Multi-cavity series-connection material distribution concrete slope protection integrated pouring integrated equipment
The integrated equipment for pouring concrete slope protection using multi-cavity series concrete placement utilizes servo motor drive and vibratory tube vibration to dynamically adjust the smoothing angle and vibration, solving the adaptability problem of existing equipment under different slopes and pouring conditions, and improving the flatness and construction efficiency of concrete slope protection.
Patent Information
- Application Number
- CN202511477468.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-16
- Publication Date
- 2025-11-14
AI Technical Summary
Existing concrete slope protection equipment has poor adaptability to different slopes and pouring conditions, resulting in uneven scraping, accumulation, or surface damage. It also has a low degree of automation, making it impossible to achieve continuous finishing operations on slopes with varying slopes or multiple curvatures, resulting in low efficiency and poor consistency.
An integrated equipment for pouring multi-cavity series-connected concrete slope protection was designed, including a top beam, inclined guide rail, installation mechanism, shotcrete assembly, adjustment assembly, and slope protection assembly. The equipment uses a servo motor to drive the rotation of the I-beam plate and the vibration of the vibrating tube to achieve dynamic adjustment of the smoothing angle and vibration. Combined with multi-degree-of-freedom linkage control, the entire process from rough leveling to fine leveling is automated.
It improves the flatness and construction efficiency of concrete slope protection surfaces, adapts to different slopes and complex terrains, avoids uneven material scraping and surface damage, and ensures high-quality and consistent molding.
Smart Images

Figure CN120945900A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of water conservancy engineering technology, and in particular to an integrated equipment for pouring multi-cavity series-connected concrete slope protection. Background Technology
[0002] For example, patent CN118774078A, entitled "A Concrete Leveling Device for Channel Slope Protection," includes two support seats and a track installed between the two support seats. A pressure plate is slidably mounted on the track, and a vibrator is mounted on the pressure plate. One support seat has a driving component for pulling the pressure plate along the track. One end of the track is rotatably connected to one of the support seats, and the other support seat has a support block for supporting the track. This application enables the device to adapt to slope protection with different gradients and flexibly adjust its position.
[0003] However, the concrete leveling equipment in the above-mentioned examples has problems with poor adaptability and inability to dynamically adjust according to the pouring state and slope shape. This leads to uneven scraping, accumulation, or surface damage when the discharge speed or slope changes. At the same time, the vibration and scraping processes are disconnected during the concrete leveling process, resulting in residual air bubbles, insufficient density, and uneven surface. In addition, the above-mentioned equipment has a low degree of automation, making it difficult to achieve continuous finishing operations on slope sections or slopes with multiple curvatures. It is inefficient and inconsistent. Therefore, this application provides an integrated pouring equipment for multi-cavity series concrete slope protection to meet the needs. Summary of the Invention
[0004] The purpose of this application is to provide an integrated equipment for casting multi-cavity series-connected concrete slope protection, which can effectively solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this application provides the following technical solution: an integrated equipment for pouring multi-cavity series concrete slope protection, comprising a top beam, with first support frames on both sides of the top beam, drive wheels at the bottom of the two first support frames, adjustment mechanisms on the opposite surfaces of the two drive wheels, inclined guide rails inside the two adjustment mechanisms, and inclined ropes tied to one end of the two inclined guide rails; a wire laying mechanism is provided at the middle of the upper end of the top beam, and one end of the inclined rope is wrapped around the outer surface of the wire laying mechanism; The inclined guide rail is internally equipped with an installation mechanism, and the installation mechanism is internally equipped with a shotcrete assembly for soil slope shotcrete operation. Both sides of the installation mechanism are equipped with a slope pouring mechanism for concrete slope processing. The slope pouring mechanism includes an adjustment component and a slope protection component. The adjustment component is used to remove air bubbles and gaps in the concrete, and the slope protection component is used to smooth the surface of the sprayed concrete to form a flat and smooth slope.
[0006] The installation mechanism includes an installation frame, with splicing frames on both sides of the installation frame, connecting parts inside the installation frame, and two track limiting blocks symmetrically arranged on both sides of the lower end of the installation frame. The installation frame is slidably installed on the outer surface of the inclined guide rail through the track limiting blocks.
