Installation structure and construction technology for building roof through cylindrical tiles

Abstract

The invention provides a mounting structure for building roofs by using cylindrical tiles, which comprises a waterproof assembly and a fixing assembly, the waterproof assembly comprises a plurality of waterproof pads, the fixing assembly comprises a plurality of downstream fixing strips and a plurality of tile hanging fixing strips, the downstream fixing strips are longitudinally and uniformly laid on the waterproof pads, and the tile hanging fixing strips are transversely laid on the downstream fixing strips. The limiting assembly comprises a plurality of limiting blocks, the cylindrical tile comprises a plurality of bottom tiles and a plurality of cover tiles, the bottom tiles are arranged on the tile hanging fixing strips in a sequentially stacked mode, and the cover tiles are arranged on the bottom tiles in a sequentially stacked mode. The limiting assemblies are matched with the tile hanging fixing strips to limit the bottom tiles, so that it is guaranteed that laying work of the bottom tiles and cover tiles is completed smoothly, the situation that the cylindrical tiles are not firmly fixed due to the fact that cement mortar slides down when waterproof coiled materials are laid can be avoided, the phenomena of loosening, falling off and the like during roof tile installation are effectively avoided, and the service life of the roof tiles is prolonged. Roof tiles can be completely prevented from being warped and loosened, and a roof board can be flat and bright for a long time.

Description

Technical Field

[0001] This invention relates to the field of roof building technology, specifically to an installation structure and construction process for building roofs using barrel tiles. Background Technology

[0002] Barrel tiles are semi-cylindrical tiles made by splitting cylindrical clay blanks. They cover the junction of the flat tiles to form a barrel tile roof. The barrel tiles near the eaves are called "hooked tiles" (called "Huatou barrel tiles" in the Song Dynasty), and a round tile end is attached to the top.

[0003] According to the Song Dynasty architectural manual "Yingzao Fashi" (Building Standards), there were six varieties of cylindrical tiles, ranging from six inches to two and a half inches wide. In the Qing Dynasty, ordinary cylindrical tiles ranged from four and a half inches to two and a half inches wide, while glazed cylindrical tiles ranged from six and a half inches to three inches wide.

[0004] Barrel tiles are narrow tiles used in large temples and palaces. They are made by forming a cylindrical shape, which is then fired into tiles. They are generally made of clay. The roofs of antique-style buildings made with barrel tiles are the most distinctive in appearance. Their curves are soft, beautiful, and magnificent, playing a finishing touch role in highlighting the characteristics and features of the entire building.

[0005] Currently, there are many types of roof tiles used for antique-style buildings, and the laying structures and corresponding methods are also diverse. This leads to various problems in actual use, such as slow construction speed and difficulty in quality control during construction. As a result, the roof tiles are easily detached due to external factors, have poor stability, and may even leak. This leakage is particularly severe on roofs with chimneys.

[0006] Traditionally, the installation method involves creating a smooth concrete structural layer on the roof, then applying a waterproof layer on top of the concrete using wooden planks. Next, battens and tile strips are laid on top of the waterproof layer, and finally, the barrel tiles are laid on the battens using cement mortar. However, with the advent of waterproof membranes, the current waterproof layer is laid on top of the concrete structural layer. Laying the waterproof membrane causes the cement mortar used to fix the barrel tiles to slip, resulting in poor tile fixation. Therefore, the existing technology has limitations. Summary of the Invention

[0007] This invention is made to solve the above-mentioned problems, and its purpose is to provide an installation structure and construction process for building roofs with barrel tiles.

[0008] This invention provides an installation structure for building roofs using barrel tiles, including a roofing system with roof panels inclined to a horizontal plane, characterized in that it further includes: a waterproof component, a fixing component, roof tiles, and a limiting component.

[0009] The waterproofing components consist of multiple waterproof pads, each of which is laid on the roof panel along the eaves towards the roof.

[0010] The fixing components include multiple water-following fixing strips and multiple tile-hanging fixing strips. The multiple water-following fixing strips are evenly laid on the waterproof mat along the eaves of the roof panel towards the roof, and each water-following fixing strip is arranged longitudinally. The multiple tile-hanging fixing strips are laid on the multiple water-following fixing strips along one side of the roof panel to the other side, and each tile-hanging fixing strip is arranged transversely.

