A hoisting device for on-site construction of a regular tetrahedral net rack steel structure plant

By designing a lifting device that combines tilting and hydraulic push rods, the height limitation of traditional lifting equipment has been solved, enabling efficient lifting and stable hoisting of steel components, and meeting the construction needs of enclosed factory buildings.

CN121063389BActive Publication Date: 2026-02-03CHINA CONSTR FIFTH ENG DIV CORP LTD
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Patent Information

Application Number
CN202511623966.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-11-07
Publication Date
2026-02-03
Estimated Expiration
2045-11-07

AI Technical Summary

Technical Problem

Traditional hoisting equipment is easily limited by its own height, making it difficult to overcome the lifting height limit and affecting the maximum lifting height of steel components.

Method used

A hoisting device for on-site construction of a square pyramidal steel structure factory building was designed. Through the cooperation of boom tilting and hydraulic push rod, the steel components can be tilted and lifted. The design of telescopic brackets and hydraulic grooves enhances the connection stability between the boom and the hoisting machine body, and the tilting stability is improved by tilting motor and weight-adding plate.

Benefits of technology

This effectively increased the lifting height of steel components, adapting to the factory building construction environment after the roof is completed, and enhanced the stability and safety of the hoisting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to a kind of erecting four-cornered pyramid net rack steel structure plant site construction hoisting device applied to steel member hoisting equipment technical field, including hoisting machine body, turnover support, hoist arm, hoist module, hydraulic tank, hydraulic push rod, storage frame, connecting bolt and engagement slot, the steel member required for plant construction is hoisted by hoist module in the both ends of hoist arm in the present application, after hoisting the steel member to the bottom of storage frame, hoist arm is turned upside down, reach the hoisted steel member is turned over with storage frame to the top of hoist arm, then hoist arm and hoisting machine body are effectively improved the connection between the body again by hydraulic push rod to storage frame push up, enter engagement slot by connecting bolt, effectively improve the connection between hoist arm and hoisting machine body, to effectively resist the problem of gravity center rising caused by the rising of storage frame, realize the lifting height of steel member is higher than the installation height of hoisting device, more suitable for the plant building construction environment after capping.
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Description

TECHNICAL FIELD

[0001] The present application relates to a hoisting device, in particular to a hoisting device for on-site construction of a regular four-pyramid net rack steel structure plant. BACKGROUND

[0002] At present, most of the newly built plants are steel structure plants, and the steel structure plant generally refers to a plant building whose main load-bearing components are composed of steel. The main framework includes steel columns, steel beams, steel structure foundations, steel roof trusses, steel roof covers, etc. The steel components required by the steel structure plant have large single mass, therefore, hoisting construction is required during installation of the steel components.

[0003] Chinese patent CN116654795B discloses a component hoisting device for steel structure plant assembly, which can first clamp the fixing clamps from both ends of the I-beam to avoid the I-beam from slipping during traditional hoisting by using rope winding, which is conducive to the stable lifting and transfer of the I-beam. Chinese patent CN117645241B discloses a steel structure plant roof component hoisting device. During construction of the steel structure plant, the site is first hardened, the stand column is then hoisted to the designed position by a truck crane or the like after the site is hardened, the stand column is then fixed to the ground by using bolts or welding, the connecting beam is then hoisted to the stand column by a truck crane or the like, the connecting beam is then fixed, the portal frame is then hoisted to the connecting beam, and the position of the portal frame on the connecting beam is adjusted to facilitate hoisting of the corresponding components.

[0004] During assembly of the steel structure plant, in order to improve the assembly progress of the plant, the roof closing step is performed after the main components of the plant are erected, so that the plant quickly enters a closed state to avoid long-term exposure of the internal structure of the plant to the outdoor environment, and the closed space can also reduce the influence of the external environment on subsequent erection. The installation height of the hoisting device is affected by the closed environment, and the traditional hoisting device is easily affected by its own height, which makes it difficult to break through the limitation of the hoisting height by the own height, thereby affecting the maximum lifting height of the steel components. SUMMARY

[0005] In view of the above prior art, the technical problem to be solved by the present application is that the traditional hoisting device is easily affected by its own height, which makes it difficult to break through the limitation of the hoisting height by the own height, thereby affecting the maximum lifting height of the steel components.

