New energy automobile battery test bench and test method

By adjusting the initial deformation of the vibration spring and setting the vibration mechanism, the problem of the single vibration amplitude of the new energy vehicle battery test bench was solved, realizing multi-road condition vibration simulation and efficient testing, and reducing the structural risks of the battery during testing.

CN120907760AInactive Publication Date: 2025-11-07SHANGHAI SHENGXIONG AUTO REPAIR CO LTD
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Patent Information

Application Number
CN202511191647.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-25
Publication Date
2025-11-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing new energy vehicle battery test benches have limitations in vibration simulation, such as the single vibration amplitude, which cannot reproduce the vibration differences under different road conditions. This results in limited reference value of test results, an inability to accurately simulate the dynamic vibration characteristics under complex road conditions, and the concealment of potential structural hazards.

Method used

A test bench for new energy vehicle batteries was designed. It uses an amplitude adjustment mechanism to adjust the initial deformation of the vibration spring, and combines a vibration mechanism and a clamping mechanism to realize multi-angle vibration simulation of the battery. The test efficiency is improved by a pusher component.

Benefits of technology

It enables adjustment of vibration amplitude under different road conditions, improves the applicability and efficiency of testing, ensures that the battery undergoes extreme vibrations in actual use under simulated conditions, and reduces structural risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a new energy automobile battery test bench and a test method, and relates to the technical field of vibration test, the new energy automobile battery test bench comprises a test base and a control device, the test base is provided with a test groove, four corners of the test groove are provided with angle grooves, and the angle grooves are internally provided with two adjusting grooves which are symmetrically distributed and penetrate through the side wall of the test base; a test groove is formed in the test base, a test platform is arranged in the test groove, an angle block in sliding connection with the angle groove is fixedly arranged on the test platform, an amplitude modulation mechanism is arranged on the test base, a vibration mechanism is arranged on the test base, a transverse adjustment groove perpendicular to the longitudinal adjustment groove is further formed in the single placement groove, and a clamping mechanism used for clamping a to-be-tested battery is arranged on the test platform. The amplitude modulation mechanism is arranged, so that the device can adjust the initial deformation quantity of the vibration spring, the vibration amplitude of the to-be-tested battery during vibration testing is adjusted, the vibration actual conditions of the battery under different road conditions are simulated, and the application range of the device is widened to a certain extent.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of vibration testing, and particularly relates to a new energy automobile battery test platform and a test method. BACKGROUND

[0002] Under the background of rapid development of the new energy automobile industry, the performance and safety of the power battery as a core component directly determine the endurance, service life and driving safety of the vehicle. During the driving of the vehicle, the battery will be subjected to vibration impact from different road conditions for a long time, such as slight bumping on urban asphalt roads, severe vibration on rural dirt roads, and continuous oscillation on highways. These vibrations may cause the internal structure of the battery to loosen, the electrode contact to be poor, and even cause short circuit, liquid leakage and other serious faults. Therefore, simulating the vibration environment under various road conditions through a test platform to test the reliability of the battery is a key link to ensure the quality of new energy automobiles.

[0003] At present, the new energy automobile battery test platform on the market has obvious defects in vibration simulation. The vibration mechanism of the existing test platform is designed with fixed parameters, and the initial deformation of the vibration spring is not adjustable, resulting in single vibration amplitude and inability to reproduce the vibration differences under different road conditions. For example, when testing urban road conditions, a smaller vibration amplitude is required, and when testing off-road conditions, a larger vibration amplitude is required. The fixed amplitude vibration test is difficult to cover diversified actual scenarios, so that the reference value of the test result is limited, and it is difficult to accurately simulate the dynamic vibration characteristics under complex road conditions. This limitation may cause the battery to not experience the extreme vibration conditions that may be encountered in actual use during testing, thereby hiding potential structural hazards. For example, some batteries may perform stably in fixed amplitude testing, but may crack the shell and loosen the wiring under a larger amplitude vibration, which poses a safety risk to vehicle driving. Therefore, there is an urgent need for improvement. SUMMARY