[0011] The roof tiles consist of multiple base tiles and multiple top tiles, each with a semi-circular cylindrical cross-section. The base tiles are arranged in layers along the eaves of the roof panel towards the roof, on the tile fixing strips. The curved opening of each base tile faces away from the roof panel. The top tiles are arranged in layers along the eaves of the roof panel towards the roof, on top of the base tiles.

[0012] The limiting component includes multiple limiting blocks, each of which is trapezoidal and evenly distributed on the tile fixing strip. The limiting blocks are arranged in groups of two, with the inclined surfaces of the two limiting blocks in each group facing each other.

[0013] Each bottom tile is laid on the tile fixing strip along the direction of the water-fixing strip, and each bottom tile is set above a set of limiting blocks. Each top tile is placed on top of two adjacent bottom tiles, and the arc-shaped opening of each top tile faces the roof panel.

[0014] The installation structure for building roofs using barrel tiles provided by this invention also has the following features: the side overlap length of two adjacent waterproof pads on the left and right is not less than 150mm, and the end overlap length of two adjacent waterproof pads on the top and bottom is not less than 80mm.

[0015] The installation structure for building roofs with barrel tiles provided by the present invention also has the following feature: the distance between two adjacent water-following fixing strips is not greater than 500mm.

[0016] The installation structure for building roofs with barrel tiles provided by the present invention also has the following feature: the distance between two adjacent tile fixing strips is not greater than the length of the bottom tile.

[0017] The installation structure for building roofs with barrel tiles provided by the present invention also has the following feature: the distance between the two limiting blocks in each group is not greater than the width of the bottom tile, so that the inclined surface of the limiting block fits into the arc surface of the bottom tile.

[0018] The installation structure for building roofs with barrel tiles provided by the present invention also has the following feature: the covering distance between two bottom tiles and two top tiles arranged in an overlapping manner is not less than 50mm.

[0019] The installation structure for building roofs with barrel tiles provided by the present invention also has the following features: the length of the water-following fixing strip is not less than the length of the roof panel, and the length of the tile-hanging fixing strip is not less than the width of the roof panel.

[0020] This invention also provides a construction process for building roofs with barrel tiles, applicable to the installation structure of any of the above-mentioned roofs built with barrel tiles, characterized by the following steps:

[0021] S1: First, starting from the eaves, lay multiple waterproof pads horizontally on the roof panel in a bottom-up and left-to-right manner using adhesive. During the laying process, ensure that the side overlap length of two adjacent waterproof pads on the left and right is not less than 150mm, and the end overlap length of two adjacent waterproof pads on the top and bottom is not less than 80mm.

[0022] S2: Then nail multiple water-following fixing strips longitudinally onto the waterproof pad from left to right, ensuring that the distance between two adjacent water-following fixing strips is no more than 500mm.

[0023] S3: Next, nail multiple tile fixing strips horizontally onto multiple water-following fixing strips from bottom to top, and ensure that the distance between two adjacent tile fixing strips is not greater than the length of the bottom tile;

[0024] S4: Next, according to the arrangement spacing of the bottom tiles, nail multiple limiting blocks to multiple tile fixing strips. The distance between two limiting blocks in each group shall not be greater than the width of the bottom tile.

[0025] S5: Next, starting from the eaves, lay multiple base tiles on multiple tile fixing strips in a layered manner from bottom to top and from left to right, with each base tile placed above a set of limiting blocks;

[0026] S6: Finally, starting from the roof, place multiple cover tiles on multiple base tiles in a layered manner from bottom to top and from left to right. Each cover tile is placed on top of two adjacent base tiles, and the arc-shaped opening of each cover tile faces the roof panel.

[0027] The role and effect of invention

[0028] According to the installation structure of the roofing structure using barrel tiles disclosed in this invention, the roof tiles are positioned using limiting components in conjunction with tile fixing strips, thereby ensuring the smooth installation of the base and top tiles. This effectively prevents loosening and detachment of the roof tiles during installation, ensuring that the roof tiles do not warp or loosen, and maintaining a smooth and shiny roof surface for a long time. Furthermore, it enhances the structural stability of the roof, making it less prone to detachment. The overall installation process is simple and efficient, and the overall structural stability prevents roof tiles from falling off due to external factors. In addition, the limiting blocks prevent the barrel tiles from slipping due to the application of waterproof membrane and cement mortar, thus ensuring the practical effectiveness of this invention. Attached Figure Description

[0029] Figure 1 This is a schematic diagram of an installation structure for a roof constructed with barrel tiles according to the present invention;

[0030] Figure 2 This is a schematic diagram illustrating the construction process of building a roof using barrel tiles according to the present invention.