[0007] The shotcrete assembly includes an installation guide tube, which is fixedly installed inside the connector. A slurry pipe is provided at the upper end of the installation guide tube, and a shotcrete nozzle is provided at the bottom of the installation guide tube. A drive motor is provided on one side of the shotcrete nozzle.
[0008] The nozzle is equipped with a rotatable helical blade, one end of which is fixedly connected to the output end of the drive motor.
[0009] The adjustment assembly includes a second support frame, which has a load-bearing plate and a first electric telescopic rod inside. One end of the load-bearing plate is rotatably connected to one end of the first electric telescopic rod, and the second support frame is fixedly installed inside the splicing frame.
[0010] The first electric telescopic rod has two rotating frames rotatably mounted on its outer surface. A second electric telescopic rod is provided between the two rotating frames. A transmission rod is provided at the lower end of the outer surface of each of the two rotating frames. A vibrating rod is provided at one end of each of the two transmission rods.
[0011] Each of the two rotating frames has a limiting block on one side to restrict the rotation angle of the rotating frame, and both of the transmission rods are arc-shaped.
[0012] The slope protection component includes a support plate, a connecting pipe is provided on one side of the upper end of the support plate, one end of the first electric telescopic rod is fixedly installed inside the connecting pipe, a servo motor is provided at the upper end of the support plate, and the output end of the servo motor passes through the support plate and is fixedly installed on an I-beam plate.
[0013] The lower end of the I-beam is provided with a vibrating tube, the vibrating tube is provided with a vibrating motor, and a beveled plate is provided on one side of the outer surface of the vibrating tube. A smoothing base plate is provided on one side of the beveled plate.
[0014] The vibrating tube has a spring sleeve on one side of its outer surface, and the spring sleeve contains several springs that are evenly spaced inside. One end of the spring sleeve is connected to the inner wall of the smoothing base plate.
[0015] In summary, the technical effects and advantages of this invention are as follows: 1. This invention uses a servo motor to drive the rotation of the I-beam plate, thereby achieving precise adjustment of the tilt angle of the screed base plate. This angle can be dynamically adjusted in real time according to the discharge speed of the spraying component, the concrete accumulation state, and the actual slope angle, ensuring that the screed base plate always contacts the concrete surface at the optimal screed angle. This design adapts to different pouring stages and complex terrain conditions, improving the process adaptability of the paving process and avoiding problems such as uneven scraping, material accumulation, or surface scratches caused by improper angle.
[0016] 2. The vibration device integrated inside the vibrating tube in this invention generates high-frequency vibration force, which is transmitted to the smoothing base plate through the inclined plate, forming a composite leveling mechanism in which vibration and scraping operate simultaneously. This design allows the smoothing base plate to apply vibration to the concrete during movement, effectively eliminating local unevenness, removing residual air bubbles, and improving density. This significantly improves the uniformity and mechanical properties of the surface concrete of the slope protection. At the same time, the smoothing base plate is elastically supported by spring sleeves, which has a certain floating and following ability. It can not only buffer impact and prevent rigid damage, but also maintain constant bonding pressure, adapt to the slight undulations of the slope, and achieve continuous, stable and uninterrupted high-quality leveling operation.
