APP intelligent multicolor bead stringing system and method

Abstract

The invention discloses an intelligent automatic bead stringing system and method based on APP pixelated customization. The APP in the system realizes image pixelated parameter customization, color coding and instruction generation, and order management; according to the bead stringing machine, an upper feeding mechanism array type single-color independent bead storage unit such as a double-opening bottle (a single-opening bottle, a matrix box and the like) is innovated, and a middle executing mechanism and a lower bead stringing mechanism are optimized to complete operation. The method comprises user APP parameter setting, instruction generation, order placing and payment, command transmission by a production background and bead stringing process execution by a machine. According to the invention, intelligent personalized beaded bead customization is realized, the production efficiency and reliability are improved by means of mechanical structure innovation and full-process automation, and space and color adaptation is optimized.

Description

Technical Field

[0001] This invention relates to the field of automatic beading equipment technology, specifically to a system and method based on an APP to realize customized image pixelation parameters, intelligent command generation, and drive an automatic beading machine to complete high-precision and personalized beading operations. It can be widely used in various fields that require bead color sorting, such as handicrafts making, decorative product production, and jewelry processing. Background Technology

[0002] Traditional beading processes, involving multiple color sorting, rely on manual operation, resulting in low production efficiency, high labor costs, and poor pattern reproduction. While existing automated beading equipment achieves partial automation, it still has several shortcomings: First, its functionality is limited, only processing simple preset patterns and failing to meet diverse personalized customization needs such as pattern composition, color matching, and size specifications. Second, it lacks effective user interaction methods; users cannot easily convert design images into machine-executable beading instructions, and it cannot achieve fully automated management of the entire process from order generation to production. Third, its color processing flexibility is insufficient; it cannot freely adjust color types and color codes according to user needs, limiting the creativity and diversity of beaded products. Therefore, there is an urgent need for an intelligent, automated, and highly customizable beading system to solve these problems. Summary of the Invention

[0003] (a) Purpose of the invention This invention aims to provide an intelligent automatic beading system and method based on app-based pixel customization. Users can freely set image pixelation parameters via an app, automatically generating machine-recognizable execution commands to drive the automatic beading machine to complete high-precision, personalized beading operations. Simultaneously, it constructs a fully automated management system from user order placement to production, improving production efficiency and user experience.

[0004] (II) Technical Solution 1. Intelligent automatic bead stringing system (1) APP module ① Establish a bead color standard system based on internationally recognized color standards such as Pantone color charts, supplemented by enterprise color charts, and construct a unique database corresponding to colors and color numbers.

[0005] ② Image Pixelation Customization Unit: Supports users uploading images of any format, and allows free setting of pixel dimensions (e.g., 100×120). When the required pixel size is too large, the system will automatically crop the image into several parts, convert these parts into pixel art, and then reassemble them. Users can also choose the target color type. The system uses color clustering algorithms such as K-Means to cluster the colors of the pixel art, determine the final color of each pixel, and achieve personalized image color customization.

[0006] ③ Color Encoding and Instruction Generation Unit: When an image is uploaded, a pixel art is automatically generated. When needed, it automatically generates a file containing the corresponding color, color code, and programming instruction, ensuring the machine accurately executes each color bead stringing instruction. The programming instruction file executes the commands through the programming controller of the automatic bead stringing machine's intermediate actuator. The machine reads and executes the pixel art sequentially from left to right and top to bottom according to the commands. The programming instruction file allows selection of the execution speed for each pixel command, as well as the ability to pause, start, and select the starting and ending pixel commands.