[0031] Explanation of reference numerals in the attached figures:

[0032] 1. Roofing system; 11. Roofing panels; 2. Waterproofing components; 21. Waterproofing pads; 3. Fixing components; 31. Water-following fixing strips; 32. Tile fixing strips; 4. Limiting components; 41. Limiting blocks; 5. Roofing tiles; 51. Bottom tiles; 52. Cover tiles. Detailed Implementation

[0033] To make the technical means, creative features, objectives and effects of this invention easier to understand, the following embodiments are described in detail with reference to the accompanying drawings.

[0034] Example

[0035] Figure 1 This is a schematic diagram of an installation structure for a roof constructed with barrel tiles according to the present invention. Figure 2 This is a schematic diagram illustrating the construction process of building a roof using barrel tiles according to the present invention.

[0036] like Figure 1 As shown, this embodiment provides an installation structure for building a roof using barrel tiles, including: a roofing system 1, a waterproofing component 2, a fixing component 3, a limiting component 4, and roof tiles 5.

[0037] like Figure 1As shown, the roof system 1 has roof panels 11 inclined to the horizontal plane. In this embodiment, the roof system 1 has two roof panels 11 inclined to the horizontal plane, and one end of the two roof panels 11 is connected to form the roof of the roof system 1, so the other end of the two roof panels 11 is the eaves of the roof system 1.

[0038] like Figure 1 As shown, the waterproof component 2 includes multiple waterproof pads 21, each of which is laid on the roof panel 11 along the eaves towards the roof. In this embodiment, when laying the waterproof pads 21, it is necessary to ensure that the side overlap length of two adjacent waterproof pads 21 is not less than 150mm, and the end overlap length of two adjacent waterproof pads 21 is not less than 80mm. Furthermore, when laying the waterproof pads 21, it is also necessary to ensure that the adjacent waterproof pads 21 are tightly and firmly bonded, and that the overall surface of the waterproof pads 21 is flat and free from defects such as wrinkles, hollow areas, air bubbles, slippage, curling edges, and incomplete sealing. The slope should meet the drainage requirements, and there should be no water accumulation. In addition, the connections between the waterproof pads 21 and protrusions (such as chimneys, pipes, etc.) and corners should be firmly laid and tightly sealed.

[0039] like Figure 1 As shown, the fixing component 3 includes multiple water-following fixing strips 31 and multiple tile-hanging fixing strips 32. The multiple water-following fixing strips 31 are evenly laid on the waterproof mat 21 along the eaves of the roof panel 11 towards the roof. Each water-following fixing strip 31 is arranged longitudinally. The multiple tile-hanging fixing strips 32 are laid on the multiple water-following fixing strips 31 along one side of the roof panel 11 to the other side. Each tile-hanging fixing strip 32 is arranged transversely. Among them, each water-following fixing strip 31 is arranged longitudinally on the roof panel 11 in a direction perpendicular to the ridge, and each tile-hanging fixing strip is arranged transversely on the roof panel 11 in a direction parallel to the ridge.

[0040] In this embodiment, the distance between two adjacent downstream fixing strips 31 is no more than 500mm.

[0041] In this embodiment, the spacing between two adjacent tile fixing strips 32 is no greater than the length of the bottom tile 51. The spacing of the tile fixing strips 32 can be determined not only by the size specifications of the bottom tile 51, but also by the length of the roof drainage, and each tile fixing strip 32 must be nailed to the drainage fixing strip 31.

[0042] In this embodiment, the length of the water-following fixing strip 31 is not less than the length of the roof panel 11, and the length of the tile-hanging fixing strip 32 is not less than the width of the roof panel 11. Specifically, the length of the water-following fixing strip 31 is preferably equal to the length of the roof panel 11, and the length of the tile-hanging fixing strip 32 is preferably equal to the width of the roof panel 11.

[0043] like Figure 1As shown, the roof tile 5 includes multiple base tiles 51 and multiple cover tiles 52, each with a semi-circular cylindrical cross-section. The base tiles 51 are arranged in a stacked manner along the eaves of the roof panel 11 towards the roof on the tile fixing strip 32. The arc-shaped opening of each base tile 51 faces away from the roof panel 11. The multiple cover tiles 52 are arranged in a stacked manner along the eaves of the roof panel 11 towards the roof on the base tiles 51. Each base tile 51 is laid on the tile fixing strip 32 along the direction of the water-following fixing strip 31, and each base tile 51 is positioned above at least one set of limiting blocks 41. Each cover tile 52 covers two adjacent base tiles 51, and the arc-shaped opening of each cover tile 52 faces the roof panel 11.

