A smart correction device for copper rods

Abstract

This invention provides an intelligent straightening device for copper rods, belonging to the field of copper rod welding technology. The intelligent straightening device for copper rods includes a support leg, a top plate fixedly mounted on the top surface of the support leg, a guide rail fixedly mounted on the top surface of the top plate, a movable frame externally mounted on the guide rail, a welding frame fixedly mounted on the top of the movable frame, a welding head mounted on the top of the welding frame, a threaded rod internally mounted on the movable frame, and two welding clamping mechanisms mounted on the top of the top plate. This invention controls the starting of a motor to drive a gear to rotate. Because gears one and two mesh with each other, the threaded rod rotates within fixed blocks one and two. Under the action of the thread, movement occurs on one side of the clamping disc, thereby achieving rapid and stable clamping of the copper rods during the welding process.

Description

Technical Field

[0001] This invention relates to the field of copper rod welding technology, and more specifically, to an intelligent straightening device for copper rods. Background Technology

[0002] There are many methods for welding copper rods, including brazing, arc welding, argon arc welding, and laser welding. Each method has different advantages and applicable ranges in different application scenarios. Brazing is one of the most widely used processes in copper rod welding, usually used to connect two small or thin copper rods. The principle of brazing is to heat the copper rod and solder to a certain temperature. After the solder melts, it combines with the copper rod at the joint. After cooling, a strong joint is formed. The temperature of brazing is usually controlled between 450°C and 900°C, so it will not cause excessive heat impact on the copper itself, avoiding oxidation or other changes in physical properties of the copper at high temperatures. The advantages of brazing are simple operation, low cost, and the ability to obtain high joint strength and good conductivity. Therefore, it is very suitable for welding electronic equipment, electrical connections, and precision instruments.

[0003] However, existing welding equipment still has some problems in actual use. For example, when welding two copper rods together, the existing welding equipment has a complex clamping structure and a single function, which affects the welding efficiency. It also lacks the ability to correct the welding surface between the two copper rods, which causes the whole thing to tilt after the two copper rods are welded. Summary of the Invention

[0004] To overcome the above deficiencies, the present invention provides an intelligent correction device for copper rods that overcomes or at least partially solves the above technical problems.

[0005] This invention is implemented as follows:

[0006] This invention provides an intelligent correction device for copper rods, including a support leg, a top plate fixedly mounted on the top surface of the support leg, a guide rail fixedly mounted on the top surface of the top plate, a movable frame disposed outside the guide rail, a welding frame fixedly mounted on the top of the movable frame, a welding head disposed on the top of the welding frame, a threaded rod disposed inside the movable frame, a support frame mounted on the inner side of the support leg, and two welding clamping mechanisms disposed on the top of the top plate, the copper rod being clamped inside the welding clamping mechanism;

[0007] The welding clamping mechanism includes a base and a clamping plate. The clamping plate is fixedly installed on the top of the base. An installation plate is rotatably sleeved inside the clamping plate. A fixing plate is fixedly installed on one side of the installation plate. The fixing plate has multiple snap-fit ​​grooves inside. Each of the multiple snap-fit ​​grooves is provided with a clamping arm. A clamping wheel is installed at one end of each clamping arm. The copper rod is clamped between the multiple clamping wheels.

[0008] In a preferred embodiment, a plurality of positioning posts are fixedly installed on one side of the clamping disk, and a socket frame is provided inside each of the snap-fit ​​slots. A snap-fit ​​shaft is installed on one side of the socket frame, and the snap-fit ​​shaft is movably snapped into the inside of the fixed disk. The clamping arm is movably inserted into the inside of the socket frame, and one end of the clamping arm is movably connected to the positioning posts.

[0009] In a preferred embodiment, a fixing block 1 is fixedly installed on one side of the clamping disk, a fixing block 2 is fixedly installed on the outer surface of the mounting disk, a threaded rod 2 is rotatably installed inside the fixing block 1, a threaded groove is opened inside the fixing block 2, the other end of the threaded rod 2 is threadedly sleeved inside the fixing block 2, and a gear 2 is fixedly installed on the other end of the threaded rod 2.

[0010] In a preferred embodiment, an extension plate is fixedly installed on one side of the clamping plate, a motor is fixedly installed on the top of the extension plate, and a gear is fixedly connected to the output end of the motor, with the gear meshing with the gear.

[0011] In a preferred embodiment, a second guide rail is fixedly installed on the top surface of the top plate, a fixing frame is fixedly installed on the inner side of the second guide rail, the base is snapped onto the top of the second guide rail, and an electric telescopic rod is provided on one side of the fixing frame and the base.