[0007] ④ Order Management and Price Calculation Unit: After generating a pixel art image on the app, users can fine-tune it, such as selecting the number of colors, replacing one color with another, or enlarging the image to change the color of one or more pixels. After selecting parameters such as bead diameter, thread type, and image decomposition pixel count, the system displays the estimated effect of the beaded image and its length and width data range. This unit automatically calculates the order price based on preset rules in the background (considering factors such as bead material, size, quantity, and processing complexity; for example, bead quantity is calculated based on the number of pixels, and processing complexity is determined by the number of colors and the size and aperture of the beads). The order information (including user parameters, payment information, image conversion command data files, etc.) is edited into a specific format and transmitted to the production backend (order information transmission has breakpoint resume and error retry mechanisms).

[0008] (2) Automatic bead stringing machine module ① Upper feeding mechanism: mainly composed of a pressure boosting device or vibration device, an array of single-color independent bead storage units (this article uses a double-necked bottle as a specific implementation example; other equivalent structures include matrix grids, single-necked bottles, etc., all satisfying the characteristic that each independent container holds only beads of the same color), a return spring, a semi-through plate straight connector or flange fixing device, and pipes connecting the intermediate actuator, etc. Double-necked bottles are densely arranged below the telescopic pressure device or vibration device. The advantage of double-necked bottles is that they can be opened at the top for replenishing beads, and the bottle-shaped structure allows for holding the most colored beads in the smallest area, improving space utilization and color matching flexibility. If it is necessary to increase the number of beads loaded in a double-necked bottle, this can be achieved by increasing the height of the bottle. The range of bead loading capacity for each bottle can be calculated based on the volume of the double-necked bottle, the volume of beads of different specifications, and the stacking gaps. A threshold for the number range can be set. When the bead quantity threshold is reached, the number of beads of each color ejected can be automatically calculated by the controller or detection module. The control system can automatically remind the location of the double-necked bottle that needs to be replaced. After the replacement is completed, the double-necked bottle at that location is recounted. During bead stringing, each double-necked bottle is automatically counted and can be vertically fixed using an external grid-like support structure or the entire external frame, ensuring it is perpendicular to the corresponding colored bead tube. The lower bottle opening tightly aligns with the tube end, and the hole in the bottle cap is slightly larger than the outer diameter of the tube. The tube connects to the central actuator and is fixed to a uniform plane by a semi-through plate straight connector or flange, with the outer diameter of the tube tightly connected to the inner diameter of the semi-through plate straight connector and flange. A special spring is fitted onto the outer wall of the bead tube, with the spring height lower than the exposed part of the tube and the inner diameter of the spring slightly larger than the outer diameter of the tube, allowing the spring to smoothly fit onto the tube while maintaining a slight gap. The tube opening is slightly higher than the spring, and the center opening of the bottle cap at the bottom of the double-necked bottle is slightly larger than the outer diameter of the tube, allowing for precise insertion into the tube. When the pressure boosting device depresses or the vibration device vibrates, the spring compresses, causing the double-necked bottle to descend and the bead to fall into the corresponding tube; when the pressure boosting device rises or the vibration device moves upward, the spring resets, causing the double-necked bottle to rise, similarly ensuring the bead falls precisely into the tube. Furthermore, the optimal diameter of each bead is determined experimentally before use, and the diameter of the beads used during machine operation is controlled within ±1% of the standard diameter of the bead to ensure stable transport of the beads in the pipeline.

