A wear resistance testing device for seat belt production and a method of using the same
By combining a drive platform, a test platform, a pull-out testing mechanism, and a burr-collecting detection mechanism, the problem of existing devices being unable to remove and collect burrs has been solved, enabling rapid and accurate evaluation of the abrasion resistance of seat belts and improving testing efficiency and the authenticity of results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-24
- Publication Date
- 2026-03-27
AI Technical Summary
Existing abrasion resistance testing equipment for seat belt production cannot effectively remove and collect burrs on the surface of the seat belt, causing the abrasive to accumulate between the abrasive and the product, forming a buffer layer, which affects the authenticity of the test results, and the abrasion resistance cannot be judged by the amount of burrs.
A device was designed that includes a drive platform, a test platform, a pull-out test mechanism, and a burr-collecting detection mechanism. By combining a drive component, a friction component, a positioning component, a force adjustment component, a burr-collecting component, a burr-filtering component, and a burr-absorbing component, the device can remove and collect burrs from the surface of the seat belt. The device can quickly test the wear resistance by utilizing the magnetic field strength of the drive magnet and the guide electromagnet, and collect burrs for feedback through an air pump and a filter layer.
It enables a more realistic and comprehensive assessment of seat belt abrasion resistance, shortens the testing cycle, improves testing efficiency, and ensures the accuracy and reliability of test results.
Smart Images

Figure CN121384599B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of seat belt abrasion resistance testing technology, specifically referring to an abrasion resistance testing device for seat belt production and its usage method. Background Technology
[0002] Safety belts, as a critical safety component installed on equipment, are commonly found in various means of transportation such as airplanes and automobiles, and are also used in high-altitude operations and performance scenarios to effectively protect the safety of users. They are primarily made of materials such as polyester, polypropylene, and nylon. During the production process, safety belts undergo sampling inspection, with a focus on testing their tensile strength and abrasion resistance.
[0003] The existing abrasion resistance testing equipment used in seat belt production has the following problems:
[0004] Existing abrasion resistance testing equipment for seat belt production lacks the ability to remove and collect burrs from the surface of the seat belt. On the one hand, this causes burrs to accumulate between the abrasive and the product, forming a buffer layer and affecting the authenticity of the abrasive's abrasion resistance test results. On the other hand, it is impossible to use the amount of burrs that fall off the product surface to help determine its abrasion resistance.
[0005] Therefore, it cannot meet the existing demand for abrasion resistance testing equipment used in seat belt production. Summary of the Invention
[0006] In response to the above situation and to overcome the shortcomings of the existing technology, this solution provides a wear resistance testing device for seat belt production and its usage method, which can remove and collect burrs on the surface of the seat belt, eliminate the buffer layer generated between the burrs and the abrasive and the product, and provide feedback on the wear resistance of the product by the amount of burrs collected.
[0007] The technical solution adopted in this plan is as follows: This plan proposes an abrasion resistance testing device for seat belt production, including a drive platform, a test platform, a pull-out testing mechanism, and a hair-collecting detection mechanism. The test platform is located on one side of the drive platform, the pull-out testing mechanism is located on the test platform, and the hair-collecting detection mechanism is located on the drive platform. The pull-out testing mechanism includes a drive component, a friction component, a positioning component, and a force adjustment component. The drive component is located inside the drive platform, the friction component is located on the upper wall of the test platform, the positioning component is located at the end of the test platform away from the drive platform, and the force adjustment component is located at the end of the friction component close to the positioning component. The hair-collecting detection mechanism includes a hair-pulling component, a hair-filtering component, and a hair-collecting component. The hair-pulling component is located on the upper wall of the drive platform, the hair-filtering component is located on the hair-pulling component, and the hair-collecting component is located on the force adjustment component.
