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6705 results about "Laser soldering" patented technology

Dissimilar metal laser welding device based on swing light beam and molten pool state online monitoring

The invention discloses a dissimilar metal laser welding device based on swing light beams and molten pool state monitoring. The dissimilar metal laser welding device aims at improving the welding quality and the joint stability. The device comprises a laser welding head with a light beam swinging function, and the laser welding head can implement nonlinear energy scanning in a welding area according to a preset track type, frequency and amplitude; the acquisition module can synchronously acquire a visual image, an excitation spectrum and an infrared thermal imaging signal of the molten pool at a high frame rate, and extracts interface diffusion and metal mixing characteristics through multi-modal fusion; the calculation module performs dynamic feature modeling according to the collected physical feature information and the swing parameters, and quantifies multi-dimensional state indexes of the welding quality; the control module carries out combined adjustment on the laser power, the welding speed and the swing parameters according to the state indexes, closed-loop feedback control is constructed, and therefore real-time stable regulation and control and defect suppression in the dissimilar metal welding process are achieved.
Owner:SHENZHEN JUXIN AURORA TECH CO LTD

Laser welding head integrated with push-pull wire and control system of laser welding head

The invention relates to the technical field of laser welding control, and discloses a laser welding head integrated with a push-pull wire and a control system of the laser welding head. The system comprises a push-pull wire action monitoring module, a laser energy modulation module, a welding seam trajectory tracking module, a welding quality feedback module, a parameter collaborative optimization module and a dynamic deviation correction execution module. Wherein the push-pull wire action monitoring module collects motion parameters in real time and generates a cooperative state index; the laser energy modulation module analyzes the laser power requirement according to the workpiece parameters and outputs a regulation and control instruction; the welding seam trajectory tracking module identifies welding seam characteristics and offset through a multispectral sensor and generates a dynamic tracking path; the welding quality feedback module evaluates defects and generates an abnormal index set; the parameter collaborative optimization module generates an optimization control parameter set based on the abnormal index set and the tracking path adjustment parameters; and the dynamic deviation correction execution module is used for correcting the track and generating a closed-loop control signal according to the matching action and the energy output time sequence.
Owner:SHENZHEN OSPRI INTELLIGENT TECH CO LTD

High-precision intelligent welding system adapting to complex working conditions

The invention provides a high-precision intelligent welding system adapting to complex working conditions, and relates to the technical field of laser welding. The high-precision intelligent welding system adapting to the complex working conditions comprises the steps of S1, based on a high-resolution visual sensor and a laser scanner, S2, based on preprocessed point cloud data, S3, based on a workpiece three-dimensional model, S4, based on an optimized welding path and a material attribute database, S5, based on a dynamic welding parameter set, S6, based on a real-time welding track, and S7, based on multi-sensor monitoring data. S8, based on a defect detection report; and S9, based on a repaired welding result and historical welding data. According to the invention, the geometric data of the workpiece are collected through the high-resolution visual sensor and the laser scanner, the filtering algorithm is applied to remove noise to generate high-quality point cloud data, and a subsequent processing foundation is laid; workpiece features are identified by using a point cloud processing algorithm and a machine learning method based on the point cloud data, and an accurate digital model is generated through a three-dimensional reconstruction algorithm.
Owner:NANTONG SHANGSHAN MOLDING TECH CO LTD

Device for heat control of laser welding of dissimilar additively-manufactured parts

A device for heat control in laser welding of dissimilar additively-manufactured parts includes a welding main body, a moving frame, a lifting frame, a laser welding head, a temperature control mechanism, a pressing mechanism, and a supporting and cleaning mechanism. The moving frame is mounted on the welding main body. The lifting frame is provided on the moving frame. The temperature control mechanism includes a welding platform designed to hold a laser metal deposition (LMD) printed part and a selective laser melting (SLM) printed part. The laser welding head is provided on the underside of the lifting frame for to weld the LMD part to the SLM part.
Owner:NANJING UNIV OF AERONAUTICS & ASTRONAUTICS

