Mixing preparation device and method for emblic leafflower fruit oral instant micro-capsule particles
By combining airflow suspension and three-dimensional rotation with low-frequency vibration, the problem of adhesion and damage of Phyllanthus emblica microcapsule particles during the mixing process was solved, achieving a highly efficient and stable mixing effect.
Patent Information
- Application Number
- CN202511817287.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-04
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2045-12-04
AI Technical Summary
During the mixing process of Phyllanthus emblica microcapsule particles, the material is prone to adhering to the inside of the mixing equipment, resulting in residues and cross-contamination, which affects the purity and quality of the product, and can also damage the microcapsule wall, leading to the oxidation and deactivation of the active ingredients.
It adopts a hybrid method of airflow suspension and three-dimensional rotation, using airflow components and three-dimensional adjustment components to suspend microcapsule particles, and protects the material through oscillating components and heat-conducting components. Combined with a low-frequency vibrator and a pulsating airflow device, it achieves mixing without dead angles.
It effectively prevents material adhesion, reduces mechanical wear, improves mixing stability and efficiency, and ensures product quality and the stability of active ingredients.
Smart Images

Figure CN121244055A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of Phyllanthus emblica microcapsule technology, specifically to a mixing and preparation device and method for Phyllanthus emblica oral instant-dissolving microcapsule particles. Background Technology
[0002] Phyllanthus emblica is a unique fruit that is both food and medicine, possessing health benefits such as antioxidant, anti-inflammatory, and immune-boosting properties. Currently, it is commonly used as a raw material to develop oral instant-dissolving preparations. Instant-dissolving microcapsule granules in pouches are commonly found on the market, which are convenient to take without water, dissolve instantly in the mouth, are easy to carry, and are quickly absorbed, and have been widely favored by the market. In the manufacturing process, it is necessary to evenly mix the active ingredients of Phyllanthus emblica raw material with disintegrants, flavor enhancers, and other materials to ensure product homogeneity and stable solubility. However, although the mixing process can be completed at present, there are still some problems.
[0003] For example, during the mixing process of Phyllanthus emblica, due to the stickiness and hygroscopic properties of the Phyllanthus emblica microcapsule powder, it is easy to adhere to the stirring blades usually installed inside the mixing equipment, resulting in material residue and loss. The residual material may even form dead corners, becoming a source of cross-contamination, which seriously affects the purity and quality of the next batch of products. In addition, it can easily damage the already formed and fragile microcapsule wall material of Phyllanthus emblica oral instant-dissolving microcapsule particles, leading to exposure of active ingredients, oxidation and inactivation, and a decrease in stability and efficacy. Therefore, there is a need for a mixing and preparation device and method for Phyllanthus emblica oral instant-dissolving microcapsule particles. Summary of the Invention
[0004] This invention provides a mixing and preparation device and method for Phyllanthus emblica oral instant-dissolving microcapsule particles. The device uses airflow to suspend the powder particles of Phyllanthus emblica microcapsule particles, and then mixes the powder particles by three-dimensional rotation, thereby reducing mechanical wear and improving stability and efficiency.
[0005] To solve the above-mentioned technical problems, the technical solution of the present invention is as follows: In a first aspect, a mixing and preparation apparatus for Phyllanthus emblica oral instant-dissolving microcapsule particles includes: a base and a drive system. Two universal joints are provided on one side of the drive system. A support shaft plate is provided on one side of each universal joint. A support hoop is provided on the outer side of the support shaft plate. A recessed groove is formed in the inner cavity of the support hoop. A guide plate is provided on the inner side of the support hoop. A mixing tank is provided on the inner side of the guide plate. A blocking plate is provided at the top of the mixing tank. A mounting plate is provided at the bottom of the mixing tank. A fixing bolt is passed through the outer side of the support hoop. The apparatus also includes: The homogenization section is located at the bottom of the inner side of the mixing tank to homogenize the microcapsule particles; The homogenizing section includes an airflow component and a three-dimensional adjustment component. The airflow component is disposed inside the mixing tank and connected to the three-dimensional adjustment component, which is disposed outside the mixing tank. A protective section is located in the middle of the inner side of the mixing tank to remove viscous materials from the mixing tank; The protective part includes a swinging member and a contact member. The swinging member is disposed in the middle of the mixing tank and connected to the bottom of the mixing tank. The swinging member is connected to the contact member, and the contact member is disposed on the outside of the swinging member. A heat-conducting part is provided inside the mixing tank and above the swinging component to conduct heat to the uniformly processed microcapsule particles; The heat-conducting part includes a conductive component and a heat-dissipating component. The conductive component is disposed on the inner wall of the mixing tank and is connected to the heat-dissipating component. The heat-dissipating component is disposed on one side of the conductive component.