[0017] 3. In this invention, after the concrete is laid, the adjusting components and servo motor operate again, driving the I-beams, vibrating pipes, and smoothing base plate to rotate or lift as a whole. This causes the smoothing base plate to perform a reciprocating smoothing motion along the slope, completing the fine finishing process. During this process, the adjusting components work together to dynamically adjust the distance and posture between the smoothing base plate and the slope, ensuring that it maintains the best contact state on slope sections or slopes with multiple curvatures. This multi-degree-of-freedom linkage control mechanism realizes fully automated operation from rough leveling to fine leveling, greatly improving the flatness of the slope surface and construction efficiency, and meeting the consistency requirements of high-standard water conservancy projects for the forming quality. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 A three-dimensional structural diagram of an integrated equipment for casting multi-cavity series-connected concrete slope protection. Figure 2 A partial first-person perspective three-dimensional structural diagram of the integrated equipment for casting multi-cavity series-connected concrete slope protection. Figure 3 A partial second-view three-dimensional structural diagram of the integrated equipment for casting multi-cavity series-connected concrete slope protection. Figure 4 A partial third-person perspective three-dimensional structural diagram of the integrated equipment for casting multi-cavity series-connected concrete slope protection. Figure 5 A first-person perspective three-dimensional connection structure diagram of the inclined guide rail, installation mechanism and slope pouring mechanism; Figure 6 A second-view three-dimensional connection structure diagram of the inclined guide rail, installation mechanism and slope pouring mechanism; Figure 7 A first-person perspective three-dimensional connection structure diagram of the slope pouring mechanism and the installation mechanism; Figure 8 A second-view three-dimensional connection structure diagram of the slope pouring mechanism and the installation mechanism; Figure 9 A three-dimensional connection diagram of the installation mechanism and shotcrete assembly; Figure 10 A schematic diagram of the three-dimensional connection structure of the installation mechanism; Figure 11 This is a schematic diagram of the three-dimensional connection structure of the shotcrete assembly; Figure 12 A schematic diagram of the three-dimensional connection structure of the slope pouring mechanism; Figure 13 A schematic diagram of the three-dimensional connection structure between the adjustment component and the slope protection component; Figure 14 A schematic diagram of the three-dimensional connection structure of the adjustment components; Figure 15 A first-person perspective three-dimensional connection structure diagram of the slope protection components; Figure 16 This is a schematic diagram of the two-dimensional connection structure of the slope protection components from a second perspective.
[0020] In the diagram: 1. Top beam; 2. Line laying mechanism; 3. First support frame; 4. Adjustment mechanism; 5. Drive wheel; 6. Inclined guide rail; 7. Cable tie; 8. Shotcrete assembly; 81. Slurry pipe; 82. Installation guide pipe; 83. Shotcrete nozzle; 84. Spiral blade; 85. Drive motor; 9. Slope pouring mechanism; 91. Adjustment assembly; 910. Load-bearing plate; 911. Second support frame; 912. First electric telescopic rod; 913. Vibration. 914. Rod; 915. Transmission rod; 916. Rotating frame; 917. Second electric telescopic rod; 92. Slope protection component; 920. Support plate; 921. Connecting pipe; 922. Servo motor; 923. I-beam plate; 924. Vibration pipe; 925. Misalignment plate; 926. Smoothing base plate; 927. Spring sleeve; 10. Installation mechanism; 101. Installation frame; 102. Splicing frame; 103. Connecting piece; 104. Track limiting block. Detailed Implementation
[0021] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0022] Example 1, Reference Figures 1 to 16 The multi-cavity series concrete slope protection integrated pouring equipment shown includes a top beam 1, with first support frames 3 on both sides of the top beam 1, drive wheels 5 at the bottom of the two first support frames 3, adjustment mechanisms 4 on the opposite sides of the two drive wheels 5, inclined guide rails 6 inside the two adjustment mechanisms 4, and inclined ropes 7 tied to one end of the two inclined guide rails 6. A line laying mechanism 2 is set in the middle of the upper end of the top beam 1, and one end of the inclined rope 7 is wrapped around the outer surface of the line laying mechanism 2. An installation mechanism 10 is slidably installed inside the inclined guide rail 6, and a shotcrete assembly 8 for soil slope shotcrete operation is installed inside the installation mechanism 10. Both sides of the installation mechanism 10 are provided with slope pouring mechanism 9 for concrete slope processing. The slope pouring mechanism 9 includes an adjustment component 91 and a slope protection component 92. The adjustment component 91 is used to remove air bubbles and gaps in the concrete, and the slope protection component 92 is used to smooth the surface of the sprayed concrete to form a flat and smooth slope.