Path planning method of laser welding head, medium and system

The invention provides a path planning method of a laser welding head, a medium and a system, and belongs to the technical field of laser welding, the laser welding path planning method provided by the invention comprises the following steps: firstly collecting image information of a to-be-welded part, predicting a welding effect through a deep learning model, and establishing a scientific welding gain matrix evaluation system; a singular value decomposition method is adopted to intelligently segment a welding seam, welding feature vectors are automatically extracted, and a process parameter space is established. And the system constructs a multi-objective optimization function based on the welding quality comprehensive score, and generates an optimized welding path. The welding process image and the quality thermodynamic diagram are collected in real time, the feature similarity with the preset effect is calculated, dynamic optimization of the path is achieved, the intelligent welding path is finally output, the limitation of traditional artificial experience path planning is broken through, and the path planning efficiency is improved. The technical problem that in the prior art, laser welding often depends on manual experience to preset the welding path, and the welding path is not accurate enough is solved.
Owner:BEIJING NANCAL RUIYUAN DIGITAL TECH CO LTD

Laser welding control method

The invention is suitable for the technical field of laser welding, and particularly relates to a laser welding control method which comprises the steps that an initial polarization image and an initial thermal imaging image of a to-be-welded workpiece are obtained; according to the initial polarization image and the initial thermal imaging graph, the welding path and initial laser parameters of the to-be-welded workpiece are determined; based on the welding path and the initial laser parameters, a laser welding device is controlled to weld the to-be-welded workpiece, and meanwhile a real-time polarization image and a real-time thermal image of the to-be-welded workpiece are obtained; according to the real-time polarization image, the real-time thermal image and the welding path, real-time state information of a molten pool of the to-be-welded workpiece is determined; and real-time laser parameters are determined according to the real-time state information of the molten pool, and the laser welding device is controlled to weld the workpiece to be welded according to the real-time laser parameters. According to the method, accurate welding process control is achieved, and the defects of a traditional visual system are overcome.
Owner:HENAN WEISIDA ELECTRIC CO LTD

Cylindrical battery and assembly method therefor

Disclosed is a cylindrical battery, comprising a housing, bare cells, a first current collector, a second current collector, and a cover plate, wherein the housing comprises a columnar main body, with a first opening being provided in one end of the columnar main body and a second opening being provided in the other end of the columnar main body; a first full-tab is provided at one end of each of the bare cells and a second full-tab is provided at the other end of the bare cell, the first full-tab being connected to the cover plate by means of the first current collector; the other end of the columnar main body extends into the second opening to form a connecting portion, the connecting portion bends toward the first opening to form an annular connecting surface, and the annular connecting surface bends toward an axis of the columnar main body to form a bearing surface; and the second current collector comprises an outer edge which is in lap joint with the bearing surface and which is connected to the bearing surface by means of laser welding, and a protrusion protruding toward the first opening, the protrusion being connected to the second full-tab by means of laser welding. The present application uses laser penetration welding, which provides firm welding and effectively meets the requirements of high charging and discharging rates of cylindrical power batteries.
Owner:DONGGUAN CHAM BATTERY TECH CO LTD

Tin ring automatic focusing laser tin soldering fixing and 3D welding spot detecting system

The invention relates to a tin ring automatic focusing laser soldering tin fixing and 3D welding spot detecting system, and belongs to the technical field of industrial automatic laser processing. The system is characterized in that a tin ring preparation module identifies pins in real time and dynamically optimizes winding parameters through visual positioning and a self-adaptive winding head, and performs defect identification and pre-repair analysis through multispectral imaging; the soldering tin positioning module is used for switching stations through a rotary table, and precise positioning and clamping of a product are realized by combining laser contour sensing and a focusing compensation algorithm; the laser tin soldering module can visually identify tin materials and automatically call welding parameters, laser power and action time are regulated and controlled in real time by establishing a regional heat conduction model, and gradient cooling is implemented after welding; and the 3D detection module adopts dual-mode scanning, constructs a welding spot three-dimensional model based on fusion data, recognizes microcracks through super-resolution processing, and discriminates the welding spot quality. And automation and intellectualization of the whole process from tin ring preparation to welding spot quality detection are achieved.
Owner:YOULI AUTOMATION TECH (SHANGHAI) CO LTD