[0006] Furthermore, the airflow component includes: A low-frequency vibrator is installed on one side of the drive system; The pads consist of two sets, symmetrically fixed at both ends of the support hoop and located on the outside of the guide plate.
[0007] Furthermore, the airflow component also includes: The soft sealing ring is annular and is located inside the guide plate; The gas distribution plate is located inside the soft sealing ring and has multiple holes and slots with different diameters. The holes closer to the powder outlet are finer, while the holes closer to the gas source are slightly larger. The pulsating airflow device is located at the center of the gas distribution plate.
[0008] Furthermore, the three-dimensional adjustment element includes: The blockage plate is located above the mixing tank; The mounting plate is located below the mixing tank and its outer side is connected to the low-frequency vibrator.
[0009] Furthermore, the swing element includes: A traction spring is installed at the bottom of the mixing tank; The vortex block is located at one end of the traction spring and has multiple slots inside, and is made of soft elastic material.
[0010] Furthermore, the touch element includes: The card block has multiple sections and is located on the outside of the vortex block. A square tube is fixedly installed on the outside of the vortex block; The rotating groove is located inside the square tube.
[0011] Furthermore, the touch element also includes: Multiple unblocking strips are symmetrically arranged inside the rotating groove. A rubber gasket is fixedly installed at the top of the drain cleaner strip.
[0012] Furthermore, the conductive element includes: A heat-conducting mesh is installed inside the mixing tank; The flexible metal strands are multiple, with one end fixedly connected to the inside of the heat-conducting mesh.
[0013] Furthermore, the heat sink includes: The sensing strip is located at the other end of the elastic metal stranded wire; Multiple heat-conducting strips are fixedly installed on the outside of the sensing strip and located above the vortex block; The processor is located outside the drive system; The ductwork is installed between the dehumidifier and the processor.
[0014] A method for using a mixing and preparation device for Phyllanthus emblica oral instant microcapsule particles includes: The staff removed the plugging plate at the top of the mixing tank, put the amla microcapsule granules into the tank, and then closed and fixed the plugging plate to ensure the sealing of the mixing tank. When the drive system is activated, it transmits power to the mixing tank through universal joints, support shaft plates, and support hoops, driving the tank to perform a three-dimensional spatial motion of translation, rotation, and tumbling. Under the action of the three-dimensional motion, the material inside the tank is continuously lifted, thrown, diffused, and slid down, and violent relative motion occurs between material particles and between the material and the tank wall. The pulsed airflow device is activated to generate a controllable pulsed airflow. The airflow passes through an arched gas distribution plate with gradient asymmetric micropores, which combs a strong airflow into thousands of soft and uniform micro-airflows, which are blown towards the material from bottom to top. The low-frequency vibrator fixed on the base generates vibration, which is efficiently transmitted to the mixing tank in motion through the vibration transmission strip and flexible joint. This vibration can instantly destroy the adhesion between the material and the tank wall, causing the material adhering to the wall to peel off. The pulsed airflow device is activated to generate a controllable pulsed airflow. The airflow passes through an arched gas distribution plate with gradient asymmetric micropores, which combs a strong airflow into thousands of soft and uniform micro-airflows, which are blown towards the material from bottom to top. After the mixing process is completed, all power sources are stopped, the blocking plate is opened, and the material can be discharged smoothly and completely from the discharge port due to the arched design of the gas distribution plate and the vibration assistance of the system.
[0015] The above-described solution of the present invention has at least the following beneficial effects: The amla microcapsule particles fall downwards along the convex, smooth curved surface, preventing adhesion. Then, a strong airflow is generated by activating the pulsed airflow device and passes through the gas distribution plate. This strong airflow is divided into multiple weak airflows, which gently blow the amla microcapsule particles. Each amla microcapsule particle is enveloped by the airflow and is suspended. Finally, with the cooperation of the universal joint and support hoop, the amla microcapsule particles are mixed gently and thoroughly without dead angles. This fundamentally avoids the presence of mechanical stirring blades, prevents mechanical collisions, eliminates adhesion problems, reduces airflow impact, and prevents damage to the inherent properties of the amla microcapsule particles. Attached Figure Description
[0016] The invention will now be further described with reference to the accompanying drawings.
