Gantry type high-efficiency laser composite welding machine
By introducing gantry welding, intermittent wheel welding, intermittent flipping and intermittent material lifting mechanisms into the gantry laser welding machine, the problem of automating the flipping of welding materials during the welding process has been solved, and the welding efficiency and automation level have been improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- JIANGSU CHUANGCHI INTELLIGENT MFG CO LTD
- Filing Date
- 2025-09-23
- Publication Date
- 2026-04-21
AI Technical Summary
The lack of an automatic flipping mechanism in gantry laser welding machines means that welding materials requiring double-sided welding need to be flipped and fixed repeatedly during the welding process, which affects welding efficiency.
A gantry-type high-efficiency laser composite welding machine was designed, which includes a gantry welding mechanism, an intermittent wheel welding mechanism, an intermittent flipping mechanism, and an intermittent material lifting mechanism. Through the coordinated operation of these mechanisms, automatic flipping and material rotation during the welding process are achieved, avoiding manual operation.
It improves welding efficiency, enables automatic flipping of welding materials and equidistant lifting of auxiliary materials, avoids the inconvenience of manual operation, and enhances the automation level of welding.
Smart Images

Figure CN121017786B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of laser welding technology, specifically a gantry-type high-efficiency laser composite welding machine. Background Technology
[0002] A gantry laser welding machine is a type of laser welding machine that uses a gantry support to move the laser generator along the X, Y, and Z axes for welding. It is an advanced piece of equipment employing continuous fiber laser welding technology, primarily used for welding materials with localized heating in small areas. Its characteristics include a small heat-affected zone, minimal deformation, high welding speed, and smooth, aesthetically pleasing welds.
[0003] While gantry laser welding machines offer advantages such as minimal welding deformation and high welding speed, they inevitably have shortcomings in practical applications. One such shortcoming is the lack of an automatic flipping mechanism, which necessitates repeated flipping and reassembly of welding materials requiring double-sided welding during the welding process. Therefore, a high-efficiency gantry laser composite welding machine is proposed to address these issues. Summary of the Invention
[0004] To address the shortcomings of existing technologies, this invention provides a gantry-type high-efficiency laser composite welding machine, which solves the problem that the lack of an automatic flipping mechanism in the device leads to the need for repeated flipping, fixing, and disassembly of welding materials that require double-sided welding during the welding process.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a gantry-type high-efficiency laser composite welding machine, comprising a base and a top plate, wherein the top plate is fixedly mounted on the top of the base by a bracket, a gantry welding mechanism is provided on the top of the top plate, a main shaft is rotatably connected to the top of the base via bearings, a turntable is fixedly connected to the top of the main shaft, a plurality of clamping frames are equidistantly arranged around the interior of the turntable, an intermittent wheel welding mechanism for use with the main shaft is provided on the top of the base, an intermittent flipping mechanism is provided at the bottom of the turntable, and an intermittent material lifting mechanism is provided on the top of the base, wherein the gantry welding mechanism includes two drive slides, which are respectively located on both sides of the top of the top plate. The gantry is internally connected to a slidable frame. A first servo motor is fixedly connected to one side of the gantry via a bracket. The output shaft of the first servo motor is fixedly connected to a first threaded rod via a coupling. One end of the first threaded rod is rotatably connected to the inner wall of the gantry. A threaded sleeve is threadedly connected to the surface of the first threaded rod. An electric telescopic rod is fixedly connected to the bottom of the threaded sleeve. A laser welding gun is installed at the bottom of the extension end of the electric telescopic rod. A second servo motor is fixedly connected to the front side of the top plate via a bracket. The output shaft of the second servo motor is fixedly connected to a second threaded rod via a coupling. One end of the second threaded rod passes through the gantry and is rotatably connected to the rear side of the inner cavity of the right-side drive slide. A threaded groove adapted to the thread of the second threaded rod is formed on the surface of the gantry.