[0044] In this embodiment, the covering distance between the two bottom tiles 51 and the two top tiles 52, which are arranged in an adjacent, stacked manner, is not less than 50mm.

[0045] In this embodiment, both the bottom tile 51 and the top tile 52 have a large-diameter end and a small-diameter end. The large-diameter end of the bottom tile 51 is equipped with a buckle and a tile foot, while the small-diameter end of the top tile 52 is closed. During installation, the large-diameter ends of the bottom tiles 51 are uniformly oriented towards the ridge, and the large-diameter ends of the top tiles 52 are uniformly oriented towards the eaves.

[0046] like Figure 1 As shown, the limiting component 4 includes multiple limiting blocks 41. Each limiting block 41 is trapezoidal and is evenly distributed on the tile fixing strip 32. The limiting blocks 41 are arranged in groups of two, with the inclined surfaces of the two limiting blocks 41 in each group facing each other.

[0047] In this embodiment, the distance between the two limiting blocks 41 in each group is no greater than the width of the bottom tile 51, so that the inclined surface of the limiting block 41 fits against the arc surface of the bottom tile 51.

[0048] In this embodiment, the limiting block 41 can also be a trapezoidal block with an arc-shaped inclined surface, so that the arc-shaped surface of the limiting block 41 can fit with the arc-shaped surface of the bottom tile 51, thereby better limiting and fixing the bottom tile 51.

[0049] like Figure 2 As shown, this embodiment also provides a construction process for building a roof using barrel tiles, applicable to any of the above-mentioned installation structures for building roofs using barrel tiles, including the following steps:

[0050] S1: First, starting from the eaves, multiple waterproof pads 21 are laid horizontally on the roof panel 11 in a manner from bottom to top and from left to right using adhesive. During the laying process, ensure that the side overlap length of two adjacent waterproof pads 21 is not less than 150mm and the end overlap length of two adjacent waterproof pads 21 is not less than 80mm.

[0051] S2: Then nail multiple water-following fixing strips 31 longitudinally onto the waterproof pad 21 from left to right, and ensure that the distance between two adjacent water-following fixing strips 31 is no more than 500mm.

[0052] S3: Next, nail multiple tile fixing strips 32 horizontally onto multiple water-following fixing strips 31 in a bottom-up manner, and ensure that the distance between two adjacent tile fixing strips 32 is not greater than the length of the bottom tile 51.

[0053] S4: Next, according to the arrangement spacing of the bottom tiles 51, nail the limiting blocks 41 to the multiple hanging tile fixing strips 32. The distance between the two limiting blocks 41 in each group is not greater than the width of the bottom tiles 51.

[0054] S5: Then, starting from the eaves, multiple bottom tiles 51 are laid on multiple tile fixing strips 32 in a layered manner from bottom to top and from left to right. Each bottom tile 51 is placed above at least one set of limiting blocks 41.

[0055] S6: Finally, starting from the roof, multiple cover tiles 52 are placed on multiple base tiles 51 in a layered manner from bottom to top and from left to right, with the arc-shaped opening of each cover tile 52 facing the roof panel 11.

[0056] In this embodiment, the lime mortar mentioned in the construction process of building a roof with barrel tiles is a mixture of lime, sand and water, which is used as a binding material in construction to fix the bottom tiles 51 and the top tiles 52 when they are laid.

[0057] The role and effect of the embodiments

[0058] According to the installation structure of the roofing structure using barrel tiles disclosed in this invention, the roof tiles are positioned using limiting components in conjunction with tile fixing strips, thereby ensuring the smooth installation of the base and top tiles. This effectively prevents loosening and detachment of the roof tiles during installation, ensuring that the roof tiles do not warp or loosen, and maintaining a smooth and shiny roof surface for a long time. Furthermore, it enhances the structural stability of the roof, making it less prone to detachment. The overall installation process is simple and efficient, and the overall structural stability prevents roof tiles from falling off due to external factors. In addition, the limiting blocks prevent the barrel tiles from slipping due to the application of waterproof membrane and cement mortar, thus ensuring the practical effectiveness of this invention.

[0059] The above embodiments are preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention.