[0012] In a preferred embodiment, the top of the top plate is provided with two sets of tilt detection mechanisms. The tilt detection mechanism includes a rectangular plate one, and a rectangular plate two is provided above the rectangular plate one. The opposite surfaces of the rectangular plate two and the rectangular plate one are fixedly installed with protrusions. The outer sides of the protrusions are rotatably connected to connecting frames. The other ends of the two connecting frames are provided with supports. The other ends of the connecting frames are rotatably connected to the inside of the supports. A limit rod is fixedly connected to one side of the support. The top of the rectangular plate two is fixedly connected to a vertical frame, and a contact roller is installed inside the vertical frame.

[0013] In a preferred embodiment, a column is provided on one side of the first rectangular plate, the column is fixedly installed on the top of the top plate and located between the two first rectangular plates, the limiting rod is inserted into the inside of the column, a laser rangefinder is fixedly installed on one side of the column, and multiple springs are connected between the first rectangular plate and the second rectangular plate, and a fixing sleeve and a connecting post are provided on the inner side of the spring.

[0014] In a preferred embodiment, a correction mechanism is provided above the column. The correction mechanism includes a rectangular frame, which is fixedly installed at the top of the column. An arc-shaped frame 1 is fixedly installed at both ends of the top surface of the rectangular frame, and an arc-shaped frame 2 is fixedly installed on both sides of the arc-shaped frame 1. A swing frame is snapped onto the top of the arc-shaped frame 2, a motor 2 is installed on one side of the swing frame, and a correction frame is fixedly installed at the top of the swing frame.

[0015] In a preferred embodiment, an arc-shaped gear is fixedly installed on the top surface of the rectangular frame, and an installation groove is provided on the bottom surface of the swing frame. A rotating shaft is fixedly installed inside the installation groove, and a lead screw is fixedly installed on the outer surface of the rotating shaft. The lead screw meshes with the arc-shaped gear. One end of the rotating shaft is fixedly connected to the output end of the second motor. The second motor and the laser rangefinder are both electrically connected to an external intelligent controller. An arc-shaped groove is provided inside the second arc-shaped frame, and a limit frame is provided on the bottom surface of the second arc-shaped frame. A connecting bolt is connected between the limit frame and the swing frame, and the connecting bolt is engaged inside the arc-shaped groove.

[0016] In a preferred embodiment, the top surface of the top plate is provided with a welding protection mechanism, which includes a rectangular box. Two stoppers are movably engaged inside the rectangular box. A connecting rod is fixedly installed on one side of each stopper. A connecting block is fixedly installed at one end of each connecting rod. One side of the connecting block is fixedly connected to one side of the base. An exhaust frame is fixedly installed in the middle of the top surface of the rectangular frame. A conveying pipe is fixedly connected between the rectangular box and the exhaust frame. A one-way valve is fixedly installed on the outer surface of the conveying pipe. A storage box is fixedly installed on the top surface of the support frame. A connecting pipe is fixedly connected between the storage box and the rectangular box. A two-way valve is installed on the outer surface of the connecting pipe.

[0017] The present invention provides an intelligent correction device for copper rods, the beneficial effects of which include:

[0018] 1. By setting up a welding clamping mechanism, the starting of motor one drives gear one to rotate. Since gear one and gear two mesh with each other, they can drive threaded rod two to rotate inside fixed block one and fixed block two. Under the action of the thread, it can move on one side of the clamping plate. During the movement, the mounting plate is driven to rotate inside the clamping plate, thereby driving the fixed plate to rotate. Since the sleeve is movably engaged inside the locking groove, when the fixed plate rotates, it can drive the end of the clamping arm with the clamping wheel to move synchronously towards the center of the clamping plate. Thus, the purpose of quickly and stably clamping the copper rods can be achieved during the welding of two copper rods.

[0019] 2. By setting up a tilt detection mechanism, when one or both copper rods are clamped at an excessive tilt, they can apply downward pressure to the contact roller after contacting the outer surface of the contact roller. This will cause the rectangular plate to move downward, and under the action of the connecting frame, it can drive the support and the limiting rod to move towards the column. By observing the movement distance of the limiting rod inside the column, it can be observed whether the copper rod is in a tilted state. Furthermore, the specific amount of tilt can be observed through the scale on the limiting rod. This achieves the purpose of monitoring the tilt amount after the copper rod is clamped.

