Laser detection device capable of continuously measuring wall thickness of pipe
By designing a combination device of laser measuring plate and brush plate, the problems of low efficiency and poor accuracy of pipe wall thickness detection device in continuous detection are solved, realizing efficient and accurate pipe wall thickness measurement, reducing human error and debris interference, and improving the service life of the detection device.
Patent Information
- Application Number
- CN202511559828.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2025-12-19
AI Technical Summary
Existing pipe wall thickness testing devices suffer from low efficiency, poor data accuracy, and large human error in continuous testing, making it difficult to meet the requirements of high-precision quality control.
A laser detection device was designed, comprising a laser measuring plate, a brush plate, an advance and retraction rotating measuring component, a central axis adaptation component, and a reset and vibration cleaning component. The brush plate cleans debris from the pipe end, the laser measuring plate adaptively adjusts, and the reset and vibration cleaning function enables continuous measurement and ensures data accuracy.
It enables continuous and accurate measurement of pipe wall thickness, reduces human error and debris interference, and improves detection efficiency and device durability.
Smart Images

Figure CN121163391A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of laser measurement, in particular to a laser detection device capable of continuously measuring the wall thickness of a pipe. BACKGROUND
[0002] As the core component of fluid transportation and structural support, the market demand of pipes is showing a rapid growth trend, and the application field has expanded from traditional oil and gas transportation, municipal water supply and drainage to deep sea engineering, new energy and aerospace high-end scenes. Wall thickness, as a key parameter directly affecting the pressure bearing capacity, fatigue resistance and service life of pipes, the precision control is of decisive significance to ensure engineering safety. Therefore, comprehensive and accurate wall thickness detection before pipe delivery has become an industry mandatory standard. The traditional detection method relies on manual holding of measuring tools for sampling detection, and the data is obtained by manually reading discrete measuring points selected on the circumference of the pipe. This method not only has low detection efficiency and is difficult to match the continuous output speed of modern production lines, but also has insufficient data representation, and the random selection of points may miss local defects. At the same time, the difference in the operation method and reading of the operator will cause significant human error, which cannot meet the quality control requirements of high-precision pipes. Nowadays, the industry gradually adopts laser scanning imaging technology to realize automatic detection. By deploying a rotating laser sensor to scan around the outer wall of the pipe, the wall thickness value is obtained. Although this method has improved the detection efficiency, due to the possible ovality deviation or port cutting inclination of the pipe after extrusion molding, the existing equipment needs to manually calibrate the coaxiality of the laser sensor and the center of the pipe. The switching time for different pipe diameters is relatively long, which directly restricts the changeover efficiency of the continuous production line. At the same time, due to the influence of cutting, the pipe port itself will be attached with a large amount of debris and particulate attachments, which will directly affect the data accuracy during laser scanning. Therefore, the existing pipe wall thickness laser detection device still has deficiencies in dealing with continuous detection, and actual use still needs to be improved. SUMMARY
[0003] The present application aims to provide a laser detection device capable of continuously measuring the wall thickness of a pipe, which solves the problems mentioned in the background art.
[0004] In order to achieve the above object, the present application provides the following technical scheme: a laser detection device capable of continuously measuring the wall thickness of pipe, comprising a measuring frame, the inner wall of the measuring frame is slidably connected with two mechanical clamping rods, the upper portion of the measuring frame is provided with a laser measuring plate and a brush plate, the inner wall of the measuring frame is further provided with a data storage element which is signal connected with the laser measuring plate through Bluetooth, further comprising a forward and backward rotation measuring component, two groups of middle shaft adapting components and a reset and cleaning component, the forward and backward rotation measuring component is arranged to control the laser measuring plate to move towards the brush plate first, and the brush plate is deflected at the same time, then the laser measuring plate rotates synchronously with the brush plate to measure the wall thickness of the pipe, after the measurement is completed, the laser measuring plate automatically moves away from the pipe, and the brush plate is inversely deflected and reset, the two groups of middle shaft adapting components are arranged to drive the laser measuring plate and the brush plate to move vertically synchronously when the two groups of mechanical clamping rods are relatively displaced, so as to drive the laser measuring plate to adapt to the size of the pipe, and the reset and cleaning component is arranged to clean the brush plate by vibration when the brush plate is inversely deflected and reset, so as to avoid affecting the measurement process of the next pipe.
