Panoramic visualization-based intelligent management method and system for filter stick elevated warehouse

Abstract

The embodiment of the invention provides a filter stick elevated warehouse intelligent management method and system based on panoramic visualization, and relates to the technical field of warehouse logistics management. Comprising the steps that a filter stick specification visualization graph block is established, and the mapping relation exists between the color on the graph block and the filter stick specification; based on the visual graph blocks of the specifications of the filter sticks, a list of forming machines for producing the corresponding filter sticks, distribution of storage positions corresponding to the filter sticks in an elevated warehouse, a list of transmitters consuming the corresponding filter sticks and a list of cigarette making machines are displayed in real time, wherein the forming machines have a relation with the visual graph blocks; based on the distribution of the storage positions corresponding to the filter sticks, the inventory of the filter sticks is displayed in a partitioned mode; according to the displayed forming machine list, the storage location distribution and the related information of the transmitters, carrying out storage guidance; and according to the inventory information of the filter sticks subjected to partition display, carrying out library transfer decision. The method breaks through the traditional fixed path rule, dynamically adjusts the center column, reduces the average operation distance of the stacker, reduces the path redundancy, effectively optimizes the inventory distribution, reduces the warehouse management cost, and reduces the inventory overstock.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of warehouse logistics management, in particular to a filter stick high-bay warehouse intelligent management method and system based on panoramic visualization. BACKGROUND

[0002] The filter stick high-bay warehouse is an important intermediate link in the cigarette production process, and undertakes the storage and scheduling tasks of filter sticks. At present, the traditional management system only provides basic inventory data, and the dispatcher needs to locate the inventory status of the filter stick of the specified size and the corresponding forming machine through partition screening and grouping query, deduce the matching relationship between the sending machine and the filter stick size through the scheduling page and the tray in-out warehouse record, and the information query process is complicated, the integration efficiency is low, which affects the overall control and management decision of the management personnel on the inventory resources. At the same time, the storage of filter sticks of various sizes produced by the forming machine depends on manual adjustment or random allocation, which cannot dynamically adapt to the size demand changes of the sending machine, increasing the average distance of the stacker filter stick group access and transportation cost.

[0003] In addition, the inventory and sending data are not effectively associated, and the operator needs to frequently check the inventory of each size filter stick in the partition, and relies on manual experience to predict the future supply-demand gap, and then issues a relocation instruction to maintain production continuity. This process is time-consuming and labor-intensive, and inexperienced dispatchers are prone to inventory mismatch or relocation overkill, which affects the efficiency of the stacker operation, and even causes production interruption risk. SUMMARY

[0004] The purpose of the embodiment of the present application is to provide a filter stick high-bay warehouse intelligent management method and system based on panoramic visualization, by establishing a filter stick size visualization block, real-time display of the forming machine list corresponding to the production of the filter stick, the distribution of the corresponding storage location in the high-bay warehouse, the sending machine and cigarette machine list corresponding to the filter stick which has a relationship with the visualization block, realize the whole process traceability from production to consumption, reduce the information island, and dynamically adjust the center column, effectively reduce the average running distance of the stacker, reduce the path redundancy, convert the manual relocation experience into a mathematical model, comprehensively consider the inventory distribution and sending demand, reduce the risk of human error and omission, optimize the inventory allocation according to the relocation decision, reduce the warehouse management cost, and reduce the inventory backlog.

[0005] In order to achieve the above purpose, the embodiment of the present application provides a filter stick high-bay warehouse intelligent management method based on panoramic visualization, comprising: establishing a filter stick size visualization block, the color on the block has a mapping relationship with the filter stick size; based on the visualization block of the filter stick size, real-time display of the forming machine list corresponding to the production of the filter stick, the distribution of the corresponding storage location in the high-bay warehouse, the sending machine and cigarette machine list corresponding to the filter stick which has a relationship with the visualization block; According to the corresponding storage location distribution of the filter rod, the filter rod inventory is displayed in zones; According to the displayed forming machine list, the storage location distribution, and the related information of the sender, warehouse-in guidance is performed; According to the inventory information of the filter rod displayed in zones, a warehouse-moving decision is made.

[0006] Optionally, the forming machine list producing the filter rod related to the visualization block, the storage location distribution in the high-bay warehouse corresponding to the filter rod, the sender consuming the filter rod, and the cigarette machine list are displayed in real time, including: the forming machine displays its production specification, geographical location information, and in-out warehouse column coordinates; the sender displays its sending specification, geographical location information, and in-out warehouse column coordinates; and the cigarette machine displays the material specification required for production.