[0020] 3. By setting up a correction mechanism, when the support moves towards one side of the column, that is, when the copper rod tilts after being clamped, the laser rangefinder can monitor the movement distance of the support and transmit the movement distance to the intelligent controller. The intelligent controller is a PLC controller, and through computer calculation, the rotation angle of motor two is set. That is, based on the movement distance of the support, which is the tilt angle of the copper rod, the rotation angle of motor two driving the swing frame is controlled so that the copper rod can be inserted into the inside of the correction frame during the movement. After the copper rod is successfully inserted into the inside of the correction frame, the rotation of motor two can be controlled again to make motor two drive the correction frame back to the angle perpendicular to the rectangular frame, thereby realizing the correction operation of the tilted copper rod. Attached Figure Description

[0021] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0022] Figure 1 This is an overall perspective view provided by an embodiment of the present invention;

[0023] Figure 2 A schematic diagram of the overall top structure provided for an embodiment of the present invention;

[0024] Figure 3 A schematic diagram of the welding clamping mechanism provided for an embodiment of the present invention;

[0025] Figure 4 A schematic diagram of the copper rod clamping structure provided for an embodiment of the present invention;

[0026] Figure 5 A schematic diagram of the tilt detection mechanism provided for an embodiment of the present invention;

[0027] Figure 6A schematic diagram of the correction mechanism structure provided for an embodiment of the present invention;

[0028] Figure 7 A schematic diagram of the arc-shaped gear structure provided for an embodiment of the present invention;

[0029] Figure 8 A schematic diagram of the welding protection mechanism provided for an embodiment of the present invention;

[0030] Figure 9 This is a schematic diagram of the overall front view structure provided for an embodiment of the present invention.

[0031] In the diagram: 1. Support leg; 2. Top plate; 3. Support frame; 4. Guide rail one; 5. Moving frame; 6. Welding frame; 7. Welding head; 8. Threaded rod one; 9. Welding clamping mechanism; 901. Base; 902. Clamping plate; 903. Guide rail two; 904. Fixed frame; 905. Electric telescopic rod; 907. Mounting plate; 908. Fixed plate; 909. Snap-fit ​​groove; 910. Positioning post; 911. Clamping arm; 912. Socket frame; 9 13. Snap-fit ​​shaft; 914. Clamping wheel; 915. Fixing block one; 916. Connecting block; 917. Fixing block two; 918. Threaded rod two; 919. Extension plate; 920. Motor one; 921. Gear one; 922. Gear two; 10. Copper rod; 11. Tilt detection mechanism; 1101. Rectangular plate one; 1102. Rectangular plate two; 1103. Protrusion; 1104. Connecting frame; 1105. Support; 1106. Limiting rod 1107. Upright frame; 1108. Contact roller; 1109. Fixing sleeve; 1110. Connecting post; 1111. Spring; 1112. Upright column; 1113. Laser rangefinder; 12. Correction mechanism; 1201. Rectangular frame; 1202. Arc-shaped frame one; 1203. Arc-shaped frame two; 1204. Swing frame; 1205. Motor two; 1206. Correction frame; 1207. Mounting slot; 1208. Limiting frame; 1209. 1210. Shaft; 1211. Lead screw; 1212. Arc gear; 1213. Arc groove; 1214. Limiting frame; 1215. Connecting bolt; 13. Welding protection mechanism; 1301. Rectangular box; 1302. Plug; 1303. Connecting rod; 1304. Connecting block; 1305. Conveying pipe; 1306. Air outlet frame; 1307. One-way valve one; 1308. Storage box; 1309. Connecting pipe; 1310. One-way valve two. Detailed Implementation

[0032] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0033] Reference Figures 1-9 The present invention provides a technical solution: an intelligent correction device for copper rods, including a support leg 1, a top plate 2 fixedly installed on the top surface of the support leg 1, a guide rail 4 fixedly installed on the top surface of the top plate 2, a movable frame 5 arranged outside the guide rail 4, a welding frame 6 fixedly installed at the top of the movable frame 5, a welding head 7 arranged at the top of the welding frame 6, a threaded rod 8 arranged inside the movable frame 5, a support frame 3 installed on the inner side of the support leg 1, and two welding clamping mechanisms 9 arranged at the top of the top plate 2, with copper rods 10 clamped inside the welding clamping mechanisms 9;

[0034] The welding clamping mechanism 9 includes a base 901 and a clamping plate 902. The clamping plate 902 is fixedly installed on the top of the base 901. An installation plate 907 is rotatably sleeved inside the clamping plate 902. A fixing plate 908 is fixedly installed on one side of the installation plate 907. The fixing plate 908 has multiple snap-fit ​​grooves 909 inside. Each of the multiple snap-fit ​​grooves 909 is provided with a clamping arm 911. A clamping wheel 914 is installed at one end of the clamping arm 911. The copper rod 10 is clamped between the multiple clamping wheels 914.