[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure provided in an embodiment of the present invention; Figure 2 A three-dimensional structural diagram of the combination of dehumidifier, guide plate, mixing tank and blockage tray is provided for embodiments of the present invention; Figure 3 An exploded perspective view of the universal joint, support shaft plate, and support hoop assembly is provided for embodiments of the present invention. Figure 4 This is a cross-sectional schematic diagram of the internal components of the processing tank, including the mixing tank, heat-conducting mesh, and vortex block, provided in an embodiment of the present invention. Figure 5 This is a partial schematic diagram of the structure of the traction spring, the pulsating airflow device, and the gas distribution plate provided in an embodiment of the present invention; Figure 6 This is provided by the embodiments of the present invention. Figure 4 Enlarged schematic diagram of the local structure at point C; Figure 7 This is a schematic diagram of the combined structure of heat-conducting mesh, soft sealing ring, and traction spring provided in an embodiment of the present invention; Figure 8 This is a schematic diagram of the cooperation between the elastic metal stranded wire, the sensing strip, and the heat-conducting mesh provided in an embodiment of the present invention; Figure 9 This is a schematic diagram of the combined structure of a square tube and a vortex block provided in an embodiment of the present invention; Figure 10 This is a schematic diagram of the combined structure of the processor, pipes, and dehumidifier provided in an embodiment of the present invention.
[0018] In the diagram: 1. Base; 2. Drive system; 3. Universal joint; 4. Support shaft plate; 5. Support hoop; 6. Recessed groove; 7. Fixing bolt; 8. Low-frequency vibrator; 9. Pad; 10. Guide plate; 11. Mixing tank; 12. Mounting plate; 13. Dehumidifier; 14. Blocking plate; 15. Traction spring; 16. Vortex block; 17. Pulsating airflow device; 18. Gas distribution plate; 19. Clamping block; 20. Square tube; 21. Unblocking strip; 22. Rubber gasket; 23. Rotating groove; 24. Soft sealing ring; 25. Heat-conducting mesh; 26. Elastic metal stranded wire; 27. Sensing strip; 28. Heat-conducting strip; 29. Pipe; 30. Processor. Detailed Implementation
[0019] Exemplary embodiments of the invention will now be described in more detail with reference to the accompanying drawings. While exemplary embodiments of the invention are shown in the drawings, it should be understood that the invention may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to enable a more thorough understanding of the invention and to fully convey the scope of the invention to those skilled in the art.
[0020] like Figures 1 to 10 As shown, a mixing preparation device and method for Phyllanthus emblica oral instant-dissolving microcapsule particles includes: a base 1 and a drive system 2. Two universal joints 3 are provided on one side of the drive system 2. A support shaft plate 4 is provided on one side of each universal joint 3. A support hoop 5 is provided on the outer side of the support shaft plate 4. A recessed groove 6 is formed in the inner cavity of the support hoop 5. A guide plate 10 is provided on the inner side of the support hoop 5. A mixing tank 11 is provided on the inner side of the guide plate 10. A blocking plate 14 is provided at the top of the mixing tank 11. A mounting plate 12 is provided at the bottom of the mixing tank 11. A fixing bolt 7 is passed through the outer side of the support hoop 5. The device also includes: The homogenization section is located at the bottom of the inner side of the mixing tank 11 to homogenize the microcapsule particles. The homogenizing section includes an airflow component and a three-dimensional adjustment component. The airflow component is disposed inside the mixing tank 11 and is connected to the three-dimensional adjustment component, which is disposed outside the mixing tank 11. A protective section is provided in the middle of the inner side of the mixing tank 11 to remove viscous materials from the mixing tank 11; The protective part includes a swinging member and a contact member. The swinging member is disposed in the middle of the mixing tank 11 and connected to the bottom of the mixing tank 11. The swinging member is connected to the contact member, and the contact member is disposed on the outside of the swinging member. A heat-conducting part is provided inside the mixing tank 11 and above the swinging component to conduct heat to the uniformly processed microcapsule particles; The heat-conducting part includes a conductive component and a heat-dissipating component. The conductive component is disposed on the inner wall of the mixing tank 11, and the conductive component is connected to the heat-dissipating component. The heat-dissipating component is disposed on one side of the conductive component.