[0008] As a further preferred embodiment of the present invention, the driving assembly includes a driving motor, driving magnetic blocks, a magnetic shielding layer, and a driving shaft. The driving motor is mounted on the upper wall of the driving platform, and the driving shaft is located between the power end of the driving motor and the bottom wall of the driving platform, with the driving shaft rotatably connected to the bottom wall of the driving platform. Multiple sets of driving magnetic blocks are mounted on the side wall of the driving shaft, and the magnetic shielding layer is symmetrically arranged on both sides of the driving magnetic blocks. The friction assembly includes a guide opening, a sliding frame, a guide post, a guide electromagnet, and a return spring. The guide opening is located on the side of the driving platform near the test platform, the sliding frame is slidably mounted on the side wall of the test platform, the guide post is located at the end of the sliding frame away from the test platform, the guide electromagnet is located on the side of the guide post near the guide opening, and the return spring... A spring is located between the sliding frame and the drive platform on the outside of the guide post; the positioning assembly includes a strip groove, a fixed band groove, and a fixed band bolt. The strip groove is located on the upper wall of the test platform at the end away from the drive platform and is open on three sides. The fixed band groove is symmetrically located on the upper wall of the test platform on both sides of the strip groove and is through-type. The fixed band bolt is located on the side wall of the test platform on one side of the fixed band groove and is threadedly connected to the test platform; the force adjustment assembly includes an adjusting friction block, an adjusting distance bolt, and a friction layer. The adjusting friction block is slidably located at the end of the guide post near the strip groove. The adjusting distance bolt is located between the adjusting friction block and the guide post, and is rotatably connected to the adjusting friction block. The adjusting distance bolt is threadedly connected to the guide post. The friction layer is located on the bottom wall of the adjusting friction block.
[0009] Preferably, the hair removal assembly includes a hair removal frame, an air pump, and an air extraction hose. The hair removal frame is mounted on the upper wall of the drive platform, the air pump is located on the side of the hair removal frame away from the drive platform, and the air extraction hose is located at the air extraction end of the air pump. The hair filtering assembly includes a transparent cylinder, an exhaust valve, a connecting hose, and a filter layer. The transparent cylinder is mounted on the upper wall of the hair removal frame, the exhaust valve is connected to the side wall of the transparent cylinder, the connecting hose passes through the hair removal frame and is located at the exhaust end of the air pump, and the end of the connecting hose away from the air pump is threadedly connected to and communicates with the transparent cylinder. The filter layer is located inside the transparent cylinder near the exhaust valve. The hair suction assembly includes a hair suction groove, an air inlet, and a filter layer. The hair suction groove is located on the bottom wall of the adjusting block and is open at the bottom. The end of the air extraction hose away from the air pump passes through the adjusting block and extends into the hair suction groove. The air inlets are symmetrically located on the upper walls at both ends of the adjusting block and communicate with the hair suction groove. The filter layer is located inside the air inlet.
[0010] Specifically, a controller is provided on the side wall of the drive platform.
[0011] The controller is electrically connected to the drive motor, the guide electromagnet, and the air pump.
[0012] A method for using an abrasion resistance testing device for seat belt production includes the following steps:
[0013] Step 1: The return spring is in its shortened state under normal conditions. The guide column moves the friction adjustment block away from the upper wall of the strip groove. Lay the section of the safety belt to be tested flat on the upper wall of the strip groove. Insert the safety belt that extends beyond both ends of the strip groove into the fixed belt groove. Rotate the fixed belt bolt. The fixed belt bolt rotates along the test platform and fits against the safety belt, fixing the safety belt that extends beyond both ends of the strip groove inside the fixed belt groove. Rotate the adjusting bolt. The adjusting bolt rotates along the guide column and drives the friction adjustment block to descend. The friction adjustment block slides down along the guide column and drives the friction layer to fit against the safety belt placed inside the strip groove.
[0014] Step 2: The guide electromagnet is energized to generate magnetism. The guide electromagnet and the drive magnetic block are set with the same poles. The drive motor drives the drive shaft to rotate through the power end. When the drive shaft drives the drive magnetic block to rotate to be opposite the guide electromagnet, the drive magnetic block is fixed to the side wall of the drive shaft and pushes the guide electromagnet through repulsion. The guide electromagnet pushes the guide column with the elastic deformation of the return spring. The guide column slides along the side wall of the test platform through the sliding frame, causing the friction layer to rub against the seat belt to test the wear resistance of the seat belt. As the drive shaft rotates continuously, the drive shaft drives the drive magnetic block to be set opposite the guide electromagnet intermittently. When the guide electromagnet and the drive magnetic block are misaligned, the magnetic shielding layers set on both sides of the drive magnetic block can shield the magnetic field, so that the guide electromagnet is reset under the deformation of the return spring, so that the guide column can drive the friction layer to perform reciprocating test on the seat belt.