[0023] It is worth noting that during the construction of the bank slope in the water conservancy project, the top beam 1 is first erected on both sides of the earthen slope as the main load-bearing beam of the entire equipment. The drive wheel 5 on it is driven by the first support frame 3 to achieve precise adjustment of the lateral position and tilt angle of the top beam 1, ensuring overall centering and adapting to the slope terrain. The inclined guide rail 6 is suspended below the top beam 1 by the inclined rope 7 and controlled by the line laying mechanism 2. By adjusting the length of the inclined rope 7, the inclination angle between the inclined guide rail 6 and the slope surface is initially adjusted. At the same time, the adjustment mechanism 4 is used for fine adjustment to further precisely control the distance and angle between the inclined guide rail 6 and the slope surface, ensuring that the guide rail extends smoothly along the slope surface. During the concrete pouring process, the spraying component 8 installed inside the installation mechanism 10 sprays cement slurry evenly onto the surface of the slope. At the same time, the slope pouring mechanism 9 set on both sides of the installation mechanism 10 operates synchronously. The adjusting component 91 first vibrates or compacts the newly poured concrete to remove internal air bubbles and voids and improve the density. The slope protection component 92, in coordination with the adjusting component 91, smooths and repairs the concrete surface to ensure that the formed slope surface is flat and dense. The adjustment component 91 also has an angle adjustment function, which can drive the slope protection component 92 to dynamically adjust the working angle according to the actual slope inclination angle, so as to realize adaptive plastering construction under different slopes. The installation mechanism 10 moves back and forth along the slope guide rail 6. Its driving method can adopt two schemes. One is that the drive mechanism integrated inside the installation mechanism 10 drives it to walk on the guide rail. Secondly, the cable is wound up and down by adjusting the winding device inside the adjustment mechanism 4, and the traction installation mechanism 10 moves up and down along the guide rail. After the concrete is poured, the slope protection component 92 can rotate or swing to perform secondary smoothing and finishing of the poured area, further improving the surface quality. In addition, the inclined guide rail 6 adopts a structural design similar to the top beam 1, which has symmetrical suspension capability and can support the synchronous pouring and leveling of both sides of the slope at the same time.
[0024] It is worth noting that by setting up the top beam 1 on both sides of the slope and using the first support frame 3 to drive the drive wheel 5 to achieve precise adjustment of the top beam in terms of lateral position and tilt angle, combined with the line laying mechanism 2 to adjust the length of the inclined rope 7, and the adjustment mechanism 4 to fine-tune the inclined guide rail 6, this invention not only ensures that the inclined guide rail extends smoothly along the slope, adapts to the asymmetry and irregularity of complex slope terrain, but also improves the installation accuracy and operational stability of the equipment, and avoids problems such as pouring deviation or running jam caused by guide rail tilt.
[0025] During the concrete pouring process, the spraying component 8 works in coordination with the slope pouring mechanism 9 on both sides to form an integrated construction process of "spraying-vibration-smoothing". The adjustment component 91 can vibrate and compact the newly poured concrete, effectively eliminating internal air bubbles and voids, and improving the structural density. With its cooperation, the slope protection component 92 completes the surface leveling, ensuring that the formed slope is flat and dense. By adjusting the adjustment component 91 to drive the slope protection component 92 to dynamically adjust the working angle, adaptive smoothing construction under different slopes is realized, overcoming the technical defects of the fixed smoothing device having a narrow range of application and poor adaptability, and improving the consistency of construction quality. The reciprocating motion of the installation mechanism 10 along the inclined guide rail 6 supports two driving modes: one is autonomous movement by its internal drive mechanism to achieve precise positioning, and the other is remote control by pulling the cable through the winding device of the adjustment mechanism 4. After the pouring is completed, the slope protection component 92 can rotate or swing to perform secondary smoothing and finishing of the poured area, further optimizing the surface quality. In addition, the inclined guide rail 6 adopts a symmetrical structure design similar to the top beam 1, which has the ability to be suspended on both sides, and can simultaneously support the synchronous pouring and leveling of the left and right slopes, which significantly improves the construction efficiency.
[0026] Example 2: This example provides a further technical solution for the installation mechanism 10 and the shotcrete assembly 8.
[0027] The mounting mechanism 10 includes a mounting frame 101, with splicing frames 102 on both sides of the mounting frame 101. Connecting parts 103 are provided inside the mounting frame 101. Two track limiting blocks 104 are symmetrically arranged on both sides of the lower end of the mounting frame 101. The mounting frame 101 is slidably mounted on the outer surface of the inclined guide rail 6 through the track limiting blocks 104.