[0004] In view of the deficiencies in the prior art, the present application aims to provide a new energy automobile battery test platform and a test method, which aims to solve the above technical problems.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a new energy vehicle battery test bench, comprising a test base and a control device fixedly mounted on the test base. The test base has multiple equidistantly distributed support legs fixedly mounted on it. An mounting plate is fixedly mounted on the end of each support leg away from the test base. The test base has a test slot, with corner slots at its four corners. Two symmetrically distributed adjustment slots penetrating the sidewalls of the test base are formed within each corner slot. The test base has multiple equidistantly distributed transmission slots communicating with the test slot. A test platform is disposed within the test slot, and a control device is fixedly mounted on the test platform. The test base has corner blocks that slide with the corner slots. It is equipped with an amplitude adjustment mechanism for adjusting the vibration amplitude of the test platform. The test platform has multiple sets of equidistantly distributed built-in slots on its surface near the transmission slot. Rollers are installed in the built-in slots. The test base is equipped with a vibration mechanism for driving the test platform to vibrate. The test platform has multiple placement slots for placing the battery under test. Each placement slot has four plate slots arranged symmetrically in pairs. Each placement slot has a longitudinal adjustment slot and a transverse adjustment slot perpendicular to the longitudinal adjustment slot. The test platform is equipped with a clamping mechanism for holding the battery under test.

[0006] Preferably, the amplitude modulation mechanism includes: A C-shaped plate is fixedly mounted on the test base; The first motor is fixedly mounted on the test base and electrically connected to the control device. The first double-ended screw is rotatably mounted on the C-shaped plate, and the end of the first double-ended screw near the first motor is fixedly connected to the output end of the first motor. The threads on both sides of the first double-ended screw have opposite directions. The fixing part has four sets, and the four sets of fixing parts are located in the corner groove; An amplitude adjustment plate is slidably disposed within the adjustment groove, and the amplitude adjustment plate is threadedly connected to the first double-ended screw.

[0007] Preferably, the fixing part includes: A fixing rod is located inside the corner groove and is fixedly connected to the test base; A vibration spring is sleeved on the fixed rod, and two symmetrically distributed vibration springs are sleeved on a single fixed rod. The vibration springs are located between the corner block and the amplitude adjustment plate, and the vibration springs are always in a compressed state.

[0008] Preferably, the clamping mechanism includes: The horizontal clamping part has two sets, and the two sets of horizontal clamping parts are symmetrically arranged on the test platform. The horizontal clamping part is used to clamp the battery in the length direction of the battery to be tested. The longitudinal clamping part is provided with two groups, and the two groups are symmetrically arranged on the test platform, and the longitudinal clamping part is used for clamping the battery in the width direction of the battery to be tested.

[0009] Preferably, the transverse clamping part comprises: The transverse clamping motor is fixedly arranged on the test platform and is electrically connected with the control device. The first connecting shaft is rotatably arranged in the test platform, and the two ends of the first connecting shaft respectively extend into the adjacent transverse adjusting grooves, and the two ends of the first connecting shaft are fixedly provided with transverse double-head screws. The transverse clamping plate is slidably arranged in the transverse adjusting groove and is threadedly connected with the transverse double-head screw.

[0010] Preferably, the longitudinal clamping part comprises: The longitudinal clamping motor is fixedly arranged on the test platform and is electrically connected with the control device. The second connecting shaft is rotatably arranged in the test platform, and the two ends of the second connecting shaft respectively extend into the adjacent longitudinal adjusting grooves. The longitudinal clamping plate is slidably arranged in the longitudinal adjusting groove and is threadedly connected with the longitudinal double-head screw.

[0011] Preferably, the vibration mechanism comprises: The second motor is fixedly arranged on the test base and is electrically connected with the control device. The driving shaft is rotatably arranged on the test base, and one end of the driving shaft close to the second motor is fixedly connected with the output end of the second motor. The cam is fixedly arranged on the driving shaft and is rollingly connected with the roller. The transmission part is provided with two groups, and the two groups are symmetrically arranged on the test base.

[0012] Preferably, the transmission part comprises: The driven shaft is rotatably arranged on the test base, and the driven shaft is also fixedly provided with a cam. The driven wheel is fixedly arranged on the driven shaft, and the driven wheel is transmissionally connected with the driving wheel.

[0013] Preferably, the placing groove is provided with an inner groove, and a pushing part is arranged in the inner groove, and the pushing part comprises: An electric push rod is arranged in the inner groove and detachably fixedly connected with the test platform, and the electric push rod is electrically connected with the control device. A pushing plate is slidably arranged in the inner groove and fixedly connected with the electric push rod, and the pushing plate is used to push the battery out of the placing groove after the test.

