Electrically adjustable hydraulic throttle valve
By integrating a regulating gas supply device and a buffer monitoring mechanism into the electrically regulated hydraulic throttle valve, the problems of valve stem deformation and sealing leakage are solved, enabling real-time monitoring and protection, and improving the reliability and cleanliness of the equipment.
Patent Information
- Application Number
- CN202511440754.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2045-10-10
AI Technical Summary
During use, the valve stem of existing electrically adjustable hydraulic throttle valves is easily deformed by fluid impact, and lacks real-time deformation sensing capability, resulting in sealing leakage and deterioration of adjustment accuracy.
An electrically adjustable hydraulic throttle valve was designed, which integrates a regulating gas supply device and a buffer monitoring mechanism. By buffering the gas and monitoring the valve stem deformation, combined with a temperature sensing device and an automatic cleaning mechanism, the valve stem can be monitored and protected in real time.
It effectively reduces the probability of valve stem deformation, improves sealing performance and adjustment accuracy, reduces contaminant adhesion, and enables real-time fault diagnosis and early warning.
Smart Images

Figure CN120906865B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of throttle valves, and more particularly to an electrically regulated hydraulic throttle valve. BACKGROUND
[0002] The electrically regulated hydraulic throttle valve changes the opening degree of the throttle port through the displacement of the valve core to achieve accurate flow control. However, the existing electrically regulated hydraulic throttle valve has the following problems in actual use:
[0003] The valve rod is prone to deformation under fluid impact: when the hydraulic oil impacts the valve rod at high speed (the actual instantaneous impact force is > 2000N), the high pressure impact force is easy to cause the valve rod to bend and deform, thereby causing sealing leakage and deterioration of the regulation accuracy;
[0004] The valve rod deformation monitoring is missing: the existing valve rod lacks real-time deformation sensing capability and can only indirectly judge the fault through abnormal system flow, thus delaying the maintenance cycle;
[0005] Therefore, there is an urgent need for an electrically regulated hydraulic throttle valve to solve the above technical problems. SUMMARY
[0006] In order to overcome the above-mentioned defects of the prior art, the present application provides an electrically regulated hydraulic throttle valve to solve the problems existing in the background art.
[0007] The present application provides the following technical scheme: an electrically regulated hydraulic throttle valve, comprising an electric throttle valve, an oil inlet groove is formed in the bottom of one side of the electric throttle valve for conveying external fluid into the flow-through cabin, an oil outlet groove is formed in the bottom of the other side of the electric throttle valve for conveying fluid from the flow-through cabin to the outside of the electric throttle valve, and further comprising: an electric control adjustment assembly is installed on the upper surface of the electric throttle valve, a valve rod is installed on the transmission end of the electric control adjustment assembly, a valve head is installed on the valve rod near the oil outlet groove, the outer side surface of the valve head is matched with the inner wall of the oil outlet groove, and a control system is integrated inside the electric control adjustment assembly;
[0008] An adjustable gas supply device is installed on the upper surface of the electric throttle valve near the electric control adjustment assembly, a buffer monitoring mechanism is arranged on the outer surface of the valve head for buffering the impact of fluid on the valve rod and monitoring whether the valve rod deforms, and an automatic cleaning mechanism is arranged on the side surface of the buffer monitoring mechanism near the valve head for assisting in scraping the surface of the valve rod and the outer surface of the valve head.
[0009] Further, the electric throttle valve is internally installed with a temperature sensing device near the fluid cabin position, for collecting real-time temperature in the fluid cabin, and the control system includes a directional temperature control module for receiving real-time temperature data collected by the temperature sensing device and analyzing whether the real-time temperature in the fluid cabin is within the normal range.
[0010] Further, the temperature control device is arranged inside the adjustable gas supply device, the adjustable gas supply device includes a gas outlet end, and a three-hole tube is installed in the gas outlet end of the adjustable gas supply device. The three-hole tube is provided with two groups of gas outlet holes at one end away from the adjustable gas supply device.
[0011] Further, the buffer monitoring mechanism includes two groups of hollow long plates with different lengths, wherein the longer group of hollow long plates has a length of 1.2 times the length of the other group of hollow long plates. The top of each group of hollow long plates is penetrated and installed with a first annular conveying plate and a second annular conveying plate. The inside of each group of hollow long plates is sequentially provided with two groups of first air grooves and second air grooves which are isolated from each other. The inside of each group of first air grooves and the inside of the first annular conveying plate are in mutual flow state. The inside of each group of second air grooves and the inside of the second annular conveying plate are in mutual flow state. One group of gas outlet holes of the three-hole tube is arranged in the inside of the first annular conveying plate, and the other group of gas outlet holes of the three-hole tube is arranged in the inside of the second annular conveying plate.