[0007] Optionally, according to the displayed forming machine list, the storage location distribution, and the related information of the sender, warehouse-in guidance is performed, including: According to the related information, the average distance of the target sender in the same zone is obtained; The number of senders in the current zone is obtained; According to the number of senders and the average distance, the center column of the forming machine is obtained; According to the position of the center column, the filter rod is guided to warehouse-in.

[0008] Optionally, according to the inventory information of the filter rod displayed in zones, a warehouse-moving decision is made, including: According to the inventory information, the available filter rod group number and the filter rod group number sent on the same day of the filter rod in each storage area after zone display are obtained; According to formula (1) and formula (2), the inventory ratio and the sending ratio of the first zone and the second zone of the adjacent two storage areas are obtained, (1) (2) Wherein, is the inventory ratio, is the available group number of the first zone of the filter rod of the specification, is the available group number of the second zone of the filter rod of the specification, is the sending ratio, is the filter rod group number sent on the same day of the first zone of the specification, is the filter rod group number sent on the same day of the second zone of the specification, and when , by default ; when 0, by default is 1; According to formula (3), the warehouse-moving number of the filter rod is obtained, , (3) wherein, is the number of moving, rounding to an integer; determining whether the number of moving is positive; in the case of determining that the number of moving is positive, moving the filter rod from the second partition to the first partition; in the case of determining that the number of moving is negative, moving the filter rod from the first partition to the second partition; obtaining the absolute value of the number of moving; performing a moving operation on the filter rod according to the absolute value.

[0009] Optionally, the average distance of the target sender is obtained according to the related information in the same partition, comprising: the average distance is obtained according to formula (4), , (4) wherein, is the filter rod group library column coordinate matched with the filter rod specification of the target sender, is the library column coordinate of the target sender, is the total number of groups of the filter rod specification in the partition, is the average distance.

[0010] On the other hand, the present application also provides a filter rod high-bay warehouse intelligent management system based on panoramic visualization, comprising: establishing a filter rod specification visualization block, the color on the block has a mapping relationship with the filter rod specification; based on the visualization block of the filter rod specification, displaying in real time a list of forming machines corresponding to the filter rod, a distribution of storage locations corresponding to the filter rod in the high-bay warehouse, a sender consuming the corresponding filter rod, and a list of cigarette machines, which have a relationship with the visualization block; based on the distribution of storage locations corresponding to the filter rod, partitioning the inventory of the filter rod for display; according to the related information of the displayed list of forming machines, distribution of storage locations, and sender, guiding the storage; according to the inventory information of the filter rod displayed in the partition, making a moving decision.

[0011] Optionally, the list of forming machines corresponding to the filter rod, the distribution of storage locations corresponding to the filter rod in the high-bay warehouse, the sender consuming the corresponding filter rod, and the list of cigarette machines, which have a relationship with the visualization block, are displayed in real time, comprising: the forming machine displays its production specification, geographical location information, and in-out warehouse library column coordinates; the sender displays its sending specification, geographical location information, and in-out warehouse library column coordinates; and the cigarette machine displays the material specification required for its production.

[0012] Optionally, the storage guidance is performed according to the displayed molding machine list, the storage location distribution and the related information of the sending machine, including: acquiring an average distance of a target sending machine in the same partition according to the related information; acquiring a number of sending machines in the current partition; acquiring a center column of the molding machine according to the number of sending machines and the average distance; performing the storage guidance on the filter rod according to the position of the center column.

[0013] Optionally, the storage decision is made according to the inventory information of the filter rod displayed in the partition, including: acquiring a filter rod available group number and a filter rod sent group number of the filter rod in each storage area after the partition display according to the inventory information; acquiring a storage ratio and a sending ratio of a first partition and a second partition of adjacent two storage areas according to formula (1) and formula (2), (1) (2) wherein, the storage ratio is, the available group number of the first partition of the filter rod of the specification, the available group number of the second partition of the filter rod of the specification, the sending ratio is, the sent group number of the first partition of the filter rod of the specification, the sent group number of the second partition of the filter rod of the specification, and when the sent group number of the first partition of the filter rod of the specification is greater than the sent group number of the second partition of the filter rod of the specification, the default is ; when the sent group number of the first partition of the filter rod of the specification is less than the sent group number of the second partition of the filter rod of the specification, the default is 1. acquiring a storage moving number of the filter rod according to formula (3), (3) wherein, the storage moving number is rounded to an integer; judging whether the storage moving number is a positive number; in a case where the storage moving number is judged to be a positive number, moving the filter rod from the second partition to the first partition; in a case where the storage moving number is judged to be a negative number, moving the filter rod from the first partition to the second partition; acquiring an absolute value of the storage moving number; performing the storage moving operation of the corresponding group number on the filter rod according to the absolute value.