Claims

1. An installation structure for building roofs with barrel tiles, comprising a roofing system having roof panels inclined to a horizontal plane, characterized in that, Also includes: Waterproofing components, fixing components, roofing tiles, and limiting components. The waterproofing component includes multiple waterproof pads, each of which is laid on the roof panel along the eaves towards the roof. The fixing assembly includes multiple water-following fixing strips and multiple tile-hanging fixing strips. The multiple water-following fixing strips are evenly laid on the waterproof mat along the eaves of the roof panel towards the roof, with each water-following fixing strip arranged longitudinally. The multiple tile-hanging fixing strips are laid on top of the multiple water-following fixing strips along one side of the roof panel to the other, with each tile-hanging fixing strip arranged transversely. The roof tiles include multiple base tiles and multiple cover tiles, each with a semi-circular cylindrical cross-section. The base tiles are arranged in a stacked manner along the eaves of the roof panel towards the roof, on the tile fixing strip. The arc-shaped opening of each base tile faces away from the roof panel. The cover tiles are arranged in a stacked manner along the eaves of the roof panel towards the roof, on top of the base tiles. The limiting component includes multiple limiting blocks, each of which is trapezoidal and evenly distributed on the tile fixing strip. The limiting blocks are arranged in groups of two, with the inclined surfaces of the two limiting blocks in each group facing each other. Each of the bottom tiles is laid on the tile fixing strip along the arrangement direction of the water-following fixing strip, and each of the bottom tiles is set above a set of limiting blocks. Each of the top tiles is placed on top of two adjacent bottom tiles, and the arc-shaped opening of each top tile faces the roof panel.

2. The installation structure for building roofs with barrel tiles according to claim 1, characterized in that: in, The side overlap length of two adjacent waterproof pads on the left and right shall not be less than 150mm, and the end overlap length of two adjacent waterproof pads on the top and bottom shall not be less than 80mm.

3. The installation structure for building roofs with barrel tiles according to claim 1, characterized in that: in, The distance between two adjacent downstream fixing strips shall not exceed 500mm.

4. The installation structure for building roofs with barrel tiles according to claim 1, characterized in that: in, The distance between two adjacent tile fixing strips shall not be greater than the length of the bottom tile.

5. The installation structure for building roofs with barrel tiles according to claim 1, characterized in that: in, The distance between the two limiting blocks in each group is no greater than the width of the bottom tile, so that the inclined surface of the limiting block fits against the arc surface of the bottom tile.

6. The installation structure for building roofs with barrel tiles according to claim 1, characterized in that: in, The covering distance between the two bottom tiles and the two top tiles that are arranged in an adjacent, stacked manner shall not be less than 50mm.

7. The installation structure for building roofs with barrel tiles according to claim 1, characterized in that: in, The length of the water-following fixing strip is not less than the length of the roof panel, and the length of the tile fixing strip is not less than the width of the roof panel.

8. A construction process for building roofs with barrel tiles, applicable to the installation structure of roofs with barrel tiles as described in any one of claims 1 to 7, characterized in that, Includes the following steps: S1: First, starting from the eaves, multiple waterproof pads are laid horizontally on the roof panel in an upward and downward and left-to-right manner using adhesive. During the laying process, ensure that the side overlap length of two adjacent waterproof pads on the left and right is not less than 150mm and the end overlap length of two adjacent waterproof pads on the top and bottom is not less than 80mm. S2: Then, fix the multiple water-following fixing strips longitudinally to the waterproof pad from left to right, and ensure that the distance between two adjacent water-following fixing strips is no more than 500mm. S3: Next, nail the multiple tile fixing strips horizontally onto the multiple water-following fixing strips in an upward manner, and ensure that the distance between two adjacent tile fixing strips is not greater than the length of the bottom tile; S4: Next, according to the arrangement spacing of the bottom tiles, nail multiple limiting blocks to multiple hanging tile fixing strips, and the distance between two limiting blocks in each group is not greater than the width of the bottom tile; S5: Then, starting from the eaves, multiple bottom tiles are laid on multiple tile fixing strips in a layered manner from bottom to top and from left to right, with each bottom tile positioned above a set of limiting blocks; S6: Finally, starting from the roof, multiple cover tiles are placed on multiple base tiles in a stacked manner from bottom to top and from left to right. Each cover tile covers two adjacent base tiles on the left and right, and the arc-shaped opening of each cover tile faces the roof panel.

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