Automatic cutting machine for transformer iron core

Abstract

An automatic cutting machine for a transformer iron core comprises a cutting assembly and a positioning and clamping assembly. A plurality of positioning and clamping assemblies are arranged on the upper portion of the cutting assembly, the positioning and clamping assemblies are matched with iron sheets of different sizes, each positioning and clamping assembly comprises a sliding platform, a lower pressing plate and an upper pressing plate, each lower pressing plate is arranged on the upper portion of the corresponding sliding platform, and each upper pressing plate is arranged on the upper portion of the corresponding lower pressing plate. The positioning and clamping assembly comprises a sliding platform, a lower pressing plate and an upper pressing plate, iron sheets of different sizes are placed into the positioning and clamping assembly, firm clamping is achieved through the lower pressing plate and the upper pressing plate, stable feeding is ensured, then a gear set drives a lower rolling shaft and an upper rolling shaft to synchronously rotate, the iron sheets are clamped and pushed to move forwards, and the iron sheets are clamped and pushed to move forwards. And finally, continuous shearing is realized through rolling pressure on a notch of the roller group.

Description

Technical Field

[0001] This invention belongs to the field of transformer manufacturing and processing technology, specifically referring to an automatic transformer core cutting machine. Background Technology

[0002] The transformer core is a core component of a transformer. Its function is to conduct magnetic flux and form a magnetic circuit, thereby enabling the efficient conversion of electrical energy between different voltage levels.

[0003] The core is not a single piece of iron, but rather a stack of many silicon steel sheets, each 0.23-0.35mm thick. The core is precisely cut according to the electrical design drawings. If the size or shape is incorrect, it can lead to a non-closed magnetic circuit, or even cause excessive temperature rise, resulting in unstable transformer operation.

[0004] Traditional iron core cutting machines have many limitations and problems in practical applications. First, most traditional equipment relies on manual assistance for feeding, alignment and operation. Second, when switching to iron sheets of different sizes, the positioning device needs to be further adjusted. Furthermore, the iron sheets are prone to sliding or shifting during the cutting process, resulting in finished product errors. Summary of the Invention

[0005] In view of the above situation and to overcome the defects of the prior art, the present invention provides an automatic transformer core cutting machine, which at least partially solves the above problems.

[0006] The technical solution adopted by the present invention is as follows: The present invention proposes an automatic transformer core cutting machine, including a cutting component and a positioning clamping component, wherein the upper part of the cutting component is provided with multiple sets of positioning clamping components.

[0007] The positioning and clamping assembly is adapted to iron sheets of different sizes. The positioning and clamping assembly includes a sliding platform, a lower pressure plate and an upper pressure plate. The lower pressure plate is located on the upper part of the sliding platform and the upper pressure plate is located on the upper part of the lower pressure plate.

[0008] Furthermore, the cutting assembly includes a bottom frame, a platform, and a rotating frame.

[0009] The platform is fixed to the upper part of the bottom frame, and the rotating frame consists of two sets of vertical plates, which are fixed to the upper part of the platform, one in front of the other.

[0010] Furthermore, the cutting assembly also includes a rotating motor, a gear set, a lower roller, and an upper roller.

[0011] The rotating motor is fixed to any side of the rotating frame, the gear set is fixed to the front of the rotating motor, the lower roller is located at the front of the gear set, the upper roller is located at the front of the gear set, and the upper roller is located above the lower roller.

[0012] Furthermore, the cutting assembly also includes a roller assembly, with one or more roller assemblies provided on the upper part of the lower roller and the upper roller, and slits on both sides of the roller assembly for cutting iron sheets.

[0013] Furthermore, the positioning and clamping assembly also includes a fixing component and a slide rail.

[0014] In this configuration, two sets of fixing components are fixedly connected to the middle of the two sets of vertical plates of the rotating frame, and the two sets of fixing components are fixedly connected to the middle of the two sets of vertical plates of the rotating frame one in front of the other. The slide rail is fixed between the two sets of vertical plates of the rotating frame and is fixed to the front of the fixing components.

[0015] Furthermore, the positioning and clamping assembly also includes an upper connecting rod, a mounting platform, a first support rod, and a first spring.