[0006] To solve the above problems, the present application provides a kind of erecting four corner pyramid net rack steel structure plant site construction hoisting device, including hoisting machine body, the both ends of hoisting machine body are fixedly connected with turnover support, two turnover supports are rotatably connected with lifting arm, the both ends of lifting arm are fixedly connected with lifting appliance module, the bottom of lifting arm is equipped with hydraulic groove, hydraulic groove is hinged with hydraulic push rod, the output end of hydraulic push rod is hinged with storage frame;

[0007] The top of storage frame is hinged with telescopic support, two telescopic supports are about the middle line of lifting arm and are set in eight character shape symmetry, the middle of lifting arm is equipped with sliding slot communicated with hydraulic groove, sliding slot is slidably connected with extrusion slide bar in the inside, the top of telescopic support is rotatably connected with extrusion slide bar, the middle of sliding slot is equipped with movable window, the left and right ends of movable window are slidably connected with connecting bolt, extrusion slide bar is in close contact with connecting bolt, the inside of hydraulic groove is fixedly connected with fixed plate, two connecting bolts are symmetrically distributed on the left and right ends of fixed plate, and pressure spring is fixedly connected between connecting bolt and fixed plate, the middle of hoisting machine body is equipped with turnover slot, the bottom of turnover slot is equipped with clamping groove, connecting bolt is rotatably corresponding with turnover slot, and two connecting bolts are clamped in two clamping grooves respectively.

[0008] In the above-mentioned erecting four corner pyramid net rack steel structure plant site construction hoisting device, by turning the lifting arm up and down, the steel member being hoisted is turned over to the top of the lifting arm with the storage frame, and then the storage frame is pushed up by the hydraulic push rod to send the steel member to the top of the plant, solving the problem of insufficient lifting height of traditional hoisting equipment.

[0009] As a further improvement of the present application, the end of the turnover support away from the lifting arm is fixedly connected with a turnover motor, and a transmission chain belt is engaged between the output end of the turnover motor and the lifting arm. The turnover motor drives the lifting arm to rotate through the transmission chain belt, facilitating the electrical control of the lifting arm rotation operation.

[0010] As a further improvement of the present application, the bottom of the turnover motor is fixedly connected with a weight plate at both ends, and a counterweight block is placed on the top of the weight plate. The counterweight block is made of sandbags and concrete bricks. The counterweight block on the weight plate effectively improves the stability of the turnover motor and effectively prevents the lifting arm from turning over when driving the steel member to turn over.

[0011] As a further improvement of the present application, the both ends of the storage frame are fixedly connected with an extension frame, which is vertically corresponding to the lifting appliance module. The extension frame extends the length of the storage frame, and the storage frame is connected with the lifting appliance module.

[0012] As a further improvement of the present application, the lifting tool module comprises a lifting hook, a steel cable and a steel cable winding device, the middle part of the extension frame is fixedly connected with a positioning cylinder, the positioning cylinder is sleeved with the steel cable, the position of the steel cable passing through the extension frame is limited by the positioning cylinder, thereby improving the stability of the steel cable.

[0013] In addition to the further improvement of the present application, the lower opening of the positioning cylinder is fixedly connected with a pressure monitoring ring, the outer part of the pressure monitoring ring is fixedly connected with a detection cylinder, the detection cylinder is sleeved with the steel cable, when the steel cable shakes, the detection cylinder also swings, the pressure monitoring ring detects the swing amplitude of the detection cylinder, thereby judging the shaking degree of the steel cable.

[0014] In addition to the further improvement of the present application, the inner part of the pressure monitoring ring is fixedly connected with a pressure sensor arranged in a ring shape, and the pressure monitoring ring is made of wear-resistant rubber material, the pressure detection of the pressure monitoring ring is carried out by the pressure sensor, the greater the swing amplitude of the detection cylinder, the greater the pressure detected by the pressure sensor.