[0012] Further, two groups of first hollow plates are installed at the side of the two groups of hollow long plates near the valve rod position, and each group of first hollow plates is installed with an annular hollow plate at one end away from the corresponding group of hollow long plates. The other end of each group of first hollow plates is arranged in the inside of the corresponding first air groove. The annular hollow plate is internally installed with a rubber annular plate near the valve rod position. A plurality of groups of springs are vertically installed on the side of the rubber annular plate near the annular hollow plate in sequence at equal intervals. One end of each group of springs is vertically installed on the inside of the annular hollow plate. The annular hollow plate is internally installed with an induction switch near each group of springs.
[0013] One side of one group of hollow long plates is installed with a conveying pipe, and one end of the conveying pipe extends to the outside of the electric throttle valve.
[0014] Further, the other end of the conveying pipe extends to the inside of the corresponding first air groove, and the inside of the conveying pipe is installed with a solenoid valve.
[0015] The regulating gas supply device inputs stable working current to generate compressed air, which is transmitted to the inside of the first annular conveying plate through a group of air outlet holes of the three-hole pipe, the compressed air in the inside of the first annular conveying plate is transmitted to the inside of the corresponding annular hollow plate through each group of first air grooves and each group of first hollow plates, the compressed air in the inside of the annular hollow plate drives the rubber annular plate to be in an expanded state, the rubber annular plate in the expanded state is attached to the outer side surface of the valve rod, and there is a spacing of 0.03mm-0.05mm between the rubber annular plate in the expanded state and the adjacent induction switch.
[0016] Two groups of the hollow long plates are each provided with a second hollow plate on the side surface close to the valve head position.
[0017] Further, one end of each group of the second hollow plates away from the valve head position is arranged in the inside of the corresponding second air groove, the other end of each group of the second hollow plates is provided with a U-shaped plate, the inside of each group of the U-shaped plates is in a gas mutual flow state with the inside of the corresponding second hollow plate, and the U-shaped plate is provided with a telescopic scraping plate on the side surface close to the valve head position.
[0018] The regulating gas supply device inputs stable working current to generate compressed air, which is transmitted to the inside of the second annular conveying plate through another group of air outlet holes of the three-hole pipe, the compressed air in the inside of the second annular conveying plate is transmitted to the inside of the corresponding U-shaped plate through each group of second air grooves and each group of second hollow plates, the compressed air in the inside of the U-shaped plate drives the telescopic scraping plate installed on the side surface thereof to be in a stretched state, and the telescopic scraping plate can contact the outer side surface of the bottom of the valve head when being stretched to the limit length.
[0019] Further, during the working process of the electric throttle valve, one group of induction switches is extruded by external force and generates a corresponding electric signal, after the control system contacts the signal, if the duration of the electric signal exceeds 30s, the control system preliminarily judges that the valve rod is subjected to a high-pressure fluid impact force exceeding a rated value, the control system adjusts the input current of the fluid transmission device arranged outside the electric throttle valve, so as to reduce the conveying speed of the fluid in the oil inlet groove, and further reduce the high-pressure fluid impact force on the valve rod.
[0020] After the input current adjustment of the fluid transmission device is completed, if one group of induction switches still generates a corresponding electric signal and the duration of the electric signal still exceeds 30s, the control system finally judges that the valve rod is deformed, if one group of induction switches does not generate a corresponding electric signal or the duration of the electric signal is less than 30s, the control system finally judges that the valve rod is subjected to a high-pressure fluid impact force exceeding a rated value.
[0021] Technical effects and advantages of the present application:
[0022] 1. This invention uses a regulating gas supply device to input a stable working current to generate corresponding gas and transmit it to the interior of a buffer monitoring mechanism. This gas is used to buffer the impact force generated during fluid transmission, further reducing the probability of valve stem deformation. At the same time, the buffer monitoring mechanism monitors the overall shape of the valve stem in real time to determine whether deformation has occurred. The regulating gas supply device generates compressed air at different temperatures and transmits it to the interior of the buffer monitoring mechanism to adjust the temperature of the fluid near the valve stem. This suppresses the contaminant adhesion effect induced by fluid temperature changes and reduces the probability of contaminants appearing on the valve stem and valve head surface.