[0014] Optionally, the average distance of the target sending machine in the same partition is acquired according to the related information, including: The average distance is obtained according to formula (4), , (4) wherein, is a filter rod group library column coordinate matched with a target sender filter rod specification, is a target sender library column coordinate, is a total group number of the filter rod specification in the partition, is an average distance.

[0015] Through the technical solution, the embodiment of the present application aims to provide a filter rod high-bay warehouse intelligent management method and system based on panoramic visualization. A filter rod specification visualization block is established. The color on the block has a mapping relationship with the filter rod specification. Based on the visualization block of the filter rod specification, a forming machine list corresponding to the production of the filter rod, a distribution of a storage location corresponding to the filter rod in the high-bay warehouse, a sender and a cigarette making machine list consuming the corresponding filter rod which have a relationship with the visualization block are displayed in real time. Based on the distribution of the storage location corresponding to the filter rod, the inventory of the filter rod is partitioned and displayed. The storage guidance is performed according to the displayed forming machine list, the distribution of the storage location and the related information of the sender. The relocation decision is made according to the inventory information of the filter rod which is partitioned and displayed. Through the establishment of the visualization block of the filter rod specification, the forming machine list corresponding to the production of the filter rod, the distribution of the storage location corresponding to the filter rod in the high-bay warehouse, the sender and the cigarette making machine list consuming the corresponding filter rod which have a relationship with the visualization block are displayed in real time. The whole-process tracing from the production to the consumption is realized. The information island is reduced. The central column is dynamically adjusted. The average running distance of the stacker crane is effectively reduced. The path redundancy is reduced. The manual relocation experience is converted into a mathematical model. The inventory distribution and the sending demand are comprehensively considered. The risk of human error and omission is reduced. The inventory allocation is optimized according to the relocation decision. The warehouse management cost is reduced. The inventory backlog is reduced.

[0016] Other features and advantages of the embodiments of the present application will be described in detail in the following specific embodiments. BRIEF DESCRIPTION OF DRAWINGS

[0017] The accompanying drawings are included to provide a further understanding of the embodiments of the present application, and constitute a part of the specification, and are used together with the following specific embodiments to explain the embodiments of the present application, but do not constitute a limitation on the embodiments of the present application. In the drawings: Figure 1 is a filter rod high-bay warehouse intelligent management method flow chart based on panoramic visualization of one embodiment of the present application; Figure 2 is a storage guidance flow chart of one embodiment of the present application; Figure 3 is a relocation decision flow chart of one embodiment of the present application. DETAILED DESCRIPTION

[0018] The specific implementation of the embodiments of the present application is described in detail below with reference to the accompanying drawings. It should be understood that the specific implementation described herein is only used to illustrate and explain the embodiments of the present application, and is not used to limit the embodiments of the present application.

[0019] In the embodiments of the present application, some software, components, models and the like in the industry may be mentioned, which should be considered as exemplary, and the purpose is only to illustrate the feasibility of the technical solutions of the present application, but does not mean that the applicant has or will necessarily use the scheme.

[0020] As shown in Figure 1 The flow chart of the intelligent management method of the filter rod high-bay warehouse based on panoramic visualization of an embodiment of the present application is shown. In the Figure 1 , the intelligent management method can include: In step S1, a filter rod specification visualization block is established, and the color on the block has a mapping relationship with the filter rod specification; In step S2, based on the visualization block of the filter rod specification, a list of forming machines corresponding to the production of the filter rod, a distribution of the storage location corresponding to the filter rod in the high-bay warehouse, a list of the sending machine and the cigarette machine consuming the corresponding filter rod having a relationship with the visualization block are displayed in real time; In step S3, based on the distribution of the storage location corresponding to the filter rod, the inventory of the filter rod is partitioned and displayed; In step S4, according to the related information of the displayed list of the forming machine, the distribution of the storage location and the sending machine, the guidance for storage is performed; In step S5, according to the inventory information of the filter rod partitioned and displayed, the decision for moving the storage is made.