[0009] ② Intermediate Actuation Mechanism: This mainly consists of a controller, connecting pipes above, a T-junction pipe, and a pushing device such as an electromagnet. Each connecting pipe corresponds to an electromagnet and a controller switch. The electromagnets are located behind the T-junction pipe, forming a circle on the same horizontal platform. A hole of the same size as the circle is drilled inside the circle, and below the hole is a funnel with spiral patterns. The error between the inner diameter of the T-junction mechanism and the inner diameter of the beaded pipe is controlled within ±0.05 mm. A high-precision sealing connection process is used to ensure a seamless, stepless connection, and a smooth surface inside the pipe and at the internal connection points. The electromagnet is located behind the T-junction pipe; the direction the electromagnet faces the T-junction pipe is the direction the electromagnet push rod moves when energized. The diameter of the push rod is less than or equal to the inner diameter of the T-junction pipe, primarily to avoid affecting its forward movement. The front end of the push rod penetrates deep into the T-junction pipe, positioned just behind the middle channel of the T-junction pipe. To prevent the electromagnet from ejecting multiple beads at once, several optimization methods can be adopted: First, raise the end of the three-way pipe near the funnel (the appropriate angle was determined through multiple experiments); second, fix the beads in a shallow groove directly below the three-way pipe, so that they can be ejected by the electromagnet but will not easily roll; third, design a connecting structure, with external or internal connections to both ends of the push rod, and a gap in the middle of the push rod slightly larger than the bead and corresponding to the bead channel. When the bead falls to the center of the three-way pipe, it is stuck. When the electromagnet is energized, the push rod moves forward, pushing the bead in the three-way pipe into the funnel with an ordered guiding function. The bead falls into the funnel with an ordered guiding function (located in the lower bead stringing mechanism) by gravity. When the electromagnet is de-energized, the push rod retracts, and the bead in the pipe falls into the position of the previous bead under the action of gravity or the gravity of the bead above. When the controller receives the APP command, the electromagnets, executing according to the preset instruction sequence, eject the corresponding pipe beads in the three-way pipe in the required color order and let them fall into the funnel with an ordered guiding function.

[0010] ③ Lower Bead Stringing Mechanism: This mainly consists of a funnel and pipe with an ordered guiding function, as well as a right-angle tube. The funnel with the ordered guiding function must ensure that the beads fall quickly into the pipe below, preventing them from being out of order with the previous or next bead. Below the funnel is a pipe with the same inner and outer diameters as the upper pipe, and at the very bottom is a slightly inclined right-angle tube. After falling from the funnel into the pipe, the beads first slow down in the right-angle tube to prevent excessive falling speed from affecting the stringing accuracy. Then, under the influence of the inclined angle, they flow smoothly into the bead stringing machine. The bead stringing machine has a transparent cover plate. The distance between the cover plate and the top of the beads on the bead stringing machine should be less than the diameter of the beads to prevent beads from jumping and disrupting the color order during stringing. The stringing operation is then completed mechanically or manually.

[0011] (3) The detection module is located in the middle actuator, above the funnel. The file for the detection execution command is consistent with the order in which the electromagnet ejects the beads. One command represents the corresponding electromagnet ejecting one bead. If two or more beads are ejected or no beads are ejected, the detection module will send feedback to the programming controller, temporarily stop executing the command, and provide the location of the command file where the fault is. After the obstacle is cleared manually or mechanically, the command will continue to be executed in the correct place.

[0012] The three modules work together and share data. The automatic bead stringing machine module has a small footprint, and each bead stringing machine can be assigned a corresponding number on the App. Programming command files can be intelligently assigned to the corresponding bead stringing machine's programming controller.

[0013] (4) In the intelligent bead stringing control system, a multi-level one-to-one correspondence mechanism is constructed: First, an attribute mapping between pixel color and bead color and bead color number is pre-established, and the color difference range between pixel color and bead color is controlled to meet the user's visual perception consistency under natural light conditions. Pixel color and bead color correspond to a unique fixed color number code (e.g., red pixel corresponds to red bead, which corresponds to a unique color number R01), forming a basic association benchmark of "color-color number"; Second, each bead stringing programming command forms a basic association structure mapping with the corresponding bead stringing channel overall structure, and different programming commands are precisely associated with the channel structure execution logic (control ordering executed in sequence according to the preset instruction sequence, such as electromagnet catapult action, etc.), ensuring that the command can directly drive the structure action; Finally, based on the first two layers of mapping, the App generates a file corresponding to "color-color number" and programming command, and the programming commands are linked together to form a complete correspondence chain of "color-color number-programming command-bead structure". When there is a need for beading, the corresponding color number is first called through the color-color number mapping. Then, the programming command is generated according to the preset association between the color number and the command. The beading channel is driven by the correspondence between the command and the structure, realizing precise control of the whole process of "input color requirement → color number conversion → command trigger → structure execution". The colors, color numbers, programming commands and bead structures are strictly mapped one by one in sequence to ensure that the bead color order is consistent with the preset.