[0021] Specifically, there are two support hoops 5, and the mixing tanks 11 fixed to them are not on the same straight line to allow for all-round processing; the guide plate 10 facilitates the protection and cooling of the mixing tank 11; the pad 9 is used to support and assist the guide plate 10; the low-frequency vibrator 8 is set below the mounting plate 12 for easy installation; one end of the dehumidifier 13 is provided with a through pipe, which is connected to the processor 30 to facilitate timely switching between the dehumidifier 13 and the processor 30; the drive system 2 is equipped with traditional mechanisms such as chains and gear rods connected to universal joints 3 to facilitate translation, rotation, and flipping functions, and to facilitate all-round mixing of Phyllanthus emblica oral instant microcapsule particles, which is existing technology; In actual use, the staff first removes the blocking tray 14, then adds the amla microcapsule granules into the mixing tank 11, covers and fixes the blocking tray 14, and turns on the drive system 2 to drive the universal joint 3 to rotate. The rotational power of the two universal joints 3 is converted into a composite power that can drive the mixing tank 11 to move in multiple directions. When the universal joint 3 rotates, it drives the support shaft plate 4, support hoop 5 and guide plate 10 to move along three motion trajectories: translation, rotation and flipping. The amla oral instant-dissolving microcapsule granules inside are sometimes thrown up, sometimes collide with each other, and sometimes slide along the cylinder wall. This can effectively break the agglomeration of material particles, allowing materials of different components and particle sizes to be fully mixed to achieve a uniform distribution and improve mixing efficiency. Finally, after mixing, the blocking tray 14 is opened and the amla microcapsule granules are poured out of the designated container to complete the production.
[0022] like Figures 1 to 5 As shown, the airflow component includes: The low-frequency vibrator 8 is located on one side of the drive system 2; The pad 9 has two sets, which are symmetrically fixed at both ends of the support hoop 5 and located outside the guide plate 10; The soft sealing ring 24 is annular and is located inside the guide plate 10. The gas distribution plate 18 is located inside the soft sealing ring 24 and has multiple holes and grooves with different diameters. The hole near the outlet powder is finer and the hole near the gas source is slightly larger. This is so that when a strong airflow passes through the plate, it is combed into thousands of gentle micro-airflows, which gently blow up the powder without impacting or damaging the fragile microcapsule particles. The pulsating airflow device 17 is located at the center of the gas distribution plate 18; The three-dimensional adjustment component includes: Blocking plate 14 is located above mixing tank 11; Dehumidifier 13 is located on the outside of guide plate 10 to prevent moisture from entering the material; The mounting plate 12 is located below the mixing tank 11 and is connected to the low-frequency vibrator 8 on the outside.
[0023] Specifically, the mixing tank 11 is equipped with a flexible vibration isolation element, which is connected to the mounting plate 12. The low-frequency vibrator 8 is a prior art technology that uses gentle physical vibration to vibrate the mixing tank 11 to help solve the problems of adhesion, agglomeration, and poor flow, so as to form a complementary mixture with the airflow. The pad 9 is used to prevent bumps and improve protection. The soft sealing ring 24 prevents the rigid connection from breaking under the impact of three-dimensional motion and air pulse, and makes the gas distribution plate 18 and the mixing tank 11 airtight. The blocking plate 14 can be inserted into one end of the mixing tank 11 to add material and prevent material leakage. A vibration transmission strip is provided on one side of the drive system 2, and one end of the vibration transmission strip is connected to the low-frequency vibrator 8 fixed on the base 1. The other end bypasses or passes through the rotation axis of the universal joint 3 and is connected to the mounting plate 12 through a flexible joint that allows the universal joint 3 to move freely and can transmit vibration. In actual use, after the amla microcapsule particles are added to the mixing tank 11, they fall down along the convex smooth curved surface to prevent adhesion. At this time, a strong airflow is generated by activating the pulsating airflow device 17. The airflow passes through the gas distribution plate 18 from bottom to top and exits through the dense holes and grooves inside, dividing the strong airflow into multiple weak airflows, which gently blow the amla microcapsule particles. Each amla microcapsule particle is wrapped by the airflow and is in a suspended state. With the cooperation of the universal joint 3 and the support hoop 5, the amla microcapsule particles are mixed gently without dead angles. This fundamentally avoids the presence of mechanical stirring blades, prevents mechanical collisions, eliminates the problem of adhesion, reduces the impact of airflow, and prevents damage to the properties of the amla microcapsule particles themselves. During use, due to the three-dimensional motion, the internal amla microcapsule particles are prone to vortexing and adhesion to the inner wall, leading to a tendency to agglomerate and insufficient mixing. The low-frequency vibration of the low-frequency vibrator 8 can further change the motion state, break up the agglomeration of the material, and help the sticky material to detach from the bin wall. It forms a matching effect with the pulsed airflow device 17, which greatly improves the mixing uniformity and ensures that the material adhering to the inner wall of the mixing tank 11 is free.