[0021] In the Figure 1In the method shown, step S1 can be used to establish a filter rod specification visualization tile, and the color on the tile has a mapping relationship with the filter rod specification. By matching the filter rod specification with the tile, clear display of each specification filter rod is achieved. Step S2 can be used to display, based on the visualization tile of the filter rod specification, a list of forming machines corresponding to the production of the filter rod having a relationship with the visualization tile, a distribution of the storage location of the filter rod in the high-bay warehouse, a sender corresponding to the consumption of the filter rod, and a list of cigarette making machines. By clicking the tile to trigger a request, the forming machine, the sender, and the cigarette making machine corresponding to the specification filter rod are displayed. Among them, the forming machine displays its production specification, geographical location information, and in-out warehouse column coordinates; the sender displays its sending specification, geographical location information, and in-out warehouse column coordinates; and the cigarette making machine displays the material specification required for its production. Step S3 can be used to display the inventory of the filter rod in a partitioned manner based on the distribution of the storage location of the filter rod. The inventory partitioned display includes high-bay warehouse location display and high-bay warehouse inventory partitioned display, wherein the high-bay warehouse location display shows the specification information of the filter rod in each location, and the high-bay warehouse inventory partitioned display shows the inventory quantity of each specification filter rod, the inventory group number, the group number to be inspected, the available group number, and the group number sent on the day of each specification filter rod in each partition, the inventory ratio and the sending ratio of each partition, and the recommended quantity and direction of the relocation.

[0022] Step S4 can be used to guide the storage into the warehouse according to the displayed information of the list of forming machines, the distribution of the storage location, and the sender. The method for guiding the storage into the warehouse can be in various forms known to those skilled in the art. In one example of the present application, the method for guiding the storage into the warehouse can include the steps shown in Figure 2 Specifically: In step S11, the average distance of the target sender is obtained in the same partition according to the relevant information; In step S12, the number of senders in the current partition is obtained; In step S13, the center column of the forming machine is obtained according to the number of senders and the average distance; In step S14, the filter rod is guided into the warehouse according to the position of the center column.

[0023] In the method shown, Figure 2 Step S11 can be used to obtain the average distance of the target sender in the same partition according to the relevant information. The relevant information for partition matching calculation is the sender parameters (machine number, partition number, column coordinates, and sending filter rod specification) and the inventory distribution data (the actual storage column coordinates of each specification filter rod group in the high-bay warehouse). The method for obtaining the average distance can be in various forms known to those skilled in the art. In one example of the present application, the average distance can be obtained according to formula (4), , (4) wherein, a library column coordinate matching a filter rod specification of a target sender, a target sender library column coordinate, a total number of groups of the filter rod specification in the partition, an average distance.

[0024] Step S12 can be used to obtain the number of senders in the current partition. Step S13 can be used to obtain the center column of the forming machine according to the number of senders and the average distance. For each forming machine, the partition in which it is located and the filter rod specification it produces are determined, the sender that sends the filter rod of the specification in the same partition is found, if the number of senders in the partition is only one, the library column of the sender is the center column of the forming machine; if the number of senders is two or more, the library column of the sender with the largest average distance is selected as the center column according to the maximum distance priority principle. Step S14 can be used to guide the storage of the filter rod according to the position of the center column. According to the configuration information of the center column, the center column and the nearby similar storage positions are preferentially stored.

[0025] Step S5 can be used to make a storage decision according to the inventory information of the filter rod displayed in the partition. The method for making a storage decision can be in various forms known to those skilled in the art. In one example of the present application, the method for making a storage decision can include the steps shown in Figure 3 . Specifically: In step S21, the number of available groups of filter rods and the number of groups of filter rods sent on the day of the filter rods in each storage area after partition display are obtained according to the inventory information; In step S22, the inventory ratio and the sending ratio of the first partition and the second partition of the adjacent two storage areas are obtained according to formula (1) and formula (2), (1) , (2) wherein, is the inventory ratio, is the number of available groups of filter rods of the specification in the first partition, is the number of available groups of filter rods of the specification in the second partition, is the sending ratio, is the number of groups of filter rods of the specification sent on the day in the first partition, is the number of groups of filter rods of the specification sent on the day in the second partition, and when , by default ; when is 0, by default is 1; In step S23, the number of filter rods for storage is obtained according to formula (3), (3) wherein, Rounding the number of the moving to an integer; In step S24, it is judged whether the number of the moving is positive; In step S25, in the case that the number of the moving is positive, the filter rods are moved from the second partition to the first partition; In step S26, in the case that the number of the moving is negative, the filter rods are moved from the first partition to the second partition; In step S27, the absolute value of the number of the moving is obtained; In step S28, the filter rods are moved by the corresponding number of groups according to the absolute value.