[0015] As a further improvement of the present application, the middle part of the positioning cylinder is provided with a pressing opening, the end of the extension frame away from the lifting tool module is fixedly connected with a pressing electric push rod, the output end of the pressing electric push rod is fixedly connected with a pressing block, the pressing block is movably connected with the pressing opening, and the pressing block is in close contact with the steel cable, the pressing block is made of high manganese alloy material, when the object placing frame drives the steel member to rise, the hook of the lifting tool module also maintains the connected state of the steel member, the pressing electric push rod applies pressure to the steel cable through the pressing block, so that the steel cable between the positioning cylinder and the hook is in a limited tight state, thereby effectively improving the tightening and fixing effect of the steel member, and further effectively improving the stability of the steel member during overturning and rising.

[0016] In summary, the present application realizes the lifting of the steel member required for the factory building construction through the lifting tool modules at both ends of the lifting arm, after the steel member is lifted to the bottom of the object placing frame, the lifting arm is turned up and down, the lifted steel member is turned over with the object placing frame to the upper side of the lifting arm, and then the object placing frame is pushed up by the hydraulic push rod, in the process of rising of the object placing frame, the telescopic support is turned over and expanded, the rising stability of the object placing frame is effectively improved, and the extrusion slide rod slides away from the connecting bolt, the connecting bolt turns over and enters the clamping groove, the connection between the lifting arm and the lifting device is effectively improved, thereby effectively resisting the problem of the rising of the center of gravity caused by the rising of the object placing frame, the lifting height of the steel member is higher than the installation height of the lifting device, and the lifting device is more suitable for the construction environment of the factory building after the roof is capped. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 The demonstration diagram of the first embodiment of the lifting device of the present application is used in the factory building;

[0018] Figure 2Fig. 1 is a perspective view of the first embodiment of the present application;

[0019] Figure 3 Fig. 2 is a perspective view of the first embodiment of the present application showing the lifting body and the lifting arm;

[0020] Figure 4 Fig. 3 is a perspective view of the first embodiment of the present application showing the steel member in the lifted state;

[0021] Figure 5 Fig. 4 is a side sectional perspective view of the first embodiment of the present application showing the hydraulic tank;

[0022] Figure 6 Fig. 5 is a top sectional perspective view of the first embodiment of the present application showing the sliding groove;

[0023] Figure 7 Fig. 6 is a perspective view of the first embodiment of the present application showing the turning-in groove;

[0024] Figure 8 Fig. 7 is a perspective view of the first embodiment of the present application showing the switching of the connecting bolt between the turning-in groove and the engaging groove;

[0025] Figure 9 Fig. 8 is a bottom perspective view of the second embodiment of the present application showing the storage frame;

[0026] Figure 10 Fig. 9 is an enlarged view of the second embodiment of the present application showing the extension frame;

[0027] Figure 11 Fig. 10 is a perspective view of the second embodiment of the present application showing the detection of the swinging state of the detection cylinder;

[0028] Figure 12 Fig. 11 is a sectional perspective view of the second embodiment of the present application showing the pressing block.

[0029] Explanation of reference numerals in the drawings:

[0030] 1, lifting body; 101, turning support; 102, turning motor; 103, transmission chain belt; 104, weight plate; 105, counterweight block; 2, lifting arm; 201, hydraulic tank; 202, hydraulic push rod; 203, storage frame; 204, telescopic support; 205, sliding groove; 206, extruded sliding rod; 207, movable window; 208, connecting bolt; 209, fixed plate; 210, pressure spring; 211, turning-in groove; 212, engaging groove; 301, lifting hook; 302, steel cable; 303, steel cable winding device; 4, extension frame; 401, positioning cylinder; 402, pressure monitoring ring; 403, detection cylinder; 404, pressing opening; 405, pressing electric push rod; 406, pressing block. DETAILED DESCRIPTION

[0031] Two embodiments of the present application will be described in detail below with reference to the accompanying drawings.

[0032] The first embodiment is as follows.

