being guided into the water tank to realize the recycling of the cutting fluid.
[0048] The magnetic attraction structure 63 includes a magnetic force block 631 and a magnetic block 632 that are attracted to each other, and the magnetic force block 631 and the magnetic block 632 are fixedly connected to the water storage tank 61 and the separation tank 2, respectively. When the magnetic force block 631 and the magnetic block 632 are attracted, the bottom surface of the water storage tank 61 is higher than the top surface of the drainage tank 62.
[0049] In the present embodiment, the magnetic attraction structure 63 is provided with two groups, two magnetic force blocks 631 are symmetrically installed on the two side walls of the separation tank 2, and two magnetic blocks 632 are symmetrically installed on the top surfaces of the two side walls of the water storage tank 61. In the initial stage, the magnetic block 632 is attracted to the magnetic attraction block, and the water storage tank 61 is suspended outside the separation tank 2. As the cutting fluid in the water storage tank 61 increases, the overall gravity of the water storage tank 61 overcomes the magnetic force, so that the water storage tank 61 slides downward, and after the magnetic block 632 is separated from the magnetic attraction block, the water storage tank 61 quickly falls until the trigger rod 621 contacts the elastic plate 611, the elastic plate 611 is opened upward, and the water in the water storage tank 61 flows into the drainage tank 62 through the drainage groove, and then is discharged outward through the drainage opening 622. In this process, the overall gravity of the water storage tank 61 decreases, and the trigger rod 621 plays a buffering role on the water storage tank 61, so that the downward movement speed of the water storage tank 61 decreases. The gravity of the downward movement of the water storage tank 61 acts on the driving unit 4 to drive the filtering unit 3.
[0050] Two driving units 4 are symmetrically installed on the outer wall of the separation tank 2. The driving unit 4 comprises a traction module 41, a transmission module 42. The transmission module 42 comprises a support shell 421, an elastic telescopic rod 422, a rack two 426, a gear one 423, a gear two 424, a rack one 425. The support shell 421 is fixedly connected to the outer wall of the separation tank 2 and communicates with the separation tank 2. A guide rail for slidingly connecting the upper support groove 311 is installed on the support shell 421. The lower support groove 331 is fixedly connected to the inner wall of the support shell 421. One end of the elastic telescopic rod 422 is fixedly connected to the upper support groove 311, and the other end is fixedly connected to the inner wall of the support shell 421, and the rack two 426 is fixedly connected to the outer wall of the elastic telescopic rod 422. The gear two 424 is installed on one of the sprocket two 3321 through the lower support groove 331, and the gear two 424 is located in the moving path of the rack two 426. The gear one 423 is installed on one of the sprocket one 3121 through the upper support groove 311, the rack one 425 is fixedly connected to the inner wall of the support shell 421, and the rack one 425 is located in the moving path of the gear one 423.
[0051] The traction module 41 comprises a traction rope 411, a pulley block 412, and the pulley block 412 is installed on the outer wall of the separation tank 2. One end of the traction rope 411 is fixedly connected to the outer wall of the water storage tank 61, and the other end is fixedly connected to the upper support groove 311 through the pulley block 412.
[0052] As the cutting fluid in the water storage tank 61 increases, the overall gravity of the water storage tank 61 overcomes the magnetic force of the magnetic attraction structure 63 and the elastic force of the elastic telescopic rod 422, and after the water storage tank 61 slowly descends for a distance, the magnetic force is greatly reduced due to the increase in the distance between the magnetic block 631 and the magnetic block 632, and then the water storage tank 61 begins to rapidly descend, and the upper support groove 311 is pulled downward by the traction rope 411 until the upper support groove 311 is close to the lower support groove 331.
[0053] Please refer to Figures 11-12 , wherein, Figure 10 Fig. a is a partial perspective view of the filtering unit 3 in the first stage; Figure 10 Fig. b is a partial perspective view of the filtering unit 3 in the second stage; Figure 10 Fig. c is a partial perspective view of the filtering unit 3 in the third stage. Figure 12 , Figure 14 , Figure 16 Figs. 1, 2 and 3 are partial structural schematic views of the driving unit 4 and the filtering unit 3 in the first, second and third stages, respectively, Figure 13 , Figure 15 Figs. 4 and 5 are intermediate state diagrams, respectively.
[0054] The lowering process of the upper support groove 311 can be divided into three stages. In the first stage, the rack two 426 first contacts the gear two 424, driving the gear two 424 to rotate, so that the plurality of lower filter plates 333 rotates counterclockwise until a flat plate structure is formed. In the first stage, the upper filter module 31 is always higher than the drainage plate one 32, continuously filtering the debris. In the second stage, the gear one 423 contacts the rack one 425, and under the action of the rack one 425, the gear one 423 rotates counterclockwise, so that the plurality of upper filter plates 313 rotates counterclockwise until a flat plate structure is formed. In the second stage, the lower filter module 33 replaces the upper filter module 31 to filter the debris, and after the upper filter plates 313 are turned downward, the separated debris is poured on the lower filter module 33, and the debris and cutting fluid generated by the tool unit 102 also fall through the gap between the upper filter plates 313 and fall on the lower filter module 33. In the third stage, the upper filter module 31 gradually approaches the lower filter module 33 to extrude the debris on the lower filter module 33, and the debris and cutting fluid generated by the tool unit 102 are trapped above the upper filter module 31.