[0016] The sliding platform is movably connected to the upper part of the slide rail, the upper connecting rod is located in the middle of the sliding platform, the mounting surface is fixed to the top of the upper connecting rod, the first support rod is movably connected to the front of the mounting surface, the lower pressure plate is fixed to the top of the first support rod, the first spring is connected to the lower pressure plate and the mounting surface, and the first spring is also fixed to the first support rod.

[0017] Furthermore, the positioning and clamping assembly also includes an upper connecting rod, an outer mounting plate, a second support rod, and a second spring.

[0018] The upper connecting rod is located at the rear of the mounting platform, the outer plate is fixed to the top of the upper connecting rod, the second support rod is movably connected to the front of the outer plate, the upper pressure plate is fixed to the bottom of the second support rod, the second spring is connected between the outer plate and the upper pressure plate, and the second spring is fixed to the second support rod.

[0019] Furthermore, a set of second rollers is tactilely connected in the middle of the upper platen, and a set of first rollers is tactilely connected in the middle of the lower platen.

[0020] The beneficial effects achieved by the present invention using the above structure are as follows: (1) The positioning and clamping assembly includes a sliding platform, a lower pressure plate, and an upper pressure plate. Iron sheets of different sizes are placed into the positioning and clamping assembly. The lower pressure plate and the upper pressure plate achieve firm clamping to ensure stable feeding. Then, the gear set drives the lower roller and the upper roller to rotate synchronously, clamping and pushing the iron sheet forward. Finally, the iron sheet is subjected to rolling pressure at the cut of the roller set to achieve continuous shearing. (2) Through two sets of spring systems (upper pressure + lower support), iron sheets of different thicknesses and sizes can be automatically clamped without frequent adjustments. The sliding platform slides back and forth on the slide rail and can flexibly position the pressure plate area according to the iron sheet feed position to adapt to different working conditions. Rollers are provided between the upper and lower pressure plates to assist the iron sheet in moving forward under the pressing state, reduce friction and scratches, and improve the quality of finished products. (3) Multiple sets of positioning and clamping components can be adapted to iron sheets of different sizes to ensure stable feeding. The upper and lower roller sets adopt reverse cutting settings and apply pressure to cut in both directions to ensure neat and smooth cut surfaces. Key parts such as roller sets and positioning and clamping components are easy to replace and maintain. Attached Figure Description

[0021] Figure 1 This is a perspective view of an automatic transformer core cutting machine according to an embodiment of the present invention; Figure 2 This is a top view of an automatic transformer core cutting machine according to an embodiment of the present invention; Figure 3 This is a left view of an automatic transformer core cutting machine according to an embodiment of the present invention; Figure 4 This is a right view of an automatic transformer core cutting machine according to an embodiment of the present invention; Figure 5 This is a front view of the positioning and clamping component 2 proposed in an embodiment of the present invention; Figure 6 This is a perspective view of the positioning and clamping component 2 proposed in an embodiment of the present invention.

[0022] Among them, 1. cutting component, 2. positioning and clamping component; 101. Bottom frame; 102. Platform; 103. Rotating frame; 104. Rotating motor; 105. Gear set; 106. Lower roller; 107. Upper roller; 108. Roller set. 201. Fixing component; 202. Slide rail; 203. Sliding platform; 204. Upper connecting rod; 205. Mounting platform; 206. First support rod; 207. First spring; 208. Lower pressure plate; 209. First roller; 210. Upper connecting rod; 211. Outer plate; 212. Second support rod; 213. Second spring; 214. Upper pressure plate; 215. Second roller.

[0023] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof. Detailed Implementation

[0024] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0025] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0026] like Figures 1 to 6 As shown, the present invention proposes an automatic transformer core cutting machine, including a cutting component 1 and a positioning clamping component 2, wherein the upper part of the cutting component 1 is provided with multiple sets of positioning clamping components 2; The positioning and clamping assembly 2 is adapted to iron sheets of different sizes. The positioning and clamping assembly 2 includes a sliding platform 203, a lower pressure plate 208 and an upper pressure plate 214. The lower pressure plate 208 is located on the upper part of the sliding platform 203 and the upper pressure plate 214 is located on the upper part of the lower pressure plate 208.

[0027] Furthermore, the cutting assembly 1 includes a bottom frame 101, a platform 102, and a rotating frame 103; The platform 102 is fixed to the upper part of the bottom frame 101, and the rotating frame 103 consists of two sets of vertical plates, with the two sets of vertical plates of the rotating frame 103 fixed to the upper part of the platform 102, one in front of the other.