[0014] A test method of a new energy automobile battery is provided, and the test method is performed by using a test platform, and comprises the following steps: S1, placing the battery to be tested in a placing groove on the test platform, and controlling the clamping mechanism by the control device to clamp and fix the battery to be tested in the placing groove; S2, adjusting the vibration amplitude of the battery to be tested by the control device according to the test requirement. S3, vibrating the test platform by the control device to vibrate the battery in the placing groove. S4, pushing the battery out of the placing groove by the pushing part after the vibration test of the battery in the placing groove is completed.

[0015] As described above, the beneficial effects of the present application are as follows: 1. By arranging the amplitude adjusting mechanism, the initial deformation of the vibration spring can be adjusted, and the vibration amplitude of the battery to be tested during the vibration test can be adjusted, so that the vibration of the battery under different road conditions can be simulated, and the application range of the device is improved to a certain extent.

[0016] 2. By arranging the pushing part, the battery after the vibration test can be pushed out of the placing groove, so that the vibration test of the next battery to be tested can be facilitated, and the vibration test efficiency of the device is improved to a certain extent. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings described below are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0018] Figure 1 A perspective structural schematic diagram of a new energy automobile battery test bench is shown.

[0019] Figure 2A front view of a new energy vehicle battery test bench is shown.

[0020] Figure 3 A front view of a new energy vehicle battery test bench is shown. Figure 2 A sectional view along A-A is shown.

[0021] Figure 4 A front view of a new energy vehicle battery test bench is shown.

[0022] Figure 5 A front view of a new energy vehicle battery test bench is shown. Figure 4 A sectional view along B-B is shown.

[0023] Figure 6 A front view of a new energy vehicle battery test bench is shown.

[0024] Figure 7 A front view of a new energy vehicle battery test bench is shown.

[0025] Figure 8 A front view of a new energy vehicle battery test bench is shown.

[0026] Figure 9 A front view of a new energy vehicle battery test bench is shown. Figure 8 A front view of a new energy vehicle battery test bench is shown.

[0027] Figure 10 A front view of a new energy vehicle battery test bench is shown.

[0028] Legend: 1, test base; 2, control device; 3, support leg; 4, mounting plate; 5, test slot; 6, corner slot; 7, adjustment slot; 8, transmission slot; 9, test platform; 10, corner block; 11, built-in slot; 12, roller; 13, placement slot; 14, plate slot; 15, longitudinal adjustment slot; 16, transverse adjustment slot; 17, C-shaped plate; 18, first motor; 19, first double-headed screw; 20, amplitude adjustment plate; 21, fixed rod; 22, vibration spring; 23, transverse clamping motor; 24, first connecting shaft; 25, transverse double-headed screw; 26, transverse clamping plate; 27, longitudinal clamping motor; 28, second connecting shaft; 29, longitudinal double-headed screw; 30, longitudinal clamping plate; 31, second motor; 32, driving shaft; 33, driving wheel; 34, cam; 35, driven shaft; 36, driven wheel; 37, built-in slot; 38, electric push rod; 39, pushing plate. DETAILED DESCRIPTION

[0029] With reference to the accompanying drawings, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0030] In the description of the present application, it should be understood that the terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings based on the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0031] It should be noted that when a component is referred to as "fixed" to another component, it can be directly on the other component or there can be a middle component. When a component is referred to as "connected" to another component, it can be directly connected to the other component or there can be a middle component. When a component is referred to as "disposed" on another component, it can be directly disposed on the other component or there can be a middle component. The terms "vertical", "horizontal", "left", "right" and the like used herein are for illustrative purposes only.

[0032] In addition, the terms "first", "second" are used only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise explicitly specified.

[0033] With reference to Figures 1 to 9 The new energy automobile battery test bench and test method embodiments of the present application are further described.