[0035] Multiple positioning pins 910 are fixedly installed on one side of the clamping disc 902. Each snap-fit ​​groove 909 has a socket bracket 912 inside. A snap-fit ​​shaft 913 is installed on one side of each socket bracket 912, and the snap-fit ​​shaft 913 is movably snapped into the interior of the fixed disc 908. A clamping arm 911 is movably inserted into the interior of the socket bracket 912, and one end of the clamping arm 911 is movably connected to the positioning pins 910. A fixing block 915 is fixedly installed on one side of the clamping disc 902. A 916 is fixedly installed on the outer surface of the mounting disc 907. A fixing block 917 is rotatably installed on the outside of the 916. A threaded rod 918 is rotatably installed inside the fixing block 915. An opening is provided inside the fixing block 917. The threaded groove and the other end of the threaded rod 918 are threaded into the inside of the fixing block 917. The other end of the threaded rod 918 is fixedly installed with a gear 922. An extension plate 919 is fixedly installed on one side of the clamping plate 902. A motor 920 is fixedly installed on the top of the extension plate 919. The output end of the motor 920 is fixedly connected to a gear 921. Gear 921 and gear 922 mesh with each other. A guide rail 903 is fixedly installed on the top surface of the top plate 2. A fixing frame 904 is fixedly installed on the inner side of the guide rail 903. The base 901 is snapped into the top of the guide rail 903. An electric telescopic rod 905 is provided on one side of the fixing frame 904 and the base 901.

[0036] During operation, in actual use, the copper rods 10 to be welded are first placed inside the two welding clamping mechanisms 9. During placement, the motor 920 is started, driving gear 921 to rotate. Since gear 921 meshes with gear 922, it drives threaded rod 918 to rotate inside fixed blocks 915 and 917. The threaded action causes 916 to move on one side of the clamping plate 902, driving mounting plate 907 to rotate inside the clamping plate 902, thereby rotating fixed plate 908. Furthermore, due to the sleeve... The connector 912 is movable and snapped into the slot 909. Therefore, when the fixed plate 908 rotates, it can drive the clamping arm 911 with the clamping wheel 914 to move synchronously towards the center of the clamping plate 902 until the clamping wheel 914 stably clamps the copper rod 10, thus realizing the clamping operation of the copper rod 10. Conversely, when the motor 920 rotates in the opposite direction, it can make the clamping wheel 914 move synchronously towards the outside of the clamping plate 902, so that the copper rod 10 loses its clamping and is easy to remove after welding. Thus, the purpose of quickly and stably clamping the copper rod 10 can be achieved during the welding of two copper rods 10.

[0037] In other words, after clamping the two copper rods 10 during the welding process, the extension and retraction of the electric telescopic rod 905 drives the base 901 to move towards each other on the top of the guide rail 903, so that one end of the two copper rods 10 contacts. After contact, that is, after being located below the welding head 7, the welding operation of the copper rods 10 can be performed by controlling the start of the welding head 7. The threaded rod 8 can be connected to an external drive motor, and the welding position of the welding head 7 can be flexibly adjusted by rotating the threaded rod 8.

[0038] Two sets of tilt detection mechanisms 11 are provided on the top of the top plate 2. The tilt detection mechanism 11 includes a rectangular plate 1101, and a rectangular plate 1102 is provided above the rectangular plate 1101. Protrusions 1103 are fixedly installed on the opposite surfaces of the rectangular plate 1102 and the rectangular plate 1101. Connecting frames 1104 are rotatably connected to the outer sides of the protrusions 1103. Supports 1105 are provided at the other ends of the two connecting frames 1104, and the other ends of the connecting frames 1104 are rotatably connected to the inside of the supports 1105. A limit rod 1106 is fixedly connected to one side of the support 1105. A vertical frame 1107 is fixedly connected to the top of the rectangular plate 1102. A contact roller 1108 is installed inside the vertical frame 1107. A column 1112 is provided on one side of rectangular plate 1101. The column 1112 is fixedly installed on the top of the top plate 2 and located between the two rectangular plates 1101. A limiting rod 1106 is inserted into the inside of the column 1112. A laser rangefinder 1113 is fixedly installed on one side of the column 1112. Multiple springs 1111 are connected between rectangular plate 1101 and rectangular plate 2102. A fixing sleeve 1109 and a connecting post 1110 are provided on the inner side of the springs 1111. The connection between rectangular plate 2102 and rectangular plate 1101 is more stable through the connecting post 1110 and the fixing sleeve 1109, wherein the connecting post 1110 is movably sleeved inside the fixing sleeve 1109.