[0023] 2. This invention generates compressed air by inputting a stable working current through a regulating gas supply device, and transmits it to the interior of the first annular conveying plate through a set of air outlets in a three-hole tube. The compressed air inside the first annular conveying plate is transmitted to the interior of the corresponding annular hollow plate through each set of first air grooves and each set of first hollow plates. The compressed air inside the annular hollow plate drives the rubber annular plate to be in an expanded state. The expanded rubber annular plate is attached to the outer surface of the rubber annular plate. When high-pressure fluid impacts the valve stem, each set of springs and the expanded rubber annular plate will provide a set of reverse buffering forces to the valve stem, thereby reducing the impact of external impact force on the valve stem as a whole and further reducing the probability of valve stem deformation. Attached Figure Description
[0024] Figure 1 This is a side sectional view of the electric throttle valve of the present invention.
[0025] Figure 2 for Figure 1 The diagram shows the overall structure of the buffer monitoring mechanism and the automatic cleaning mechanism.
[0026] Figure 3 for Figure 2 An enlarged schematic diagram of the structure at point A is shown.
[0027] Figure 4 for Figure 3 A cross-sectional view of the top position of the hollow long plate shown.
[0028] Figure 5 for Figure 2 The diagram shows a partial exploded view of the buffer monitoring mechanism.
[0029] Figure 6 for Figure 5 The diagram shows an enlarged view of the structure at point B.
[0030] Figure 7 for Figure 2 The diagram shows a partial structural schematic of the automatic cleaning mechanism.
[0031] The figure marks are: 1, electric throttle valve; 101, electric control adjusting assembly; 102, valve rod; 103, valve head; 104, oil inlet groove; 2, adjusting type gas supply device; 201, three-hole pipe; 3, buffer monitoring mechanism; 301, hollow long plate; 3011, first air groove; 3012, second air groove; 302, annular hollow plate; 303, first hollow plate; 304, rubber annular plate; 305, conveying pipe; 306, first annular conveying plate; 307, second annular conveying plate; 308, spring; 309, inductive switch; 4, automatic cleaning mechanism; 401, second hollow plate; 402, U-shaped plate; 403, telescopic scraping plate. DETAILED DESCRIPTION
[0032] The technical solutions in the application will be described clearly and completely below in combination with the drawings in the application, and in addition, the forms of each structure described in the following embodiments are only examples, and the electrically adjusted hydraulic throttle valve involved in the application is not limited to each structure described in the following embodiments. All other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the application.
[0033] Reference Figure 1 And Figure 2 The application provides an electrically adjusted hydraulic throttle valve, the electric throttle valve 1 is internally provided with a flow-through cabin, an oil inlet groove 104 is formed in the bottom of one side of the electric throttle valve 1, for conveying external fluid into the flow-through cabin, and an oil outlet groove is formed in the bottom of the other side of the electric throttle valve 1, for transmitting fluid in the flow-through cabin to the outside of the electric throttle valve 1.
[0034] An electric control adjusting assembly 101 is mounted on the upper surface of the electric throttle valve 1, a valve rod 102 is mounted at the transmission end of the electric control adjusting assembly 101, a valve head 103 is mounted at the valve rod 102 close to the oil outlet groove, the outer side surface of the valve head 103 is matched with the inner wall of the oil outlet groove, and a control system is integrated in the electric control adjusting assembly 101.
[0035] An adjusting type gas supply device 2 is mounted on the upper surface of the electric throttle valve 1 close to the electric control adjusting assembly 101, a buffer monitoring mechanism 3 is arranged on the outer surface of the valve head 103, for buffering the impact of fluid on the valve rod 102 and monitoring whether the valve rod 102 appears deformation phenomenon, and an automatic cleaning mechanism 4 is arranged on the side surface of the buffer monitoring mechanism 3 close to the valve head 103, for assisting in scraping the surface of part of the valve rod 102 and the outer surface of the valve head 103.
[0036] In the embodiments of the present application, the electric throttle valve 1 is installed with a flow meter on the outer side near the oil outlet groove position, which is used to collect the flow volume generated by the fluid in the oil outlet groove and transmit it to the control system. When the control system detects that the real-time flow volume collected by the flow meter is lower than the normal flow volume range, it is judged that the outer surface of the valve head 103 is contaminated, the control system generates a cleaning instruction, and controls the regulated gas supply device 2 to input a stable working current to generate compressed air and transmit it to the inside of the automatic cleaning mechanism 4 to perform scraping work on the outer surface of the valve head 103 and the surface of the valve stem 102 in some areas, so as to clean the contaminants attached to the outer surface of the valve head 103 and the surface of the valve stem 102 in some areas.
[0037] If the automatic cleaning mechanism 4 completes the cleaning of the contaminants, the flow meter again collects the flow volume generated by the fluid in the oil outlet groove and transmits it to the control system. The control system performs secondary analysis on the real-time flow volume. If the control system still judges that the outer surface of the valve head 103 is contaminated after the secondary analysis, the control system generates a cleaning instruction again, and controls the regulated gas supply device 2 and the automatic cleaning mechanism 4 to clean the contaminants again. If the control system triggers more than three cleaning instructions, the control system judges that the electric throttle valve 1 cannot be used normally, and the control system generates a fault instruction and sends a warning message to the outside through the warning device arranged in the electric control adjusting assembly 101.