[0028] The shotcrete assembly 8 includes a mounting conduit 82, which is fixedly installed inside the connector 103. A slurry pipe 81 is provided at the upper end of the mounting conduit 82, and a shotcrete nozzle 83 is provided at the bottom of the mounting conduit 82. A drive motor 85 is provided on one side of the shotcrete nozzle 83.
[0029] A helical blade 84 is rotatably mounted inside the spray nozzle 83, and one end of the helical blade 84 is fixedly connected to the output end of the drive motor 85.
[0030] It is worth noting that the installation conduit 82 in the shotcrete assembly 8 is assembled inside the connector 103. The two adopt a detachable assembly connection structure. This design not only facilitates installation and maintenance, but also supports the installation of cutting equipment inside the connector 103 after the concrete slope has solidified and formed, so as to carry out trimming or expansion joint cutting operations on the formed slope. The mounting frame 101 serves as the main structure of the mounting mechanism 10. It can integrate a drive device and cooperate with the inclined guide rail 6 through the track limiting block 104 to achieve reciprocating sliding along the guide rail surface. Alternatively, it can use an external rope traction method, controlling the cable winding and unwinding through the winding device in the adjustment mechanism 4 to drive the mounting frame 101 to move smoothly along the inclined guide rail 6, ensuring the continuity and positioning accuracy of the pouring operation. During the concrete pouring process, cement slurry is transported to the installation guide pipe 82 through the slurry pipe 81 and flows into the spray nozzle 83. At this time, the drive motor 85 starts, and its output end drives the spiral blade 84 to rotate. Since the spiral blade 84 adopts a spiral structure, it can continuously and evenly push the concrete slurry, so that it is stably squeezed out from the spray nozzle 83. By using the helical blade 84 to deliver concrete at a constant speed and the installation mechanism 10 to move synchronously along the slope, the concrete is continuously and evenly distributed on the surface of the slope, effectively avoiding the problems of accumulation, segregation or uneven thickness that are common in traditional pouring, and significantly improving the overall quality and surface flatness of the slope protection structure.
[0031] Among them, the installation guide 82 and the connector 103 in the shotcrete assembly 8 adopt a detachable prefabricated connection structure, which not only facilitates on-site installation, disassembly and maintenance of the equipment, but also realizes the flexible replacement of functional modules. After the concrete slope has solidified, the cutting equipment can be directly installed inside the same connector 103. The existing track system can be used to trim or cut the expansion joints of the formed slope, realizing the integrated construction process of "pouring - curing - trimming" and avoiding the need to build additional auxiliary equipment.
[0032] The mounting frame 101 serves as the core load-bearing structure of the mounting mechanism 10 and supports two movement drive modes. First, it enables autonomous movement along the inclined guide rail 6 by cooperating with the built-in drive device and the track limiting block 104. Secondly, it adopts an external cable traction method, with the cable winding and unwinding controlled by the winding device in the adjustment mechanism 4, which drives the whole body to move smoothly. It can complete long-distance continuous operations by relying on mechanical traction in complex field environments. During the concrete placement process, the drive motor 85 drives the spiral blade 84 to rotate, and its spiral structure continuously and uniformly pushes the slurry to ensure that the cement slurry is stably squeezed out from the spray nozzle 83, avoiding the pulsating discharge problem caused by traditional gravity flow or uneven pumping. Combined with the synchronous movement of the installation mechanism 10 along the slope, the continuous and uniform placement of concrete on the soil slope surface is achieved.
[0033] Example 3: This example provides further technical solutions for the adjustment component 91 and the slope protection component 92.
[0034] The adjustment assembly 91 includes a second support frame 911. The second support frame 911 has a load-bearing plate 910 and a first electric telescopic rod 912 inside. One end of the load-bearing plate 910 is rotatably connected to one end of the first electric telescopic rod 912. The second support frame 911 is fixedly installed inside the splicing frame 102.
[0035] Two rotating frames 915 are rotatably mounted on the outer surface of the first electric telescopic rod 912. A second electric telescopic rod 916 is provided between the two rotating frames 915. A transmission rod 914 is provided at the lower end of the outer surface of each of the two rotating frames 915. A vibrating rod 913 is provided at one end of each of the two transmission rods 914.