[0026] In an embodiment of the present application, when the available inventory of the filter rods in the partition is lower than the safety threshold, the dispatcher can click the "one-key moving" to ensure the production continuity; meanwhile, the planned moving strategy is adopted to perform the moving operation in the daily off-peak period (e.g. 1 hour before the shift ends) or when the inventory ratio and the sending ratio are largely deviated and the path is idle. After the moving is completed, the overhead filter rod inventory table in the database is updated, and the storage location display and the inventory partition data in the visual interface are synchronously updated.

[0027] On the other hand, the present application also provides a filter rod overhead warehouse intelligent management system based on panoramic visualization, which is used to execute the above-mentioned intelligent management method. Wherein, the intelligent management method can include as Figures 1 to 3 shown. In the Figure 1 intelligent management method can include: In step S1, the filter rod specification visualization block is established, and the color on the block has a mapping relationship with the filter rod specification; In step S2, based on the visualization block of the filter rod specification, the forming machine list of the production corresponding filter rod, the storage location distribution in the overhead warehouse corresponding to the filter rod, and the sending machine and cigarette machine list consuming the corresponding filter rod which have a relationship with the visualization block are displayed in real time; In step S3, based on the storage location distribution corresponding to the filter rod, the inventory of the filter rod is partitioned and displayed; In step S4, the guidance of the storage is performed according to the displayed information of the forming machine list, the storage location distribution and the sending machine; In step S5, the moving decision is made according to the inventory information of the filter rod which is partitioned and displayed.

[0028] In the Figure 1In the method shown, step S1 can be used to establish a filter rod specification visualization tile, and the color on the tile has a mapping relationship with the filter rod specification. By matching the filter rod specification with the tile, clear display of each specification filter rod is achieved. Step S2 can be used to display, based on the visualization tile of the filter rod specification, a list of forming machines corresponding to the production of the filter rod having a relationship with the visualization tile, a distribution of the storage location of the filter rod in the high-bay warehouse, a sender corresponding to the consumption of the filter rod, and a list of cigarette making machines. By clicking the tile to trigger a request, the forming machine, the sender, and the cigarette making machine corresponding to the specification filter rod are displayed. Among them, the forming machine displays its production specification, geographical location information, and in-out warehouse column coordinates; the sender displays its sending specification, geographical location information, and in-out warehouse column coordinates; and the cigarette making machine displays the material specification required for its production. Step S3 can be used to display the inventory of the filter rod in a partitioned manner based on the distribution of the storage location of the filter rod. The inventory partitioned display includes high-bay warehouse location display and high-bay warehouse inventory partitioned display, wherein the high-bay warehouse location display shows the specification information of the filter rod in each location, and the high-bay warehouse inventory partitioned display shows the inventory quantity of each specification filter rod, the inventory group number, the group number to be inspected, the available group number, and the group number sent on the same day of each specification filter rod in each partition, the inventory ratio and the sending ratio of each partition, and the recommended quantity and direction of the relocation.

[0029] Step S4 can be used to guide the storage into the warehouse according to the displayed information of the list of forming machines, the distribution of the storage location, and the sender. The method for guiding the storage into the warehouse can be in various forms known to those skilled in the art. In one example of the present application, the method for guiding the storage into the warehouse can include the steps shown in Figure 2 Specifically, In step S11, the average distance of the target sender is obtained in the same partition according to the relevant information; In step S12, the number of senders in the current partition is obtained; In step S13, the center column of the forming machine is obtained according to the number of senders and the average distance; In step S14, the filter rod is guided into the warehouse according to the position of the center column.

[0030] In the method shown, Figure 2 Step S11 can be used to obtain the average distance of the target sender in the same partition according to the relevant information. The relevant information for partition matching calculation is the sender parameters (machine number, partition number, column coordinates, and sending filter rod specification) and the inventory distribution data (the actual storage column coordinates of each specification filter rod group in the high-bay warehouse). The method for obtaining the average distance can be in various forms known to those skilled in the art. In one example of the present application, the average distance can be obtained according to formula (4), , (4) wherein, a library column coordinate matching a filter rod specification of a target sender, a target sender library column coordinate, a total number of groups of the filter rod specification in the partition, an average distance.