[0038] In the embodiments of the present application, the specific working process of some of the embodiments is as follows: the fluid enters the flow-through cabin inside the electric throttle valve 1 through the oil inlet groove 104, the electric control adjusting assembly 101 inputs a stable working current to change the position of the valve stem 102 and the valve head 103, thereby changing the flow volume in the oil outlet groove. In this process, the regulated gas supply device 2 inputs a stable working current to generate corresponding gas and transmit it to the inside of the buffer monitoring mechanism 3, which is used to buffer the impact force generated during the fluid transmission process, further reducing the probability of deformation of the valve stem 102. At the same time, the buffer monitoring mechanism 3 monitors the shape of the valve stem 102 in real time to determine whether the buffer monitoring mechanism 3 is deformed. The regulated gas supply device 2 generates compressed air of different temperatures inside and transmits it to the inside of the buffer monitoring mechanism 3 to perform temperature adjustment on the fluid near the valve stem 102, which is used to suppress the contaminant adhesion effect induced by the change of the fluid temperature, and reduce the probability of contamination on the surface of the valve stem 102 and the valve head 103.
[0039] In the later research, we found that by adjusting the temperature of the fluid near the valve stem 102, the surface contamination coverage rate of the valve stem 102 was reduced from 35% in the traditional structure to ≤5%, and the required shear force for cleaning was reduced by 80%.
[0040] Referring toFigures 1 to 7 As shown, the present application provides an electrically operated regulating hydraulic throttle valve, the electrically operated throttle valve 1 is internally installed with a temperature sensing device near the fluid chamber position for collecting the real-time temperature in the fluid chamber, the control system includes a directional temperature control module for receiving the real-time temperature data collected by the temperature sensing device and analyzing whether the real-time temperature in the fluid chamber is within the normal range;
[0041] The temperature control device is arranged inside the regulating gas supply device 2, the regulating gas supply device 2 includes a gas outlet end, a three-hole pipe 201 is installed in the gas outlet end of the regulating gas supply device 2, and two groups of gas outlet holes are arranged at one end of the three-hole pipe 201 away from the regulating gas supply device 2;
[0042] The buffer monitoring mechanism 3 includes two groups of hollow long plates 301 with different lengths, wherein the length of the longer group of hollow long plates 301 is 1.2 times the length of the other group of hollow long plates 301, the top of each group of hollow long plates 301 is penetrated and installed with a first annular conveying plate 306 and a second annular conveying plate 307, and the inside of each group of first air grooves 3011 and the inside of the first annular conveying plate 306 are in a mutual flow state, the inside of each group of second air grooves 3012 and the inside of the second annular conveying plate 307 are in a mutual flow state, one group of gas outlet holes of the three-hole pipe 201 is arranged in the inside of the first annular conveying plate 306, and the other group of gas outlet holes of the three-hole pipe 201 is arranged in the inside of the second annular conveying plate 307;
[0043] Two groups of first hollow plates 303 are installed in sequence and equidistantly on the side of the two groups of hollow long plates 301 near the valve rod 102, the annular hollow plate 302 is installed at one end of each group of first hollow plates 303 away from the corresponding group of hollow long plates 301, the other end of each group of first hollow plates 303 is arranged in the inside of the corresponding first air groove 3011, the rubber annular plate 304 is installed on the inside of the annular hollow plate 302 near the valve rod 102, a plurality of groups of springs 308 are installed in sequence and equidistantly vertically on the side of the rubber annular plate 304 near the annular hollow plate 302, one end of each group of springs 308 is vertically installed on the inside of the annular hollow plate 302, and the inductive switch 309 is installed on the inside of the annular hollow plate 302 near each group of springs 308;
[0044] One side of one group of hollow long plates 301 is installed with a conveying pipe 305, one end of the conveying pipe 305 extends to the outside of the electrically operated throttle valve 1, the other end of the conveying pipe 305 extends to the inside of the corresponding first air groove 3011, and the inside of the conveying pipe 305 is installed with a solenoid valve.