[0036] Each of the two rotating frames 915 has a limiting block on one side to restrict the rotation angle of the rotating frame 915, and both transmission rods 914 are arc-shaped.
[0037] It is worth noting that the second support frame 911 in the adjustment component 91 is installed inside the splicing frame 102 to achieve stable fixation. Through the extension and retraction of the first electric telescopic rod 912, the relative distance and working angle between the slope protection component 92 and the slope can be precisely adjusted to adapt to the needs of different slopes and construction stages. The load-bearing plate 910 is connected between the first electric telescopic rod 912 and the second support frame 911 to enhance the structural rigidity and ensure stability and load-bearing capacity during the adjustment process. During the concrete pouring process, the second electric telescopic rod 916 retracts, driving the linkage mechanism to rotate the two rotating frames 915 around the hinge point, which in turn drives the transmission rod 914 to move along the guide direction. The transmission rod 914 pushes the vibrator 913 to insert into the concrete. The high-frequency vibration generated by the vibrator 913 transmits energy to the surrounding concrete, effectively expelling air bubbles and pores trapped during the pouring process, and improving the density and structural strength of the concrete. The transmission rod 914 adopts an arc-shaped structure design, which not only helps to distribute stress evenly and reduce local stress concentration, but also allows for smooth power transmission during movement, avoiding jamming, and provides a stable propulsion and retraction path for the vibrator 913.
[0038] The adjustment component 91 securely installs the second support frame 911 inside the splicing frame 102, ensuring the reliability of the overall structure connection. The first electric telescopic rod 912 can achieve telescopic movement, thereby precisely adjusting the distance and working angle between the slope protection component 92 and the slope surface, enabling it to adapt to slope terrain with different inclination angles and multi-stage construction needs, significantly improving the equipment's operational adaptability and process flexibility. At the same time, the load-bearing plate 910 connects the telescopic rod and the base component, enhancing the structural rigidity of the transmission chain and suppressing vibration and deformation during the adjustment process.
[0039] During concrete vibration, the second electric telescopic rod 916 drives the two rotating frames 915 to rotate around the hinge point through the retraction action, forming a linkage lever mechanism, which in turn pushes the transmission rod 914 to move along the guide direction, realizing the automatic insertion and retraction of the vibrator 913. After the vibrator 913 is inserted into the concrete, it generates high-frequency vibration, effectively transferring energy to the inside of the slurry, fully eliminating air bubbles and pores trapped during the pouring process, and significantly improving the density, impermeability and overall structural strength of the concrete. The transmission rod 914 adopts an arc-shaped structure design, which not only makes the stress distribution more uniform during the force process and reduces the risk of fatigue cracking caused by local stress concentration, but also optimizes the force transmission path between it and the rotating frame 915, improving the smoothness of the mechanism's movement and transmission efficiency. This structure can slide smoothly under the drive of the connecting rod, avoiding the failure of action caused by friction or jamming. At the same time, it provides a stable and controllable advance and retraction trajectory for the vibrator 913, ensuring that the vibration depth is consistent each time and improving the repeatability and consistency of construction quality.
[0040] The slope protection component 92 includes a support plate 920. A connecting pipe 921 is provided on one side of the upper end of the support plate 920. One end of the first electric telescopic rod 912 is fixedly installed inside the connecting pipe 921. A servo motor 922 is provided at the upper end of the support plate 920. The output end of the servo motor 922 passes through the support plate 920 and is fixedly installed with an I-beam plate 923.
[0041] The lower end of the I-beam plate 923 is provided with a vibration tube 924, the vibration tube 924 is provided with a vibration motor, and a bevel plate 925 is provided on one side of the outer surface of the vibration tube 924, and a smoothing base plate 926 is provided on one side of the bevel plate 925.
[0042] A spring sleeve 927 is provided on one side of the outer surface of the vibrating tube 924, and several springs are provided inside the spring sleeve 927 in an equally spaced manner. One end of the spring sleeve 927 is connected to the inner wall of the smoothing base plate 926.