[0015] Step 3: During the testing of the seat belt on the friction layer, collect the burrs that fall off the surface of the seat belt. When the driving magnetic block pushes the guiding electromagnet with repulsive force to drive the guide column to test the seat belt using the friction layer, the guide column drives the burr-collecting groove to enter above the seat belt through the friction adjustment block. The magnetic field between the driving magnetic block and the guiding electromagnet is strong, and the driving magnetic block can quickly push the guiding electromagnet to move. The guiding electromagnet can drive the friction layer to quickly test the wear resistance of the seat belt through the guide column, which greatly improves the testing efficiency and shortens the testing cycle. Under the rapid friction between the friction layer and the seat belt, the amount of burrs falling off the surface of the seat belt can be increased.
[0016] Step 4: The air pump draws air from the suction tank through the suction hose. The air from the suction tank enters the transparent cylinder through the suction hose and connecting hose, where it becomes negative pressure. Outside air, after being filtered by the filter layer, enters the cavity formed by the suction tank and the strip groove. Under the action of the airflow, the burrs that have fallen off the surface of the seat belt are drawn into the transparent cylinder. The air inside the transparent cylinder is then filtered by the filter layer and discharged through the exhaust valve. The collected burrs adhere to the side of the filter layer away from the exhaust valve. After completing the abrasion resistance test of the seat belt, the operator unscrews the connecting hose from the side wall of the transparent cylinder, removes the transparent cylinder, and observes the amount of burrs inside. When the amount of burrs inside the transparent cylinder is small, it indicates that the abrasion resistance of the seat belt is high and meets the usage requirements; otherwise, it does not meet the usage requirements.
[0017] The beneficial effects achieved by this solution using the above structure are as follows:
[0018] Compared with existing technologies, this solution combines a pull-out testing mechanism with a burr-collecting detection mechanism. Through the combination of driving components, friction components, positioning components, force adjustment components, burr-collecting components, filtering components, and burr-absorbing components, it can perform abrasion resistance testing on longer seat belts, providing a more realistic and comprehensive evaluation of the seat belt's overall performance under actual use. Utilizing the strong magnetic field between the driving magnet and the guiding electromagnet, the guiding electromagnet can quickly drive the friction layer to test the seat belt's abrasion resistance under the deformation of the return spring. On the one hand, this shortens the testing cycle; under the same high-frequency conditions, it can quickly eliminate the worst-performing option by identifying which formulation shows wear signs faster. On the other hand, rapid pushing and pulling significantly increases the probability of burr removal, facilitating burr collection and reflecting the seat belt's abrasion resistance. Simultaneously, the filtering layer prevents external burrs from interfering with the final results, improving the testing efficiency of the seat belt. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this solution;
[0020] Figure 2 This is the front perspective stereoscopic view of this solution;
[0021] Figure 3 This is a bottom-view perspective of the design.
[0022] Figure 4 This is a schematic diagram of the combined structure of the drive station and the test station in this solution;
[0023] Figure 5 This is a schematic diagram of the hair removal component in this solution;
[0024] Figure 6 This is a schematic diagram of the friction assembly in this solution;
[0025] Figure 7 for Figure 6 A bottom view;
[0026] Figure 8 This is the main view of this solution;
[0027] Figure 9 This is a side view of the design.
[0028] Figure 10 This is a top view of the plan;
[0029] Figure 11 for Figure 10 Sectional view of AA section;
[0030] Figure 12 for Figure 2 Enlarged structural view of section I;
[0031] Figure 13 for Figure 3 Enlarged structural view of Part II.
[0032] The components are as follows: 1. Drive platform; 2. Test platform; 3. Pull-out test mechanism; 4. Drive assembly; 5. Drive motor; 6. Drive magnet; 7. Magnetic shield layer; 8. Friction assembly; 9. Guide port; 10. Sliding frame; 11. Guide column; 12. Guide electromagnet; 13. Positioning assembly; 14. Strip groove; 15. Strap groove; 16. Strap bolt; 17. Force adjustment assembly; 18. Friction adjustment block; 19. Gap adjustment bolt; 20. Friction layer; 21. Hair collection type detection mechanism; 22. Hair removal assembly; 23. Hair removal frame; 24. Air pump; 25. Air removal hose; 26. Hair filter assembly; 27. Transparent cylinder; 28. Exhaust valve; 29. Connecting hose; 30. Hair filter layer; 31. Hair suction assembly; 32. Hair suction groove; 33. Air inlet; 34. Filter layer; 35. Controller; 36. Return spring; 37. Drive shaft.