[0045] The regulating gas supply device 2 inputs stable working current to generate compressed air, which is transmitted to the inside of the first annular conveying plate 306 through a group of air outlet holes of the three-hole pipe 201. The compressed air in the first annular conveying plate 306 is transmitted to the inside of the corresponding annular hollow plate 302 through each group of first air grooves 3011 and each group of first hollow plates 303. The compressed air in the annular hollow plate 302 drives the rubber annular plate 304 to be in an expanded state. The rubber annular plate 304 in the expanded state is attached to the outer side surface of the rubber annular plate 304. There is a gap of 0.03㎜-0.05㎜ between the rubber annular plate 304 in the expanded state and the adjacent induction switch 309.
[0046] Two groups of the hollow long plates 301 are each provided with a second hollow plate 401 on the side near the valve head 103. One end of each group of the second hollow plates 401 away from the valve head 103 is arranged in the inside of the corresponding second air groove 3012. The other end of each group of the second hollow plates 401 is provided with a U-shaped plate 402. The inside of each group of the U-shaped plates 402 is in a gas mutual flow state with the inside of the corresponding second hollow plate 401. The U-shaped plate 402 is provided with a telescopic scraping plate 403 on the side near the valve head 103. The inside of each group of the telescopic scraping plates 403 is in a gas mutual flow state with the inside of the corresponding U-shaped plate 402.
[0047] The regulating gas supply device 2 inputs stable working current to generate compressed air, which is transmitted to the inside of the second annular conveying plate 307 through the other group of air outlet holes of the three-hole pipe 201. The compressed air in the second annular conveying plate 307 is transmitted to the inside of the corresponding U-shaped plate 402 through each group of second air grooves 3012 and each group of second hollow plates 401. The compressed air in the U-shaped plate 402 drives the telescopic scraping plate 403 installed on the side of the U-shaped plate 402 to be in a stretched state. When the telescopic scraping plate 403 is stretched to the limit length, it can contact the outer side surface of the bottom of the valve head 103.
[0048] In the embodiments of the present application, the specific workflow of some of the embodiments is as follows: when the fluid is transported under the action of the electric throttle valve 1, the adjustable gas supply device 2 inputs stable working current to generate compressed air, which is transmitted to the inside of the first annular conveying plate 306 through a group of air outlet holes of the three-hole pipe 201, the compressed air in the first annular conveying plate 306 is transmitted to the inside of the corresponding annular hollow plate 302 through each group of first air grooves 3011 and each group of first hollow plates 303, the compressed air in the annular hollow plate 302 drives the rubber annular plate 304 to be in an inflated state, and the rubber annular plate 304 in the inflated state is attached to the outer side of the valve stem 102; when the high-pressure fluid impacts the valve stem 102, each group of springs 308 and the rubber annular plate 304 in the inflated state will provide a group of reverse buffer forces to the valve stem 102, thereby reducing the influence of external impact force on the whole valve stem 102, and further reducing the probability of deformation of the valve stem 102;
[0049] When the control system determines that the fluid temperature near the valve stem 102 and the valve head 103 is in an abnormal range, the adjustable gas supply device 2 again inputs stable working current to generate compressed air of the corresponding temperature and transmit it to the inside of the first annular conveying plate 306, and then to the inside of each group of first air grooves 3011, to adjust the fluid temperature near the valve stem 102 and the valve head 103, while the electromagnetic valve in the delivery pipe 305 is in an open state, driving the compressed air in each group of first air grooves 3011 to be transmitted to the outside, thereby accelerating the gas flow rate in each group of first air grooves 3011, and thereby achieving the technical effect of quickly adjusting the fluid temperature near the valve stem 102 and the valve head 103. In this process, the gas volume flow rate delivered by the adjustable gas supply device 2 to the inside of the first air groove 3011 is consistent with the gas volume flow rate discharged by the delivery pipe 305, avoiding reducing the buffer force generated by the buffer monitoring mechanism 3 on the valve stem 102;
[0050] When the control system determines that the valve head 103 surface is contaminated, the control system drives the adjustable gas supply device 2 to input stable working current to generate compressed air, which is transmitted to the inside of the second annular conveying plate 307 through the other group of air outlet holes of the three-hole pipe 201, and the compressed air in the second annular conveying plate 307 is transmitted to the inside of the corresponding U-shaped plate 402 through each group of second air grooves 3012 and each group of second hollow plates 401, and the compressed air in the U-shaped plate 402 drives the telescopic scraping plate 403 installed on the side of the U-shaped plate 402 to be in a stretched state and contact the outer surface of the valve head 103, and the electric control adjusting assembly 101 inputs stable current to control the valve rod 102 and the valve head 103 to move up and down in parallel, and the valve head 103 contacts the outer side of the telescopic scraping plate 403 in the stretched state during movement, so as to automatically scrape and clean the outer surface of the valve head 103. During the process, the adjustable gas supply device 2 can change the temperature of the surface of the telescopic scraping plate 403 by adjusting the temperature of the compressed air, so as to achieve the technical effect of accelerating the cleaning efficiency of the surface of the valve head 103.