[0005] Optionally, the inner wall of the measuring frame is provided with two sliding grooves, the inner wall of the two sliding grooves is slidably connected with an installation plate group, the inner wall of the two sliding grooves is fixedly connected with an installation spring, the end portion of the two installation springs is connected with the surface of the installation plate group, the inner wall of the installation plate group is fixedly connected with a mechanical shell, the inner wall of the mechanical shell is fixedly connected with a limiting sliding seat, the surface of the limiting sliding seat is fixedly connected with an installation sleeve one, the inner wall of the installation sleeve one is rotatably connected with a shaft one, the surface of the shaft one is slidably connected with a shaft two in a spline mode, the brush plate and the laser measuring plate are fixedly connected with the surfaces of the shaft one and the shaft two through positioning installation blocks respectively, and the surface of the measuring frame is provided with an opening for the movement of the laser measuring plate and the brush plate.
[0006] Optionally, the forward and backward rotation measuring component comprises a motor, the output end of the motor is fixedly connected with a driving shaft, the end portion of the driving shaft is fixedly connected with a rotating drum, the side wall of the rotating drum is provided with a moving groove, the moving groove comprises two arc grooves and a circumferential groove, the surface of the rotating drum at the circumferential groove is fixedly connected with an arc gear rack, the inner wall of the moving groove is slidably connected with a transmission shaft, the shaft wall of the transmission shaft is fixedly connected with an installation sleeve two, the inner wall of the installation sleeve two is slidably connected with the surface of the shaft one, and the surface of the installation sleeve two is rotatably connected with the end portion of the shaft two.
[0007] Optionally, the forward and backward rotation measuring component further comprises a gear, the gear is fixedly connected with the surface of the shaft two and is engaged with the teeth of the limiting sliding seat, the limiting sliding seat is provided with a notch, the position of the notch corresponds to the position of the arc gear rack, the surface of the shaft one is provided with a deflection groove, and the inner wall of the shaft two is fixedly connected with a plug rod which is inserted into the deflection groove.
[0008] Optionally, the middle shaft adaptive component comprises a positioning moving rod, the positioning moving rod is fixedly connected with the inner wall of the mechanical clamp rod, the bottom surface of the mounting plate group is fixedly connected with an adaptive plate, the surface of the adaptive plate is provided with an adaptive groove, the adaptive groove comprises a horizontal groove and an inclined groove, the rod wall of the positioning moving rod is slidably connected with the inner wall of the adaptive groove, and the bottom surface of the measuring frame is fixedly connected with a double-head motor.
[0009] Optionally, the reset and cleaning component comprises a magnetic cylinder, the magnetic cylinder is rotatably connected with the inner wall of the mechanical shell, and the rotation state of the magnetic cylinder is constrained by a magnet, the inner wall of the magnetic cylinder is fixedly connected with a plurality of arc-shaped plates, the inner wall of the mechanical shell is slidably connected with an impact rod group, the surface of the impact rod group is connected with the inner wall of the mechanical shell through an impact spring, and the side wall of the impact rod group is fixedly connected with a pin shaft.
[0010] Optionally, the reset and cleaning component further comprises a ratchet plate, the end of the ratchet plate is rotatably connected with the side wall of the shaft body one, the surface of the ratchet plate is connected with the side wall of the shaft body one through a connecting spring, and the inner wall of the magnetic cylinder is fixedly connected with a ratchet ring matched with the ratchet plate.
[0011] Optionally, the two output ends of the double-head motor are fixedly connected with threaded rods, and the ends of the two threaded rods are rotatably connected with the inner wall of the measuring frame.