Vacuum cup laser welding device

The invention discloses a vacuum cup laser welding device, and belongs to the technical field of laser welding, the vacuum cup laser welding device comprises a processing table, the top of the processing table is connected with a base box, and the top of the base box is provided with a synchronous clamping assembly. According to the device, the air curtain assembly is arranged, a continuous and uniform annular laminar flow air curtain is formed by means of the nozzle array evenly distributed in the circumferential direction, a stable inert gas protection environment is formed in a welding area, the oxidation probability of a molten pool is remarkably reduced, meanwhile, the air curtain structure optimally designed through fluid dynamics can effectively disperse welding smoke dust, and the welding quality is improved. By means of a mechanical structure, the angle of the direction adjusting pipe can be accurately adjusted, the coverage range of the air curtain can be flexibly adjusted, accordingly, the vacuum cup body with different specifications can be adapted, possible protection blind areas are eliminated, and the service life of the vacuum cup body is prolonged. And the optimal action angle between the welding protection airflow and the workpiece surface is always kept.
Owner:浙江欧泊工贸有限公司

Real-time feedback control method and system for laser welding penetration stability

PendingCN120560166AProgramme controlComputer controlPlasma electronFuzzy rule
The invention belongs to the technical field of laser welding, and discloses a real-time feedback control method and system for laser welding penetration stability, and the method comprises the steps: obtaining plasma electron temperature characteristics in a laser welding process in real time through a spectrum monitoring system, and enabling the plasma electron temperature characteristics to be associated with penetration fluctuation as a core input signal of feedback control. The signal has better real-time performance and more accurate feature extraction capability in real-time feedback control of laser welding by virtue of broadband coverage and multi-dimensional information acquisition capability of the signal in combination with a more efficient data analysis mode. A parallel type self-learning fuzzy neural network controller is used for executing real-time feedback control output of laser welding penetration fluctuation. On a control architecture, a traditional PD controller and a fuzzy neural network are connected in parallel and are respectively used as a PD control module and a fuzzy neural network control module. And the process database is embedded into the forepart structure of the neural network control module in a fuzzy rule form.
Owner:HUAZHONG UNIV OF SCI & TECH

Iron core roll forming equipment and forming process

The invention provides iron core roll forming equipment and a forming process, and relates to the technical field of transformer manufacturing. An operation vertical plate is vertically arranged at the upper end of the base; the controller and the laser welding machine are fixedly hung on the operation vertical plate; one end of the operation vertical plate is rotationally provided with a material frame for storing iron sheets which are not slotted, and the other end of the operation vertical plate is provided with a winding roller for winding the slotted iron sheets. And a stamping mechanism and a cutting mechanism are arranged on the operation vertical plate between the material frame and the winding roller. Through mechanical linkage of the stamping mechanism, the winding driving mechanism, the correcting mechanism and the spot welding mechanism and cooperation of electric control signals, automation of the whole process of grooving, winding, thickness monitoring, cutting and welding of the iron core roll is achieved. A stamping-cutting-winding integrated machining mode is adopted, and the problems that in the prior art, in the process that too many iron sheet coiled materials are uniformly and completely slotted and then wound in advance, the occupied space is too large, and the coiled materials are prone to being uneasy to convey, bent and damaged due to slotting can be solved.
Owner:雄县锦盛铁芯制造有限公司