[0051] Referring to Figures 1 to 7 As shown in the figure, the present application provides an electrically adjustable hydraulic throttle valve, and during the operation of the electrically adjustable throttle valve 1, a group of inductive switches 309 are pressed by external force and generate corresponding electrical signals. After the control system contacts the signals, if the duration of the electrical signals exceeds 30s, the control system preliminarily determines that the valve rod 102 is subjected to a high-pressure fluid impact force exceeding the rated value. The control system adjusts the input current of the fluid transmission device arranged outside the electrically adjustable throttle valve 1, so as to reduce the delivery speed of the fluid in the oil inlet groove 104, and further reduce the high-pressure fluid impact force on the valve rod 102.
[0052] After the input current adjustment in the fluid transmission device is completed, if a group of inductive switches 309 still generate corresponding electrical signals and the duration of the electrical signals still exceeds 30s, the control system finally determines that the valve rod 102 is deformed. If a group of inductive switches 309 do not generate corresponding electrical signals or the duration of the electrical signals is less than 30s, the control system finally determines that the valve rod 102 is subjected to a high-pressure fluid impact force exceeding the rated value.
[0053] In the embodiment of the present application, the control system finally determines that the valve rod 102 is deformed, the control system drives the fluid transmission device to stop inputting current, and sends corresponding warning information to the outside through the warning device arranged inside the electric control adjusting assembly 101, reminding the staff to arrive on site for inspection. The control system finally determines that the valve rod 102 is subjected to a high-pressure fluid impact force exceeding the rated value, the control system drives the current input in the fluid transmission device, and sends corresponding warning information to the outside through the warning device arranged inside the electric control adjusting assembly 101, reminding the staff to arrive on site for inspection.
[0054] The specific workflow of the present application is:
[0055] Buffering and monitoring process: the fluid enters the flow-through cabin inside the electric throttling valve 1 through the oil inlet groove 104, the electric control adjustment assembly 101 inputs stable working current to change the position of the valve stem 102 and the valve head 103, thereby changing the flow volume in the oil outlet groove. During this process, the adjustable gas supply device 2 inputs stable working current to generate corresponding gas and transmit it to the inside of the buffer monitoring mechanism 3, which is used to buffer the impact force generated during the fluid transmission process of the buffer monitoring mechanism 3, further reducing the probability of deformation of the valve stem 102. At the same time, the buffer monitoring mechanism 3 monitors the overall shape of the valve stem 102 in real time to determine whether the buffer monitoring mechanism 3 is deformed. The adjustable gas supply device 2 generates compressed air of different temperatures inside and transmits it to the inside of the buffer monitoring mechanism 3 to adjust the temperature of the fluid near the valve stem 102, which is used to suppress the pollutant adhesion effect induced by the change of fluid temperature, and reduce the probability of pollutants appearing on the surface of the valve stem 102 and the valve head 103;
[0056] When the fluid is transported under the action of the electric throttling valve 1, the adjustable gas supply device 2 inputs stable working current to generate compressed air, which is transmitted to the inside of the first annular conveying plate 306 through a group of gas outlets of the three-hole pipe 201. The compressed air in the first annular conveying plate 306 is transmitted to the inside of the corresponding annular hollow plate 302 through each group of first gas grooves 3011 and each group of first hollow plates 303. The compressed air in the annular hollow plate 302 drives the rubber annular plate 304 to be in an inflated state. The rubber annular plate 304 in the inflated state is attached to the outer side of the rubber annular plate 304. When the high-pressure fluid impacts the valve stem 102, each group of springs 308 and the rubber annular plate 304 in the inflated state will provide a group of reverse buffering forces to the valve stem 102, thereby reducing the influence of external impact force on the overall valve stem 102, further reducing the probability of deformation of the valve stem 102;
[0057] Fluid temperature adjustment process: when the control system determines that the fluid temperature near the valve stem 102 and the valve head 103 is out of the normal range, the adjustable gas supply device 2 inputs stable working current again to generate compressed air corresponding to the temperature and deliver it to the inside of the first annular delivery plate 306, and then to the inside of each group of first air grooves 3011, to adjust the fluid temperature near the valve stem 102 and the valve head 103, while the electromagnetic valve inside the delivery pipe 305 is in the open state, driving the compressed air inside each group of first air grooves 3011 to be delivered to the outside, thereby accelerating the gas flow speed inside each group of first air grooves 3011, thereby achieving the technical effect of quickly adjusting the fluid temperature near the valve stem 102 and the valve head 103. During this process, the gas volume flow rate delivered by the adjustable gas supply device 2 to the inside of the first air grooves 3011 is consistent with the gas volume flow rate discharged by the delivery pipe 305, avoiding reducing the buffering force generated by the buffering monitoring mechanism 3 on the valve stem 102.