[0033] The accompanying drawings are provided to further understand the present solution and form part of the specification. They are used together with the embodiments of the present solution to explain the present solution and do not constitute a limitation thereof. Detailed Implementation
[0034] The technical solutions in this embodiment will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this solution, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this solution without creative effort are within the scope of protection of this solution.
[0035] In the description of this solution, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this solution and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this solution.
[0036] like Figures 1-13 As shown, the proposed abrasion resistance testing device for seat belt production includes a drive platform 1, a test platform 2, a pull-out testing mechanism 3, and a hair-collecting detection mechanism 21. The test platform 2 is located on one side of the drive platform 1, the pull-out testing mechanism 3 is located on the test platform 2, and the hair-collecting detection mechanism 21 is located on the drive platform 1. The pull-out testing mechanism 3 includes a drive component 4, a friction component 8, a positioning component 13, and a force adjustment component 17. The drive component 4 is located inside the drive platform 1, the friction component 8 is located on the upper wall of the test platform 2, the positioning component 13 is located at the end of the test platform 2 away from the drive platform 1, and the force adjustment component 17 is located at the end of the friction component 8 close to the positioning component 13. The hair-collecting detection mechanism 21 includes a hair-pulling component 22, a hair-filtering component 26, and a hair-collecting component 31. The hair-pulling component 22 is located on the upper wall of the drive platform 1, the hair-filtering component 26 is located on the hair-pulling component 22, and the hair-collecting component 31 is located on the force adjustment component 17.
[0037] The driving assembly 4 includes a driving motor 5, driving magnetic blocks 6, a magnetic shielding layer 7, and a driving shaft 37. The driving motor 5 is located on the upper wall of the driving platform 1, and the driving shaft 37 is located between the power end of the driving motor 5 and the bottom wall of the driving platform 1, with the driving shaft 37 rotatably connected to the bottom wall of the driving platform 1. Multiple sets of driving magnetic blocks 6 are located on the side wall of the driving shaft 37, and the magnetic shielding layer 7 is symmetrically located on both sides of the driving magnetic blocks 6. The friction assembly 8 includes a guide opening 9, a sliding frame 10, a guide post 11, a guide electromagnet 12, and a return spring 36. The guide opening 9 is located on the side of the driving platform 1 closest to the test platform 2. The sliding frame 10 is slidably mounted on the side wall of the test platform 2. The guide post 11 is located at the end of the sliding frame 10 away from the test platform 2. The guide electromagnet 12 is located on the side of the guide post 11 closest to the guide opening 9. The return spring 36 is located on the outer side of the guide post 11. Between the moving frame 10 and the drive platform 1; the positioning component 13 includes a strip groove 14, a fixed band groove 15, and a fixed band bolt 16. The strip groove 14 is located on the upper wall of the test platform 2 away from the drive platform 1 and is open on three sides. The fixed band groove 15 is symmetrically located on the upper walls of the test platform 2 on both sides of the strip groove 14 and is through-type. The fixed band bolt 16 is located on the side wall of the test platform 2 on one side of the fixed band groove 15 and is threadedly connected to the test platform 2. The force adjustment component 17 includes an adjusting friction block 18, an adjusting distance bolt 19, and a friction layer 20. The adjusting friction block 18 is slidably located on the end of the guide post 11 near the strip groove 14. The adjusting distance bolt 19 is located between the adjusting friction block 18 and the guide post 11 and is rotatably connected to the adjusting friction block 18. The adjusting distance bolt 19 is threadedly connected to the guide post 11. The friction layer 20 is located on the bottom wall of the adjusting friction block 18.