[0024] like Figures 4 to 5 , Figure 7 As shown, the swinging member includes: A traction spring 15 is provided at the bottom of the mixing tank 11; The vortex block 16 is disposed at one end of the traction spring 15; The vortex block 16 has multiple slots inside and is made of soft rubber. Specifically, the traction spring 15 is used to connect the vortex block 16 and the mixing tank 11, serving as a flexible connection; the vortex block 16 is installed above the traction spring 15, located on the central axis of the mixing tank 11, so that it can be suspended when blown by the airflow, and the outer soft rubber material is to avoid damaging the amla microcapsule particles; the stiffness of the traction spring 15 and the rotation angle of the vortex block 16 are designed to ensure that within the working speed range, its swing amplitude is limited to a safe area and will not interfere with internal components such as entanglement with other parts; In actual use, due to the static electricity between the amla microcapsule particles, soft agglomerates will form. Although simple airflow and three-dimensional motion can help break up the agglomerates, the effect is not significant enough and it is difficult to effectively handle them. Forcibly breaking them up can easily damage the amla microcapsule particles. Therefore, the pulsating airflow introduced from the bottom of the mixing tank 11 is used to blow up and mix the amla microcapsule particles, and the other part is diverted and guided into the vortex block 16, so that it can be sprayed out at a specific angle through the porous surface to prevent agglomeration. At the same time, the vortex block 16 is blown by the airflow and undergoes irregular and random slow rotational motion, forming a dynamically changing local vortex field. When the amla microcapsule particles pass through its surface, they will be subjected to a kneading force during rotation. Through the action of the kneading force, the aforementioned agglomerates are effectively broken up. Meanwhile, the vortex block 16 is always in irregular slow motion without specific friction points, preventing the amla microcapsule particles from adhering stably to the inner wall of the mixing tank 11. During cleaning, for example after the cleaning is completed, clean gas can be introduced to blow and clean the vortex block 16 to promote internal cleaning.
[0025] like Figure 4 and Figure 6 As shown, the touch element includes: Block 19 has a through-hole and is located outside the vortex block 16; The square tube 20 is fixedly installed on the outside of the vortex block 16; Rotating groove 23 is formed inside square tube 20; Multiple unblocking strips 21 are symmetrically arranged inside the rotating groove 23; Rubber gasket 22 is fixedly installed at the top of drain cleaner strip 21.
[0026] Specifically, the rotating groove 23 is installed obliquely on the outside of the vortex block 16 and is adapted to the inside of the drain strip 21; multiple ventilation grooves are opened on both sides of the square tube 20, which are used to introduce airflow to blow on the drain strip 21; the rubber gasket 22 has a certain elasticity, which makes it easy to collide with the mixing tank 11 when it moves with the drain strip 21, so as to cause the dust inside to fall off; the drain strip 21 is made of shape memory alloy. In actual use, as the vortex block 16 rotates irregularly with the blowing of the pulsating airflow device 17, it will produce a certain tilt angle. Therefore, the unclogging strip 21 will gradually extend under the action of gravity under the tilt of the square tube 20. When the unclogging strip 21 extends, it will drive the rubber gasket 22 to move together. The rubber gasket 22 gradually touches the inner wall of the mixing tank 11, producing a certain vibration, which helps to clean the material adhering to its inner wall and prevents excessive adhesion.
[0027] like Figures 7 to 10 As shown, the conductive element includes: Heat-conducting mesh 25 is installed inside the mixing tank 11; Multiple elastic metal stranded wires 26 are fixedly connected at one end to the inner side of the heat-conducting mesh 25. The heat sink includes: The sensing strip 27 is disposed at the other end of the elastic metal stranded wire 26; Multiple heat-conducting strips 28 are fixedly installed on the outside of the sensing strip 27 and located above the vortex block 16; Processor 30 is located outside the drive system 2; Pipe 29 is located between dehumidifier 13 and processor 30.