[0006] Preferably, the intermittent wheel welding mechanism includes a movable frame slidably disposed on the top of the base. A toothed plate is slidably connected inside the movable frame. A first spring is fixedly connected between the toothed plate and the movable frame. A first gear meshing with the toothed plate is fixedly connected to the surface of the main shaft. A pressing rod, matching the toothed plate, is slidably connected inside the movable frame, with one end extending outside the movable frame. A first sleeve is fixedly connected to the front side of one side of the movable frame via a bracket. A first insert rod is slidably connected inside the first sleeve. A first return spring is fixedly connected between the first insert rod and the first sleeve. A second sleeve is fixedly connected to the rear side of one side of the moving frame via a bracket. A second insert rod is slidably connected inside the second sleeve. A second return spring is fixedly connected between the second insert rod and the second sleeve. The first insert rod and the second insert rod both have through slots inside. The front and rear sides of the extrusion rod are fixedly connected to convex lifting rods that match the through slots. The front and rear sides of the top of the base are respectively provided with a first slot and a second slot that match the first insert rod and the second insert rod. One end of the extrusion rod is fixedly connected to a U-shaped frame. The bottom of the gantry frame is fixedly connected to a push-pull plate that matches the U-shaped frame, and the bottom of the push-pull plate extends to the bottom of the top plate.
[0007] Preferably, the intermittent flipping mechanism includes an annular plate, which is fixedly connected to the bottom of the turntable by a bracket. Several annular plates are equidistantly arranged around the turntable. A rotating rod is rotatably connected inside the annular plate via bearings. Several crossbars are rotatably arranged around the turntable via mounting slots, with one end of each crossbar fixedly connected to the surface of a clamping frame. Meshing bevel gears are fixedly connected to the surfaces of both the crossbars and the rotating rods. A second gear is fixedly connected to the bottom of each rotating rod, and the top of the second gear is fixedly connected to... There are two symmetrically arranged storage sleeves. A limit plug is slidably connected inside the storage sleeve. A second spring is fixedly connected between the limit plug and the storage sleeve. A limit hole is opened at the bottom of the annular plate. A pressure rod is slidably connected inside the limit hole. One end of the pressure rod extends to the top of the annular plate. A pressure roller is fixedly connected to the surface of the pressure rod. An arc-shaped internal gear ring that meshes with a second gear is fixedly connected to the bottom of the top plate through a bracket. An arc-shaped inclined pressure block that matches the pressure roller is fixedly connected to the inner wall of the top plate.
[0008] Preferably, the intermittent lifting mechanism includes an assembly frame, which is fixedly mounted on the top of the base. A threaded shaft is rotatably connected to the bottom of the inner cavity of the assembly frame via a bearing. An internal threaded cylinder is threadedly connected to the surface of the threaded shaft. An auxiliary material support plate is fixedly connected to the top of the internal threaded cylinder. Mounting boxes are provided on both sides of the bottom of the auxiliary material support plate. An inclined wedge block is slidably connected inside the mounting box. A third spring is fixedly connected between the inclined wedge block and the mounting box. A number of wedge grooves that are adapted to the third spring are provided on both sides of the inner cavity of the assembly frame. Pulleys are fixedly connected to the surfaces of the threaded shaft and the main shaft. A belt is drivingly connected between the two pulleys.
[0009] Preferably, positioning grooves are provided on the front and rear sides of both sides of the inner cavity of the assembly frame, and positioning rods that slide and adapt to the positioning grooves are fixedly connected to the front and rear sides of the mounting box.
[0010] Preferably, both sides of the bottom of the auxiliary material tray are rotatably connected to threaded short rods via bearings, and the surface of the threaded short rods is threadedly connected to threaded rings, with the bottom of the threaded rings being fixedly connected to the side of the mounting box via a bracket.
[0011] Preferably, the auxiliary material tray has slide rail grooves on both sides of its bottom, and slide rail blocks are slidably connected inside the slide rail grooves, with the bottom of the slide rail blocks fixedly connected to the top of the threaded ring sleeve.
[0012] Preferably, the top of the base is provided with a sliding groove, and sliding plates are slidably connected to the front and rear sides of the inner cavity of the sliding groove, and the top of the sliding plates is fixedly connected to the bottom of the movable frame.
[0013] Preferably, a ratchet is fixedly connected to the surface of the spindle, a pawl frame is fixedly connected to the top of the base via a bracket, a pawl that matches the ratchet is slidably connected inside the pawl frame, and a third return spring is fixedly connected between the pawl and the pawl frame.
[0014] Preferably, the top of the clamping frame is provided with a plurality of threaded fastening holes, and fastening screws are threadedly connected to the inside of the threaded fastening holes.