[0014] (5) The core of the multi-level one-to-one correspondence mechanism in the intelligent bead control system is the indirect conversion logic of “image color → intermediate standardized signal → execution command”. If the control process does not go through the color number mapping or programming command conversion level completely, but achieves the indirect conversion of “image color → execution command” through other means (including intermediate processing links), and can make the beads correspond one-to-one with the preset image color sequence, then the control method is considered as an equivalent replacement.

[0015] 2. Automatic beading method based on intelligent automatic beading system (1) Users upload images in the APP and freely set parameters such as pixel size, number of colors, bead diameter, and type of line.

[0016] (2) The image pixelation customization unit of the APP performs pixelation processing and color clustering on the image, and the color encoding and instruction generation unit converts the color information into machine-recognizable commands, numbers them, and generates corresponding files.

[0017] (3) The order management and price calculation unit calculates the order price based on the user parameters. After the user completes the payment, the order information is edited into a command file and transmitted to the production backend.

[0018] (4) The production backend sends the command to the controller of the automatic bead stringing machine, starts the upper feeding mechanism, and the pressure or vibration device presses down and rises in the order of the command. With the addition of the reset spring, the corresponding color bead bottle rises and falls, and the beads flow into the pipe.

[0019] (5) When the bead reaches the three-way pipe and is on the bead signal line of the three-way pipe and the pipe above it, the controller opens and controls the corresponding electromagnet to be energized, so that the bead is popped out and falls into the funnel, and then flows into the bead stringing machine through the pipe and right-angle pipe of the lower bead stringing mechanism. The bead stringing operation is completed by manual or mechanical bead stringing machine in sequence.

[0020] 3. Creative Argumentation (1) Mechanical Structure Innovation: The array-type single-color independent bead storage unit, such as a double-necked bottle (or a matrix grid, single-necked bottle, etc.), combined with the unique connection method of pipe fixing and reset spring under the action of the pressure boosting device or vibration device, achieves a breakthrough in space utilization and bead conveying stability; the array-type dense arrangement of double-necked bottles allows for the placement of more different colors of beads in the same area. The intermediate actuator proposes a variety of innovative solutions to the bead ejection problem, combined with high-precision size control and sealing technology, which is a substantial improvement over the traditional bead stringing equipment transmission structure.

[0021] (2) System Function Integration Innovation: The powerful image pixelation customization, color coding, and order management functions of the APP are integrated with the automatic bead stringing machine to form a fully automated process from user ideas to product production. This changes the existing equipment's reliance on manual intervention and achieves a qualitative leap in customization and production efficiency. In terms of overall structure, the beads are first placed in an array of single-color independent bead storage units, such as double-necked bottles. Then, the bead stringing machine controls the sorting according to the preset instruction sequence in the execution command file. Finally, the sorted beads are strung together manually or mechanically. In terms of operation procedures, a multi-level association mechanism is constructed to establish the attribute mapping between bead color and color number, forming a basic association. Then, the instruction-structure mapping between the bead stringing programming command and the channel structure is set to ensure that the command drives the action. Finally, a complete chain of "color-color number-programming command-bead structure" is formed to accurately control the bead color sorting.

[0022] (3) Solving industry pain points: Effectively solves the problems of traditional beading processes and existing equipment in terms of difficulty in personalized customization, poor interactivity, and inflexible color processing, meeting the market demand for diversified and high-quality beaded products. In addition, each machine occupies a small area, and the machines can be numbered and linked together to form a larger industrial production line. Attached Figure Description

[0023] Figure 1 This is a flowchart of an intelligent multi-color beading system and method. Detailed Implementation

[0024] (a) APP Operation Stage: Users open the APP, click the "Upload Image" button, and select a flower image. In the settings interface, the pixel size is set to 150×150, and options such as bead diameter 4.5mm and thread type nylon are selected. Users can also manually adjust the pixel color and number of beads.