Blister support CCS integrated busbar assembly

The invention relates to the technical field of power batteries, and discloses a plastic uptake support CCS integrated busbar assembly, which comprises a plastic uptake support body, busbar bodies, a wiring harness assembly and a collection nickel sheet, the plastic uptake support body is provided with a plurality of positioning grooves and riveting columns, the positioning grooves are fixedly connected in series with the plurality of busbar bodies through the riveting columns, and the collection nickel sheet is connected with the wiring harness assembly. The busbar bodies comprise a series busbar, a bridging busbar, a positive leading-out electrode busbar and a negative leading-out electrode busbar, the blister support body is provided with a wire harness buckle, the wire harness buckle is located between the two groups of busbar bodies, a wire is fixed on the wire harness buckle, the acquisition nickel sheet is welded on the busbar bodies through laser, and the acquisition nickel sheet is upwarped in a non-breaking manner after being welded. According to the plastic uptake support CCS integrated busbar assembly, the wiring harness buckle can simply, conveniently and quickly fix the wiring harness and prevent the wiring harness from being separated from the plastic uptake support, a traditional mode of fixing the wiring harness through hot pressing or hot riveting is replaced, and the product cost is greatly reduced.
Owner:GUANGXI NANXING TECH

Double-robot collaborative welding dynamic compensation system

The invention provides a double-robot collaborative welding dynamic compensation system which is characterized by comprising two welding robots slidably mounted on two ground rails, a six-axis laser welding seam locating device is mounted on each welding robot, and a machine vision assembly is arranged in each laser welding seam locating device. A stand column cantilever used for driving the welding robot to move is installed on the ground rails in a sliding mode, a rotary table position changing machine is arranged between the two ground rails, a powder concentrator rotor is placed on the rotary table position changing machine, and a control system is electrically arranged beside the welding robot. The double robots cooperatively work through the laser distance measuring sensor and the visual assembly, rapid concentric alignment of a rotor, blade angle calibration and real-time tracking of a welding seam are achieved, high-precision positioning of the laser distance measuring instrument is combined with intelligent image processing of the visual module, the accuracy of welding path planning is remarkably improved, deviation caused by manual intervention is avoided, and the working efficiency is improved. The two robots cooperate with each other, so that the welding efficiency is improved by more than 40% compared with a single-machine system.
Owner:HEFEI GUTAI AUTOMATION CO LTD TIANJIN BRANCH

Free assembly type box house plate splicing and welding device

The invention discloses a free assembly type box house plate splicing and welding device, which relates to the technical field of plate welding, and comprises a base and a turntable, and further comprises a double-plate positioning mechanism comprising a positioning block and a positioning groove; the laser welding mechanism comprises a lifting block, a laser welding head and a lifting assembly; the segmented correction mechanism comprises a correction frame and a linkage assembly; the fixed-point cooling mechanism comprises a heat conduction block and a sealing gasket; according to the free assembly type box house plate splicing and welding device, plates are firstly corrected through the correcting frame, the problem that the welding quality is affected due to the fact that the plates are uneven is avoided, the plates are limited through the correcting frame, the stress of the plates is reduced, the probability that the welding positions crack due to the fact that the stress of the plates is large during welding is reduced, and the welding quality is improved. The cooling liquid is controlled to directly make contact with the two sides of the welding position of the two plates, the welding peripheral area of the plates is cooled, deformation generated during plate welding is effectively reduced, and the plate welding quality is further improved.
Owner:SHANDONG WUTONG INTELLIGENT TECHNOLOGY CO LTD

Weld joint three-dimensional structure detection device and method based on vortex laser

The invention discloses a weld joint three-dimensional structure detection device based on vortex laser, and relates to the field of laser welding, and the weld joint three-dimensional structure detection device comprises a vortex laser generation system used for generating and emitting vortex laser; the image acquisition unit is used for collecting returned laser data projected to the welding seam and carrying out dynamic scanning and data acquisition; the motion control and feedback system is used for adjusting the relative position of the laser welding head and the workpiece in real time and dynamically adjusting parameters such as welding power and scanning speed according to the collected data result; and the data processing and analyzing platform is used for carrying out image processing and feature extraction on the collected multi-dimensional data and modeling the morphology of the welding sample. The vortex laser serves as a light source for welding seam detection, high-precision, high-depth, multi-parameter and strong-interference-resistance three-dimensional welding seam modeling is achieved, the problems that in the long and thick plate welding process, welding seam detection parameters are few, precision is low, and real-time adjustment cannot be achieved are solved, and meanwhile the device has the performance characteristics of being high in detection precision, high in efficiency and comprehensive in structural parameter.
Owner:JIANGSU STARLINK LASER TECH CO LTD