[0015] Beneficial effects
[0016] This invention provides a gantry-type high-efficiency laser composite welding machine. Compared with existing technologies, it has the following advantages:
[0017] (1) The gantry-type high-efficiency laser composite welding machine, by setting a gantry welding mechanism, an intermittent wheel welding mechanism, an intermittent flipping mechanism and an intermittent lifting mechanism between the base and the top plate, enables the device to easily rotate multiple welding materials during the welding stroke of the device through the coordinated cooperation of the gantry welding mechanism, the intermittent wheel welding mechanism, the intermittent flipping mechanism and the intermittent lifting mechanism, thereby improving the welding efficiency. It also flips the subsequent welding materials that are about to enter the welding area in sequence, avoiding the problem of inconvenience of welding the welding materials on both sides. At the same time, the auxiliary materials that are butt welded to the plate are lifted at equal distances to avoid excessive bending of the manual to lift the auxiliary materials.
[0018] (2) The gantry-type high-efficiency laser composite welding machine sets a threaded short rod and a threaded ring between the mounting box and the auxiliary material tray, and sets a handle on the surface of the threaded shaft, so that the inclined wedge block in the mounting box can easily disengage from the wedge groove and limit the position. By supporting the threaded shaft and the reverse internal threaded cylinder with the handle, the internal threaded cylinder can easily return to the bottom and be reloaded.
[0019] (3) The gantry-type high-efficiency laser composite welding machine provides a lifting guide for the auxiliary material tray by setting a positioning rod that is slidably adapted to the positioning groove on the surface of the mounting box. This allows the auxiliary material tray to slide and connect with the positioning groove through the positioning rod, thus providing a lifting guide for the auxiliary material tray.
[0020] (4) The gantry-type high-efficiency laser composite welding machine sets inclined surface mating blocks and mating grooves between the mounting box and the assembly frame, so that the inclined surface mating blocks and mating grooves can share the weight of the auxiliary material tray through limiting cooperation. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the external structure of the present invention;
[0022] Figure 2 This is a schematic diagram of the gantry welding mechanism structure of the present invention;
[0023] Figure 3 For the present invention Figure 2 A magnified view of a section at point A in the middle;
[0024] Figure 4 This is a schematic diagram of the U-shaped frame structure of the present invention;
[0025] Figure 5 This is a schematic diagram of the spindle structure of the present invention;
[0026] Figure 6 This is a schematic diagram (I) of the intermittent wheel welding mechanism structure of the present invention;
[0027] Figure 7 This is a schematic diagram (II) of the intermittent wheel welding mechanism structure of the present invention;
[0028] Figure 8 For the present invention Figure 7 A magnified view of a section at point B in the middle;
[0029] Figure 9 This is a schematic diagram of the internal structure of the pawl frame of the present invention;
[0030] Figure 10 This is a schematic diagram of the external structure of the present invention from another perspective;
[0031] Figure 11 This is a schematic diagram (a) of the intermittent flipping mechanism structure of the present invention;
[0032] Figure 12 This is a schematic diagram (II) of the intermittent flipping mechanism structure of the present invention;
[0033] Figure 13 This is a demonstration diagram showing the cooperation between the pressure roller and the inclined pressure block structure of the present invention;
[0034] Figure 14 This is a schematic diagram of the intermittent material lifting mechanism structure of the present invention;
[0035] Figure 15 For the present invention Figure 14 A magnified view of a section at point C;
[0036] Figure 16 This is a schematic diagram of the clamping frame structure of the present invention.