[0025] (II) Image and Command Processing Stage: The image pixelation customization unit of the APP uses clustering algorithms such as K-Means to convert the uploaded image into a 150×150 pixel pixel art with multiple colors. The color encoding and command generation unit converts the color information into machine commands (such as black-A1-1) in sequence according to the color database, and creates a programming command file and saves it to the database.

[0026] Order generation and payment stage: The order management and price calculation unit calculates the order price as 1200 yuan based on the preset price rules in the backend. The user clicks the "Pay" button and completes the payment through various payment software such as WeChat or Alipay. The order information (including image processing commands, user parameters, etc.) is edited into a specific format and transmitted to the production backend.

[0027] (III) Machine Production Stage: The production backend receives order information, generates commands, and sends them to the controller of the corresponding automatic beading machine. The controller first controls the pressure boosting device or vibration device to press down and rise in sequence according to the command, causing the array-type monochrome independent bead storage unit, such as a double-necked bottle, to descend and rise, and the beads flow into the pipe; when the beads reach the three-way pipe and reach the bead preparation production signal line, the controller is turned on to control the corresponding electromagnet to be energized and execute the programmed command, and the optimized ejection structure pops the beads into the funnel; after passing through the pipe and right-angle valve of the lower beading mechanism, the beads flow into the beading machine, where the beading machine completes the beading operation, and finally obtains a high-precision floral beaded pattern finished product.

Claims

1. An APP-based intelligent automatic beading system, characterized in that, The APP module, the stringing machine module (upper feeding mechanism, intermediate execution mechanism, and lower stringing mechanism), and the detection module are in data intercommunication and work cooperatively, realize the precise control of the whole process from user's creativity to stringing execution through the multi-level one-to-one corresponding association mechanism of "color - color number - programming command - stringing structure", and support multi-device networking cluster scheduling: (1) APP module: Establish a bead color standard system based on internationally recognized color standards such as Pantone color cards and supplemented by enterprise color cards, and build a unique database of color and color number; Support any format picture upload, freely set pixel size (pixel size too large, automatically cut and reorganize after pixelization), image processing unit using K - Means clustering algorithm (allowing users to customize clustering parameters) for image pixelization customization and color clustering; Color coding and instruction generation unit with self-learning ability, can generate color, color number, programming instruction correspondence and machine recognizable command file; Order management unit with parameterized pricing (based on bead material, size, usage, processing complexity, etc., such as bead usage based on pixel number and bead diameter, processing complexity based on color number and pixel size), encrypted transmission of order information, users can fine-tune the generated pixel picture (select the number of colors, replace the whole color, enlarge and change the color of individual or some pixels, etc.), and real-time preview the estimated effect of stringing the picture, length and width data range. (2) Automatic stringing machine module: ① Upper feeding mechanism: Array type single color independent bead storage unit (this paper takes a double port bottle as an example, other equivalent structures include matrix grid, single port bottle, etc., all meet the feature that each independent container only contains beads of the same color), booster / vibration device, reset spring and half-penetration plate straight-through connector or flange plate fixing device connected to the pipeline of the intermediate execution mechanism; The double port bottle can be opened for bead supplement, the pipeline is sleeved with a special spring (the inner diameter of the spring is slightly larger than the outer diameter of the pipeline and maintains a small gap), the double port bottle can be expanded by height adjustment, and the number of beads per bottle is calculated to support intelligent bottle replacement reminder and calibration. When the booster or vibration device is in action, the spring is compressed and reset, driving the double port bottle to move up and down and accurately connect to the pipeline, ensuring that the beads can be stably dropped into the corresponding pipeline due to gravity. ② Intermediate execution mechanism: Configure a controller, a three-way pipeline with an inner diameter error of ≤5mm (use high-precision sealing connection technology to ensure that there are no gaps and steps at the connection, and the inside and inside connection are smooth), electromagnets corresponding to the pipeline, and a funnel with orderly guiding function; The electromagnets correspond to the three-way pipeline one by one to form a ring structure, the bottom of the ring structure is provided with a hole matched with the switch, and the funnel with orderly guiding function is arranged below the hole (in the lower stringing mechanism), the control sequence of the pre-set instruction sequence of the electromagnet push rod is matched with the bead conveying track, and the push rod advances along the three-way pipeline to push the beads into the funnel when powered on. After power off, the push rod returns to its original position, and the beads in the pipeline are supplemented under the action of gravity or pressure, realizing accurate pushing. To prevent the electromagnet from pushing out multiple beads at a time, various optimization methods can be adopted: one is to raise the end of the three-way pipeline close to the funnel (the appropriate angle is determined through multiple experiments); two is to fix the beads in a shallow groove directly below the three-way pipeline, so that they can be pushed out by the electromagnet but not easily roll; three is to design a connection structure that connects the two ends of the push rod externally or internally, with a gap in the middle of the push rod that is slightly larger than the bead and corresponds to the bead channel.③Lower bead stringing mechanism: equipped with funnel with order guide function, its structure and material are designed to ensure low friction and no disorder of bead conveying, and it is suitable for high-frequency and continuous bead stringing operation. (3) Detection module: detect whether the command file and the actual bead color sequence are consistent, and timely feedback the programming controller when there are stuck beads or multiple ejected beads, and remind the location of the command file where the fault is, pause the command execution, continue the command execution after manual or mechanical elimination.