Optical fiber laser welding equipment

The invention belongs to the technical field of optical fiber laser welding, and particularly relates to optical fiber laser welding equipment which comprises a rack, a conveying mechanism used for conveying a battery module is arranged in the rack, an XYZ-axis moving mechanism is installed on one side of the rack, a laser welding device is installed on the XYZ-axis moving mechanism, and a conveying belt is connected to one side of the end of the rack. The conveying mechanism comprises two sets of transmission shafts, the two sets of transmission shafts are rotationally installed in the rack, chain wheels are installed on the two sets of transmission shafts, the two sets of chain wheels are meshed with a chain, a plurality of sets of shifting forks used for containing battery modules are arranged around the chain, and one ends of the shifting forks are fixedly connected with the chain. According to the battery module welding device, feeding, welding and discharging of the battery module can be conducted at the same time, the automation rate of the device is increased, meanwhile, the battery module can be continuously welded, and the welding efficiency of the battery module is improved.
Owner:JIANGSU FUQIN COMM EQUIP CO LTD

Automobile tubular part inner wall supporting type laser welding device and technology

The invention discloses an automobile tubular part inner wall supporting type laser welding device and technology, and relates to the technical field of automobile tubular part machining, the automobile tubular part inner wall supporting type laser welding device comprises a pipe welding base, an inner wall self-adaption supporting unit and a vertical displacement adjusting assembly, radial guide bases are connected to the two sides of the pipe welding base, and a synchronous servo motor is installed on the outer side of the pipe welding base; an internal driving screw rod and a guide sliding rod drive a stroke frame and a bearing supporting plate to achieve radial positioning of the supporting unit, the inner wall self-adaptive supporting unit comprises a driving cabin and a synchronous power source, transmission is achieved through a lead screw, a transmission fluted disc and a vortex transmission cylinder, a sliding adjusting sleeve is pushed, a supporting rod drives an arc face attaching lining plate to open and attach to the inner wall of the tubular part, and the tubular part is fixed. A vertical displacement adjusting assembly is arranged in a frame supporting beam, a variable frequency motor and a fine adjustment motor drive a guide screw rod and a screw rod correspondingly, alignment of a laser welding head is adjusted, a welding slag collecting groove in the center of a base and a detachable storage box are convenient to remove slag, and the welding machine is suitable for welding of tubular parts of multiple specifications.
Owner:安庆常庆汽车部件有限公司

Welding device for automobile elbow fitting machining

The invention discloses a welding device for automobile bent pipe fitting machining, and relates to the technical field of automobile pipe fitting machining, the welding device comprises a supporting base, a laser welding assembly and a driving mechanism used for driving the laser welding assembly to do circular motion, and a pipe fitting clamping mechanism is arranged on the supporting base; and the pipe fitting clamping mechanism comprises an elastic adaptive clamping mechanism and a straight pipe clamping mechanism. According to the device, firstly, the bent pipe fitting is centrally clamped in the vertical position through the two clamping plates, when the bent pipe fitting is clamped between the two clamping plates, the downward side of the bent pipe fitting directly extrudes the distributed sliding ejector rods, and the sliding ejector rods at different positions abut against the positions, with different curved surfaces, of the bent pipe fitting through resilience force of the corresponding supporting springs conveniently; and the lifting plate drives the other group of distributed sliding ejector rods to downwards press to the upward side of the bent pipe fitting, so that the bent pipe fitting can be conveniently clamped and positioned at positions with different curved surface degrees, the bent pipe fitting can be conveniently and stably butted with a clamped and fixed straight pipe fitting, and the welding operation can be conveniently and effectively completed.
Owner:HUANGSHAN MALE LOCOMOTIVE PARTS CO LTD