[0037] In the diagram: 1. Base; 2. Top plate; 3. Gantry welding mechanism; 301. Drive slide rail; 302. Gantry frame; 303. First servo motor; 304. First threaded rod; 305. Threaded sleeve; 306. Electric telescopic rod; 307. Laser welding torch; 308. Second servo motor; 309. Second threaded rod; 310. Threaded groove; 4. Main spindle; 5. Turntable; 6. Clamping frame; 7. Intermittent wheel welding mechanism; 701. Movable frame; 702. 703. Convex and concave toothed plate; 704. First spring; 705. First gear; 706. Pressing rod; 707. First sleeve; 708. First return spring; 709. Second sleeve; 710. Second insert rod; 711. Second return spring; 712. Through slot; 713. Protruding end lifting rod; 714. First slot; 715. Second slot; 716. U-shaped frame; 717. Push-pull plate; 8. Intermittent flipping mechanism; 801. 802. Annular plate; 803. Rotating rod; 804. Crossbar; 805. Bevel gear; 806. Second gear; 807. Storage sleeve; 808. Limiting block; 809. Second spring; 810. Limiting hole; 811. Pressure rod; 812. Pressure roller; 813. Arc-shaped internal toothed ring; 814. Inclined pressure block; 905. Intermittent lifting mechanism; 901. Assembly frame; 902. Threaded shaft; 903. Internal threaded cylinder; 904. Auxiliary material support plate; 905. Thread 906. Short rod; 907. Threaded ring sleeve; 908. Mounting box; 909. Angled mating block; 910. Third spring; 911. Mating groove; 912. Belt; 913. Positioning groove; 914. Positioning rod; 915. Slide rail groove; 916. Slide rail block; 10. Sliding groove; 11. Sliding plate; 12. Ratchet; 13. Pawl frame; 14. Pawl; 15. Third return spring; 16. Threaded fastening hole; 17. Fastening screw. Detailed Implementation
[0038] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
[0039] Please see Figure 1-16This invention provides a technical solution: a gantry-type high-efficiency laser composite welding machine, comprising a base 1 and a top plate 2. The top plate 2 is fixedly mounted on the top of the base 1 by a bracket. A gantry welding mechanism 3 is provided on the top of the top plate 2. A main shaft 4 is rotatably connected to the top of the base 1 via bearings. A turntable 5 is fixedly connected to the top of the main shaft 4. A plurality of clamping frames 6 are equidistantly arranged around the interior of the turntable 5. The gantry welding mechanism 3 includes two drive slides 301, which are respectively located on both sides of the top of the top plate 2. A gantry frame 302 is slidably connected inside the two drive slides 301. A first servo motor 303 is fixedly connected to one side of the gantry frame 302 via a bracket. The first servo motor 303 outputs... The output shaft is fixedly connected to a first threaded rod 304 via a coupling, and one end of the first threaded rod 304 is rotatably connected to the inner wall of the gantry frame 302. A threaded sleeve 305 is threadedly connected to the surface of the first threaded rod 304, and an electric telescopic rod 306 is fixedly connected to the bottom of the threaded sleeve 305. A laser welding gun 307 is provided at the bottom of the extension end of the electric telescopic rod 306. A second servo motor 308 is fixedly connected to the front side of the top plate 2 via a bracket. A second threaded rod 309 is fixedly connected to the output shaft of the second servo motor 308 via a coupling, and one end of the second threaded rod 309 passes through the gantry frame 302 and is rotatably connected to the rear side of the inner cavity of the right drive slide 301. A threaded groove 310 that is threadedly adapted to the second threaded rod 309 is opened on the surface of the gantry frame 302.
[0040] A ratchet 12 is fixedly connected to the surface of the spindle 4. A pawl frame 13 is fixedly connected to the top of the base 1 via a bracket. A pawl 14, which is used in conjunction with the ratchet 12, is slidably connected inside the pawl frame 13. A third return spring 15 is fixedly connected between the pawl 14 and the pawl frame 13. Several threaded fastening holes 16 are opened on the top of the clamping frame 6. Fastening screws 17 are threadedly connected inside the threaded fastening holes 16.
[0041] In a preferred embodiment, to facilitate the rotary feeding and welding of welding materials, the top of the base 1 is provided with an intermittent rotary welding mechanism 7 that is used in conjunction with the main shaft 4. The intermittent rotary welding mechanism 7 includes a movable frame 701, which is slidably disposed on the top of the base 1. A toothed plate 702 is slidably connected inside the movable frame 701. A first spring 703 is fixedly connected between the toothed plate 702 and the movable frame 701. A first gear 704 that meshes with the toothed plate 702 is fixedly connected to the surface of the main shaft 4. A pressing rod 705 that is used in conjunction with the toothed plate 702 is slidably connected inside the movable frame 701, and one end of the pressing rod 705 extends to the outside of the movable frame 701. A first sleeve 706 is fixedly connected to the front side of one side of the movable frame 701 through a bracket. A first insert rod 707 is slidably connected inside the first sleeve 706. The first insert rod 707 and the first sleeve 706 are connected together. A first return spring 708 is fixedly connected between the two. A second sleeve 709 is fixedly connected to the rear side of one side of the movable frame 701 via a bracket. A second insert rod 710 is slidably connected inside the second sleeve 709. A second return spring 711 is fixedly connected between the second insert rod 710 and the second sleeve 709. A through groove 712 is opened inside the first insert rod 707 and the second insert rod 710. A protruding lifting rod 713 matching the through groove 712 is fixedly connected to the front and rear sides of the pressing rod 705. A first slot 714 and a second slot 715 matching the first insert rod 707 and the second insert rod 710 are respectively opened on the front and rear sides of the top of the base 1. A U-shaped frame 716 is fixedly connected to one end of the pressing rod 705. A push-pull plate 717 matching the U-shaped frame 716 is fixedly connected to the bottom of the gantry frame 302, and the bottom of the push-pull plate 717 extends to the bottom of the top plate 2.