2. An automatic beading method based on the intelligent automatic beading system of claim 1, characterized by, The method comprises the following steps: (1) The user uploads an image through the APP, customizes pixel size, color quantity, bead diameter, and wire type, and previews the stringing effect in real time; (2) The APP performs pixelization processing and color clustering on the uploaded image, generates a color - color number - instruction mapping relationship and a machine-identifiable command file; (3) The system automatically calculates the order price according to the user parameters, and after the user completes the payment, the order information (including image processing commands, user parameters, etc.) is encrypted and transmitted to the production background (the order information transmission has a breakpoint resume transmission and error retry mechanism); (4) The production background sends commands to the stringing machine controller, and the pressure raising or vibration device of the upper feeding mechanism acts according to the command sequence, so that the color bead bottle (double-port bottle, etc.) continuously rises and falls, and the beads in the bottle flow into the pipeline; (5) After the beads reach the three-way pipeline, the controller triggers the corresponding electromagnet to power on according to the command sequence, the push rod pushes the beads to the lower funnel, and the beads are transported to the lower stringing mechanism through the orderly guiding funnel, and the stringing operation is completed; the production background has the functions of device state monitoring and task scheduling, can intelligently distribute the programming command file to the corresponding numbered stringing machine, and supports multi-device collaborative operation.

3. The system of claim 1, wherein, The image pixelization customization unit of the APP module supports the user to upload images of any format, automatically reorganizes when the pixel size is too large, and allows the user to customize parameters to adapt to special color demand scenarios, such as personalized artistic creation and special style creative product design.

4. The system of claim 1, wherein, The double-port bottle and pipeline connection structure of the upper feeding mechanism is designed ingeniously, realizes the precise and stable docking of the double-port bottle and the pipeline through a special spring, can guarantee the continuous and orderly falling of the beads into the pipeline under the action of the pressure raising / vibration device, meets the requirements of large-scale and continuous stringing production on the stability of bead supply, and the intelligent bottle changing reminder and calibration function of the double-port bottle can effectively avoid the influence of bead depletion on production progress, and improve production efficiency and equipment utilization rate.