[0012] Optionally, the rod walls of the two threaded rods are threadedly connected with threaded blocks, the threaded blocks are slidably connected with the bottom surface of the measuring frame, and the surfaces of the threaded blocks are fixedly connected with the ends of the two positioning moving rods, respectively.
[0013] Compared with the prior art, the present application has the following advantages: Firstly, the brush plate is arranged to clean the pipe port in a circumferential manner, so that the debris and attachments generated due to cutting are removed, the accuracy of data acquisition of the subsequent laser measuring plate is facilitated, the brush plate has the characteristic of moving in advance, the pipe wall thickness data collected by the laser measuring plate in the detection path of one rotation is ensured to be in the cleaned state, the brush plate can keep a certain distance from the laser measuring plate, and the two do not interfere with each other, in the process of rotating the laser measuring plate and collecting data, the laser data recording is not disturbed due to the close distance between the two and the falling of debris. Meanwhile in the non-detection process, the laser measuring plate is relatively far away from the port position of the pipe material, and can only be close to the position at the beginning of detection, which can also ensure that the pipe material will not contact the laser measuring plate when feeding and discharging, and avoid the damage of the optical instrument on the laser measuring plate due to the factors such as accidental touch.
[0014] Secondly, after the pipe material is fed into position, the pipe material can be clamped by the relative displacement of the two groups of mechanical clamping rods, and the stability during measurement is maintained, and the moving distance of the mechanical clamping rod is consistent with the downward distance of the mounting plate group, so that the deflection center of the laser measuring plate and the brush plate is always located at the center axis position of the pipe material, which can be self-adaptive without manual adjustment, and is more friendly to continuous measurement process.
[0015] Thirdly, during the data collection and the reverse deflection reset of the brush plate, the deflection of the ratchet plate drives the ratchet ring to rotate, which drives the impact rod group to quickly knock the end of the shaft body one, so that the brush plate vibrates, and the self-cleaning effect of the brush plate is achieved through vibration, which maintains the processing effect of data collection of the next pipe material. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is the axonometric view of the present application; Figure 2 is the axonometric view of the present application from the bottom view; Figure 3 is the axonometric view of the present application Figure 2 is the enlarged view of structure A in the present application; Figure 4 is the position schematic view of the internal structure of the mechanical shell of the present application; Figure 5 is the motion principle diagram of the two positioning mounting blocks of the present application; Figure 6 is the cooperation schematic view of the ratchet plate and the ratchet ring of the present application; Figure 7 is the explosion view of the internal structure of the magnetic cylinder of the present application; Figure 8 is the cooperation schematic view of the shaft body one and the shaft body two of the present application.
[0017] In the figure: 1, measuring frame; 2, mechanical clamp rod; 3, laser measuring plate; 4, brush plate; 5, data storage element; 6, mounting plate set; 7, mounting spring; 8, mechanical shell; 9, limiting sliding seat; 10, mounting sleeve one; 11, shaft body one; 12, shaft body two; 13, positioning mounting block; 14, motor; 15, drive shaft; 16, rotating drum; 17, moving groove; 18, arc-shaped rack; 19, transmission shaft; 20, mounting sleeve two; 21, gear; 22, deflection groove; 23, insertion rod; 24, positioning moving rod; 25, self-adaptive plate; 26, self-adaptive groove; 27, double-head motor; 28, magnetic cylinder; 29, arc-shaped plate; 30, impact rod set; 31, impact spring; 32, pin shaft; 33, ratchet plate; 34, connecting spring; 35, ratchet ring; 36, threaded rod; 37, threaded block. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, and not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0019] Embodiment one:
[0020] Please refer to Figures 1 to 8 The present application provides a laser detection device capable of continuously measuring the wall thickness of a pipe, comprising a measuring frame 1, two mechanical clamp rods 2 are slidably connected to the inner wall of the measuring frame 1, a laser measuring plate 3 and a brush plate 4 are arranged above the measuring frame 1, and a data storage element 5 is further installed on the inner wall of the measuring frame 1 and is signal-connected to the laser measuring plate 3 through Bluetooth; The detection device further comprises a forward and backward rotation measuring component, two groups of middle shaft adapting components, and a reset and cleaning component. The forward and backward rotation measuring component is arranged to control the laser measuring plate 3 to move first towards the direction close to the brush plate 4, while the brush plate 4 is deflected, and then the laser measuring plate 3 rotates synchronously with the brush plate 4 to measure the wall thickness of the pipe. During the rotation of the laser measuring plate 3, the wall thickness of the pipe is data-collected, and the collected data is transmitted to the data storage element 5 through Bluetooth transmission. This process is a direct application of the prior art, and the specific principle will not be described in detail. After the detection is completed, the laser measuring plate 3 automatically moves away from the pipe, and the brush plate 4 is inversely deflected and reset. The two groups of middle shaft adapting components are arranged to drive the laser measuring plate 3 and the brush plate 4 to move vertically synchronously when the two groups of mechanical clamp rods 2 are relatively displaced, so as to drive the laser measuring plate 3 to adapt and adjust according to the size of the pipe. The reset and cleaning component is arranged to clean itself by vibration when the brush plate 4 is inversely deflected and reset, so as to avoid affecting the measurement process of the next pipe; The inner wall of the measuring frame 1 is provided with two sliding grooves, the inner walls of the two sliding grooves are connected with the mounting plate group 6 in a sliding manner, the inner walls of the two sliding grooves are fixedly connected with the mounting springs 7, the ends of the two mounting springs 7 are connected with the surface of the mounting plate group 6, the inner wall of the mounting plate group 6 is fixedly connected with the mechanical shell 8, the inner wall of the mechanical shell 8 is fixedly connected with the limiting sliding seat 9, the surface of the limiting sliding seat 9 is fixedly connected with the mounting sleeve one 10, the inner wall of the mounting sleeve one 10 is rotatably connected with the shaft body one 11, the surface of the shaft body one 11 is slidably connected with the shaft body two 12 in a spline manner, the laser measuring plate 3 and the brush plate 4 are fixedly connected to the surfaces of the shaft body one 11 and the shaft body two 12 respectively through the positioning mounting block 13, and the surface of the measuring frame 1 is provided with an opening for the movement of the laser measuring plate 3 and the brush plate 4, when detection is needed, the produced pipe is placed on the measuring frame 1, and the sliding groove can be arranged on the measuring frame 1 as shown in the drawings, the port of the pipe is conveyed to the position in contact with the brush plate 4, and the preliminary feeding process is completed. Figure 1 When detection is needed, the produced pipe is placed on the measuring frame 1, and the sliding groove can be arranged on the measuring frame 1 as shown in the drawings, the port of the pipe is conveyed to the position in contact with the brush plate 4, and the preliminary feeding process is completed. The advancing and retreating rotating measuring component comprises a motor 14, the output end of the motor 14 is fixedly connected with a driving shaft 15, the end of the driving shaft 15 is fixedly connected with a rotating drum 16, the side wall of the rotating drum 16 is provided with a moving groove 17, the moving groove 17 comprises two arc-shaped grooves and a circumferential groove, the surface of the rotating drum 16 at the circumferential groove is fixedly connected with an arc-shaped rack 18, the inner wall of the moving groove 17 is slidably connected with a transmission shaft 19, the shaft wall of the transmission shaft 19 is fixedly connected with a mounting sleeve two 20, the inner wall of the mounting sleeve two 20 is slidably connected with the surface of the shaft body one 11, and the surface of the mounting sleeve two 20 is rotatably connected with the end of the shaft body two 12.