[0042] The top of the base 1 is provided with a sliding groove 10. The front and rear sides of the inner cavity of the sliding groove 10 are slidably connected with sliding plates 11, and the top of the sliding plates 11 is fixedly connected to the bottom of the movable frame 701.
[0043] In a preferred embodiment, to facilitate automatic flipping welding of welding materials, an intermittent flipping mechanism 8 is provided at the bottom of the turntable 5. The intermittent flipping mechanism 8 includes an annular plate 801, which is fixedly connected to the bottom of the turntable 5 by a bracket. Several annular plates 801 are arranged equidistantly around the turntable 5. A rotating rod 802 is rotatably connected to the inside of the annular plate 801 via a bearing. Several horizontal bars 803 are rotatably arranged equidistantly around the turntable 5 via mounting slots, and one end of the horizontal bars 803 is fixedly connected to the surface of the clamping frame 6. As a detailed explanation, a transition rod is fixedly connected to the other surface of the clamping frame 6, and the transition rod is rotatably mounted on the inner wall of the turntable 5 via a bearing. The surfaces of the horizontal bars 803 and the rotating rods 802 are both fixedly connected to meshing bevel gears 804. The bottom of the 02 is fixedly connected to a second gear 805, and the top of the second gear 805 is fixedly connected to a storage sleeve 806. There are two symmetrical storage sleeves 806. The inside of the storage sleeve 806 is slidably connected to a limit plug 807. A second spring 808 is fixedly connected between the limit plug 807 and the storage sleeve 806. The bottom of the annular plate 801 is provided with a limit plug hole 809. The inside of the limit plug hole 809 is slidably connected to a pressure rod 810, and one end of the pressure rod 810 extends to the top of the annular plate 801. A pressure roller 811 is fixedly connected to the surface of the pressure rod 810. The bottom of the top plate 2 is fixedly connected to an arc-shaped internal gear ring 812 that meshes with the second gear 805 through a bracket. The inner wall of the top plate 2 is fixedly connected to an arc-shaped inclined pressure block 813 that is matched with the pressure roller 811.
[0044] In a preferred embodiment, to facilitate the equidistant feeding and lifting of welding auxiliary materials, an intermittent lifting mechanism 9 is provided on the top of the base 1. The intermittent lifting mechanism 9 includes an assembly frame 901, which is fixedly mounted on the top of the base 1. A threaded shaft 902 is rotatably connected to the bottom of the inner cavity of the assembly frame 901 via a bearing. An internal threaded cylinder 903 is threadedly connected to the surface of the threaded shaft 902. An auxiliary material support plate 904 is fixedly connected to the top of the internal threaded cylinder 903. The two sides of the bottom of the auxiliary material support plate 904 are... Each is equipped with a mounting box 907. An inclined surface mating block 908 is slidably connected inside the mounting box 907. A third spring 909 is fixedly connected between the inclined surface mating block 908 and the mounting box 907. Both sides of the inner cavity of the assembly frame 901 are provided with mating grooves 910 that are adapted to the third spring 909, and several mating grooves 910 are provided at equal intervals. The surfaces of the threaded shaft 902 and the main shaft 4 are fixedly connected with pulleys 911, and a belt 912 is connected between the two pulleys 911 for transmission.
[0045] To facilitate the disconnection of the auxiliary material tray 904 from the assembly frame 901 and thus enable manual initial reset, positioning grooves 913 are provided on the front and rear sides of both sides of the inner cavity of the assembly frame 901. Positioning rods 914 that slide and adapt to the positioning grooves 913 are fixedly connected to the front and rear sides of the mounting box 907. Threaded short rods 905 are rotatably connected to both sides of the bottom of the auxiliary material tray 904 through bearings. Threaded rings 906 are threadedly connected to the surface of the threaded short rods 905, and the bottom of the threaded rings 906 is fixedly connected to the side of the mounting box 907 through a bracket. Slide rail grooves 915 are provided on both sides of the bottom of the auxiliary material tray 904. Slide rail blocks 916 are slidably connected inside the slide rail grooves 915, and the bottom of the slide rail blocks 916 is fixedly connected to the top of the threaded rings 906.