[0028] Furthermore, the cutting assembly 1 also includes a rotating motor 104, a gear set 105, a lower roller 106, and an upper roller 107; The rotating motor 104 is fixed to any side of the rotating frame 103, the gear set 105 is fixed to the front of the rotating motor 104, the lower roller 106 is located at the front of the gear set 105, the upper roller 107 is located at the front of the gear set 105, and the upper roller 107 is located above the lower roller 106.

[0029] Furthermore, the cutting assembly 1 also includes a roller group 108. One or more roller groups 108 are provided on the upper part of the lower roller 106 and the upper roller 107. Both sides of the roller group 108 are provided with slits for cutting iron sheets.

[0030] In this embodiment, the platform 102 is first fixed to the upper part of the bottom frame 101, and the rotating frame 103 consists of two sets of vertical plates. The two sets of vertical plates of the rotating frame 103 are fixed to the upper part of the platform 102, one in front and one behind. The rotating motor 104 is fixed to either side of the rotating frame 103, so the rotating motor 104 can work on the platform 102 and drive the parts inside the rotating frame 103 to rotate.

[0031] Since the rotating motor 104 is fixed to either side of the rotating frame 103, and the gear set 105 is fixed to the front of the rotating motor 104, when the rotating motor 104 starts to rotate, it will drive the gear set 105 at its front to rotate. Subsequently, since the lower roller 106 and the upper roller 107 are located at the front of the gear set 105, when the rotating motor 104 drives the gear set 105 to rotate, the gear set 105 will drive the lower roller 106 and the upper roller 107 at its front to rotate.

[0032] The lower roller 106 and the upper roller 107 are provided with one or more sets of roller groups 108, and both sides of the roller group 108 are provided with slits for cutting the iron sheet. The slits of the roller group 108 on the lower roller 106 and the upper roller 107 are set in opposite directions. Therefore, when the iron sheet passes through the roller group 108 on the lower roller 106 and the upper roller 107, it will be subjected to a rolling pressure by the roller group 108. This pressure acts on the iron sheet, forming a cut on the iron sheet.

[0033] The positioning and clamping assembly 2 includes a sliding platform 203, a lower pressure plate 208, and an upper pressure plate 214. At this time, iron sheets of different sizes are placed into the positioning and clamping assembly 2, and are firmly clamped by the lower pressure plate 208 and the upper pressure plate 214. Then, the gear set 105 drives the lower roller 106 and the upper roller 107 to rotate synchronously, clamping and pushing the iron sheets forward. Finally, the iron sheets are subjected to rolling pressure at the cut of the roller set 108, achieving continuous shearing.

[0034] In summary, the multiple positioning and clamping components 2 can be adapted to iron sheets of different sizes to ensure stable feeding. The upper and lower roller groups 108 adopt a reverse cutting setting and apply pressure in both directions to cut, ensuring a neat and smooth cut surface. Key parts such as the roller group 108 and the positioning and clamping components 2 are easy to replace and maintain.

[0035] Furthermore, the positioning and clamping assembly 2 also includes a fixing assembly 201 and a slide rail 202; In this configuration, two sets of fixing components 201 are fixedly connected to the middle of the two sets of vertical plates of the rotating frame 103, and the two sets of fixing components 201 are fixedly connected to the middle of the two sets of vertical plates of the rotating frame 103 one in front of the other. The slide rail 202 is fixed between the two sets of vertical plates of the rotating frame 103, and the slide rail 202 is fixed to the front of the fixing component 201.

[0036] Furthermore, the positioning and clamping assembly 2 also includes an upper connecting rod 204, a mounting platform 205, a first support rod 206, and a first spring 207; The sliding platform 203 is movably connected to the upper part of the slide rail 202. The upper connecting rod 204 is located in the middle of the sliding platform 203. The mounting surface 205 is fixed to the top of the upper connecting rod 204. The first support rod 206 is movably connected to the front of the mounting surface 205. The lower pressure plate 208 is fixed to the top of the first support rod 206. The first spring 207 is connected to the lower pressure plate 208 and the mounting surface 205, and the first spring 207 is also fixed to the first support rod 206.