[0039] During operation, when the two welding clamping mechanisms 9 clamp the copper rods 10 and move towards each other, the outer surface of the copper rods 10 can contact the outer surface of the contact rollers 1108, and the heights of the two contact rollers 1108 are equal. When one or both copper rods 10 are clamped too tilted, they can apply downward pressure to the contact rollers 1108 after contacting their outer surfaces, thereby driving the rectangular plate 1102 to move downward. Under the action of the connecting frame 1104, the support 1105 and the limiting rod 1106 can be driven to move towards the column 1112. By observing the movement distance of the limiting rod 1106 inside the column 1112, it can be observed whether the copper rods 10 are tilted. The specific amount of tilt can be observed through the scale on the limiting rod 1106. This achieves the purpose of monitoring the amount of tilt after the copper rods 10 are clamped, avoiding the problem of poor welding effect caused by the tilt of the two copper rods 10.

[0040] A straightening mechanism 12 is provided above the column 1112. The straightening mechanism 12 includes a rectangular frame 1201, which is fixedly installed at the top of the column 1112. Arc-shaped frames 1202 are fixedly installed at both ends of the top surface of the rectangular frame 1201. Arc-shaped frames 1203 are fixedly installed on both sides of the arc-shaped frames 1202. A swing frame 1204 is snapped onto the top of the arc-shaped frames 1203. A motor 1205 is installed on one side of the swing frame 1204. A straightening frame 1206 is fixedly installed at the top of the swing frame 1204. An arc-shaped gear 1211 is fixedly installed on the top surface of the rectangular frame 1201. An installation groove 1207 is provided on the bottom surface of the swing frame 1204. 7 has a fixedly installed internal part 1208, and a rotating shaft 1209 is rotatably installed inside 1208. A lead screw 1210 is fixedly installed on the outer surface of the rotating shaft 1209. The lead screw 1210 meshes with the arc gear 1211. One end of the rotating shaft 1209 is fixedly connected to the output end of the second motor 1205. The second motor 1205 and the laser rangefinder 1113 are both electrically connected to the external intelligent controller. The arc groove 1212 is opened inside the arc frame 1203. A limit frame 1213 is set on the bottom surface of the arc frame 1203. A connecting bolt 1214 is connected between the limit frame 1213 and the swing frame 1204. The connecting bolt 1214 is snapped into the inside of the arc groove 1212.

[0041] During operation, when the support 1105 moves towards the column 1112, that is, when the copper rod 10 tilts after being clamped, the laser rangefinder 1113 can monitor the moving distance of the support 1105 and transmit the moving distance to the intelligent controller. The intelligent controller is a PLC controller, and through computer calculations, it sets the rotation angle of the second motor 1205. Specifically, based on the moving distance of the support 1105, which corresponds to the tilt angle of the copper rod 10, it controls the rotation angle of the second motor 1205 driving the swing frame 1204, so that the copper rod 10... During the movement, it can be inserted into the inside of the straightening frame 1206. After the copper rod 10 is successfully inserted into the inside of the straightening frame 1206, the rotation of the second motor 1205 can be controlled again to make the second motor 1205 drive the straightening frame 1206 back to the angle perpendicular to the rectangular frame 1201, thereby realizing the straightening operation of the tilted copper rod 10. This allows the two copper rods 10 to fit perfectly after one end contacts, thereby improving the welding efficiency. Furthermore, during the welding process, the two copper rods 10 are always located inside the straightening frame 1206, which can improve the stability of the copper rods 10 during the welding process.

[0042] The working principle between the aforementioned motor 1205, laser rangefinder 1113, and PLC controller is as follows: The laser rangefinder 1113 emits a laser beam and receives its reflected signal. It measures the distance between the object and the rangefinder based on the optical path time difference. By analyzing the reflected signal, the laser rangefinder 1113 can output a corresponding distance value. Typically, the laser rangefinder 1113 transmits the measurement result to the PLC controller via analog signals, such as voltage output, or digital signals (such as serial communication). The PLC controller receives the signal from the laser rangefinder 1113 and outputs a control signal according to the predetermined program logic. The PLC controller calculates the required rotation amount of the motor based on the set rules, such as the relationship between distance and motor speed. Motor 1205 converts the PLC control signal into a drive signal, thereby enabling precise adjustment of the rotation amount according to the movement of the support 1105.