[0046] The specific steps are as follows:
[0047] Step 1, clamping and feeding: The plate to be welded is fed into the clamping frame 6 in the center, and the plate is clamped and fixed by tightening the fastening screw 17. Then, the auxiliary material to be welded is placed on the plate on the right side for welding.
[0048] During welding, the second servo motor 308 is activated, causing the gantry 302 to move back and forth along the surface of the second threaded rod 309. Then, according to the welding position of the auxiliary material and the plate, the laser welding gun 307 is adjusted left, right and up and down by the drive of the first servo motor 303 and the electric telescopic rod 306.
[0049] Step 2, Material Transfer: As the gantry 302 moves backward, it synchronously drives the push-pull plate 717 to move. During the backward movement, the push-pull plate 717 gradually comes into contact with the bend of the U-shaped frame 716, and simultaneously drags the U-shaped frame 716 backward. The backward movement of the U-shaped frame 716 drives the extrusion rod 705 from the protruding part of the toothed plate 702 to the recessed part, causing the toothed plate 702 to retract into the movable frame 701. The retraction of the toothed plate 702 will disengage it from the first gear 704. The pressing rod 705 moves backward, simultaneously driving the front convex end lifting rod 713 to insert into the first insertion rod 707. The protruding part of the convex end lifting rod 713 presses against the first insertion rod 707, causing the first insertion rod 707 to be pulled out from the first slot 714. This causes the pressing rod 705 to move the movable frame 701 as a whole. When the gantry 302 moves backward and the movable frame 701 slides backward to its limit, the second insertion rod 710 will enter the second slot 715 for limiting.
[0050] Then, the second threaded rod 309 is reversed, causing the gantry 302 to return to its original position. Simultaneously, the gantry 302 drives the push-pull plate 717 to contact the front bend of the U-shaped frame 716, and drives the U-shaped frame 716 and the pressing rod 705 to return to their original positions. The pressing rod 705 moves from the recessed part of the toothed plate 702 to the protruding part, causing the toothed plate 702 to extend pre-exist, waiting to mesh with the first gear 704. When the pressing rod 705 moves to the protruding part of the toothed plate 702, the corresponding… The pressing rod 705 presses and lifts the second insertion rod 710 through the rear convex end lifting rod 713, causing the second insertion rod 710 to be pulled out of the second slot 715. As the pressing rod 705 carries the movable frame 701 and the extended convex and concave tooth plate 702 forward and resets, the convex and concave tooth plate 702 will mesh with the first gear 704, causing the main shaft 4 to drive the turntable 5 to rotate 180 degrees. After the turntable 5 rotates, the corresponding single-sided welded plate moves to the left side, and the unwelded plate on the left side moves to the right side.
[0051] Step 3, Flipping and Welding: When the turntable 5 rotates, it will simultaneously drive the annular plate 801 and the rotating rod 802 to move circumferentially. During the process of the rotating rod 802 moving circumferentially from the left to the right, the pressure roller 811 at the top of the annular plate 801 will contact the inclined surface of the arc-shaped inclined pressure block 813 in advance and be gradually squeezed to the bottom of the arc-shaped inclined pressure block 813. The pressure roller 811 presses down and drives the pressure rod 810 to press the limiting insertion block 807 inside the limiting insertion hole 809, causing the limiting insertion block 807 to retract into the storage sleeve 806. Inside, and disengaging from the limiting insertion hole 809, when the corresponding limiting insertion block 807 disengages from the limiting insertion hole 809, the second gear 805 at the bottom of the rotating rod 802 simultaneously begins to mesh with the arc-shaped internal gear ring 812. As the meshing stroke with the arc-shaped internal gear ring 812 is completed, the second gear 805 will drive the rotating rod 802 to rotate 180 degrees. After the second gear 805 has rotated, it will simultaneously drive another symmetrically arranged limiting insertion block 807 to enter the limiting insertion hole 809 for rotation angle limiting engagement.
[0052] Secondly, the rotation of the rotating rod 802 is synchronized through the meshing of two bevel gears 804, causing the crossbar 803 to drive the clamping frame 6 and the plate inside the clamping frame 6 to flip over. When the plate on the left side is flipped and transferred to the right side, the operator can simultaneously place the auxiliary material on the top of the auxiliary material tray 904 onto the plate according to the welding position and weld it.
[0053] It should be noted that as the device operates continuously, the unwelded side of the plate after welding on one side on the left side will automatically flip over and move to the right side as the plate rotates to the right.