5. The system of claim 1, wherein, The electromagnetic iron and three-way pipeline cooperative working mechanism of the intermediate execution mechanism is precise, the timing of the electromagnetic iron push rod action strictly matches the bead conveying track, the three-way pipeline is high-precision and sealed, and the inner wall of all the pipelines is smooth, which guarantees the smoothness and stability of the bead conveying in the pipeline, and the grooved funnel helps the beads to enter the lower stringing mechanism in an orderly manner, reduces the risk of bead accumulation and jamming, and ensures the continuity of the stringing operation and the consistency of product quality.

6. The system according to claim 1, the multi-level one-to-one correspondence mechanism core is the indirect conversion logic between "image color→ intermediate standardized signal→ execution instruction", if the control process is not complete through the color number mapping or the programming command conversion level, but realizes the indirect conversion between "image color→ execution instruction" in other ways (including intermediate processing links), and the string bead is consistent with the preset image color sequence, the control mode is considered as equivalent replacement and falls within the protection scope. Specifically: first, establish the mapping of bead color and color number attribute (such as red corresponding to R01), form the basic association reference; then let the string bead programming command and the overall structure of the string bead channel be associated based on the basic association, and different commands are accurately associated with channel execution logic (such as pushing, sequential execution, etc.), to ensure that the command driving structure moves; finally, based on the previous two layers of mapping, the App generates a "color - color number" and programming command corresponding file, and the commands are concatenated into a complete chain of "color - color number - programming command - string bead structure", realizing the accurate mapping of programming command and fixed number instruction, adapting to product iteration and process adjustment, ensuring that the string bead color sequence is consistent with the preset, and supporting diversified and personalized customization and production process optimization.

7. The system of claim 1, wherein The overall structure is to first place the beads in array type single color independent bead storage units such as double port bottles, realizing single color bead independent storage + array type collaborative feeding function, then through the control sorting of the string bead machine according to the preset instruction sequence in the execution command file, and finally stringing the sorted beads manually or mechanically.

8. The method of claim 2, wherein, The order management unit pricing model of the APP is flexible, and can dynamically adjust the pricing rules according to the business scenarios and cost structure to meet the needs of different customers (such as retail personalized customization customers and bulk purchasing enterprise customers). The breakpoint continuation and error retry mechanism of order information transmission ensures that production tasks can be reliably issued, and even in abnormal situations such as network fluctuations, it can also ensure that order information is complete and timely delivered to the production background, maintaining the smooth operation of the production process.

9. The system of claim 1, wherein, The funnel of the lower string bead mechanism is designed by fluid mechanics optimization, and the internal guide structure is unique. From the aspects of bead falling trajectory planning and material friction coefficient control, it ensures that the beads fall quickly and do not rub with the previous bead, and establishes the foundation for realizing high-quality and high-efficiency string bead operation, especially suitable for the fields of high-precision string bead pattern crafts and high-end jewelry processing.

10. The system of claim 1, wherein, The bead diameter is strictly controlled, and the diameter of the beads used by the machine during operation is controlled within ±1% of the standard diameter of the beads. The connection precision of the tee pipe and the bead pipe is high (without gaps and steps), and the inside of the pipe is smooth. From the consistency of the specifications of the beads themselves and the adaptability of the conveying channel, it ensures stable conveying of the beads in the pipe, reduces the situation of bead jamming and poor conveying caused by diameter deviation of the beads and connection problems of the pipe, and improves the overall operation stability and product yield rate of the string bead equipment.

11. The method of claim 2, wherein, The production background has perfect equipment state monitoring and task scheduling functions, can master the running state of each beading machine (such as equipment fault early warning, production progress tracking) in real time, and intelligently distributes the programming command file to the programming controller of the corresponding numbered beading machine, supports multi-device networking cluster scheduling, realizes efficient cooperation of large-scale and multi-variety beading production, helps enterprises to improve the production management level and market response speed, and enhances the competitiveness in the beading market.

Images