[0034] The utility model provides a new energy automobile battery test platform, including test base 1 and fixed setting control device 2 on test base 1, a plurality of equidistance distribution support leg 3 are fixedly arranged on test base 1, the one end of support leg 3 away from test base 1 is fixedly arranged with mounting plate 4, is set with test groove 5 on test base 1, the corner groove 6 is set in the four corners of test groove 5, two symmetrical distribution and the adjusting groove 7 that penetrates the lateral wall of test base 1 are set in corner groove 6, a plurality of equidistance distribution and the drive groove 8 that is communicated with test groove 5 is set up on test base 1, test platform 9 is arranged in test groove 5, the corner block 10 of sliding connection with corner groove 6 is fixedly arranged on test platform 9, and test base 1 is provided with the amplitude modulation mechanism for adjusting the vibration amplitude of test platform 9, C-shaped plate 17 is fixedly arranged on the test base 1; The first motor 18 is fixedly arranged on the test base 1 and is electrically connected with the control device 2; The first double-end screw 19 is rotatably arranged on the C-shaped plate 17, and the one end of the first double-end screw 19 close to the first motor 18 is fixedly connected with the output end of the first motor 18, and the thread directions of the two sides of the first double-end screw 19 are opposite; The fixed part has four groups, and the four groups of fixed parts are located in the corner groove 6, and the fixed part comprises: The fixed rod 21 is located in the corner groove 6 and is fixedly connected with the test base 1; The vibration spring 22 is sleeved on the fixed rod 21, two symmetrical vibration springs 22 are sleeved on a single fixed rod 21, the vibration spring 22 is located between the corner block 10 and the amplitude modulation plate 20, and the vibration spring 22 is always in a compressed state; The amplitude modulation plate 20 is slidably arranged in the adjusting groove 7, and the amplitude modulation plate 20 is threadedly connected with the first double-end screw 19.

[0035] According to the vibration test requirements of the battery to be tested, the vibration amplitude of the battery during vibration test is adjusted, and the specific process is as follows: the first motor 18 is started by the control device 2, so that the first double-end screw 19 fixedly connected with the output end of the first motor 18 rotates, the two amplitude modulation plates 20 in the same corner groove 6 are close to each other or away from each other through the threaded transmission connection between the first double-end screw 19 and the amplitude modulation plate 20, so that the initial deformation of the vibration spring 22 is changed; By setting the amplitude modulation mechanism, the initial deformation of the vibration spring 22 can be adjusted, and the vibration amplitude of the battery to be tested during vibration test is adjusted, so that the vibration live of the battery under different road conditions is simulated, and the application range of the device is improved to a certain extent.

[0036] The test platform 9 is provided with a plurality of groups of built-in grooves 11 which are equidistantly distributed on the surface of the transmission groove 8, the built-in grooves 11 are provided with rollers 12, the test base 1 is provided with a vibration mechanism for driving the test platform 9 to vibrate, and the vibration mechanism comprises: A second motor 31 is fixedly arranged on the test base 1 and is electrically connected with the control device 2; A driving shaft 32 is rotatably arranged on the test base 1, one end of the driving shaft 32 close to the second motor 31 is fixedly connected with the output end of the second motor 31, and two driving wheels 33 are fixedly arranged on the driving shaft 32; A cam 34 is fixedly arranged on the driving shaft 32 and is in rolling connection with the roller 12; The transmission part has two groups, and the two groups of transmission parts are symmetrically arranged on the test base 1, and the transmission part comprises: A driven shaft 35 is rotatably arranged on the test base 1, and the driven shaft 35 is also fixedly provided with a cam 34; A driven wheel 36 is fixedly arranged on the driven shaft 35, and the driven wheel 36 is in belt transmission connection with the driving wheel 33.

[0037] After the battery is clamped and fixed, the second motor 31 is started by the control device 2, so that the driving shaft 32 fixedly connected with the output end of the second motor 31 rotates, so that the driving wheel 33 arranged on the driving shaft 32 rotates, the driven wheel 36 rotates through the belt transmission cooperation between the driving wheel 33 and the driven wheel 36, so that the driven shaft 35 fixedly connected with the driven wheel 36 rotates, the driving shaft 32 and the driven shaft 35 rotate, so that the cam 34 fixedly arranged on the driving shaft 32 and the driven shaft 35 rotates, so that the roller 12 rolls on the surface of the cam 34, so that the test platform 9 vibrates, so that the battery clamped and fixed by the clamping mechanism vibrates, and the battery is vibrated; By arranging the vibration mechanism, the device can drive the test platform 9 to vibrate, so as to drive the clamping mechanism arranged on the test platform 9 to vibrate, so as to drive the battery clamped and fixed by the clamping mechanism to vibrate, so that the device can vibrate the battery in the placing groove 13.