[0038] The hair removal assembly 22 includes a hair removal frame 23, an air pump 24, and an air extraction hose 25. The hair removal frame 23 is located on the upper wall of the drive platform 1, the air pump 24 is located on the side of the hair removal frame 23 away from the drive platform 1, and the air extraction hose 25 is located at the air extraction end of the air pump 24. The filter assembly 26 includes a transparent cylinder 27, an exhaust valve 28, a connecting hose 29, and a filter layer 30. The transparent cylinder 27 is located on the upper wall of the hair removal frame 23, the exhaust valve 28 is connected to the side wall of the transparent cylinder 27, and the connecting hose 29 passes through the hair removal frame 23 and is located at the exhaust end of the air pump 24. The end of the tube 25 away from the air pump 24 is threadedly connected to and communicates with the transparent tube 27. The filter layer 30 is located inside the transparent tube 27 near the exhaust valve 28. The hair suction assembly 31 includes a hair suction groove 32, an air inlet 33, and a filter layer 34. The hair suction groove 32 is located on the bottom wall of the adjusting block 18 and is open at the bottom. The end of the air suction hose 25 away from the air pump 24 passes through the adjusting block 18 and extends into the hair suction groove 32. The air inlets 33 are symmetrically located on the upper walls at both ends of the adjusting block 18 and communicate with the hair suction groove 32. The filter layer 34 is located inside the air inlet 33.
[0039] The drive platform 1 is equipped with a controller 35 on its side wall.
[0040] The controller 35 is electrically connected to the drive motor 5, the guide electromagnet 12 and the air pump 24 respectively.
[0041] A method for using an abrasion resistance testing device for seat belt production includes the following steps:
[0042] Step 1: The return spring 36 is in the shortened state under normal conditions. The guide post 11 drives the friction adjustment block 18 away from the upper wall of the strip groove 14. The section of the safety belt to be tested is laid flat on the upper wall of the strip groove 14. The safety belt extending beyond both ends of the strip groove 14 is inserted into the fixed belt groove 15. The fixed belt bolt 16 is rotated. The fixed belt bolt 16 rotates along the test platform 2 and fits with the safety belt, fixing the safety belt extending beyond both ends of the strip groove 14 inside the fixed belt groove 15. The adjusting bolt 19 is rotated. The adjusting bolt 19 rotates along the guide post 11 and drives the friction adjustment block 18 to descend. The friction adjustment block 18 slides down along the guide post 11 and drives the friction layer 20 to fit with the safety belt placed inside the strip groove 14.
[0043] Step 2: The guide electromagnet 12 is energized to generate magnetism. The guide electromagnet 12 and the drive magnetic block 6 are set with the same pole. The drive motor 5 drives the drive shaft 37 to rotate through the power end. When the drive shaft 37 drives the drive magnetic block 6 to rotate to be opposite the guide electromagnet 12, the drive magnetic block 6 is fixed on the side wall of the drive shaft 37 and pushes the guide electromagnet 12 with repulsive force. The guide electromagnet 12 pushes the guide column 11 by the elastic deformation of the return spring 36. The guide column 11 slides along the side wall of the test platform 2 through the sliding frame 10, causing the friction layer 20 to rub against the seat belt to test the wear resistance of the seat belt. As the drive shaft 37 rotates continuously, the drive shaft 37 drives the drive magnetic block 6 to be set opposite the guide electromagnet 12 intermittently. When the guide electromagnet 12 and the drive magnetic block 6 are misaligned, the magnetic shielding layer 7 set on both sides of the drive magnetic block 6 can shield the magnetic field, so that the guide electromagnet 12 is reset under the deformation of the return spring 36, so that the guide column 11 can drive the friction layer 20 to perform reciprocating test on the seat belt.
[0044] Step 3: During the testing of the seat belt by the friction layer 20, the burrs that fall off the surface of the seat belt are collected. When the driving magnetic block 6 pushes the guiding electromagnet 12 with the repulsive force to drive the guide column 11 to test the seat belt using the friction layer 20, the guide column 11 drives the burr-collecting groove 32 to enter above the seat belt through the friction adjustment block 18. The magnetic field between the driving magnetic block 6 and the guiding electromagnet 12 is strong, and the driving magnetic block 6 can quickly push the guiding electromagnet 12 to move. The guiding electromagnet 12 can drive the friction layer 20 to quickly test the wear resistance of the seat belt through the guide column 11, which greatly improves the testing efficiency and shortens the testing cycle. Under the rapid friction between the friction layer 20 and the seat belt, the amount of burrs falling off the surface of the seat belt can be increased.