[0054] Step 4, Equidistant Feeding of Auxiliary Materials: When the main shaft 4 rotates intermittently to facilitate the rotation of plates and sequential flipping for welding, the main shaft 4 synchronously rotates the threaded shaft 902 through the transmission cooperation of the pulley 911 and the belt 912. The rotation of the threaded shaft 902 causes the inner threaded cylinder 903 to drive the auxiliary material support plate 904 to be lifted intermittently at equal intervals, thereby gradually raising the auxiliary materials on the top of the auxiliary material support plate 904.
Claims
1. A gantry-type high-efficiency laser composite welding machine, comprising a base (1) and a top plate (2), wherein the top plate (2) is fixedly mounted on the top of the base (1) by a bracket, characterized in that: The top of the top plate (2) is provided with a gantry welding mechanism (3), the top of the base (1) is rotatably connected to a main shaft (4) via a bearing, the top of the main shaft (4) is fixedly connected to a turntable (5), the inside of the turntable (5) is provided with several clamping frames (6) arranged equidistantly around it, the top of the base (1) is provided with an intermittent wheel welding mechanism (7) used in conjunction with the main shaft (4), the bottom of the turntable (5) is provided with an intermittent flipping mechanism (8), the top of the base (1) is provided with an intermittent lifting mechanism (9), the gantry welding mechanism (3) includes a drive slide (301), there are two drive slides (301), and the two drive slides (301) are respectively opened on both sides of the top of the top plate (2), the inside of the two drive slides (301) is slidably connected to a gantry frame (302), one side of the gantry frame (302) is fixedly connected to a first servo motor (303) via a bracket, so The output shaft of the first servo motor (303) is fixedly connected to the first threaded rod (304) via a coupling, and one end of the first threaded rod (304) is rotatably connected to the inner wall of the gantry frame (302). The surface of the first threaded rod (304) is threadedly connected to a threaded sleeve (305), and the bottom of the threaded sleeve (305) is fixedly connected to an electric telescopic rod (306). The bottom of the extension end of the electric telescopic rod (306) is provided with a laser welding gun (307). The front side of the top plate (2) is fixedly connected to the second servo motor (308) via a bracket. The output shaft of the second servo motor (308) is fixedly connected to the second threaded rod (309) via a coupling, and one end of the second threaded rod (309) passes through the gantry frame (302) and is rotatably connected to the rear side of the inner cavity of the right drive slide (301). The surface of the gantry frame (302) is provided with a threaded groove (310) that is threadedly adapted to the second threaded rod (309). The intermittent wheel welding mechanism (7) includes a movable frame (701), which is slidably disposed on the top of the base (1). A toothed plate (702) is slidably connected inside the movable frame (701). A first spring (703) is fixedly connected between the toothed plate (702) and the movable frame (701). A first gear (704) that meshes with the toothed plate (702) is fixedly connected to the surface of the main shaft (4). The movable frame (701) is slidably disposed inside the base (1). A pressing rod (705) is connected to a toothed plate (702) for use with the toothed plate (702), and one end of the pressing rod (705) extends to the outside of the movable frame (701). A first sleeve (706) is fixedly connected to the front side of one side of the movable frame (701) via a bracket. A first insert rod (707) is slidably connected inside the first sleeve (706). A first return spring (708) is fixedly connected between the first insert rod (707) and the first sleeve (706). The movable frame (701) A second sleeve (709) is fixedly connected to the rear side of one side of the first insert (707) via a bracket. A second insert rod (710) is slidably connected inside the second sleeve (709). A second return spring (711) is fixedly connected between the second insert rod (710) and the second sleeve (709). A through groove (712) is opened inside both the first insert rod (707) and the second insert rod (710). A protrusion end that matches the through groove (712) is fixedly connected to the front and rear sides of the extrusion rod (705). The lifting rod (713) has a first slot (714) and a second slot (715) on the front and rear sides of the top of the base (1) respectively, which are used in conjunction with the first insert rod (707) and the second insert rod (710). One end of the pressing rod (705) is fixedly connected to a U-shaped frame (716). The bottom of the gantry frame (302) is fixedly connected to a push-pull plate (717) used in conjunction with the U-shaped frame (716), and the bottom of the push-pull plate (717) extends to the bottom of the top plate (2). The intermittent flipping mechanism (8) includes an annular plate (801), which is fixedly connected to the bottom of the turntable (5) by a bracket. Several annular plates (801) are arranged equidistantly around