[0038] The test platform 9 is provided with a plurality of placement slots 13 for placing the battery to be tested. The device is provided with a plurality of placement slots 13, so that the device can simultaneously test a plurality of batteries, thereby improving the vibration test efficiency of the device to a certain extent. Four plate grooves 14 are symmetrically arranged in each placement slot 13. A longitudinal adjusting groove 15 is arranged in each placement slot 13. A transverse adjusting groove 16 perpendicular to the longitudinal adjusting groove 15 is also arranged in each placement slot 13. The test platform 9 is provided with a clamping mechanism for clamping the battery to be tested. The clamping mechanism comprises: A transverse clamping part is provided with two groups, and the two groups of transverse clamping parts are symmetrically arranged on the test platform 9. The transverse clamping part is used to clamp the battery in the length direction of the battery to be tested. The transverse clamping part comprises: A transverse clamping motor 23 is fixedly arranged on the test platform 9 and electrically connected with the control device 2. A first connecting shaft 24 is rotatably arranged in the test platform 9, and the two ends of the first connecting shaft 24 respectively extend into the adjacent transverse adjusting grooves 16. The two ends of the first connecting shaft 24 are fixedly provided with transverse double-head screws 25. The transverse double-head screw 25 close to the transverse clamping motor 23 is fixedly connected with the output end of the transverse clamping motor 23. The transverse double-head screw 25 away from the transverse clamping motor 23 is rotatably connected with the test platform 9. The threads on the two sides of the transverse double-head screw 25 are opposite in rotation direction. A transverse clamping plate 26 is slidably arranged in the transverse adjusting groove 16 and threadedly connected with the transverse double-head screw 25. In the initial state, the transverse clamping plate 26 is located in the plate groove 14 perpendicular to the axis of the transverse double-head screw 25. A longitudinal clamping part is provided with two groups, and the two groups of longitudinal clamping parts are symmetrically arranged on the test platform 9. The longitudinal clamping part is used to clamp the battery in the width direction of the battery to be tested. The longitudinal clamping part comprises: A longitudinal clamping motor 27 is fixedly arranged on the test platform 9 and electrically connected with the control device 2. A second connecting shaft 28 is rotatably arranged in the test platform 9, and the two ends of the second connecting shaft 28 respectively extend into the adjacent longitudinal adjusting grooves 15. The two ends of the second connecting shaft 28 are fixedly provided with longitudinal double-head screws 29. The longitudinal double-head screw 29 close to the longitudinal clamping motor 27 is fixedly connected with the output end of the longitudinal clamping motor 27. The longitudinal double-head screw 29 away from the longitudinal clamping motor 27 is rotatably connected with the test platform 9. The threads on the two sides of the longitudinal double-head screw 29 are opposite in rotation direction. A longitudinal clamping plate 30 is slidably arranged in the longitudinal adjusting groove 15 and threadedly connected with the longitudinal double-head screw 29. In the initial state, the longitudinal clamping plate 30 is located in the plate groove 14 perpendicular to the axis of the longitudinal double-head screw 29.

[0039] The battery to be tested is placed in the placing groove 13 on the test platform 9, and then the control device 2 controls the horizontal clamping motor 23 and the vertical clamping motor 27 to start, so that the horizontal double-head screw rod 25 fixedly connected with the output end of the horizontal clamping motor 23 rotates, and through the first connecting shaft 24, the horizontal double-head screw rod 25 on the side away from the horizontal clamping motor 23 is driven to rotate, and through the threaded transmission cooperation between the horizontal double-head screw rod 25 and the horizontal clamping plate 26, the two horizontal clamping plates 26 in the same placing groove 13 are synchronously slid to the battery to be tested, until the two horizontal clamping plates 26 in the same placing groove 13 are attached to the surface of the battery to be tested and apply corresponding forces to the battery to be tested; the start of the vertical clamping motor 27 drives the vertical double-head screw rod 29 fixedly connected with the output end of the vertical clamping motor 27 to rotate, and through the second connecting shaft 28, the vertical double-head screw rod 29 on the side away from the vertical clamping motor 27 is driven to rotate, and through the threaded transmission cooperation between the vertical double-head screw rod 29 and the vertical clamping plate 30, the two vertical clamping plates 30 in the same placing groove 13 are synchronously slid to the battery to be tested, until the two vertical clamping plates 30 in the same placing groove 13 are attached to the surface of the battery to be tested and apply corresponding forces to the battery to be tested, and through the clamping action of the horizontal clamping plate 26 and the vertical clamping plate 30 on the battery to be tested, the battery to be tested is clamped and fixed in the placing groove 13 on the test platform 9; The clamping mechanism is provided, so that the device can clamp and fix the battery to be tested placed in the placing groove 13, and then avoid the loosening of the battery to be tested during the subsequent vibration test of the device on the battery to be tested in the placing groove 13, so as to affect the vibration test effect of the battery to be tested.