[0045] Step 4: The air pump 24 draws air from the suction groove 32 through the suction hose 25. The air from the suction groove 32 enters the transparent cylinder 27 through the suction hose 25 and the connecting hose 29, where it becomes negative pressure. Outside air enters the cavity formed by the suction groove 32 and the strip groove 14 after being filtered by the filter layer 30. Under the action of the airflow, the burrs that have fallen off the surface of the seat belt are drawn into the transparent cylinder 27. The air inside the transparent cylinder 27 is filtered by the filter layer 34 and discharged from the exhaust valve 28. The collected burrs adhere to the side of the filter layer 34 away from the exhaust valve 28. After completing the abrasion resistance test of the seat belt, the operator unscrews the connecting hose 29 from the side wall of the transparent cylinder 27 and takes out the transparent cylinder 27 to observe the amount of burrs inside. When the amount of burrs inside the transparent cylinder 27 is small, it indicates that the abrasion resistance of the seat belt is high and meets the usage requirements; otherwise, it does not meet the usage requirements.
[0046] In actual use, in the initial state, the return spring 36 is in the shortened state under normal conditions. The guide column 11 drives the friction adjustment block 18 away from the upper wall of the strip groove 14. The section of the safety belt to be tested is laid flat on the upper wall of the strip groove 14. The safety belt extending beyond both ends of the strip groove 14 is inserted into the fixed belt groove 15. The fixed belt bolt 16 is rotated, and the fixed belt bolt 16 rotates along the test platform 2 to fit with the safety belt, fixing the safety belt extending beyond both ends of the strip groove 14 inside the fixed belt groove 15. The adjusting bolt 19 is rotated, and the adjusting bolt 19 rotates along the guide column 11 to drive the friction adjustment block 18 down. The friction adjustment block 18 slides down along the guide column 11 to make the friction layer 20 fit with the safety belt placed inside the strip groove 14.
[0047] In the early stages of research and development, this device can be used to quickly screen the merits of different materials or process solutions. Under the same high-frequency conditions, by observing which formulation shows signs of wear faster, the worst-performing option can be quickly eliminated. The controller 35 controls the start of the guide electromagnet 12. The guide electromagnet 12 generates magnetism when energized. The guide electromagnet 12 and the drive magnetic block 6 are set with the same pole. The controller 35 controls the start of the drive motor 5. The drive motor 5 drives the drive shaft 37 to rotate through the power end. When the drive shaft 37 drives the drive magnetic block 6 to rotate to the position opposite to the guide electromagnet 12, the drive magnetic block 6 is fixed to the side wall of the drive shaft 37 and pushes the guide electromagnet 12 through repulsion. Since there is a strong magnetic field between the drive magnetic block 6 and the guide electromagnet 12, the guide electromagnet 12 uses the elastic deformation of the return spring 36 to push the guide column 11. The guide column 11 slides along the side wall of the test platform 2 through the sliding frame 10, causing the friction layer 20 to move in a straight line. The friction layer 20 and the seat belt rub against each other rapidly, thereby shortening the test cycle of the wear resistance of the seat belt and eliminating the worst-performing option.
[0048] As the drive shaft 37 continues to rotate, multiple sets of drive shafts 37 drive the drive magnetic block 6 to intermittently drive the guide column 11 to drive the friction layer 20 to rub against the seat belt. When the guide electromagnetic body 12 and the drive magnetic block 6 are misaligned, the magnetic shielding layer 7 set on both sides of the drive magnetic block 6 can shield the magnetic field. The guide electromagnetic body 12 is reset under the deformation of the reset spring 36, so that the guide column 11 can drive the friction layer 20 to perform reciprocating friction test on the seat belt.
[0049] During the friction test of the seat belt by the friction layer 20, excessive shedding of the seat belt means that the fibers on the surface of the webbing are being rapidly worn off and detached, resulting in a reduction in the effective cross-sectional area of the webbing and a looser structure. This is a clear precursor to a significant decrease in the tensile strength of the seat belt. During the test of the seat belt by the friction layer 20, the burrs that fall off the surface of the seat belt are collected. When the driving magnetic block 6 pushes the guide electromagnet 12 with repulsive force to drive the guide column 11 to test the seat belt by the friction layer 20, the guide column 11 drives the burr-attracting groove 32 to enter above the seat belt through the friction adjustment block 18. The magnetic field between the driving magnetic block 6 and the guide electromagnet 12 is strong, and the driving magnetic block 6 can quickly push the guide electromagnet 12 to move. The guide electromagnet 12 can drive the friction layer 20 to quickly test the wear resistance of the seat belt through the guide column 11. Under the rapid friction and pushing and pulling between the friction layer 20 and the seat belt, the burrs on the surface of the seat belt fall off into the sealed cavity formed between the burr-attracting groove 32 and the strip groove 14.