[0043] In the above, when the second motor 1205 rotates, it can synchronously drive the rotating shaft 1209 to rotate, which in turn drives the lead screw 1210 to rotate. Since the lead screw 1210 and the arc gear 1211 mesh with each other, the swing frame 1204 can be tilted at the top of the arc frame 1203, which means that the straightening frame 1206 can be tilted at an angle. The copper rod 10 used for tilting can be smoothly inserted into the inside of the straightening frame 1206, which facilitates the subsequent straightening operation of the copper rod 10.

[0044] A welding protection mechanism 13 is provided on the top surface of the top plate 2. The welding protection mechanism 13 includes a rectangular box 1301. Two stoppers 1302 are movably engaged inside the rectangular box 1301. A connecting rod 1303 is fixedly installed on one side of each stopper 1302. A connecting block 1304 is fixedly installed at one end of each connecting rod 1303. One side of the connecting block 1304 is fixedly connected to one side of the base 901. An exhaust bracket 1306 is fixedly installed in the middle of the top surface of the rectangular frame 1201. The rectangular box 1301 and... A delivery pipe 1305 is fixedly connected between the gas outlet frames 1306. A one-way valve 1307 is fixedly installed on the outer surface of the delivery pipe 1305. A storage box 1308 is fixedly installed on the top surface of the support frame 3. A connecting pipe 1309 is fixedly connected between the storage box 1308 and the rectangular box 1301. A one-way valve 1310 is installed on the outer surface of the connecting pipe 1309. In the above, the flow directions of the one-way valve 1307 and the one-way valve 1310 are opposite, which ensures the normal discharge and intake of inert gas.

[0045] During operation, when the two welding clamping mechanisms 9 move towards each other, they can drive the connecting block 1304 and the connecting rod 1303 to move synchronously, thereby driving the two stoppers 1302 to move towards each other inside the rectangular box 1301. This forces the inert gas inside the rectangular box 1301 to be expelled into the conveying pipe 1305, and finally discharged between the two straightening frames 1206 through the conveying pipe 1305. In other words, the inert gas can be discharged at the welding point of the copper rod 10, so that the area around the copper rod 10 is filled with inert gas during the welding process, thereby further improving the welding quality and effect of the copper rod 10. After the welding is completed, the copper rod 10 is removed, and the two welding clamping mechanisms 9 move in opposite directions, so that the inert gas inside the storage box 1308 can be replenished into the rectangular box 1301, which is convenient for the next welding protection.