[0028] Specifically, the heat-conducting strip 28 is connected to the heat-conducting mesh 25 via the sensing strip 27 and the elastic metal stranded wire 26, facilitating heat conduction upon contact. The heat absorbed by the heat-conducting strip 28 is transferred to the heat-conducting mesh 25 via the sensing strip 27 and the elastic metal stranded wire 26, allowing the heat to be dispersed. The heat-conducting strip 28 is suspended inside the mixing tank 11 via the sensing strip 27. The heat-conducting strip 28 is a solid pure copper metal rod. The elastic metal stranded wire 26 and the sensing strip 27 are used to support the heat-conducting strip 28. The processor 30 is a single-chip microcomputer used to control the start / stop, frequency, and duration of the drive system 2, the pulsating airflow device 17, and the low-frequency vibrator 8. The dehumidifier 13 is used to dehumidify and dry the air source introduced into the pulsating airflow device 17 to prevent the material from absorbing moisture. In actual use, during the mixing process, when the mixing tank 11 starts working and generates three-dimensional tumbling, the sensing strip 27, the heat-conducting strip 28, and the elastic metal strand 26 will move accordingly. Since the heat-conducting strip 28 is swaying, it will randomly and frequently collide and come into contact with the amla microcapsule particles. Once in contact, the heat-conducting strip 28 will instantly absorb the small amount of heat generated by friction on the outer surface of the powder particles and the outer surface of the vortex block 16. The absorbed heat is quickly transferred to the heat-conducting mesh 25 inside the mixing tank 11 through the elastic metal strand 26. Through continuous movement, the heat dissipation rate is accelerated. Without strong stirring, it is less likely to damage the fragile amla microcapsule particles. At the same time, the pulsating airflow will also blow into the mixing tank 11 from the bottom, playing an auxiliary role in air cooling. When dehumidification of the outside of the mixing tank 11 is required, the switch of the processor 30 is turned on separately to drive the dehumidifier 13 to work. The moisture on the outside is treated through the guide plate 10 to prevent interference inside the mixing tank 11 during outdoor use and rainy weather.
[0029] Working principle: The operator removes the plugging plate 14 from the top of the mixing tank 11, puts the amla microcapsule granules into the tank, and then closes and fixes the plugging plate 14 to ensure the sealing of the mixing chamber; The drive system 2 is activated, and the drive system 2 transmits power to the mixing tank 11 through the universal joint 3, the support shaft plate 4 and the support hoop 5, driving it to perform a three-dimensional spatial motion of translation, rotation and tumbling. Initial macro-mixing: Under the action of three-dimensional motion, the material inside the tank is continuously lifted, thrown, diffused and slid down, and violent relative motion occurs between material particles and between the material and the tank wall; basic uniform distribution is achieved, and the foundation is laid for subsequent fine mixing; The pulsating airflow device 17 is activated synchronously to generate a controllable pulsating airflow. The airflow passes through the arched gas distribution plate 18 with gradient asymmetric micropores, which dissipates a strong airflow into thousands of soft, uniform micro-airflows that are blown upwards toward the material.
[0030] This gentle airflow effectively overcomes the gravity of the material, causing the amla microcapsule particles to fluidize in the mixing tank 11. Each particle is enveloped and suspended by the airflow, achieving gentle mixing of the material in three-dimensional space without dead angles, fundamentally eliminating the risks of adhesion residue and structural damage caused by mechanical stirring blades. Part of the diverted airflow is guided into the interior of the biomimetic flexible vortex block 16 and ejected from its porous surface at a specific angle, driving the vortex block 16 to produce irregular, slow autonomous rotation and oscillation. This vortex block 16 creates a dynamically changing local secondary vortex field in the fluidization field and three-dimensional motion field. The material flowing over its surface will be subjected to a low-shear but continuous kneading force, which can effectively break down the micro-agglomerates formed by electrostatic and other effects, thereby achieving ultra-high uniformity mixing without damaging the microcapsule structure. The low-frequency vibrator 8, fixed on the base 1, generates vibration, which is efficiently transmitted to the mixing tank 11 in motion through the vibration transmission strip and flexible joint. This vibration can instantly destroy the adhesion between the material and the tank wall, causing the material adhering to the wall to peel off; it also helps to destroy the local bridging and agglomeration of the material, ensuring smooth material flow; and it forms a gas-solid coupling effect with the pulsating airflow, further improving the mixing uniformity and ensuring zero residue. During the mixing process, the dynamic heat-conducting strip 28 randomly and frequently