[0058] Contaminant cleaning process: when the control system determines that the valve head 103 surface has adhered contaminants, the control system drives the adjustable gas supply device 2 to input stable working current to generate compressed air, which is transmitted to the inside of the second annular delivery plate 307 through the other group of air outlet holes of the three-hole pipe 201. The compressed air inside the second annular delivery plate 307 is transmitted to the inside of the corresponding U-shaped plate 402 through each group of second air grooves 3012 and each group of second hollow plates 401. The compressed air inside the U-shaped plate 402 drives the stretchable scraping plate 403 installed on its side to be in a stretched state and contact the outer surface of the valve head 103. The electrically controlled adjustment assembly 101 inputs stable current to control the valve stem 102 and the valve head 103 to move up and down in parallel. During the movement of the valve head 103, the outer side of the stretchable scraping plate 403 in the stretched state is contacted, so as to automatically scrape and clean the outer surface of the valve head 103. During this process, the adjustable gas supply device 2 can change the temperature of the surface of the stretchable scraping plate 403 by adjusting the temperature of the compressed air, thereby achieving the technical effect of accelerating the cleaning efficiency of the contaminants on the surface of the valve head 103.
[0059] Finally, it should be pointed out that: first of all, in the description of the present application, it should be pointed out that unless otherwise specified and limited, the terms "installation", "connection", "connection" should be understood broadly, which can be mechanical connection or electrical connection, or the communication between two elements, or direct connection, "up", "down", "left", "right" and the like are only used to indicate the relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may change;
[0060] Secondly: the drawings of the disclosed embodiments of the present application only involve the structures related to the disclosed embodiments of the present application, other structures can refer to the usual design, and in the case of no conflict, the same embodiment and different embodiments of the present application can be combined with each other;
[0061] Finally: the above only for the preferred embodiments of the present application, and not for limiting the present application, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the scope of protection of the present application.
Claims
1. An electrically operated regulating hydraulic throttle valve comprising an electrically operated throttle valve (1), the bottom of one side of the electrically operated throttle valve (1) is provided with an oil inlet groove (104) for conveying external fluid into a flow chamber, the bottom of the other side of the electrically operated throttle valve (1) is provided with an oil outlet groove for conveying fluid in the flow chamber to the outside of the electrically operated throttle valve (1), characterized in that, Also include: The upper surface of the electric throttle valve (1) is provided with an electric control adjusting assembly (101), the transmission end of the electric control adjusting assembly (101) is provided with a valve stem (102), the valve stem (102) is provided with a valve head (103) near the oil outlet groove, the outer side of the valve head (103) is matched with the inner wall of the oil outlet groove, and the electric control adjusting assembly (101) is integrated with a control system; The upper surface of the electric throttle valve (1) is provided with an adjusting type gas supply device (2) near the electric control adjusting assembly (101), and the outer surface of the valve head (103) is provided with a buffer monitoring mechanism (3) for buffering the impact of fluid on the valve stem (102) and monitoring whether the valve stem (102) is deformed; The outlet end of the adjusting type gas supply device (2) is provided with a three-hole pipe (201), and the one end of the three-hole pipe (201) away from the adjusting type gas supply device (2) is provided with two groups of gas outlets; The buffer monitoring mechanism (3) includes two groups of hollow long plates (301) with different lengths, the top of each group of hollow long plates (301) is provided with a first annular conveying plate (306) and a second annular conveying plate (307), and the inside of each group of hollow long plates (301) is sequentially provided with two groups of first air grooves (3011) and second air grooves (3012) which are isolated from each other, one group of gas outlets of the three-hole pipe (201) is arranged in the first annular conveying plate (306), and the other group of gas outlets of the three-hole pipe (201) is arranged in the second annular conveying plate (307); Two groups of first hollow plates (303) are installed at the side of each group of hollow long plates (301) near the valve stem (102), and the other end of each group of first hollow plates (303) is provided in the corresponding first air groove (3011), and the inner side of the ring-shaped hollow plate (302) near the valve stem (102) is provided with a rubber ring plate (304), and a plurality of springs (308) are vertically installed on the inner side of the ring-shaped hollow plate (302) near the valve stem (102), and the other end of each group of springs (308) is vertically installed on the inner side of the ring-shaped hollow plate (302), and the inner side of the ring-shaped hollow plate (302) near each group of springs (308) is provided with an inductive switch (309); One side of the hollow long plate (301) is provided with a conveying pipe (305), one end of the conveying pipe (305) extends to the outside of the electric throttle valve (1); The other end of the conveying pipe (305) extends to the inside of the corresponding first air groove (3011), and the inside of the conveying pipe (305) is provided with a solenoid valve; The regulating gas supply device (2) inputs stable working current to generate compressed air, which is transmitted to the inside of the first annular conveying plate (306) through a group of air outlet holes of the three-hole pipe (201), the compressed air in the inside of the first annular conveying plate (306) is transmitted to the inside of the corresponding annular hollow plate (302) through each group of first air grooves (3011) and each group of first hollow plates (303), the compressed air in the inside of the annular hollow plate (302) drives the rubber annular plate (304) to be in an expanded state, and the rubber annular plate (304) in the expanded state is attached to the outer side of the valve stem (102); Two groups of the hollow long plates (301) are each provided with a second hollow plate (401) on the side near the valve head (103); One end of each group of the second hollow plates (401) away from the valve head (103) is arranged in the inside of the corresponding second air groove (3012), and the other end of each group of the second hollow plates (401) is provided with a U-shaped plate (402), and the U-shaped plate (402) is provided with an extension scraping plate (403) on the side near the valve head (103).