[0031] Step S12 can be used to obtain the number of senders in the current partition. Step S13 can be used to obtain the center column of the forming machine according to the number of senders and the average distance. For each forming machine, the partition in which it is located and the filter rod specification it produces are determined, the sender that sends the filter rod of the specification in the same partition is found, if the number of senders in the partition is only one, the library column of the sender is the center column of the forming machine; if the number of senders is two or more, the library column of the sender with the largest average distance is selected as the center column according to the principle of maximum distance priority. Step S14 can be used to guide the storage of the filter rod according to the position of the center column. According to the configuration information of the center column, the center column and the nearby similar storage positions are preferentially stored.

[0032] Step S5 can be used to make a storage decision according to the inventory information of the filter rod displayed in the partition. The method for making a storage decision can be in various forms known to those skilled in the art. In one example of the present application, the method for making a storage decision can include the steps shown in Figure 3 . Specifically: In step S21, the number of available groups of filter rods and the number of groups of filter rods sent on the day of the filter rods in each storage area after partition display are obtained according to the inventory information; In step S22, the inventory ratio and the sending ratio of the first partition and the second partition of the adjacent two storage areas are obtained according to formula (1) and formula (2), (1) , (2) wherein, is the inventory ratio, is the number of available groups of filter rods of the specification in the first partition, is the number of available groups of filter rods of the specification in the second partition, is the sending ratio, is the number of groups of filter rods of the specification sent on the day in the first partition, is the number of groups of filter rods of the specification sent on the day in the second partition; In step S23, the number of storage of the filter rod is obtained according to formula (3), , (3) wherein, is the number of storage, rounded to an integer; In step S24, it is judged whether the number of storage is positive; In step S25, in the case that the judgment result of the number of the transfer is positive, the filter rod is moved from the second partition to the first partition; In step S26, in the case that the judgment result of the number of the transfer is negative, the filter rod is moved from the first partition to the second partition; In step S27, the absolute value of the number of the transfer is obtained. In step S28, the filter rod is moved according to the absolute value.

[0033] In an embodiment of the present application, when the available inventory of the filter rod in the partition is lower than the safety threshold, the dispatcher can click the “one-key transfer” to ensure the continuity of production; at the same time, the planned transfer strategy is adopted to perform the transfer operation at the non-peak period of each day (e.g., 1 hour before the shift ends) or when the inventory ratio and the sending ratio deviation is large and the path is idle. After the transfer is completed, the filter rod inventory table in the high rack is updated, and the display of the storage location and the inventory partition data in the visual interface are synchronously updated.

[0034] Through the above technical solution, the purpose of the embodiment of the present application is to provide a kind of intelligent management method and system of filter rod high rack based on panorama visualization, by establishing filter rod specification visualization block, the color on block has mapping relationship with filter rod specification, based on the visualization block of filter rod specification, the forming machine list of production corresponding filter rod, the distribution of storage location corresponding to filter rod in high rack, sending machine and cigarette machine list that consume corresponding filter rod are displayed in real time with the visualization block has relationship, based on the distribution of storage location corresponding to filter rod, the inventory of filter rod is partitioned and displayed, according to the relevant information of the forming machine list, storage location distribution and sending machine that are displayed, guide is stored, according to the inventory information of filter rod that is partitioned and displayed, transfer decision is made. By establishing filter rod specification visualization block, the forming machine list of production corresponding filter rod, the distribution of storage location corresponding to filter rod in high rack, sending machine and cigarette machine list that consume corresponding filter rod are displayed in real time with the visualization block has relationship, realize from production to consumption Whole-process tracing, reduce information island, and dynamically adjust center column, effectively reduce the average running distance of stacking machine, reduce path redundancy, convert manual transfer experience into mathematical model, consider inventory distribution and sending demand comprehensively, reduce human error and omission risk, according to transfer decision optimization inventory allocation, reduce warehousing management cost, reduce inventory backlog.

[0035] Those skilled in the art will appreciate that embodiments of the present application can be provided as methods, systems, or computer program products. Accordingly, the present application can take the form of an entirely hardware embodiment, an entirely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present application can take the form of a computer program product on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROMs, optical storage media, etc.) having computer-usable program code embodied in the medium.

[0036] The computer program instructions can also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer-implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart block or blocks. Figure 1 one or more flowcharts and / or blocks Figure 1 means for functionally implementing the steps listed in the flowchart block or blocks.

[0037] These computer program instructions can also be stored in a computer readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer readable memory produce an article of manufacture including instructions which implement the function specified in the flowchart block or blocks. Figure 1 one or more flowcharts and / or blocks Figure 1 means for functionally implementing the steps listed in the flowchart block or blocks.

[0038] The computer program instructions can also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer-implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart block or blocks. Figure 1 one or more flowcharts and / or blocks Figure 1 means for functionally implementing the steps listed in the flowchart block or blocks.