[0055] When the cutting fluid in the water storage tank 61 is discharged outward through the drain groove until the overall gravity of the water storage tank 61 is less than the elastic force of the elastic expansion rod 422, the water storage tank 61 begins to rise, and the cutting fluid inside the water storage tank 61 continues to flow outward until it is completely discharged. Then the rising speed of the water storage tank 61 increases until the magnetic block 631 and the magnetic block 632 are completely attracted. During the upward movement of the water storage tank 61, the upper support groove 311 moves to the initial position, and in this process, the upper filter module 31 first rotates clockwise to form a stepped structure, and the trapped debris falls on the lower filter module 33 and is separated by the lower filter module 33. Subsequently, the upper filter module 31 rotates clockwise to form a stepped structure, and in this process, the debris falls into the debris discharge cavity under the action of gravity and then is concentrated in the debris collection drawer 23 through the debris discharge chute 22.
[0056] To sum up, the numerical control machine tool of the embodiment adopts the cooling unit to cool the tool head, and guides the scraps and cutting fluid generated in the working process into the separation box 2. By setting the filtering unit 3, the scraps are separated from the cutting fluid, and the cutting fluid is recycled by the recycling unit 6, so as to reduce the loss of the cutting fluid. In the recycling process of the cutting fluid, the water tank is lowered to drive the traction rope 411 to pull down the upper supporting groove 311, so as to extrude the separated scraps under the premise of maintaining the filtering of the scraps, reduce the space occupied by the scraps, and improve the recycling efficiency of the scraps. In the process of lowering, the water storage tank 61 opens the drainage groove by the trigger rod 621 in the drainage tank 62 to drain the cutting fluid in the water storage tank 61, and the water storage tank 61 is pulled back to the initial position by the elastic telescopic rod 422. The lowering and resetting of the water storage tank 61 are not powered, and the automatic separation of the scraps is realized without external power, without manual supervision, greatly reducing the energy consumption, and without the control program, reducing the research and development cost and the equipment cost.
[0057] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art can easily think of changes or replacements within the technical range disclosed in the present application, which should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A rapid cooling type CNC machine tool capable of collecting chips, comprising a body 10 including a box 101 and a tool unit (102) installed in the box 101; characterized in that, The numerical control machine tool further comprises: a cooling unit for spraying cutting fluid to the tool unit (102); a separation tank (2) arranged below the tank body 101 and in communication with the bottom of the tank body 101, for receiving the cutting fluid and the chips generated during operation of the tool unit (102); a filtering unit (3) installed in the separation tank (2), for separating the cutting fluid from the chips; a recovery unit (6) for recovering the separated cutting fluid; the recovery unit (6) comprises a water storage tank (61) and a water drainage tank (62); the water storage tank (61) is in communication with the separation tank (2) and is slidingly connected to the outside of the separation tank (2); the water drainage tank (62) is arranged below the water storage tank (61); when the cutting fluid in the water storage tank (61) reaches a gravity threshold, the water storage tank (61) moves downward; a driving unit (4) installed on the separation tank (2), for converting the pulling force of the downward movement of the water storage tank (61) into driving force of the filtering unit (3), to extrude and discharge the chips in the filtering unit (3).
2. The rapid cooling type NC machine tool capable of collecting chips according to claim 1, wherein A water baffle (21) is installed in the separation tank (2), and the water baffle (21) is arranged obliquely downward from the top end of the side of the body 10 away from the body 10; The filtering unit (3) comprises an upper filtering module (31) and a drainage plate one (32); the bottom side of the drainage plate one (32) is fixedly connected to the inner wall of the separation tank (2), and the side surface of the drainage plate one (32) is slidingly connected to the separation tank (2); the upper filtering module (31) comprises two upper support grooves (311), a chain wheel driving mechanism one (312), and a plurality of upper filter plates (313); the two upper support grooves (311) are obliquely downwardly installed on the inner wall of the separation tank (2); the plurality of upper filter plates (313) are arranged in an array in the two upper support grooves (311); the top surface of the upper filter plate (313) is provided with a filtering hole one (3131), and the side surface of the upper filter plate (313) is provided with a flow guide groove one (3132) penetrating through both ends; the filtering hole one (3131) is in communication with the flow guide groove one (3132); both ends of the upper filter plate (313) are fixedly connected with a rotating shaft one (3133), and the rotating shaft one (3133) is rotatably connected with the upper support groove (311); the chain wheel driving mechanism comprises a chain one (3122) and a plurality of chain wheels one (3121); each chain wheel one (3121) is correspondingly installed on one rotating shaft one (3133), and the chain one (3122) is engaged on the outside of the plurality of chain wheels one (3121).