the annular plate (801). A rotating rod (802) is rotatably connected to the inside of the annular plate (801) through a bearing. Several horizontal bars (803) are rotatably arranged equidistantly around the inside of the turntable (5) through an opening in the mounting groove. One end of the horizontal bar (803) is fixedly connected to the surface of the clamping frame (6). Meshing bevel gears (804) are fixedly connected to the surfaces of the horizontal bar (803) and the rotating rod (802). A second gear (805) is fixedly connected to the bottom of the rotating rod (802). A storage sleeve (806) is fixedly connected to the top of the second gear (805). (806) Two are symmetrically arranged. The storage sleeve (806) is internally connected to a limiting plug (807). A second spring (808) is fixedly connected between the limiting plug (807) and the storage sleeve (806). A limiting hole (809) is opened at the bottom of the annular plate (801). A pressure rod (810) is internally connected to the limiting hole (809). One end of the pressure rod (810) extends to the top of the annular plate (801). A pressure roller (811) is fixedly connected to the surface of the pressure rod (810). An arc-shaped internal gear ring (812) that meshes with the second gear (805) is fixedly connected to the bottom of the top plate (2) through a bracket. An arc-shaped inclined pressure block (813) that matches the pressure roller (811) is fixedly connected to the inner wall of the top plate (2).
2. The gantry-type high-efficiency laser composite welding machine according to claim 1, characterized in that: The intermittent lifting mechanism (9) includes an assembly frame (901), which is fixedly mounted on the top of the base (1). A threaded shaft (902) is rotatably connected to the bottom of the inner cavity of the assembly frame (901) via a bearing. An internal threaded cylinder (903) is threadedly connected to the surface of the threaded shaft (902). An auxiliary material support plate (904) is fixedly connected to the top of the internal threaded cylinder (903). Mounting boxes (907) are provided on both sides of the bottom of the auxiliary material support plate (904). The inner... The part is slidably connected to a beveled engagement block (908), and a third spring (909) is fixedly connected between the beveled engagement block (908) and the mounting box (907). Both sides of the inner cavity of the assembly frame (901) are provided with engagement grooves (910) that are adapted to the third spring (909), and several engagement grooves (910) are provided at equal intervals. The surfaces of the threaded shaft (902) and the main shaft (4) are fixedly connected with pulleys (911), and a belt (912) is connected between the two pulleys (911).
3. The gantry-type high-efficiency laser composite welding machine according to claim 2, characterized in that: The front and rear sides of the inner cavity of the assembly frame (901) are provided with positioning grooves (913), and the front and rear sides of the mounting box (907) are fixedly connected with positioning rods (914) that slide and adapt to the positioning grooves (913).
4. The gantry-type high-efficiency laser composite welding machine according to claim 3, characterized in that: Both sides of the bottom of the auxiliary material tray (904) are rotatably connected to threaded short rods (905) via bearings. The surface of the threaded short rods (905) is threadedly connected to threaded ring sleeves (906), and the bottom of the threaded ring sleeves (906) is fixedly connected to the side of the mounting box (907) via a bracket.
5. A gantry-type high-efficiency laser composite welding machine according to claim 4, characterized in that: The auxiliary material tray (904) has slide rail grooves (915) on both sides of its bottom. A slide rail block (916) is slidably connected inside the slide rail groove (915), and the bottom of the slide rail block (916) is fixedly connected to the top of the threaded ring (906).
6. A gantry-type high-efficiency laser composite welding machine according to claim 5, characterized in that: The top of the base (1) is provided with a sliding groove (10), and a sliding plate (11) is slidably connected to the front and rear sides of the inner cavity of the sliding groove (10), and the top of the sliding plate (11) is fixedly connected to the bottom of the movable frame (701).
7. A gantry-type high-efficiency laser composite welding machine according to claim 6, characterized in that: A ratchet (12) is fixedly connected to the surface of the main shaft (4), and a pawl frame (13) is fixedly connected to the top of the base (1) via a bracket. A pawl (14) that is matched with the ratchet (12) is slidably connected inside the pawl frame (13), and a third return spring (15) is fixedly connected between the pawl (14) and the pawl frame (13).
8. A gantry-type high-efficiency laser composite welding machine according to claim 7, characterized in that: The top of the clamping frame (6) is provided with several threaded fastening holes (16), and the threaded fastening holes (16) are internally threaded with fastening screws (17).
Citation Information
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