comes into gentle contact with the material. Because it is made of pure copper with high thermal conductivity, it can instantly absorb the small amount of heat generated by friction of the material like a hot sponge. The absorbed heat is rapidly conducted through the elastic metal strands 26 to the static heat-conducting mesh 25 embedded in the tank wall; The three-dimensional rotation of the mixing tank 11 allows the entire tank wall to continuously undergo forced convection heat exchange with the surrounding air, efficiently dissipating heat. This system achieves pure mechanical active temperature control through contact heat absorption and motion heat dissipation, perfectly protecting the heat-sensitive active ingredients in amla. The drain strip 21, made of shape memory alloy, deforms and extends out of the square tube 20 when it senses the tiny temperature fluctuations caused by airflow changes inside the vortex block 16. The rubber pad 22 at the tip of the extended unclogging strip 21 will touch the inner wall of the mixing tank 11, generating a local vibration to clean up any trace amounts of adhering material that may be present online. After the mixing process is completed, all power sources are stopped and the blocking plate 14 is opened. Due to the arched design of the gas distribution plate 18 and the vibration assistance of the system, the material can be discharged smoothly and thoroughly from the discharge port with almost no residue. If necessary, clean airflow can be introduced to blow and clean the vortex block 16 and the inside of the tank to prepare for the next batch of production. The processor 30 acts as the control center, coordinating the start-up, shutdown, operating frequency, and working duration of the drive system 2, the pulsating airflow device 17, and the low-frequency vibrator 8 to achieve automated operation; the dehumidifier 13 dehumidifies and dries the incoming air source to prevent the materials from absorbing moisture during the mixing process and ensure stable product quality.
[0031] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A mixed preparation device for instant microcapsule granules of Emblica occidentalis for oral use, comprising: The utility model relates to a microcapsule particle mixing device, which comprises a base (1) and a driving system (2), one side of the driving system (2) is provided with two universal joints (3), one side of the universal joint (3) is provided with a support shaft plate (4), the outer side of the support shaft plate (4) is provided with a support hoop (5), the inner cavity of the support hoop (5) is provided with a recess groove (6), the inner side of the support hoop (5) is provided with a guide piece (10), the inner side of the guide piece (10) is provided with a mixing tank (11), the top of the mixing tank (11) is provided with a blocking disc (14), the bottom of the mixing tank (11) is provided with a mounting disc (12), The utility model discloses a microcapsule particle mixing device, which comprises a base (1) and a driving system (2), one side of the driving system (2) is provided with two universal joints (3), one side of the universal joint (3) is provided with a support shaft plate (4), the outer side of the support shaft plate (4) is provided with a support hoop (5), the inner cavity of the support hoop (5) is provided with a recess groove (6), the inner side of the support hoop (5) is provided with a guide piece (10), the inner side of the guide piece (10) is provided with a mixing tank (11), the top of the mixing tank (11) is provided with a blocking disc (14), the bottom of the mixing tank (11) is provided with a mounting disc (12), It is characterized by further comprising: The uniform part is arranged at the bottom of the inner side of the mixing tank (11) to uniformly process the microcapsule particles. The uniform part comprises an airflow piece and a three-dimensional adjusting piece, the airflow piece is arranged inside the mixing tank (11), the airflow piece is connected with the three-dimensional adjusting piece, and the three-dimensional adjusting piece is arranged outside the mixing tank (11). The protection part is arranged at the middle of the inner side of the mixing tank (11) to separate the viscous material from the mixing tank (11). The protection part comprises a swing piece and a touch piece, the swing piece is arranged at the middle of the mixing tank (11) and connected with the bottom of the mixing tank (11), the swing piece is connected with the touch piece, and the touch piece is arranged outside the swing piece. The heat conduction part is arranged inside the mixing tank (11) and above the swing piece to conduct heat to the uniformly processed microcapsule particles.
2. A device for mixing preparation of a phyllanthus emblica oral dissolving microcapsule granule according to claim 1, characterized in that: The heat conduction part comprises a conduction piece and a heat dissipation piece, the conduction piece is arranged on the inner wall of the mixing tank (11), the conduction piece is connected with the heat dissipation piece, and the heat dissipation piece is arranged on one side of the conduction piece. The airflow piece comprises: The low-frequency vibrator (8) is arranged on one side of the driving system (2).