[0021] More specifically, in this embodiment: after the pipe is in place, the position of the laser measuring plate 3 and the brush plate 4 is automatically adjusted through the central shaft adapting component, then the motor 14 is started to start the wall thickness data collection process, when the motor 14 is started, the driving shaft 15 is driven to rotate, thereby driving the rotating drum 16 to rotate through the transmission of the driving shaft 15, at this time, the moving groove 17 is simultaneously driven to move, in this process, the transmission shaft 19 will slide along the inner wall of the moving groove 17, that is, the transmission shaft 19 will move away from the motor 14, until the transmission shaft 19 moves from the arc-shaped groove to the circumferential groove, in this process, the mounting sleeve two 20 is driven to move through the transmission shaft 19, thereby driving the shaft body two 12 to move through the mounting sleeve two 20, and then the laser measuring plate 3 is driven to displace towards the brush plate 4 through the positioning mounting block 13; The advancing and retreating rotating measuring component further comprises a gear 21, the gear 21 is fixedly connected to the surface of the shaft body two 12 and is engaged with the teeth of the limiting sliding seat 9, the limiting sliding seat 9 is provided with a notch, the position of the notch corresponds to the arc-shaped rack 18, the surface of the shaft body one 11 is provided with a deflection groove 22, and the inner wall of the shaft body two 12 is fixedly connected with a plug rod 23 inserted into the deflection groove 22; It is worth noting that in the process of moving the laser measuring plate 3 to the direction close to the brush plate 4, the plug rod 23 will slide along the inner wall of the deflection groove 22, and at the same time, since the gear 21 is kept in meshing constraint relationship with the limiting sliding seat 9, the shaft body two 12 will not be able to rotate, so as to drive the shaft body one 11 to deflect first, that is, in the process of moving the laser measuring plate 3 to the direction close to the brush plate 4, the brush plate 4 is deflected in advance. With the continuous rotation of the motor 14, the transmission shaft 19 will slide along the groove wall of the circumferential groove, and in this process, the gear 21 meshes with the arc-shaped rack 18, and at the same time, the gear 21 is located at the gap, so in this process, the shaft body two 12 will be rotated, and since the shaft body one 11 cannot produce axial movement, in the process of rotating the shaft body two 12, the shaft body one 11 will be driven to rotate synchronously through the deflection groove 22, and through the cooperation of the arc-shaped rack 18 and the gear 21, the gear 21 will rotate one circle, at this time, the laser measuring plate 3 completes a rotation process, and the pipe port wall thickness data are all collected, then the transmission shaft 19 slides along the arc-shaped groove again to drive the device to reset, so as to make the brush plate 4 reset inversely, and at the same time, the laser measuring plate 3 moves away from the brush plate 4. Through the above-mentioned mode, first of all, through the setting of the brush plate 4, one circle of cleaning work can be carried out on the pipe port, and the debris and attachments generated due to cutting are removed, so as to facilitate the accuracy of subsequent data collection of the laser measuring plate 3, and at the same time, it can be known from the above process that the brush plate 4 has the characteristic of moving in advance, which can first ensure that the pipe port region moved by the laser measuring plate 3 for one circle is in a cleaned state, and the brush plate 4 can keep a certain distance from the laser measuring plate 3, and the two will not interfere with each other, and in the process of rotating the laser measuring plate 3 to collect data, the situation that the laser data recording is disturbed due to the close distance between the two and the debris falling off will not occur, and at the same time, it can be known from the above that the laser measuring plate 3 is relatively far away from the port position of the pipe during non-detection, and only when the detection starts can it be close to the position, and this can also ensure that the pipe will not contact the laser measuring plate 3 during feeding and discharging, so as to avoid the damage of the instrument due to accidental contact and other factors.
[0022] In the above embodiment, on the basis of the above embodiment: Please refer to Figures 1 to 3The middle shaft adaptive component comprises: a positioning moving rod 24 fixedly connected with the inner wall of the mechanical clamp rod 2, a self-adaptive plate 25 fixedly connected with the bottom surface of the mounting plate group 6, a self-adaptive groove 26 formed in the surface of the self-adaptive plate 25, wherein the self-adaptive groove 26 comprises a horizontal groove and an inclined groove, a rod wall of the positioning moving rod 24 is in sliding connection with the inner wall of the self-adaptive groove 26, a double-head motor 27 is fixedly connected with the bottom surface of the measuring frame 1, two output ends of the double-head motor 27 are both fixedly connected with threaded rods 36, the end portions of the two threaded rods 36 are both in rotational connection with the inner wall of the measuring frame 1, the rod walls of the two threaded rods 36 are both in threaded connection with threaded blocks 37, and the surfaces of the two threaded blocks 37 are both fixedly connected with the end portions of the two positioning moving rods 24.