[0039] In a typical configuration, a computing device includes one or more processors (CPUs), input / output interfaces, network interfaces, and memory.

[0040] The memory can include non-persistent memory and / or volatile memory, such as random access memory (RAM) and / or cache memory, for storing instructions and data. The memory can also include non-volatile memory, such as read only memory (ROM), electrically programmable read only memory (EPROM), electrically erasable programmable read only memory (EEPROM), flash memory, or other non-volatile memory. The memory is an example of computer readable media.

[0041] Computer-readable media includes permanent and non-permanent, movable and non-movable media that can implement information storage by any method or technology. The information can be computer-readable instructions, data structures, program modules or other data. Examples of computer storage media include, but are not limited to, phase-change memory (PRAM), static random access memory (SRAM), dynamic random access memory (DRAM), other types of random access memory (RAM), read-only memory (ROM), electrically erasable programmable read-only memory (EEPROM), flash memory or other memory technologies, compact disc read-only memory (CD-ROM), digital versatile disc (DVD) or other optical storage, magnetic cassette, magnetic tape disk storage or other magnetic storage devices, or any other non-transmission medium that can be used to store information accessible to a computing device. According to the definition herein, computer-readable media does not include transitory media such as modulated data signals and carriers.

[0042] It should also be noted that the terms "comprising", "containing", or any other variant thereof are intended to cover non-exclusive inclusions, so that a process, method, article or apparatus that includes a list of elements does not only include those elements, but also includes other elements not explicitly listed, or further includes elements inherent in such a process, method, article or apparatus. Without more limitations, the element defined by the statement "comprising a" does not exclude the presence of additional identical elements in the process, method, article or apparatus that includes the element.

[0043] The above only is an embodiment of the present application, and is not used to limit the present application. For those skilled in the art, the present application can have various changes and variations. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the present application shall be included in the scope of claims of the present application.

Claims

1. A method for intelligent management of high-bay filter rod warehouses based on panoramic visualization, characterized in that, The intelligent management method for the high-bay filter rod warehouse includes: Create a visual block diagram of filter rod specifications, where the colors on the block are mapped to the filter rod specifications. Based on the visualization blocks of the filter rod specifications, the system displays in real time a list of forming machines that produce the corresponding filter rods, the distribution of storage locations corresponding to the filter rods in the high-bay warehouse, and a list of dispensers and cigarette machines that consume the corresponding filter rods. Based on the storage location distribution corresponding to the filter rods, the inventory of the filter rods is displayed in partitions; Inbound guidance is provided based on the displayed list of molding machines, warehouse location distribution, and relevant information about the sending machine; Inventory transfer decisions are made based on the inventory information of the filter rods displayed in different zones.

2. The intelligent management method for high-bay filter rod storage according to claim 1, characterized in that, The system displays in real time a list of forming machines that produce corresponding filter rods, a distribution of storage locations corresponding to filter rods in the high-bay warehouse, and a list of dispatching machines and cigarette making machines that consume corresponding filter rods. This includes: displaying the production specifications, geographical location information, and inbound / outbound warehouse column coordinates of the forming machines; displaying the dispatching specifications, geographical location information, and inbound / outbound warehouse column coordinates of the dispatching machines; and displaying the material specifications required for the production of the cigarette making machines.

3. The intelligent management method for high-bay filter rod storage according to claim 1, characterized in that, Based on the displayed list of molding machines, warehouse location distribution, and relevant information about the sending machine, the following warehousing guidance is provided: Based on the relevant information, obtain the average distance of the target transmitter within the same partition; Get the number of transmitters in the current partition; The center column of the molding machine is obtained based on the number of transmitters and the average distance; The filter rods are guided to be stored in the warehouse based on the position of the central column.

4. The intelligent management method for high-bay filter rod storage according to claim 1, characterized in that, Based on the inventory information of the filter rods displayed in the partitioned area, a transfer decision is made, including: Based on the inventory information, obtain the number of available filter rod sets and the number of filter rod sets sent that day for each warehouse area after the partition display; According to formulas (1) and (2), the inventory ratio and dispatch ratio of the first and second partitions of two adjacent storage areas are obtained. （1） ，（2） in, For inventory ratio, The number of filter rods of this specification available in the first zone. For the second zone, the number of filter rods of this specification available is [number]. For the sending ratio, This represents the number of filter rods of this specification that have been shipped to the first zone that day. For the second zone, the number of filter rods of this specification that have been sent that day, when At that time, the default ; When the value is 0, it is the default. =1; The number of filter rods to be transferred is obtained according to formula (3). ，（3） in, The quantity transferred is rounded to the nearest integer. Determine whether the quantity transferred is a positive number; If the number of cells to be moved is positive, the filter rod is moved from the second partition to the first partition; If the number of cells to be moved is negative, the filter rod is moved from the first partition to the second partition; Obtain the absolute value of the number of items transferred; The filter rods are transferred to the corresponding number of groups based on the absolute value.