[0033] Figures 1 to 4 It is shown that a hoisting device for on-site construction of a positive four-corner pyramid net rack steel structure plant house includes a hoisting body 1, both ends of the hoisting body 1 are fixedly connected with turnover supports 101, a hoisting arm 2 is rotatably connected between the two turnover supports 101, both ends of the hoisting arm 2 are fixedly connected with hoist modules 3, a hydraulic groove 201 is formed in the bottom of the hoisting arm 2, a hydraulic push rod 202 is hinged in the hydraulic groove 201, a storage frame 203 is hinged to the output end of the hydraulic push rod 202, a turnover motor 102 is fixedly connected to the end of the turnover support 101 away from the hoisting arm 2, a transmission chain belt 103 is engaged between the output end of the turnover motor 102 and the hoisting arm 2, the turnover motor 102 drives the hoisting arm 2 to perform a turnover movement through the transmission chain belt 103, the electric control capacity of the hoisting arm 2 turnover operation is facilitated, weight plates 104 are fixedly connected to both ends of the bottom of the turnover motor 102, counterweight blocks 105 are placed on the top of the weight plates 104, the counterweight blocks 105 are selected from sandbags and concrete bricks, the stability of the turnover motor 102 is effectively improved by using the counterweight blocks 105 on the weight plates 104, and side overturning accidents of the hoisting arm 2 driving the steel member to overturn are effectively avoided.

[0034] When hoisting the steel member during the plant construction, the steel member is lifted by the hoist module 3, when the steel member is lifted to contact the bottom of the storage frame 203, the hoisting arm 2 is driven to perform a turnover movement by the turnover motor 102 through the transmission chain belt 103, the steel member originally at the bottom of the hoisting arm 2 is overturned together with the storage frame 203 to the top of the hoisting arm 2, the hoist module 3 always maintains a tension state of the steel member in this process, so that the steel member is tightly bound with the storage frame 203, and then the storage frame 203 is pushed upward by the hydraulic push rod 202, so that the steel member is lifted to the top of the plant house, the lifting height of the steel member is higher than the installation height of the hoisting device, and the construction environment in the plant house is more suitable.

[0035] Figures 5 to 8As shown, the top two ends of the storage frame 203 are hingedly connected with telescopic supports 204, the two groups of telescopic supports 204 are symmetrically arranged in a mule's tail shape about the middle line of the boom 2, the middle part of the boom 2 is provided with a sliding groove 205 in communication with the hydraulic groove 201, the inside of the sliding groove 205 is slidingly connected with an extrusion slide rod 206, the top end of the telescopic support 204 is rotationally connected with the extrusion slide rod 206, the middle part of the sliding groove 205 is provided with a movable window 207, the left and right two ends of the movable window 207 are slidingly connected with connecting bolts 208, the extrusion slide rod 206 is in close contact with the connecting bolts 208, the inside of the hydraulic groove 201 is fixedly connected with a fixed plate 209, the two connecting bolts 208 are symmetrically distributed at the left and right two ends of the fixed plate 209, and the connecting bolts 208 and the fixed plate 209 are fixedly connected with a pressure spring 210, the middle part of the hoisting machine body 1 is provided with a turnover groove 211, the bottom two ends of the turnover groove 211 are provided with clamping grooves 212, the connecting bolts 208 rotationally correspond to the turnover groove 211, and the two connecting bolts 208 are clamped into the two clamping grooves 212 respectively;

[0036] In the process of the boom 2 performing the turnover movement, the connecting bolts 208 in the movable window 207 are synchronously turned over into the turnover groove 211 following the movement of the boom 2, and subsequently, when the hydraulic push rod 202 pushes the storage frame 203 to rise, the telescopic supports 204 are turned over and unfolded following the storage frame 203, effectively improving the rising stability of the storage frame 203, the unfolding movement of the telescopic supports 204 makes the extrusion slide rod 206 slide away from the connecting bolts 208 in the sliding groove 205, the two connecting bolts 208 originally pressed tightly by the extrusion slide rod 206 are separated from each other under the influence of the pressure spring 210, the connecting bolts 208 are laterally inserted into the clamping grooves 212, thereby strengthening the connection relationship between the boom 2 and the hoisting machine body 1, effectively improving the anti-turnover ability of the boom 2, and effectively resisting the problem of the center of gravity rising due to the rising of the storage frame 203.