[0023] More specifically, in the embodiment: after the pipe material is loaded in place, the double-head motor 27 can be started to drive the threaded blocks 37 to move through the rotation of the threaded rods 36, at this time, the two groups of mechanical clamp rods 2 can be driven to relatively displace through the transmission of the positioning moving rod 24, so as to clamp the pipe material and keep the stability of the pipe material during measurement, and in the process of moving of the positioning moving rod 24, the positioning moving rod 24 will also slide along the groove wall of the self-adaptive groove 26, when the size of the pipe material is small, the positioning moving rod 24 will slide along the inclined groove on the self-adaptive groove 26, which drives the mounting plate group 6 to move downward through the self-adaptive plate 25, and then drives the laser measuring plate 3 and the brush plate 4 to synchronously move downward through the transmission of the mounting plate group 6, since the inclined groove is formed in a 45° state, the moving distance of the mechanical clamp rod 2 is consistent with the moving distance of the mounting plate group 6, which can make the deflection centers of the laser measuring plate 3 and the brush plate 4 always located at the middle axis position of the pipe material, and can be self-adaptive without manual adjustment, which is more friendly to the continuous measurement process.
[0024] Embodiment three, based on the above-mentioned embodiments: Please refer to Figures 4 to 7 The reset and cleaning component comprises: a magnetic cylinder 28 in rotational connection with the inner wall of the mechanical shell 8 and constrained in the rotating state by a magnet, a plurality of arc-shaped plates 29 fixedly connected with the inner wall of the magnetic cylinder 28, a group of impact rods 30 in sliding connection with the inner wall of the mechanical shell 8, the surfaces of the group of impact rods 30 being connected with the inner wall of the mechanical shell 8 through impact springs 31, a pin shaft 32 fixedly connected with the side wall of the group of impact rods 30, an end portion of a ratchet plate 33 being in rotational connection with the side wall of the shaft body one 11, the surface of the ratchet plate 33 being connected with the side wall of the shaft body one 11 through a connecting spring 34, and a ratchet ring 35 fixedly connected with the inner wall of the magnetic cylinder 28 and matched with the ratchet plate 33.
[0025] More specifically, in the embodiment: when the shaft body one 11 rotates, the synchronous belt drives the ratchet plate 33 to deflect, in the detection state, the deflection of the ratchet plate 33 will not push the ratchet ring 35 to rotate, only the connecting spring 34 will be continuously compressed, and in the process of data acquisition, the brush plate 4 is inversely deflected and reset, the deflection of the ratchet plate 33 will drive the ratchet ring 35 to rotate, which will drive the magnetic cylinder 28 to rotate, and then drive the plurality of arc plates 29 to deflect, in the deflection process, the arc plate 29 will extrude the pin shaft 32, so that the pin shaft 32 collides with the rod group 30 to axially displace, so that the impact spring 31 is compressed, when the pin shaft 32 and the arc plate 29 are separated, at this time, under the elastic reset of the impact spring 31, the impact rod group 30 will quickly knock the end of the shaft body one 11, so that the shaft body one 11 vibrates, the vibration will be directly transmitted to the brush plate 4, through the vibration of the brush plate 4, the self-cleaning effect can be achieved, and the next pipe is ensured to be detected and processed. And without external force, that is, in the process of data acquisition, the magnetic cylinder 28 will be constrained by the magnetic force and will not rotate.