[0037] Furthermore, the positioning and clamping assembly 2 also includes an upper connecting rod 210, an outer hanging plate 211, a second support rod 212, and a second spring 213; The upper connecting rod 210 is located at the rear of the mounting platform 205, the outer hanging plate 211 is fixedly connected to the top of the upper connecting rod 210, the second support rod 212 is movably connected to the front of the outer hanging plate 211, the upper pressure plate 214 is fixedly connected to the bottom of the second support rod 212, the second spring 213 is connected between the outer hanging plate 211 and the upper pressure plate 214, and the second spring 213 is fixedly connected to the second support rod 212.

[0038] Furthermore, a set of second rollers 215 are rolledly connected in the middle of the upper platen 214, and a set of first rollers 209 are rolledly connected in the middle of the lower platen 208.

[0039] In this embodiment, since two sets of fixing components 201 are fixedly connected to the middle of the two sets of vertical plates of the rotating frame 103, and the two sets of fixing components 201 are fixedly connected to the middle of the two sets of vertical plates of the rotating frame 103 one in front and one behind, the slide rail 202 is fixed between the two sets of vertical plates of the rotating frame 103, and the slide rail 202 is fixed to the front of the fixing component 201, and the sliding platform 203 is movably connected to the upper part of the slide rail 202, so that the sliding platform 203 can slide back and forth in the middle of the rotating frame 103.

[0040] The upper connecting rod 204 is located in the middle of the sliding platform 203. When the sliding platform 203 slides back and forth in the middle of the rotating frame 103, the upper connecting rod 204 will also slide back and forth in the middle of the rotating frame 103 along with the sliding platform 203. The mounting surface 205 is fixed to the top of the upper connecting rod 204. When the upper connecting rod 204 moves, the mounting surface 205 will move along with the upper connecting rod 204.

[0041] The first support rod 206 is movably connected to the front of the mounting platform 205, and the lower platen 208 is fixed to the top of the first support rod 206. When the mounting platform 205 moves, the above-mentioned components will start to move accordingly. Then, since the first spring 207 is connected to the lower platen 208 and the mounting platform 205, and the first spring 207 is also fixed to the first support rod 206, when there is no iron plate on the upper part of the lower platen 208, the first spring 207 between the lower platen 208 and the mounting platform 205 will push the lower platen 208 to move upward.

[0042] The upper connecting rod 210 is located at the rear of the mounting platform 205. The outer hanging plate 211 is fixed to the top of the upper connecting rod 210. The two support rods 212 are movably connected to the front of the outer hanging plate 211. When the mounting platform 205 moves back and forth on the upper part of the slide rail 202, the above-mentioned parts will also move back and forth. Furthermore, the upper pressure plate 214 is fixed to the bottom of the second support rod 212. The second spring 213 is connected between the outer hanging plate 211 and the upper pressure plate 214. When there is no iron sheet between the upper pressure plates 214, the elastic force of the second spring 213 will act on the upper pressure plate 214, causing the upper pressure plate 214 to move downward.

[0043] At this time, an iron sheet is placed between the upper pressure plate 214 and the lower pressure plate 208. The iron sheet will be clamped between the upper pressure plate 214 and the lower pressure plate 208 due to the elastic force of the first spring 207 and the second spring 213.

[0044] In summary, the fixed component 201 is fixed to the middle of the rotating frame 103, arranged in a front-to-back configuration to provide a stable fulcrum. The slide rail 202 is connected to the fixed component 201, supports the sliding platform 203 to slide back and forth, and provides a guiding function. The sliding platform 203 is movably connected to the slide rail 202 and is the basic moving platform of the entire positioning and clamping component 2.

[0045] The upper connecting rod 204 and the mounting platform 205 are used to support the lower pressure plate 208. The first support rod 206 and the lower pressure plate 208 are connected to the mounting platform 205 by the first spring 207 to achieve elastic upward lifting. The first roller 209 is installed in the middle of the lower pressure plate 208 to assist in conveying iron sheets or reduce friction.

[0046] The upper connecting rod 210 and the outer hanging plate 211 are structural platforms used to support the upper pressure plate 214. The second support rod 212 and the upper pressure plate 214 are elastically pressed down by the second spring 213. The second roller 215 is installed in the middle of the upper pressure plate 214 and cooperates with the first roller 209 to achieve smooth pressing.