[0037] The second embodiment: compared with the first embodiment, the extension frame 4 and the positioning cylinder 401 are mainly added, and the specific added structure is as follows, and the remaining structures are the same as those of the first embodiment.

[0038] Figures 9 to 11The two ends of the storage frame 203 are fixedly connected with extension frames 4, which vertically correspond to the lifting tool module 3. The extension frames 4 extend the length of the storage frame 203. The linkage of the storage frame 203 and the lifting tool module 3 includes a lifting hook 301, a steel cable 302 and a steel cable winding device 303. The middle part of the extension frame 4 is fixedly connected with a positioning cylinder 401, which is sleeved with the steel cable 302. The positioning cylinder 401 limits the position of the steel cable 302 passing through the extension frame 4, thereby improving the stability of the steel cable 302. The lower opening of the positioning cylinder 401 is fixedly connected with a pressure monitoring ring 402, and the outer part of the pressure monitoring ring 402 is fixedly connected with a detection cylinder 403, which is sleeved with the steel cable 302. When the steel cable 302 shakes, the detection cylinder 403 also swings, and the pressure monitoring ring 402 detects the swing amplitude of the detection cylinder 403 to determine the shaking degree of the steel cable 302. The inner part of the pressure monitoring ring 402 is fixedly connected with a pressure sensor arranged in a ring shape. The pressure sensor is not marked in the drawing description, and its installation can be adjusted by those skilled in the art. The pressure monitoring ring 402 is made of wear-resistant rubber material, and the pressure sensor detects the pressure of the pressure monitoring ring 402. The greater the swing amplitude of the detection cylinder 403, the greater the pressure detected by the pressure sensor.

[0039] When the lifting tool module 3 lifts the steel member, the lifting hook 301 is fixed on the steel member, and the steel cable 302 passes through the positioning cylinder 401 in the middle of the extension frame 4 to limit the position. If the steel member shakes during lifting, the steel cable 302 below the lower opening of the positioning cylinder 401 swings, and the detection cylinder 403 also swings. The swinging detection cylinder 403 extrudes the pressure monitoring ring 402, so as to determine the swing amplitude by detecting the pressure, and stop the lifting operation when the steel member shakes excessively, so as to improve the safety of the lifting operation. This function is also applicable to the operation of turning over the storage frame 203 and the steel member and the operation of lifting the steel member by the storage frame 203. That is, when the steel member slides on the storage frame 203, the originally straight and tight steel cable 302 becomes inclined, and the detection cylinder 403 also extrudes the pressure monitoring ring 402, so as to stop such dangerous operation in time.

[0040] Figures 10 to 12It is shown that the middle part of the positioning cylinder 401 is provided with a pressing opening 404, one end of the extension frame 4 away from the lifting tool module 3 is fixedly connected with a pressing electric push rod 405, the output end of the pressing electric push rod 405 is fixedly connected with a pressing block 406, the pressing block 406 is movably connected with the pressing opening 404, and the pressing block 406 is in close contact with the steel cable 302. The pressing block 406 is made of high manganese alloy material. When the storage frame 203 drives the steel member to rise, the hook 301 of the lifting tool module 3 still maintains the connection state of the steel member. The pressing electric push rod 405 is used to apply pressure to the steel cable 302 through the pressing block 406, so that the steel cable 302 between the positioning cylinder 401 and the hook 301 is in a limited tight state, thereby effectively improving the binding and fixing effect of the steel member, and further effectively improving the stability of the steel member when it is turned over and rises.

[0041] Before the hoist arm 2 drives the storage frame 203 and the steel member to perform the turning operation, the pressing electric push rod 405 applies pressure to the steel cable 302 through the pressing block 406, that is, the pressing block 406 presses and fixes the steel cable 302 in the positioning cylinder 401, so that the steel cable 302 between the positioning cylinder 401 and the hook 301 is in a limited tight state, thereby effectively improving the binding and fixing effect of the steel member, and further effectively improving the stability of the steel member when it is turned over and rises.

[0042] In combination with the current actual demand, the above-mentioned embodiments adopted by the present application are not limited to the scope, and various changes made within the knowledge range of those skilled in the art without departing from the concept of the present application still fall within the protection scope of the present application.