[0040] The placing groove 13 is provided with an inner containing groove 37, and the inner containing groove 37 is provided with a pushing part, which comprises: An electric push rod 38 is located in the inner groove 11 and is detachably fixedly connected with the test platform 9, and the electric push rod 38 is electrically connected with the control device 2; A pushing plate 39 is slidably arranged in the inner groove 11 and is fixedly connected with the electric push rod 38, and the pushing plate 39 is used for pushing the battery out of the placing groove 13 after the test is completed.

[0041] After the vibration test of the battery is completed, the control device 2 controls the clamping mechanism to release the clamping of the battery, and then the control device 2 controls the electric push rod 38 to start, so that the pushing plate 39 fixedly connected with the electric push rod 38 lifts the tested battery, and the battery is lifted away from the placing groove 13 on the test platform 9, and then the tested battery is transported away by external equipment; The device is provided with a pushing part, so that the device can push the battery out of the placing groove 13 after the vibration test is completed, so as to facilitate the vibration test of the next battery to be tested, and to a certain extent, improve the vibration test efficiency of the device.

[0042] Referring to Figure 10 A new energy vehicle battery test method, using a test platform 9 for testing, comprising the following steps: S1, the battery to be tested is placed in the placing groove 13 on the test platform 9, and the clamping mechanism is controlled by the control device 2 to clamp and fix the battery to be tested in the placing groove 13; S2, according to the test requirements, the control device 2 controls the amplitude adjusting mechanism to adjust the vibration amplitude of the battery to be tested; S3, the control device 2 controls the vibration mechanism to make the test platform 9 vibrate, and then the battery in the placing groove 13 is vibrated for test; S4, after the battery in the placing groove 13 is vibrated for test, the tested battery is pushed away from the placing groove 13 by the pushing part.

[0043] Working principle: the battery to be tested is placed in the placing groove 13 on the test platform 9, and then the control device 2 controls the horizontal clamping motor 23 and the vertical clamping motor 27 to start, so that the horizontal double head screw rod 25 fixedly connected with the output end of the horizontal clamping motor 23 rotates, and the horizontal double head screw rod 25 away from the horizontal clamping motor 23 side is driven to rotate through the first connecting shaft 24, and the horizontal double head screw rod 25 and the horizontal clamping plate 26 are threadedly connected, so that the two horizontal clamping plates 26 in the same placing groove 13 slide synchronously to the battery to be tested, until the two horizontal clamping plates 26 in the same placing groove 13 adhere to the surface of the battery to be tested and exert corresponding force on the battery to be tested; the start of the vertical clamping motor 27 makes the vertical double head screw rod 29 fixedly connected with the output end of the vertical clamping motor 27 rotate, and the vertical double head screw rod 29 away from the vertical clamping motor 27 side is driven to rotate through the second connecting shaft 28, and the vertical double head screw rod 29 and the vertical clamping plate 30 are threadedly connected, so that the two vertical clamping plates 30 in the same placing groove 13 slide synchronously to the battery to be tested, until the two vertical clamping plates 30 in the same placing groove 13 adhere to the surface of the battery to be tested and exert corresponding force on the battery to be tested, and the battery to be tested is clamped and fixed in the placing groove 13 on the test platform 9 through the clamping action of the horizontal clamping plate 26 and the vertical clamping plate 30; After the battery to be tested in the placing groove 13 is clamped, the vibration amplitude of the battery during vibration test is adjusted according to the vibration test requirements of the battery to be tested, and the specific process is as follows: the first motor 18 is started by the control device 2, so that the first double head screw rod 19 fixedly connected with the output end of the first motor 18 rotates, and the first double head screw rod 19 and the amplitude adjusting plate 20 are threadedly connected, so that the two amplitude adjusting plates 20 in the same angle groove 6 move closer to each other or move away from each other, so as to change the initial deformation of the vibration spring 22; After the battery is clamped and fixed, the second motor 31 is started by the control device 2, and then the driving shaft 32 fixedly connected with the output end of the second motor 31 rotates, so that the driving wheel 33 arranged on the driving shaft 32 rotates, and then the driven wheel 36 rotates through the belt transmission cooperation between the driving wheel 33 and the driven wheel 36, so that the driven shaft 35 fixedly connected with the driven wheel 36 rotates, and then the cam 34 fixed on the driving shaft 32 and the driven shaft 35 rotates through the rotation of the driving shaft 32 and the driven shaft 35, so that the roller 12 rolls on the surface of the cam 34, and then the test platform 9 vibrates, so that the battery clamped and fixed by the clamping mechanism vibrates, and then the battery is vibrated and tested; After the battery is vibrated and tested, the clamping mechanism is controlled by the control device 2, so that the clamping mechanism releases the clamping of the battery, and then the electric push rod 38 is started by the control device 2, so that the pushing plate 39 fixedly connected with the electric push rod 38 lifts the tested battery, and the battery is lifted away from the placing groove 13 on the test platform 9, and then the tested battery is transported away by the external equipment.