[0047] With two sets of spring systems (upper pressure + lower support), iron sheets of different thicknesses and sizes can be automatically clamped without frequent adjustments. The sliding platform 203 slides back and forth on the slide rail 202, and can flexibly position the pressure plate area according to the feeding position of the iron sheet to adapt to different working conditions. Rollers (209, 215) are provided between the upper and lower pressure plates, which can assist the iron sheet to move forward in the pressing state, reduce friction and scratches, and improve the quality of finished products.

[0048] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0049] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

[0050] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the spirit of the invention, such designs should fall within the protection scope of the present invention.

Claims

1. An automatic transformer core cutting machine, characterized in that: It includes a cutting component (1) and a positioning clamping component (2), wherein the upper part of the cutting component (1) is provided with multiple sets of positioning clamping components (2). The positioning and clamping assembly (2) includes a sliding platform (203), a lower pressure plate (208) and an upper pressure plate (214). The lower pressure plate (208) is located on the upper part of the sliding platform (203), and the upper pressure plate (214) is located on the upper part of the lower pressure plate (208). The positioning clamping assembly (2) further includes a first spring (207) and a second spring (213). The second spring (213) is located on the upper part of the first spring (207). The second spring (213) and the first spring (207) work together to make the positioning clamping assembly (2) adaptable to iron sheets of different sizes.

2. The automatic transformer core cutting machine according to claim 1, characterized in that: The cutting assembly (1) includes a bottom frame (101), a platform (102), and a rotating frame (103). The platform (102) is fixed to the upper part of the bottom frame (101), and the rotating frame (103) consists of two sets of vertical plates. The two sets of vertical plates of the rotating frame (103) are fixed to the upper part of the platform (102) one in front and one behind.

3. The automatic transformer core cutting machine according to claim 2, characterized in that: The cutting assembly (1) also includes a rotating motor (104), a gear set (105), a lower roller (106), and an upper roller (107). The rotating motor (104) is fixed to any side of the rotating frame (103), the gear set (105) is fixed to the front of the rotating motor (104), the lower roller (106) is located at the front of the gear set (105), the upper roller (107) is located at the front of the gear set (105), and the upper roller (107) is located above the lower roller (106).

4. The automatic transformer core cutting machine according to claim 3, characterized in that: The cutting assembly (1) also includes a roller group (108). The lower roller (106) and the upper roller (107) are provided with one or more roller groups (108). Both sides of the roller group (108) are provided with slits for cutting iron sheets.

5. The automatic transformer core cutting machine according to claim 4, characterized in that: The positioning and clamping assembly (2) also includes a fixing assembly (201) and a slide rail (202). In this structure, two sets of fixing components (201) are fixedly connected to the middle of the two sets of vertical plates of the rotating frame (103), and the two sets of fixing components (201) are fixedly connected to the middle of the two sets of vertical plates of the rotating frame (103) one in front and one behind. The slide rail (202) is fixed between the two sets of vertical plates of the rotating frame (103), and the slide rail (202) is fixed to the front of the fixing component (201).

6. The automatic transformer core cutting machine according to claim 5, characterized in that: The positioning and clamping assembly (2) also includes an upper connecting rod (204), a mounting platform (205), and a first support rod (206); The sliding platform (203) is movably connected to the upper part of the slide rail (202), the upper connecting rod (204) is located in the middle of the sliding platform (203), the mounting surface (205) is fixed to the top of the upper connecting rod (204), the first support rod (206) is movably connected to the front of the mounting surface (205), the lower pressure plate (208) is fixed to the top of the first support rod (206), the first spring (207) is connected to the lower pressure plate (208) and the mounting surface (205), and the first spring (207) is also fixed to the first support rod (206).

7. The automatic transformer core cutting machine according to claim 6, characterized in that: The positioning and clamping assembly (2) also includes an upper connecting rod (210), an outer hanging plate (211), and a second support rod (212). The upper connecting rod (210) is located at the rear of the mounting platform (205), the outer plate (211) is fixed to the top of the upper connecting rod (210), the second support rod (212) is movably connected to the front of the outer plate (211), the upper pressure plate (214) is fixed to the bottom of the second support rod (212), the second spring (213) is connected between the outer plate (211) and the upper pressure plate (214), and the second spring (213) is fixed to the second support rod (212).

8. The automatic transformer core cutting machine according to claim 7, characterized in that: The upper platen (214) is connected to a set of second rollers (215) in the middle, and the lower platen (208) is connected to a set of first rollers (209) in the middle.

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