3. A device for mixing preparation of a phyllium oral dissolving microcapsule granule according to claim 2, characterized in that: The backing plate (9) has two groups and is symmetrically fixed at both ends of the support hoop (5) and outside the guide piece (10). The airflow piece further comprises: The soft sealing ring (24) is annular and arranged inside the guide piece (10). The gas distribution plate (18) is arranged inside the soft sealing ring (24) and has a plurality of hole grooves with different hole diameters in the inside, the holes near the outlet powder are more fine, and the holes near the gas source are slightly larger.
4. A device for mixing preparation of a phyllanthus emblica oral dissolving microcapsule granule according to claim 3, characterized in that: The pulsating airflow device (17) is arranged at the center of the gas distribution plate (18). The three-dimensional adjusting piece comprises: The blocking disc (14) is arranged above the mixing tank (11).
5. A device for mixing preparation of a phyllanthus emblica oral dissolving microcapsule granule according to claim 4, characterized in that: The mounting disc (12) is arranged below the mixing tank (11) and connected with the low-frequency vibrator (8) outside. The swing piece comprises: The traction spring (15) is arranged at the bottom of the mixing tank (11).
6. A device for mixing preparation of a phyllanthus emblica oral dissolving microcapsule granule according to claim 5, characterized in that: The vortex block (16) is arranged at one end of the traction spring (15) and has a plurality of notches in the inside and is made of soft elastic material. The touch piece comprises: The clamping block (19) has a plurality of clamping blocks and is arranged outside the vortex block (16). The square tube (20) is fixedly installed outside the vortex block (16).
7. A device for mixing preparation of a phyllium oral dissolving microcapsule granule according to claim 6, characterized in that: The rotating groove (23) is arranged in the inside of the square tube (20). The touch piece further comprises: The dredging strip (21) has a plurality of dredging strips and is symmetrically arranged in the inside of the rotating groove (23). A rubber gasket (22) is fixedly installed at the top end of the dredging strip (21).
8. A device for mixing preparation of a phyllanthus emblica oral dissolving microcapsule granule according to claim 7, characterized in that: The conducting member comprises: A heat-conducting net (25) is arranged inside the mixing tank (11); A plurality of elastic metal wires (26) are fixedly connected at one end inside the heat-conducting net (25).
9. A device for mixing preparation of a phyllanthus emblica oral dissolving microcapsule granule according to claim 8, characterized in that: The heat-dissipating member comprises: An induction strip (27) is arranged at the other end of the elastic metal wire (26); A plurality of heat-conducting strips (28) are fixedly installed outside the induction strip (27) and above the vortex block (16); A processor (30) is arranged outside the driving system (2); A pipeline (29) is arranged between the dehumidifier (13) and the processor (30).
10. A method of using a mixed preparation device for a phyllanthus orbiculatus oral instant microcapsule particle, applied to the mixed preparation device for the phyllanthus orbiculatus oral instant microcapsule particle according to any one of claims 1 to 9, characterized in that, The method comprises: An operator draws out the blocking disc (14) at the top end of the mixing tank (11), and then pours the Phyllanthus emblica microcapsule granular material into the tank, and then closes and fixes the blocking disc (14) to ensure the sealing of the mixing cavity; The driving system (2) is started, and the driving system (2) transmits power to the mixing tank (11) through the universal joint (3), the support shaft plate (4) and the support hoop (5) to drive the mixing tank (11) to perform three-dimensional space motion in the form of translation, rotation and overturning, so that the material in the tank is continuously lifted, scattered, diffused and slid under the action of three-dimensional motion, and the relative motion between the material particles and between the material and the tank wall is intense; The pulsating airflow device (17) is started to generate controllable pulsating airflow, and the airflow passes through the arched gas distribution plate (18) with gradient asymmetric micropores to comb a thick airflow into thousands of soft and uniform micro-airflows, which blow upward to the material; The low-frequency vibrator (8) fixed on the machine base (1) generates vibration, which is efficiently transmitted to the mixing tank (11) in a moving state through the vibration transmission strip and the flexible joint, and the vibration can instantaneously destroy the adhesion between the material and the tank wall, so that the adhered material is peeled off; The pulsating airflow device (17) is started to generate controllable pulsating airflow, and the airflow passes through the arched gas distribution plate (18) with gradient asymmetric micropores to comb a thick airflow into thousands of soft and uniform micro-airflows, which blow upward to the material; After the mixing process is completed, all power sources are stopped, and the blocking disc (14) is opened, so that the material can be smoothly and completely discharged from the discharge port due to the arched design of the gas distribution plate (18) and the vibration assistance of the system.
Citation Information
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