[0050] The controller 35 controls the start of the air pump 24. The air pump 24 draws air from the inside of the hair suction groove 32 through the air suction hose 25. The air inside the hair suction groove 32 enters the transparent cylinder 27 through the air suction hose 25 and the connecting hose 29. The inside of the cylinder is changed to a negative pressure state. The outside air enters the cavity formed by the hair suction groove 32 and the strip groove 14 after being filtered by the filter layer 30. Under the action of the airflow, the burrs that fall off the surface of the seat belt are brought into the transparent cylinder 27. The air inside the transparent cylinder 27 is discharged from the exhaust valve 28 after being filtered by the filter layer 34. The collected burrs are attached to the side of the filter layer 34 away from the exhaust valve 28.
[0051] On the one hand, the transparent tube 27 collects the amount of burrs generated after friction on the surface of the seat belt, which makes it easier for operators to judge the wear resistance of the seat belt; on the other hand, as the test proceeds, the accumulated burrs will form a soft buffer layer, changing the direct contact state between the friction layer 20 and the seat belt, and preventing the subsequent friction from losing its authenticity due to the burr buffer layer. The suction effect of the suction hose 25 can eliminate the buffer layer formed by the burrs, ensuring the authenticity of the friction between the friction layer 20 and the seat belt.
[0052] After the abrasion resistance test of the seat belt is completed, the controller 35 controls the air pump 24 to stop working. The operator unscrews the connecting hose 29 from the side wall of the transparent cylinder 27, takes out the transparent cylinder 27, and observes the amount of burrs inside. When the amount of burrs inside the transparent cylinder 27 is small, it indicates that the abrasion resistance of the seat belt is high and meets the usage requirements. Otherwise, it does not meet the usage requirements. The above operation can be repeated for the next use.
[0053] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0054] The present solution and its implementation methods have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present solution; the actual structure is not limited to this. In conclusion, if a person skilled in the art, inspired by this description, designs a similar structure and embodiment without departing from the inventive intent of this solution, such design should fall within the protection scope of this solution.
Claims
1. A wear testing device for seat belt production comprising a drive table and a test table, characterized in that: The device also comprises a pulling test mechanism and a hair collecting detection mechanism, the test table is arranged on one side of the driving table, the pulling test mechanism is arranged on the test table, the hair collecting detection mechanism is arranged on the driving table, the pulling test mechanism comprises a driving assembly, a friction assembly, a positioning assembly and a force adjusting assembly, the driving assembly is arranged in the driving table, the friction assembly is arranged on the upper wall of the test table, the positioning assembly is arranged at the end of the test table away from the driving table, the force adjusting assembly is arranged at the end of the friction assembly close to the positioning assembly, the hair collecting detection mechanism comprises a hair pulling assembly, a hair filtering assembly and a hair suction assembly, the hair pulling assembly is arranged on the upper wall of the driving table, the hair filtering assembly is arranged on the hair pulling assembly, and the hair suction assembly is arranged on the force adjusting assembly; The driving assembly comprises driving magnetic blocks, a driving motor, a magnetic shielding layer and a driving shaft; The driving motor is arranged on the upper wall of the driving table, the driving shaft is arranged between the power end of the driving motor and the bottom wall of the driving table, the driving shaft is rotationally connected with the bottom wall of the driving table, a plurality of groups of driving magnetic blocks are arranged on the side wall of the driving shaft, and the magnetic shielding layer is symmetrically arranged on the two sides of the driving magnetic blocks; The friction assembly comprises a sliding frame, a guide column, a guide electromagnet, a guide port and a return spring; The guide port is arranged on the side of the driving table close to the test table, the sliding frame is slidingly arranged on the side wall of the test table, the guide column is arranged at the end of the sliding frame away from the test table, the guide electromagnet is arranged on the side of the guide column close to the guide port, and the return spring is arranged between the sliding frame outside the guide column and the driving table; The positioning assembly comprises a strip-shaped groove, a fixed band groove and a fixed band bolt, the strip-shaped groove is arranged on the upper wall of the end of the test table away from the driving table, and is arranged in a three-side opening mode, the fixed band groove is symmetrically arranged on the upper wall of the test table on the two sides of the strip-shaped