2. An electrically operated regulating hydraulic throttle valve according to claim 1, characterized in that: The electric throttling valve (1) is provided with a temperature sensing device inside near the fluid cabin, which is used to collect real-time temperature in the fluid cabin, and the control system includes a directional temperature control module, which is used to receive real-time temperature data collected by the temperature sensing device and analyze whether the real-time temperature in the fluid cabin is in a normal range.
3. The electrically operated regulating hydraulic throttle valve according to claim 1, characterized in that: The regulating gas supply device (2) is provided with a temperature control device inside, and the regulating gas supply device (2) includes an air outlet end.
4. The electrically operated regulating hydraulic throttle valve according to claim 1, characterized in that: The length of the longer group of the hollow long plates (301) is 1.2 times the length of the other group of the hollow long plates (301). The inside of each group of the first air grooves (3011) and the inside of the first annular conveying plate (306) are in a mutual flow state, and the inside of each group of the second air grooves (3012) and the inside of the second annular conveying plate (307) are in a mutual flow state.
5. The electrically operated regulating hydraulic throttle valve according to claim 1, characterized in that: There is a spacing of 0.03㎜-0.05㎜ between the rubber annular plate (304) in the expanded state and the adjacent induction switch (309).
6. An electrically operated regulating hydraulic throttle valve according to claim 1, characterized in that: The inside of each group of the U-shaped plates (402) and the inside of the corresponding second hollow plates (401) are in a gas mutual flow state, and the inside of each group of the extension scraping plates (403) and the inside of the corresponding U-shaped plates (402) are in a gas mutual flow state. The regulating gas supply device (2) inputs stable working current to generate compressed air, which is transmitted to the inside of the second annular conveying plate (307) through the other group of air outlet holes of the three-hole pipe (201), the compressed air in the inside of the second annular conveying plate (307) is transmitted to the inside of the corresponding U-shaped plate (402) through each group of second air grooves (3012) and each group of second hollow plates (401), the compressed air in the inside of the U-shaped plate (402) drives the extension scraping plate (403) installed on the side of the U-shaped plate (402) to be in a stretched state, and when the extension scraping plate (403) is stretched to the limit length, the extension scraping plate (403) can contact the outer side of the bottom of the valve head (103).
7. An electrically operated regulating hydraulic throttle valve according to claim 1, characterized in that: During the operation of the electric throttle valve (1), a group of inductive switches (309) are pressed by external force and generate corresponding electrical signals. After the control system receives the signals, if the duration of the electrical signals exceeds 30s, the control system preliminarily judges that the valve rod (102) is impacted by high-pressure fluid force exceeding the rated value. The control system adjusts the input current of the fluid transmission device arranged outside the electric throttle valve (1), so as to reduce the delivery speed of the fluid in the oil inlet groove (104), and further reduce the high-pressure fluid impact force on the valve rod (102); After the adjustment of the input current in the fluid transmission device is completed, if a group of inductive switches (309) still generate corresponding electrical signals, and the duration of the electrical signals still exceeds 30s, the control system finally judges that the valve rod (102) is deformed. If a group of inductive switches (309) do not generate corresponding electrical signals or the duration of the electrical signals is less than 30s, the control system finally judges that the valve rod (102) is impacted by high-pressure fluid force exceeding the rated value.
Citation Information
Patent Citations
Pump valve safety protection device
CN119657582A
Temperature control ball valve self-adaptive to temperature difference change
CN119934303A