[0044] The above description of the embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A new energy automobile battery test bench, comprising a test base (1) and a control device (2) fixedly arranged on the test base (1), a plurality of support legs (3) are fixedly arranged on the test base (1) at equal intervals, and an installation plate (4) is fixedly arranged at an end of the support leg (3) away from the test base (1), characterized in that, The test base (1) is provided with a test groove (5), the test groove (5) is provided with an angle groove (6) at four corners, the angle groove (6) is provided with two symmetrical adjustment grooves (7) penetrating through the side wall of the test base (1), the test base (1) is provided with a plurality of transmission grooves (8) equidistantly distributed and communicated with the test groove (5), the test groove (5) is provided with a test platform (9), the test platform (9) is fixedly provided with an angle block (10) slidably connected with the angle groove (6), the test base (1) is provided with an amplitude adjusting mechanism for adjusting the vibration amplitude of the test platform (9), the surface of the test platform (9) close to the transmission groove (8) is provided with a plurality of groups of built-in grooves (11) equidistantly distributed, the built-in grooves (11) are provided with rollers (12), the test base (1) is provided with a vibration mechanism for driving the test platform (9) to vibrate, the test platform (9) is provided with a plurality of placement grooves (13) for placing the battery to be tested, and each placement groove (13) is provided with four plate grooves (14) symmetrically arranged in pairs, each placement groove (13) is provided with a longitudinal adjusting groove (15), and each placement groove (13) is also provided with a transverse adjusting groove (16) perpendicular to the longitudinal adjusting groove (15), and the test platform (9) is provided with a clamping mechanism for clamping the battery to be tested.

2. The new energy vehicle battery test bench according to claim 1, characterized in that, The amplitude adjusting mechanism comprises: A C-shaped plate (17) is fixedly arranged on the test base (1); A first motor (18) is fixedly arranged on the test base (1) and electrically connected with the control device (2); A first double-headed screw rod (19) is rotatably arranged on the C-shaped plate (17), and one end of the first double-headed screw rod (19) close to the first motor (18) is fixedly connected with the output end of the first motor (18), and the threads on the two sides of the first double-headed screw rod (19) are opposite in rotation direction; Four fixed parts are arranged in the angle groove (6); An amplitude adjusting plate (20) is slidably arranged in the adjusting groove (7) and threadedly connected with the first double-headed screw rod (19).

3. The new energy vehicle battery test bench according to claim 2, characterized in that, The fixed part comprises: A fixed rod (21) is arranged in the angle groove (6) and fixedly connected with the test base (1); A vibration spring (22) is sleeved on the fixed rod (21), two vibration springs (22) are symmetrically arranged on each fixed rod (21), and the vibration spring (22) is located between the angle block (10) and the amplitude adjusting plate (20), and the vibration spring (22) is always in a compressed state.

4. The new energy vehicle battery test bench according to claim 3, characterized in that, The clamping mechanism comprises: Two groups of horizontal clamping parts are symmetrically arranged on the test platform (9), and the horizontal clamping part is used for clamping the battery in the length direction of the battery to be tested; Two groups of vertical clamping parts are symmetrically arranged on the test platform (9), and the vertical clamping part is used for clamping the battery in the width direction of the battery to be tested.