groove, and is arranged in a through mode, and the fixed band bolt is arranged on the side wall of the test table on one side of the fixed band groove; The force adjusting assembly comprises a distance adjusting bolt, a friction layer and a friction adjusting block; The friction adjusting block is slidingly arranged at the end of the guide column close to the strip-shaped groove, the distance adjusting bolt is arranged between the friction adjusting block and the guide column, the distance adjusting bolt is rotationally connected with the friction adjusting block, the distance adjusting bolt is threadedly connected with the guide column, and the friction layer is arranged on the bottom wall of the friction adjusting block; The hair pulling assembly comprises a hair pulling frame, an air suction pump and an air suction hose, the hair pulling frame is arranged on the upper wall of the driving table, the air suction pump is arranged on the side of the hair pulling frame away from the driving table, and the air suction hose is arranged at the air suction end of the air suction pump; The hair filtering assembly comprises a transparent cylinder, an exhaust valve, a connecting hose and a hair filtering layer, the transparent cylinder is arranged on the upper wall of the hair pulling frame, the exhaust valve is arranged in communication on the side wall of the transparent cylinder, the connecting hose is arranged in penetration of the hair pulling frame at the exhaust end of the air suction pump, one end of the connecting hose away from the air suction pump is threadedly connected with the transparent cylinder in a communication mode, and the hair filtering layer is arranged in the end of the transparent cylinder close to the exhaust valve.
2. The abrasion resistance testing device for seatbelt production according to claim 1, characterized in that: The fixed band bolt is threadedly connected with the test table.
3. A wear resistance testing device for safety belt production according to claim 2, characterized in that: The hair suction assembly comprises a hair suction groove, an air inlet and a filtering layer, the hair suction groove is arranged on the bottom wall of the friction adjusting block in an open lower end mode, one end of the air suction hose away from the air suction pump penetrates through the friction adjusting block and extends into the hair suction groove, the air inlets are symmetrically arranged on the upper walls of the two ends of the friction adjusting block in a communication mode with the hair suction groove, and the filtering layer is arranged in the air inlets.
4. The use method of the abrasion testing device for safety belt production according to claim 3, characterized in that: Step one: the reset spring is in a shortened state, the guide column drives the adjusting block away from the upper wall of the strip-shaped groove, and a section of the safety belt to be tested is laid on the upper wall of the strip-shaped groove, and the safety belt exceeding the two ends of the strip-shaped groove is inserted into the fixed belt groove; Step two: the guide electromagnet is powered to generate magnetism, the guide electromagnet and the driving magnetic block are arranged with the same polarity, the driving motor drives the driving shaft to rotate through the power end, the driving shaft drives the driving magnetic block to rotate to the opposite side of the guide electromagnet, the driving magnetic block is fixed on the side wall of the driving shaft and pushes the guide electromagnet through repulsion, the guide electromagnet pushes the guide column through the elastic deformation of the reset spring, the guide column drives the friction layer to slide along the side wall of the test table and rubs with the safety belt; Step three: the burrs falling off the surface of the safety belt are collected during the test of the safety belt by the friction layer, when the driving magnetic block drives the guide electromagnet to drive the guide column to test the safety belt by the friction layer, the guide column drives the burr suction groove to enter above the safety belt through the adjusting block, the magnetic field between the driving magnetic block and the guide electromagnet is strong, the driving magnetic block can quickly drive the guide electromagnet to move, and the guide electromagnet can drive the friction layer to quickly test the wear resistance of the safety belt through the guide column; Step four: the air pump draws the air in the burr suction groove through the air suction hose, the air in the burr suction groove enters the transparent cylinder through the connecting hose, and the inside of the transparent cylinder changes to a negative pressure state, the external air enters the cavity formed by the burr suction groove and the strip-shaped groove after being filtered by the filter layer, and the burrs falling off the surface of the safety belt are sucked into the transparent cylinder under the action of the airflow, the air in the transparent cylinder is filtered by the filter layer and discharged from the exhaust valve, and the collected burrs are attached to the side away from the exhaust valve of the filter layer.
Citation Information
Patent Citations
Safety belt testing mechanism and testing machine
CN107576577A
Carpet wear resistance detection equipment
CN117929098A