[0043] It is worth noting that during the concrete pouring process on the slope, the servo motor 922 drives the I-beam plate 923 to rotate through its output end, thereby precisely adjusting the tilt angle of the smoothing base plate 926. This angle can be adjusted in real time according to the discharge speed of the spraying component 8, the concrete accumulation state and the slope inclination angle, to ensure that the smoothing base plate 926 spreads and initially levels the newly poured concrete in the optimal posture. During the leveling operation, the vibration device integrated inside the vibrating tube 924 generates high-frequency vibration force. This force is transmitted sequentially through the vibrating tube 924 and the inclined plate 925 to the surface of the smoothing base plate 926. The smoothing base plate 926 directly contacts the concrete surface. Under the combined action of vibration and smoothing, local unevenness is effectively eliminated, air bubbles are reduced, and the density and surface flatness of the concrete are improved. To ensure adaptability and stability during the smoothing process, the smoothing base plate 926 is elastically supported under the vibrating tube 924 by the spring sleeve 927. The spring sleeve 927 not only provides a buffer function to prevent rigid impact damage to the structure or concrete surface, but also maintains a constant contact pressure between the smoothing base plate 926 and the slope, adapting to slight terrain undulations and achieving continuous and stable operation. After the concrete is laid, the servo motor 922 is activated again, driving the I-beam plate 923 to rotate, which in turn drives the vibrating tube 924 and the smoothing base plate 926 to rotate as a whole. This causes the smoothing base plate 926 to perform a reciprocating smoothing motion along the slope, completing the final finishing process. During this process, the adjustment component 91 works in concert to dynamically adjust the distance and angle between the smoothing base plate 926 and the slope, ensuring that it maintains the best contact state throughout the entire working stroke, adapting to the construction needs of slope sections or slopes with multiple curvatures.
[0044] In this invention, the servo motor 922 drives the I-beam plate 923 to rotate, thereby achieving precise adjustment of the tilt angle of the smoothing base plate 926. This angle can be dynamically adjusted in real time according to the discharge speed of the spraying component 8, the concrete accumulation state, and the actual slope angle, ensuring that the smoothing base plate always contacts the concrete surface at the optimal scraping angle, adapting to different pouring stages and complex terrain conditions. This design improves the process adaptability of the paving process and avoids problems such as uneven scraping, material accumulation, or surface scratches caused by improper angle.
[0045] During the leveling process, the vibration device integrated inside the vibrating tube 924 generates high-frequency vibration force, which is transmitted to the leveling base plate 926 through the inclined plate 925, forming a composite leveling mechanism of "vibration + scraping". This design allows the leveling base plate to apply vibration to the concrete simultaneously during movement, effectively eliminating local unevenness, removing residual air bubbles, and improving density, significantly improving the uniformity and mechanical properties of the surface concrete of the slope protection. At the same time, the leveling base plate 926 is elastically supported by the spring sleeve 927, which has a certain floating and following ability, which can not only buffer the impact and prevent rigid damage, but also maintain constant bonding pressure, adapt to the slight undulations of the slope, and achieve continuous, stable and uninterrupted high-quality leveling operation.
[0046] After the concrete is laid, the adjusting component 91 and the servo motor 922 are activated again, driving the I-beam plate 923, the vibrating tube 924 and the smoothing base plate 926 to rotate or lift as a whole. This causes the smoothing base plate to perform a reciprocating smoothing motion along the slope, completing the fine finishing process. During this process, the adjusting component 91 coordinates and controls the dynamic adjustment of the distance and posture between the smoothing base plate and the slope, ensuring that it always maintains the best contact state on slope sections or slopes with multiple curvatures. This multi-degree-of-freedom linkage control mechanism realizes the fully automated operation from rough leveling to fine leveling, which greatly improves the flatness of the slope protection surface and construction efficiency, and meets the consistency requirements of high-standard water conservancy projects for the forming quality.