Automatic laser welding method and system for aluminum alloy battery shell

The invention provides an aluminum alloy battery shell automatic laser welding method and system.The method comprises the steps that firstly, three-dimensional geometric data and contact position coordinates of the surface of a shell are obtained through a laser scanner, a digital model is constructed, then contact material characteristics are extracted, and initial welding parameters are determined; a real-time visual system and an ultrasonic sensor are used for correcting the position of a welding head, stable contact is established, energy distribution is optimized according to the heat conductivity and the geometrical shape of a material, preheating treatment is executed, in the welding process, temperature changes are monitored through infrared thermal imaging, laser parameters are adjusted, stable penetration depth is kept, and finally the quality of a welding seam is evaluated through air tightness detection. By means of multi-sensor fusion and self-adaptive control, high-precision and high-quality laser welding of the battery shell with the complex shape is achieved, and welding reliability and production efficiency are improved.
Owner:GUANGZHOU HAOTONG INTELLIGENT TECH CO LTD

Laser welding anomaly detection method and detection apparatus, electronic device and storage medium

PCT designated stage expiredWO2025112302A1Feature extractionAnomaly detection
The present application discloses a laser welding anomaly detection method and detection apparatus, an electronic device and a storage medium. The laser welding anomaly detection method comprises: acquiring current welding data in a laser welding process; performing time sequence feature extraction on the current welding data to obtain current time sequence feature data; and performing anomaly detection on the laser welding process on the basis of the current time sequence feature data. According to the method, anomaly detection is performed on the laser welding process on the basis of the current time sequence feature data that is extracted on the basis of the current welding data; and the time sequence feature data corresponding to an anomalous laser welding process also has an anomaly , thereby avoiding impossible detection of a false welding anomaly when anomaly recognition is performed on a laser welding process on the basis of a welding seam surface image, thus improving the detection accuracy of anomaly detection for the laser welding process.
Owner:CONTEMPORARY AMPEREX TECHNOLOGY CO LTD

Apparatuses and methods for controlling rotation of a vehicle wheel with a suspension component

An electric wheel controller and methods for operating and manufacturing an electric wheel controller are disclosed. Embodiments include a controller forming a structural and / or load bearing component of the vehicle suspension system. Embodiments of the controller can be mounted to a wheel assembly, and in some embodiments the controller is a suspension knuckle. Embodiments include a controller with a cavity and electronic circuitry submerged in liquid coolant. During operation the coolant can absorb heat from the immersed circuitry. In some embodiments the coolant transitions to a gas and / or vapor, and can move to an upper portion of the cavity. When the coolant contacts the cooler surfaces of the cavity the coolant can transition back to a liquid and return to a pool of liquid coolant in which the circuitry is immersed. A heat sink can be connected to the controller, such as by laser soldering.
Owner:HL MANDO CORP

Laser welding method suitable for manganese-copper diverter

The invention relates to a laser welding method suitable for a manganese-copper diverter, which comprises the following steps of: respectively splicing and tightly attaching two non-ferrous metal strips to two sides of a middle metal strip, and after the to-be-welded surfaces of the non-ferrous metal strips and the middle metal strip are positioned on the same horizontal plane, welding the to-be-welded surfaces of the non-ferrous metal strips and the middle metal strip; a near-infrared laser beam and a blue laser beam which are coaxial form a red-blue composite laser beam, the red-blue composite laser beam is used for conducting laser welding along the splicing gap of the non-ferrous metal strip and the middle metal strip, and during laser welding, the inclination angle between the red-blue composite laser beam and the vertical face of the surface to be welded is larger than or equal to 7 degrees. A light spot formed by the near-infrared laser beam swings in a light spot formed by the blue light laser beam, a welding seam is formed at the splicing position of the non-ferrous metal strip and the middle metal strip and penetrates through the non-ferrous metal strip to form a bonding layer, laser welding can be adopted only, the welding seam quality of laser welding is improved, welding spatter is reduced, and material overheating is avoided; and the consistency of product quality and the high efficiency of production are both considered, the production cost is reduced, and batch production is achieved.
Owner:SUZHOU LANMU JINGRONG TECHNOLOGY CO LTD