5. The intelligent management method for high-bay filter rod storage according to claim 3, characterized in that, Based on the aforementioned relevant information, the average distance to the target transmitter within the same partition is obtained, including: The average distance is obtained according to formula (4). ，（4） in, The column coordinates of the filter rod group library that match the filter rod specifications of the target transmitter. Send the hangar column coordinates to the target. This represents the total number of filter rod sets of the specified specifications in stock within the designated area. This represents the average distance.

6. A smart management system for a high-bay filter rod warehouse based on panoramic visualization, characterized in that, The intelligent management system for the high-bay filter rod warehouse includes: Create a visual block diagram of filter rod specifications, where the colors on the block are mapped to the filter rod specifications. Based on the visualization blocks of the filter rod specifications, the system displays in real time a list of forming machines that produce the corresponding filter rods, the distribution of storage locations corresponding to the filter rods in the high-bay warehouse, and a list of dispensers and cigarette machines that consume the corresponding filter rods. Based on the storage location distribution corresponding to the filter rods, the inventory of the filter rods is displayed in partitions; Inbound guidance is provided based on the displayed list of molding machines, warehouse location distribution, and relevant information about the sending machine; Inventory transfer decisions are made based on the inventory information of the filter rods displayed in different zones.

7. The intelligent management system for high-bay filter rod storage according to claim 6, characterized in that, The system displays in real time a list of forming machines that produce corresponding filter rods, a distribution of storage locations corresponding to filter rods in the high-bay warehouse, and a list of dispatching machines and cigarette making machines that consume corresponding filter rods. This includes: displaying the production specifications, geographical location information, and inbound / outbound warehouse column coordinates of the forming machines; displaying the dispatching specifications, geographical location information, and inbound / outbound warehouse column coordinates of the dispatching machines; and displaying the material specifications required for the production of the cigarette making machines.

8. The intelligent management system for high-bay filter rod storage according to claim 6, characterized in that, Based on the displayed list of molding machines, warehouse location distribution, and relevant information about the sending machine, the following warehousing guidance is provided: Based on the relevant information, obtain the average distance of the target transmitter within the same partition; Get the number of transmitters in the current partition; The center column of the molding machine is obtained based on the number of transmitters and the average distance; The filter rods are guided to be stored in the warehouse based on the position of the central column.

9. The intelligent management system for high-bay filter rod storage according to claim 6, characterized in that, Based on the inventory information of the filter rods displayed in the partitioned area, a transfer decision is made, including: Based on the inventory information, obtain the number of available filter rod sets and the number of filter rod sets sent that day for each warehouse area after the partition display; According to formulas (1) and (2), the inventory ratio and dispatch ratio of the first and second partitions of two adjacent storage areas are obtained. （1） ，（2） in, For inventory ratio, The number of filter rods of this specification available in the first zone. For the second zone, the number of filter rods of this specification available is [number]. For the sending ratio, This represents the number of filter rods of this specification that have been shipped to the first zone that day. For the second zone, the number of filter rods of this specification that have been sent that day, when At that time, the default ; When the value is 0, it is the default. =1; The number of filter rods to be transferred is obtained according to formula (3). ，（3） in, The quantity transferred is rounded to the nearest integer. Determine whether the quantity transferred is a positive number; If the number of cells to be moved is positive, the filter rod is moved from the second partition to the first partition; If the number of cells to be moved is negative, the filter rod is moved from the first partition to the second partition; Obtain the absolute value of the number of items transferred; The filter rods are transferred to the corresponding number of groups based on the absolute value.

10. The intelligent management system for high-bay filter rod storage according to claim 8, characterized in that, Based on the aforementioned relevant information, the average distance to the target transmitter within the same partition is obtained, including: The average distance is obtained according to formula (4). ，（4） in, The column coordinates of the filter rod group library that match the filter rod specifications of the target transmitter. Send the hangar column coordinates to the target. This represents the total number of filter rod sets of the specified specifications in stock within the designated area. This represents the average distance.

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