[0026] Working principle: the laser detection device for continuously measuring the wall thickness of the pipe uses the production pipe from the measuring frame 1, the port of the pipe is transported to the contact position of the brush plate 4 through the slide, the initial feeding process is completed, then the double-head motor 27 is started, the two groups of mechanical clamping rods 2 are driven to relatively displace by the rotation of the threaded rod 36, the pipe can be clamped, the stability of the pipe during measurement is maintained, and the positioning moving rod 24 also slides along the groove wall of the self-adaptive groove 26 during movement, when the size of the pipe is small, the mounting plate group 6 will be moved downward, so that the deflection center of the laser measuring plate 3 and the brush plate 4 is always located at the center axis of the pipe. Subsequently, the motor 14 is started to collect the wall thickness data. When the motor 14 is started, the laser measuring plate 3 is first displaced towards the brush plate 4, and the brush plate 4 is pre-deflected. As the motor 14 continues to rotate, the gear 21 is driven to rotate one revolution, and at this time the laser measuring plate 3 completes one revolution of rotation, and the wall thickness data of the pipe port is all collected. The obtained wall thickness data is transmitted to the data storage element 5 through Bluetooth for recording and processing. Subsequently, the brush plate 4 is inversely deflected and reset, and the laser measuring plate 3 moves away from the brush plate 4. Through the arrangement of the brush plate 4, the pipe port can be cleaned for one revolution, and the debris and attachments generated due to cutting are removed, which facilitates the accuracy of subsequent data collection of the laser measuring plate 3. The brush plate 4 has the characteristic of moving in advance. This can first ensure that the pipe port region moved by the laser measuring plate 3 is in a cleaned state, and the brush plate 4 can maintain a certain distance from the laser measuring plate 3. During the rotation of the laser measuring plate 3 and the data collection process, the laser data recording will not be disturbed due to the close distance between the two, the falling of debris, etc. During the non-detection process, the laser measuring plate 3 is relatively far away from the port position of the pipe, and only approaches the position during the start of detection. This can also ensure that the pipe will not come into contact with the laser measuring plate 3 during loading and unloading, and can avoid the damage of the instrument due to accidental contact, etc.
[0027] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A laser detection device capable of continuously measuring the wall thickness of a pipe, comprising a measuring frame (1), characterized in that: The inner wall of the measuring frame (1) is slidably connected with two mechanical clamping rods (2), the upper portion of the measuring frame (1) is provided with a laser measuring plate (3) and a brush plate (4), and the inner wall of the measuring frame (1) is further provided with a data storage element (5) which is signal-connected with the laser measuring plate (3) through Bluetooth; The detection device further comprises: The advancing and retreating rotating measuring component controls the laser measuring plate (3) to move towards the brush plate (4) first, and the brush plate (4) is deflected at the same time, then the laser measuring plate (3) rotates synchronously with the brush plate (4) to measure the wall thickness of the pipe, and after the detection is completed, the laser measuring plate (3) automatically moves away from the pipe, and the brush plate (4) is inversely deflected and reset; The two sets of middle shaft adapting components drive the laser measuring plate (3) and the brush plate (4) to move vertically synchronously when the two sets of mechanical clamping rods (2) are relatively displaced, and drive the laser measuring plate (3) to adapt to the size of the pipe. The reset and vibration cleaning component cleans itself by vibration when the brush plate (4) is inversely deflected and reset, so as to avoid affecting the measurement process of the next pipe.
2. The laser detection device capable of continuously measuring the pipe wall thickness according to claim 1, characterized in that: The inner wall of the measuring frame (1) is provided with two sliding grooves, the inner walls of the two sliding grooves are slidably connected with an installation plate group (6), the inner walls of the two sliding grooves are fixedly connected with installation springs (7), the ends of the two installation springs (7) are connected with the surface of the installation plate group (6), the inner wall of the installation plate group (6) is fixedly connected with a mechanical shell (8), the inner wall of the mechanical shell (8) is fixedly connected with a limiting sliding seat (9), the surface of the limiting sliding seat (9) is fixedly connected with an installation sleeve one (10), the inner wall of the installation sleeve one (10) is rotatably connected with a shaft one (11), the surface of the shaft one (11) is slidably connected with a shaft two (12) in a spline type, the brush plate (4) and the laser measuring plate (3) are fixedly connected with the surfaces of the shaft one (11) and the shaft two (12) through positioning installation blocks (13) respectively, and the surface of the measuring frame (1) is provided with an opening for the movement of the laser measuring plate (3) and the brush plate (4).