Wave plate polarization conversion-based light spot shaping device and use method

The invention discloses a light spot shaping device based on wave plate polarization conversion and a use method, and relates to the technical field of laser processing, the device divides random polarized light into S / P light through a first polarization beam splitter (PBS), converts the S light into P light through a first 1 / 2 wave plate, modulates the S light through a conventional silicon-based liquid crystal spatial light modulator (LCoS SLM), and converts the P light into the S light through a second 1 / 2 wave plate. And the beams are combined by the second PBS. The method comprises the steps of light splitting, polarization conversion, phase modulation, beam combining, beam expanding and focusing and the like. The double 1 / 2 wave plates are combined with the conventional PBS, the laser energy utilization rate is higher than 85%, commercial SLM equipment is adapted, the machining efficiency of the shaped annular light spots is remarkably improved compared with that of Gaussian beams, the method is suitable for laser welding and metal 3D printing, and the problems of energy waste and high cost are solved.
Owner:JIANXIN OPTOELECTRONICS (SUZHOU) CO LTD

Inductor coil welding equipment and its welding process

An inductor coil welding equipment includes a feeding system, a solid-state welding device, and a laser welding device. The laser welding device is installed behind the solid-state welding device, and the feeding system is used to sequentially send the inductor coil and the conductive plates to the solid-state welding device and the laser welding device. The solid-state welding device is used to pre-weld and fix the inductor coil to the conductive plates, forming a welded inductance conductive plate. Laser welding is used for performing enhancement welding at a welding joint between the inductor coil and the conductive plate.
Owner:BTCOIL ELECTRONICS (DONGGUAN) LIMITED

Laser welding process intelligent real-time monitoring system based on deep learning

The invention discloses a laser welding process intelligent real-time monitoring system based on deep learning, and belongs to the field of laser welding monitoring. Comprising an enhanced data analysis and feature extraction module, an anomaly detection and fault early warning module, a dynamic parameter optimization module, a multi-modal data fusion module, an adaptive learning and model updating module, a welding result prediction module, an application module and an integration and cloud computing support module. By means of accurate feature extraction, anomaly detection and dynamic parameter optimization, problems in the welding process can be found and corrected in time, and welding defects are reduced; on one hand, by predicting the welding result in advance, the trial and error cost is reduced; on the other hand, by optimizing welding parameters, welding efficiency is improved, and energy consumption is reduced; and the production efficiency is improved, the change in the welding process can be quickly responded through the real-time monitoring and automatic adjusting functions of the system, and the continuity and stability of the welding process are guaranteed.
Owner:SHENYANG UNIVERSITY OF TECHNOLOGY

Laser welding device for heat exchange plate machining and welding method thereof

The invention discloses a laser welding device for heat exchange plate machining, and provides the following scheme that the laser welding device comprises a laser welding head, a fixing frame is connected to the laser welding head, a rotating brush wheel is connected to the fixing frame, an inductance heating block is connected to one side of the fixing frame, and a fixing cylinder is installed on the side, located on the laser welding head, of the fixing frame; a plurality of layers of rebound rings are mounted on the inner wall of the fixing cylinder, and an air suction pipe is mounted on the fixing frame; when the heat exchange plate of the electric automobile is subjected to laser welding through the laser welding head, the heat exchange plate of the electric automobile is heated through the inductance heating block, so that burrs on the surface of the heat exchange plate are softened, the air density is reduced, the heat exchange plate of the electric automobile is preheated, and the surface of the heat exchange plate is cleaned through the brush wheel; and the exhaust gas is collected through the gas suction pipe, particles are screened through the brush wheel, the smoke particles can be beaten and intercepted through rotation of the brush wheel, the particles are thrown out, and the multifunctionality of the brush wheel is achieved.
Owner:林爱珊