3. The rapid cooling type NC machine tool capable of collecting chips according to claim 2, wherein The filtering unit (3) further comprises a lower filtering module (33) and a second flow guide plate (34), the bottom side of the second flow guide plate (34) is fixedly connected with the inner wall of the separation tank (2), and the side surface of the second flow guide plate (34) is slidingly connected with the separation tank (2); the second flow guide plate (34) is located below the first flow guide plate (32); the lower filtering module (33) comprises two lower support grooves (331), a second chain wheel driving mechanism (332) and a plurality of lower filter plates (333); the two lower support grooves (331) are obliquely downwardly installed on the inner wall of the separation tank (2), and the lower support grooves (331) are located below the upper support grooves (311); a plurality of the lower filter plates (333) are arrayed in the two upper support grooves (311); the top surface of the lower filter plate (333) is provided with a second filtering hole (3331), and the side surface of the lower filter plate (333) is provided with a second flow guide groove (3332) penetrating through two ends; the second filtering hole (3331) is in communication with the second flow guide groove (3332); both ends of the lower filter plate (333) are fixedly connected with a second rotating shaft (3333), and the second rotating shaft (3333) is rotationally connected with the lower support groove (331); the second chain wheel driving mechanism (332) comprises a second chain (3322) and a plurality of second chain wheels (3321), each second chain wheel (3321) is correspondingly installed on the second rotating shaft (3333), and the second chain (3322) is engaged outside the plurality of second chain wheels (3321).
4. The rapid cooling type NC machine tool capable of collecting chips according to claim 3, wherein The top surface of the upper filter plate (313) is fixedly connected with a first chip blocking strip on the bottom side, and the top surface of the lower filter plate (333) is fixedly connected with a second chip blocking strip on the bottom side.
5. The rapid cooling type NC machine tool capable of collecting chips according to claim 1, wherein The bottom of the water storage tank (61) is provided with a drainage groove, and an elastic plate (611) is installed on the drainage groove, and the elastic plate (611) covers the drainage groove; the drainage tank (62) is located below the water storage tank (61), and a trigger rod (621) is fixedly connected in the drainage tank (62); when the water storage tank (61) slides downward, the trigger rod (621) is located on the movement path of the elastic plate (611); the drainage tank (62) is provided with a drainage port (622).
6. The rapid cooling type NC machine tool capable of collecting chips according to claim 1, wherein The recycling unit (6) further comprises a magnetic attraction structure (63), the magnetic attraction structure (63) comprises a magnetic force block (631) and a magnetic block (632) that are magnetically attracted to each other, the magnetic force block (631) and the magnetic block (632) are fixedly connected on the water storage tank (61) and the separation tank (2) respectively, and when the magnetic force block (631) and the magnetic block (632) are attracted, the bottom surface of the water storage tank (61) is higher than the top surface of the drainage tank (62).
7. The rapid cooling type NC machine tool capable of collecting chips according to claim 1, wherein The driving unit (4) comprises a traction module (41) and a transmission module (42); the transmission module (42) comprises a support shell (421), an elastic telescopic rod (422), a rack two (426), a gear one (423), a gear two (424) and a rack one (425); the support shell (421) is fixedly connected to the outer wall of the separation box (2) and communicates with the separation box (2); a guide rail for slidingly connecting the upper support groove (311) is installed on the support shell (421); one end of the elastic telescopic rod (422) is fixedly connected to the upper support groove (311), and the other end is fixedly connected to the inner wall of the support shell (421); the rack two (426) is fixedly connected to the outer wall of the elastic telescopic rod (422); the gear two (424) is installed on one of the chain wheels two (3321) through the lower support groove (331), and the gear two (424) is located on the movement path of the rack two (426); the gear one (423) is installed on one of the chain wheels one (3121) through the upper support groove (311), the rack one (425) is fixedly connected to the inner wall of the support shell (421), and the rack one (425) is located on the movement path of the gear one (423); The traction module (41) comprises a traction rope (411) and a pulley block (412), and the pulley block (412) is installed on the outer wall of the separation box (2); one end of the traction rope (411) is fixedly connected to the outer wall of the water storage tank (61), and the other end is fixedly connected to the upper support groove (311) through the pulley block (412).
8. The rapid cooling type NC machine tool capable of collecting chips according to claim 1, wherein A chip discharge hopper (22) is installed at the bottom of the separation box (2), and a chip collecting drawer (23) is slidingly connected in the chip discharge hopper (22).
9. The rapid cooling type NC machine tool capable of collecting chips according to claim 1, wherein The cooling unit comprises a spray head, a water pipe, a water pump and a water tank; the spray head is installed in the box body 101; one end of the water pipe communicates with the spray head, and the other end communicates with the water tank; the water tank contains cutting fluid; and the water pump is installed on the water pipe.