Claims

1. A hoisting device for on-site construction of a square pyramidal steel structure factory building, characterized in that: The system includes a hoisting body (1), with a tilting support (101) fixedly connected to both ends of the hoisting body (1), and a boom (2) rotatably connected between the two tilting supports (101). A lifting module (3) is fixedly connected to both ends of the boom (2). A hydraulic groove (201) is provided at the bottom of the boom (2), and a hydraulic push rod (202) is hinged inside the hydraulic groove (201). A storage frame (203) is hinged to the output end of the hydraulic push rod (202). The top two ends of the storage frame (203) are hinged with telescopic brackets (204). The two sets of telescopic brackets (204) are symmetrically arranged in a figure-eight shape about the center line of the boom (2). The middle part of the boom (2) is provided with a slide groove (205) that communicates with the hydraulic groove (201). The inside of the slide groove (205) is slidably connected with a pressing slide rod (206). The top of the telescopic bracket (204) is rotatably connected with the pressing slide rod (206). The middle part of the slide groove (205) is provided with an movable window (207). The left and right ends of the movable window (207) are slidably connected with connecting bolts (208). The pressing slide rod (208) is slidably connected with the hydraulic groove (201). 06) The hydraulic groove (201) is in close contact with the connecting bolt (208). A fixed plate (209) is fixedly connected inside the hydraulic groove (201). The two connecting bolts (208) are symmetrically distributed on the left and right ends of the fixed plate (209). A pressure spring (210) is fixedly connected between the connecting bolt (208) and the fixed plate (209). A flip-in groove (211) is opened in the middle of the hoisting machine body (1). A locking groove (212) is opened at both ends of the bottom of the flip-in groove (211). The connecting bolt (208) rotates in correspondence with the flip-in groove (211), and the two connecting bolts (208) respectively engage with the two locking grooves (212).

2. The hoisting device for on-site construction of a square pyramidal steel structure factory building according to claim 1, characterized in that: The flip support (101) is fixedly connected to a flip motor (102) at the end away from the boom (2), and the output end of the flip motor (102) is meshed with the boom (2) by a transmission chain belt (103).

3. The hoisting device for on-site construction of a square pyramidal steel structure factory building according to claim 2, characterized in that: The bottom ends of the flipping motor (102) are fixedly connected to weight-adding plates (104), and a counterweight block (105) is placed on the top of the weight-adding plate (104). The counterweight block (105) is made of sandbags and concrete bricks.

4. The hoisting device for on-site construction of a square pyramidal steel structure factory building according to claim 1, characterized in that: Both ends of the storage frame (203) are fixedly connected to an extension frame (4), and the extension frame (4) is vertically corresponding to the lifting module (3).

5. The hoisting device for on-site construction of a square pyramidal steel structure factory building according to claim 4, characterized in that: The lifting module (3) includes a hook (301), a steel cable (302) and a steel cable winding device (303). A positioning cylinder (401) is fixedly connected to the middle of the extension frame (4), and the positioning cylinder (401) is sleeved with the steel cable (302).

6. The hoisting device for on-site construction of a square pyramidal steel structure factory building according to claim 5, characterized in that: A pressure monitoring ring (402) is fixedly connected to the lower opening of the positioning cylinder (401), and a detection cylinder (403) is fixedly connected to the outside of the pressure monitoring ring (402). The detection cylinder (403) is sleeved with the steel cable (302).

7. The hoisting device for on-site construction of a square pyramidal steel structure factory building according to claim 6, characterized in that: The pressure monitoring ring (402) is internally fixedly connected to pressure sensors arranged in a ring, and the pressure monitoring ring (402) is made of wear-resistant rubber material.

8. The hoisting device for on-site construction of a square pyramidal steel structure factory building according to claim 5, characterized in that: The positioning cylinder (401) has a pressing port (404) in the middle. The end of the extension frame (4) away from the lifting module (3) is fixedly connected to a pressing electric push rod (405). The output end of the pressing electric push rod (405) is fixedly connected to a pressing block (406). The pressing block (406) is movably connected to the pressing port (404) and is in close contact with the steel cable (302). The pressing block (406) is made of high manganese alloy material.

Citation Information

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