3. The laser detection device for continuously measuring the wall thickness of a pipe according to claim 2, characterized in that: The advancing and retreating rotating measuring component comprises: The output end of the motor (14) is fixedly connected with a driving shaft (15), the end of the driving shaft (15) is fixedly connected with a rotating cylinder (16), the side wall of the rotating cylinder (16) is provided with a moving groove (17), the moving groove (17) comprises two arc grooves and a circumferential groove, the surface of the rotating cylinder (16) at the circumferential groove is fixedly connected with an arc-shaped rack (18), the inner wall of the moving groove (17) is slidably connected with a transmission shaft (19), the shaft wall of the transmission shaft (19) is fixedly connected with an installation sleeve two (20), the inner wall of the installation sleeve two (20) is slidably connected with the surface of the shaft one (11), and the surface of the installation sleeve two (20) is rotatably connected with the end of the shaft two (12).
4. The laser detection device for continuously measuring the wall thickness of a pipe according to claim 3, characterized in that: The advancing and retreating rotating measuring component further comprises: Gear (21), the gear (21) is fixedly connected on the surface of the shaft body two (12), and is engaged with the gear of the limiting slide (9), the limiting slide (9) is provided with a notch, the notch corresponds to the position of the arc-shaped rack (18), the surface of the shaft body one (11) is provided with a deflection groove (22), the inner wall of the shaft body two (12) is fixedly connected with the insertion deflection groove (22) of the insertion rod (23).
5. The laser detection device for continuously measuring the wall thickness of a pipe according to claim 4, characterized in that: The middle shaft adaptive component includes: The positioning moving rod (24) is fixedly connected with the inner wall of the mechanical clamp rod (2), the bottom surface of the mounting plate group (6) is fixedly connected with a self-adaptive plate (25), the surface of the self-adaptive plate (25) is provided with a self-adaptive groove (26), the self-adaptive groove (26) includes a horizontal groove and an inclined groove, the rod wall of the positioning moving rod (24) is slidingly connected with the inner wall of the self-adaptive groove (26), and the bottom surface of the measuring frame (1) is fixedly connected with a double-head motor (27).
6. The laser detection device for continuously measuring the wall thickness of a pipe according to claim 5, characterized in that: The reset cleaning component includes: The magnetic cylinder (28) is rotatably connected with the inner wall of the mechanical shell (8), and the rotation state of the magnetic cylinder (28) is constrained by a magnet, the inner wall of the magnetic cylinder (28) is fixedly connected with a plurality of arc-shaped plates (29), the inner wall of the mechanical shell (8) is slidingly connected with an impact rod group (30), the surface of the impact rod group (30) is connected with the inner wall of the mechanical shell (8) through an impact spring (31), and the side wall of the impact rod group (30) is fixedly connected with a pin shaft (32).
7. The laser detection device for continuously measuring the wall thickness of a pipe according to claim 6, characterized in that: The reset cleaning component further includes: The end of the ratchet card plate (33) is rotatably connected with the side wall of the shaft body one (11), the surface of the ratchet card plate (33) is connected with the side wall of the shaft body one (11) through a connecting spring (34), and the inner wall of the magnetic cylinder (28) is fixedly connected with a ratchet ring (35) matched with the ratchet card plate (33).
8. The laser apparatus for continuously measuring the wall thickness of a pipe according to any one of claims 5 to 7, characterized in that: Both output ends of the double-head motor (27) are fixedly connected with threaded rods (36), and the ends of the two threaded rods (36) are rotatably connected with the inner wall of the measuring frame (1).
9. The laser detection device for continuously measuring the wall thickness of a pipe according to claim 8, characterized in that: The rod walls of the two threaded rods (36) are threadedly connected with threaded blocks (37), and the two threaded blocks (37) are slidingly connected with the bottom surface of the measuring frame (1), and the surfaces of the two threaded blocks (37) are respectively fixedly connected with the ends of the two positioning moving rods (24).