[0047] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An integrated equipment for pouring multi-cavity series-connected concrete slope protection, comprising a top beam (1), wherein a first support frame (3) is provided on both sides of the top beam (1), and a drive wheel (5) is provided at the bottom of each of the two first support frames (3), characterized in that: An adjustment mechanism (4) is provided on the opposite face of the two drive wheels (5), and a ramp guide rail (6) is provided inside the two adjustment mechanisms (4). A pull rope (7) is tied to one end of the two ramp guide rails (6). A wire feeding mechanism (2) is provided in the middle of the upper end of the top beam (1), and one end of the pull rope (7) is wrapped around the outer surface of the wire feeding mechanism (2). The inclined guide rail (6) is slidably installed with an installation mechanism (10), and the installation mechanism (10) is equipped with a shotcrete assembly (8) for soil slope shotcrete operation. Both sides of the installation mechanism (10) are equipped with a slope pouring mechanism (9) for concrete slope processing. The slope pouring mechanism (9) includes an adjustment component (91) and a slope protection component (92). The adjustment component (91) is used to remove air bubbles and gaps in the concrete, and the slope protection component (92) is used to smooth the surface of the sprayed concrete to form a flat and smooth slope.
2. The integrated equipment for casting multi-cavity series-connected concrete slope protection as described in claim 1, characterized in that: The installation mechanism (10) includes an installation frame (101), with splicing frames (102) on both sides of the installation frame (101), and connecting parts (103) inside the installation frame (101). Two track limiting blocks (104) are symmetrically arranged on both sides of the lower end of the installation frame (101). The installation frame (101) is slidably installed on the outer surface of the inclined guide rail (6) through the track limiting blocks (104).
3. The integrated equipment for casting multi-cavity series-connected concrete slope protection as described in claim 2, characterized in that: The shotcrete assembly (8) includes an installation guide (82), which is fixedly installed inside the connector (103). The upper end of the installation guide (82) is provided with a slurry pipe (81), and the bottom of the installation guide (82) is provided with a shotcrete nozzle (83). A drive motor (85) is provided on one side of the shotcrete nozzle (83).
4. The integrated equipment for casting multi-cavity series-connected concrete slope protection as described in claim 3, characterized in that: The inside of the spray nozzle (83) is rotatably mounted with a helical blade (84), and one end of the helical blade (84) is fixedly connected to the output end of the drive motor (85).
5. The integrated equipment for casting multi-cavity series-connected concrete slope protection as described in claim 2, characterized in that: The adjustment component (91) includes a second support frame (911), inside which a load-bearing plate (910) and a first electric telescopic rod (912) are provided. One end of the load-bearing plate (910) is rotatably connected to one end of the first electric telescopic rod (912). The second support frame (911) is fixedly installed inside the splicing frame (102).
6. The integrated equipment for casting multi-cavity series-connected concrete slope protection as described in claim 5, characterized in that: Two rotating frames (915) are rotatably mounted on the outer surface of the first electric telescopic rod (912). A second electric telescopic rod (916) is provided between the two rotating frames (915). A transmission rod (914) is provided at the lower end of the outer surface of the two rotating frames (915). A vibrating rod (913) is provided at one end of the two transmission rods (914).
7. The integrated equipment for casting multi-cavity series-connected concrete slope protection as described in claim 6, characterized in that: Each of the two rotating frames (915) has a limiting block on one side to limit the rotation angle of the rotating frame (915), and both of the transmission rods (914) are arc-shaped.
8. The integrated equipment for casting multi-cavity series-connected concrete slope protection as described in claim 6, characterized in that: The slope protection component (92) includes a support plate (920), a connecting pipe (921) is provided on one side of the upper end of the support plate (920), one end of the first electric telescopic rod (912) is fixedly installed inside the connecting pipe (921), a servo motor (922) is provided at the upper end of the support plate (920), and the output end of the servo motor (922) passes through the support plate (920) and is fixedly installed with an I-beam plate (923).
9. The integrated equipment for casting multi-cavity series-connected concrete slope protection as described in claim 8, characterized in that: The lower end of the I-beam (923) is provided with a vibration tube (924), the vibration tube (924) is provided with a vibration motor, and a slanted plate (925) is provided on one side of the outer surface of the vibration tube (924), and a smoothing bottom plate (926) is provided on one side of the slanted plate (925).
10. The integrated equipment for casting multi-cavity series-connected concrete slope protection as described in claim 9, characterized in that: A spring sleeve (927) is provided on one side of the outer surface of the vibration tube (924), and a number of springs are provided inside the spring sleeve (927) in an equally spaced manner. One end of the spring sleeve (927) is connected to the inner wall of the smoothing base plate (926).
Citation Information
Patent Citations
Channel slope protection concrete leveling equipment
CN118774078A