5. The new energy vehicle battery test bench according to claim 4, characterized in that, The horizontal clamping part comprises: A horizontal clamping motor (23) is fixedly arranged on the test platform (9) and electrically connected with the control device (2). A first connecting shaft (24) is rotatably arranged in the test platform (9), and two ends of the first connecting shaft (24) extend into the adjacent lateral adjusting grooves (16), respectively. The two ends of the first connecting shaft (24) are fixedly provided with lateral double-end screws (25). The lateral double-end screw (25) on the side close to the lateral clamping motor (23) is fixedly connected with the output end of the lateral clamping motor (23), and the lateral double-end screw (25) on the side away from the lateral clamping motor (23) is rotatably connected with the test platform (9). The thread directions of the lateral double-end screws (25) on the two sides are opposite. A lateral clamping plate (26) is slidably arranged in the lateral adjusting groove (16) and is threadedly connected with the lateral double-end screw (25). In the initial state, the lateral clamping plate (26) is located in the plate groove (14) perpendicular to the axis of the lateral double-end screw (25).

6. The new energy vehicle battery test bench according to claim 5, characterized in that, The longitudinal clamping part comprises: A longitudinal clamping motor (27) is fixedly arranged on the test platform (9) and is electrically connected with the control device (2). A second connecting shaft (28) is rotatably arranged in the test platform (9), and two ends of the second connecting shaft (28) extend into the adjacent longitudinal adjusting grooves (15), respectively. The two ends of the second connecting shaft (28) are fixedly provided with longitudinal double-end screws (29). The longitudinal double-end screw (29) on the side close to the longitudinal clamping motor (27) is fixedly connected with the output end of the longitudinal clamping motor (27), and the longitudinal double-end screw (29) on the side away from the longitudinal clamping motor (27) is rotatably connected with the test platform (9). The thread directions of the longitudinal double-end screws (29) on the two sides are opposite. A longitudinal clamping plate (30) is slidably arranged in the longitudinal adjusting groove (15) and is threadedly connected with the longitudinal double-end screw (29). In the initial state, the longitudinal clamping plate (30) is located in the plate groove (14) perpendicular to the axis of the longitudinal double-end screw (29).

7. The new energy vehicle battery test bench according to claim 6, characterized in that, The vibration mechanism comprises: A second motor (31) is fixedly arranged on the test base (1) and is electrically connected with the control device (2). A driving shaft (32) is rotatably arranged on the test base (1), and one end of the driving shaft (32) close to the second motor (31) is fixedly connected with the output end of the second motor (31). Two driving wheels (33) are fixedly arranged on the driving shaft (32). A cam (34) is fixedly arranged on the driving shaft (32) and is rollingly connected with the roller (12). The transmission parts are two groups, and the two groups of transmission parts are symmetrically arranged on the test base (1).

8. The new energy vehicle battery test bench according to claim 7, characterized in that, The transmission part comprises: A driven shaft (35) is rotatably arranged on the test base (1), and a cam (34) is also fixedly arranged on the driven shaft (35). A driven wheel (36) is fixedly arranged on the driven shaft (35), and the driven wheel (36) is belt transmissionally connected with the driving wheel (33).

9. The new energy vehicle battery test bench according to claim 8, characterized in that, An inner containing groove (37) is formed in the placing groove (13), and a pushing part is arranged in the inner containing groove (37). The pushing part comprises: An electric push rod (38) is arranged in the inner containing groove (11) and is detachably fixedly connected with the test platform (9). The electric push rod (38) is electrically connected with the control device (2). A pushing plate (39) is slidably arranged in the built-in groove (11) and fixedly connected with the electric pushing rod (38), and the pushing plate (39) is used for pushing the battery out of the placing groove (13) after the test is completed.

10. A method for testing a new energy vehicle battery, characterized in that, The test is carried out by using the test platform (9), which comprises the following steps: S1, placing the battery to be tested in the placing groove (13) on the test platform (9), and clamping and fixing the battery to be tested in the placing groove (13) by controlling the clamping mechanism through the control device (2); S2, adjusting the vibration amplitude of the battery to be tested by controlling the amplitude adjusting mechanism through the control device (2) according to the test requirement; S3, vibrating the test platform (9) by controlling the vibration mechanism through the control device (2), so as to vibrate the battery in the placing groove (13); S4, after the vibration test of the battery in the placing groove (13) is completed, pushing the tested battery away from the placing groove (13) by the pushing part.