[0046] Specifically, the working process or working principle of this intelligent correction device for copper rods is as follows: In use, the copper rods 10 to be welded are first placed inside the two welding clamping mechanisms 9. During the placement of the copper rods 10, the starting of motor 920 drives gear 921 to rotate. Since gear 921 meshes with gear 922, it drives threaded rod 918 to rotate inside fixed blocks 915 and 917. Under the action of the thread, 916 moves on one side of the clamping plate 902. During this movement, the mounting plate 907 rotates inside the clamping plate 902, thereby driving the fixed plate 908 to rotate. Furthermore, the socket 912 is movably engaged in the locking groove 909. Therefore, when the fixed plate 908 rotates, it can drive the clamping arm 911 with the clamping wheel 914 to move synchronously towards the center of the clamping plate 902 until the clamping wheel 914 stably clamps the copper rod 10, thus realizing the clamping operation of the copper rod 10. That is, after clamping the two copper rods 10 during the welding process, the extension and retraction of the electric telescopic rod 905 drives the base 901 to move towards each other on the top of the guide rail 2 903, so that one end of the two copper rods 10 contacts. After contact, that is, after being located below the welding head 7, the welding operation of the copper rod 10 can be performed by controlling the start of the welding head 7. Among them, the threaded rod 8 can be connected to an external drive motor. The rotation of the threaded rod 8 can drive the welding head 7 to weld. The position can be flexibly adjusted. When the two welding clamping mechanisms 9 clamp the copper rod 10 and move towards each other, the outer surface of the copper rod 10 can contact the outer surface of the contact roller 1108, and the heights of the two contact rollers 1108 are equal. When one or both copper rods 10 are clamped too tilted, after contacting the outer surface of the contact roller 1108, downward pressure can be applied to the contact roller 1108, thereby driving the rectangular plate 1102 to move downward. Under the action of the connecting frame 1104, the support 1105 and the limiting rod 1106 can be driven to move towards the column 1112. By observing the movement distance of the limiting rod 1106 inside the column 1112, it can be observed whether the copper rod 10 is in a tilted state. The specific amount of tilt can be observed through the scale on the limiting rod 1106, thus achieving the purpose of monitoring the tilt amount after the copper rod 10 is clamped. When the second motor 1205 rotates, it can synchronously drive the rotating shaft 1209 to rotate, which in turn drives the lead screw 1210 to rotate. Since the lead screw 1210 and the arc gear 1211 mesh with each other, it can drive the swing frame 1204 to tilt at the top of the arc frame 1203, which means that the straightening frame 1206 can tilt at an angle. The copper rod 10 used for tilting can be smoothly inserted into the inside of the straightening frame 1206, which facilitates the subsequent straightening operation of the copper rod 10. When the second motor 1205 rotates, it can synchronously drive the rotating shaft 1209 to rotate.This causes the lead screw 1210 to rotate. Since the lead screw 1210 meshes with the arc gear 1211, it can cause the swing frame 1204 to tilt at the top of the arc frame 1203, which in turn causes the straightening frame 1206 to tilt at an angle. The copper rod 10 used for tilting can be smoothly inserted into the straightening frame 1206, which facilitates the subsequent straightening operation of the copper rod 10. When the two welding clamping mechanisms 9 move towards each other, they can cause the connecting block 1304 and the connecting rod 1303 to move synchronously, thereby causing the two stoppers 1302 to move towards each other inside the rectangular box 1301, squeezing the inert gas inside the rectangular box 1301 out into the conveying pipe 1305, and finally discharging it between the two straightening frames 1206 through the conveying pipe 1305. In other words, the inert gas can be discharged at the welding point of the copper rod 10, so that the area around the copper rod 10 is filled with inert gas during the welding process, thereby further improving the welding quality and effect of the copper rod 10. ,

[0047] It should be noted that the laser rangefinder 1113 is a device or equipment that exists in the prior art, or a device or equipment that can be implemented by the prior art. Its power supply, specific composition and principle are clear to those skilled in the art, so they will not be described in detail here.

Claims

1. A smart correction device for copper rods, comprising a support leg (1), characterized in that, A top plate (2) is fixedly installed on the top surface of the support leg (1). A guide rail (4) is fixedly installed on the top surface of the top plate (2). A movable frame (5) is provided on the outside of the guide rail (4). A welding frame (6) is fixedly installed on the top of the movable frame (5). A welding head (7) is provided on the top of the welding frame (6). A threaded rod (8) is provided inside the movable frame (5). A support frame (3) is installed on the inside of the support leg (1). Two welding clamping mechanisms (9) are provided on the top of the top plate (2). A copper rod (10) is clamped inside the welding clamping mechanism (9). The welding clamping mechanism (9) includes a base (901) and a clamping plate (902). The clamping plate (902) is fixedly installed on the top of the base (901). An installation plate (907) is rotatably sleeved inside the clamping plate (902). A fixing plate (908) is fixedly installed on one side of the installation plate (907). Multiple snap-fit ​​grooves (909) are opened inside the fixing plate (908). A clamping arm (911) is provided inside each of the multiple snap-fit ​​grooves (909). A clamping wheel (914) is installed at one end of the clamping arm (911). The copper rod (10) is clamped between the multiple clamping wheels (914). The top of the top plate (2) is provided with two sets of tilt detection mechanisms (11). The tilt detection mechanism (11) includes a rectangular plate one (1101). A rectangular plate two (1102) is provided above the rectangular plate one (1101). A protrusion (1103) is fixedly installed on the opposite surface of the rectangular plate two (1102) and the rectangular plate one (1101). A connecting frame (1104) is rotatably connected to the outside of the protrusion (1103). A support (1105) is provided at the other end of the two connecting frames (1104). The other end of the connecting frame (1104) is rotatably connected to the inside of the support (1105). A limit rod (1106) is fixedly connected to one side of the support (1105). A stand (1107) is fixedly connected to the top of the rectangular plate two (1102). A contact roller (1108) is installed inside the stand (1107). A column (1112) is provided on one side of the first rectangular plate (1101). The column (1112) is fixedly installed on the top of the top plate (2) and located between the two first rectangular plates (1101). The limiting rod (1106) is inserted into the inside of the column (1112). A laser rangefinder (1113) is fixedly installed on one side of the column (1112). Multiple springs (1111) are connected between the first rectangular plate (1101) and the second rectangular plate (1102). A fixing sleeve (1109) and a connecting post (1110) are provided on the inner side of the spring (1111). A correction mechanism (12) is provided above the column (1112). The correction mechanism (12) includes a rectangular frame (1201). The rectangular frame (1201) is fixedly installed at the top of the column (1112). An arc frame one (1202) is fixedly installed at both ends of the top surface of the rectangular frame (1201). An arc frame two (1203) is fixedly installed on both sides of the arc frame one (1202). A swing frame (1204) is snapped onto the top of the arc frame two (1203). A motor two (1205) is installed on one side of the swing frame (1204). A correction frame (1206) is fixedly installed at the top of the swing frame (1204). An arc gear (1211) is fixedly installed on the top surface of the rectangular frame (1201). An installation groove (1207) is provided on the bottom surface of the swing frame (1204). A limit frame (1208) is fixedly installed inside the installation groove (1207). A rotating shaft (1209) is rotatably installed inside the limit frame (1208). A lead screw (1210) is fixedly installed on the outer surface of the rotating shaft (1209). The lead screw (1210) and the arc gear (1211) are connected... 211) mesh with each other, one end of the rotating shaft (1209) is fixedly connected to the output end of the second motor (1205), the second motor (1205) and the laser rangefinder (1113) are both electrically connected to the external intelligent controller, the arc-shaped frame (1203) has an arc-shaped groove (1212) inside, the bottom surface of the arc-shaped frame (1203) is provided with a limit frame (1213), the limit frame (1213) and the swing frame (1204).