Laser welding joint and laser welding method for ultrahigh-strength steel

The invention provides a laser welding method for tailor-welding hot forming steel with the tensile strength exceeding 1500 Mpa after hot forming before hot forming, and particularly relates to a method capable of avoiding cracking of a heat affected zone after welding. The hardness distribution of a heat affected zone is controlled during laser welding cooling, so that the hardness of the heat affected zone after welding does not exceed the highest hardness of a weld joint melting zone, and the highest hardness value does not exceed H / 3-20 HV; (H is the tensile strength of the material obtained after thermal forming); the minimum width of the heat affected zone is not less than 0.2 m; the method specifically comprises the steps that energy distribution of a laser welding heat source is controlled in the welding process, a laser beam forms a flat-top light source on the surface of a workpiece, a welding pool is formed when the light source irradiates the workpiece for welding, the welding pool has the length L and the width B, and L / B is larger than or equal to 3. A welded joint obtained through the laser welding method has excellent post-welding cracking resistance for welding of high-strength steel with the tensile strength exceeding 1500 Mpa after thermal forming.
Owner:SHANGHAI INST OF OPTICS & FINE MECHANICS CHINESE ACAD OF SCI

Square battery and electronic device thereof

The utility model relates to the technical field of batteries, and discloses a square battery, which comprises a battery cell main body fixedly connected with a positive tab and a negative tab, and further comprises a rigid metal shell coated outside the battery cell main body, the rigid metal shell comprises a first rigid metal shell and a second rigid metal shell, the first rigid metal shell and the second rigid metal shell are welded into a whole through laser, the front surface of the battery cell main body is bonded with the first rigid metal shell, the rear surface of the battery cell main body is bonded with the second rigid metal shell, and the rigid metal shells achieve the purpose of sealing the square battery, so that the battery cell main body can be effectively protected, and the service life of the square battery is prolonged. And the compression resistance and the mechanical shock resistance of the square battery are improved. The utility model further discloses an electronic device adopting the square battery.
Owner:CHONGQING YUNWEI NEW ENERGY TECH CO LTD

Welding processing equipment for new energy battery pack wire harness assembly

The invention discloses welding processing equipment for a new energy battery pack wire harness assembly, and particularly relates to the technical field of wire harness welding, the welding processing equipment comprises an equipment base, a conveying device is fixedly mounted at the top end of the equipment base, a sleeve device is arranged at the front end of the conveying device, and a feeding device is arranged on the side, close to the sleeve device, of the top end of the equipment base; a conveying device is arranged at the top end of the equipment base, a wire stripping device is arranged at the middle end of the conveying device, a welding device is arranged at the rear end of the conveying device, and a material conveying device is arranged on the side, close to the welding device, of the top end of the equipment base. And automatic feeding of the cable and automatic sleeving of the heat-shrinkable sleeve are achieved, and subsequent automatic laser welding machining of the cable is facilitated.
Owner:盐城纽米科智能装备有限公司

Real-time stress-strain monitoring laser welding clamp with force sensor and control system

The invention belongs to the technical field of laser welding, and discloses a real-time stress monitoring laser welding clamp with a force sensor and a control system, and the real-time stress monitoring laser welding clamp comprises a transverse connecting rod, a supporting column, a servo motor, an adjusting supporting column, a stress rod, a force sensor protection shell and the force sensor; the force sensor is additionally arranged on the welding clamp, welding deformation in the welding process is effectively monitored, in turn, deformation data is obtained to optimize the process of a welding machine, searching of a welding process window can be greatly shortened, and welding quality and welding efficiency are guided and improved. In the welding experiment process, when data change of deformation force in the welding process is obtained, system analysis software analyzes the deformation force and deformation prediction in the welding process, the welding process optimization direction in the welding process is further analyzed, and the welding quality is improved. The process is optimized from the aspects of welding clamping force, laser power, welding speed, welding laser beam focus scanning path and the like.
Owner:WUHAN DIGITAL DESIGN & MANUFACTURING INNOVATION CENTER CO LTD