2. The intelligent correction device for copper rods according to claim 1, characterized in that, Multiple positioning posts (910) are fixedly installed on one side of the clamping plate (902). Each of the snap-fit ​​grooves (909) is provided with a socket frame (912). A snap-fit ​​shaft (913) is installed on one side of the socket frame (912). The snap-fit ​​shaft (913) is movably snapped into the inside of the fixed plate (908). The clamping arm (911) is movably inserted into the inside of the socket frame (912). One end of the clamping arm (911) is movably connected to the positioning post (910).

3. The intelligent correction device for copper rods according to claim 2, characterized in that, A fixing block 1 (915) is fixedly installed on one side of the clamping plate (902). A connecting block (916) is fixedly installed on the outer surface of the mounting plate (907). A fixing block 2 (917) is rotatably installed on the outside of the connecting block (916). A threaded rod 2 (918) is rotatably installed inside the fixing block 1 (915). A threaded groove is opened inside the fixing block 2 (917). The other end of the threaded rod 2 (918) is threaded into the inside of the fixing block 2 (917). A gear 2 (922) is fixedly installed on the other end of the threaded rod 2 (918).

4. The intelligent correction device for copper rods according to claim 3, characterized in that, An extension plate (919) is fixedly installed on one side of the clamping plate (902), and a motor (920) is fixedly installed on the top of the extension plate (919). A gear (921) is fixedly connected to the output end of the motor (920), and the gear (921) meshes with the gear (922).

5. The intelligent correction device for copper rods according to claim 4, characterized in that, The top surface of the top plate (2) is fixedly installed with a guide rail two (903), and a fixing frame (904) is fixedly installed on the inner side of the guide rail two (903). The base (901) is snapped into the top of the guide rail two (903). An electric telescopic rod (905) is provided on one side of the fixing frame (904) and the base (901).

6. The intelligent correction device for copper rods according to claim 5, characterized in that, The top surface of the top plate (2) is provided with a welding protection mechanism (13). The welding protection mechanism (13) includes a rectangular box (1301). Two stoppers (1302) are movably connected inside the rectangular box (1301). A connecting rod (1303) is fixedly installed on one side of each stopper (1302). A connecting block (1304) is fixedly installed at one end of each connecting rod (1303). One side of the connecting block (1304) is fixedly connected to one side of the base (901). The top of the rectangular frame (1201) An air outlet frame (1306) is fixedly installed in the middle of the rectangular box (1301). A conveying pipe (1305) is fixedly connected between the rectangular box (1301) and the air outlet frame (1306). A one-way valve (1307) is fixedly installed on the outer surface of the conveying pipe (1305). A storage box (1308) is fixedly installed on the top surface of the support frame (3). A connecting pipe (1309) is fixedly connected between the storage box (1308) and the rectangular box (1301). A one-way valve (1310) is installed on the outer surface of the connecting pipe (1309).

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