High-speed rotor combination equipment
By designing an automated device for high-speed rotor assembly equipment, the problems of high production line complexity and low assembly efficiency caused by traditional manual or semi-automated assembly were solved, achieving high-efficiency automation and stable quality in rotor assembly.
Patent Information
- Application Number
- CN202511537612.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2026-02-03
AI Technical Summary
In existing technologies, the high-speed rotor assembly process relies on manual or semi-automated operation, resulting in a large production line footprint, high equipment complexity, low assembly efficiency, and unstable quality, making it difficult to guarantee assembly quality.
A high-speed rotor assembly equipment was designed, which includes automated devices for rotor feeding, material transfer, bearing assembly, snap ring assembly and end cover assembly, so as to realize the automatic flow and assembly of the rotor body between various workstations and reduce manual intervention.
The process of automating rotor assembly has been realized, which has improved assembly efficiency and quality, reduced time waste and errors caused by manual operation, and ensured the stability of assembly quality.
Smart Images

Figure CN121461689A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of mechanical assembly equipment, in particular to a high-speed rotor assembly equipment. BACKGROUND
[0002] In the field of electromechanical product manufacturing, the rotor as the core rotating component, its assembly quality directly affects the performance and service life of the overall equipment, the traditional high-speed rotor assembly is usually completed by manual or semi-automatic operation, the assembly process includes pressing two bearings to the two ends of the rotor body respectively, then installing the circlip to fix the axial position of the bearing, finally assembling the end cover, and carrying out overall detection and unloading, while in the prior art, the above assembly procedures are usually completed by multiple independent stations, the transfer of rotor components between stations needs to be realized by manual carrying, which not only increases the floor area and equipment complexity of the production line, but also causes time waste and increases the error rate in multiple transfers and positioning, seriously affecting the assembly efficiency and assembly quality.
[0003] At the same time, due to the certain operation difficulty of bearing pressing, circlip insertion and other procedures, the assembly quality is unstable due to fatigue or skill difference of the workers, and even the parts are damaged, so it is difficult to guarantee the assembly quality. SUMMARY
[0004] The present application solves the existing technical problems to provide a high-speed rotor assembly equipment, which can automatically complete the assembly work at each station without transfer in the overall assembly process, realize automatic assembly operation, and effectively guarantee the assembly efficiency and assembly quality.
[0005] In order to achieve the above purpose, the present application adopts the following technical scheme: The present application discloses a high-speed rotor assembly equipment, which comprises a machine body, a rotor feeding device is arranged on the front side of the left part of the machine body; a material moving device is arranged on the upper surface of the machine body; a first bearing assembly device is arranged on the upper surface of the machine body and located at the rear side of the left end of the material moving device; a second bearing assembly device, a turnover device, a circlip assembly device and an end cover assembly device are sequentially arranged on the right side of the first bearing assembly device; a sliding frame is arranged on the upper surface of the machine body and located at the right side of the material moving device; the sliding frame is provided with a discharging chute, and the right end of the discharging chute is inclined downward; a ninth rodless cylinder is arranged on the upper surface of the machine body and located at the left side of the sliding frame; a twelfth lifting cylinder matched with the ninth rodless cylinder is arranged on the actuator of the ninth rodless cylinder; a tenth pneumatic clamping jaw mounting plate matched with the twelfth lifting cylinder is arranged at the lower end of the piston rod of the twelfth lifting cylinder; and a tenth pneumatic clamping jaw matched with the tenth pneumatic clamping jaw mounting plate is arranged at the lower end of the tenth pneumatic clamping jaw mounting plate.
[0006] The rotor feeding device comprises a feeding rack on the left front side of the fuselage; the feeding rack is provided with a plurality of evenly distributed feet on the left and right sides; the feeding rack is provided with vertical plates on the left and right sides; a driven sprocket is arranged between the front ends of the left and right vertical plates; a feeding motor is arranged on the right side wall of the rear end of the right vertical plate; a driving sprocket is arranged between the rear ends of the left and right vertical plates; the driving sprocket is provided with a sprocket shaft at the center, the right end of the sprocket shaft penetrates through the right vertical plate and is connected with the left end of the motor shaft of the feeding motor through a shaft coupling; the driving sprocket and the driven sprocket are connected through a transmission chain; the transmission chain is provided with a plurality of feeding seat plates which are evenly distributed from front to back on the outer surface; the feeding seat plates are provided with mutually symmetrical bosses on the left and right sides; the bosses are provided with a limiting groove in the middle of the end face; the fuselage is provided with a rotor angle adjusting mechanism on the upper surface of the right side of the rear end of the feeding rack.
[0007] The rotor angle adjusting mechanism comprises a first cylinder support arranged on the upper surface of the fuselage; the first cylinder support is provided with a first rodless cylinder matched therewith at the upper end; the actuator of the first rodless cylinder is provided with a second rodless cylinder; the actuator of the second rodless cylinder is provided with a first rotary cylinder; the first rotary cylinder is provided with a second rotary cylinder mounting seat matched therewith; the second rotary cylinder mounting seat is provided with a second rotary cylinder matched therewith; the second rotary cylinder is provided with a first pneumatic clamping jaw matched therewith.
[0008] The material moving device comprises a material moving seat plate arranged above the front side of the upper surface of the fuselage; a plurality of support columns are arranged between the front and rear sides of the lower surface of the material moving seat plate and the upper surface of the fuselage; the material moving seat plate is provided with a conveying port in the middle; the conveying port is provided with mutually symmetrical mounting plates on the front and rear sides; a first driving synchronous wheel is arranged between the left ends of the mounting plates on the front and rear sides; the left end of one of the mounting plates on the front and rear sides is provided with a material moving motor connected with the first driving synchronous wheel; a first driven synchronous wheel is arranged between the right ends of the mounting plates on the front and rear sides; the first driving synchronous wheel and the first driven synchronous wheel are connected through a first synchronous belt; the first synchronous belt is provided with a plurality of conveying seats which are evenly distributed from left to right on the upper surface; the upper surface of the conveying seat is provided with a first bearing groove; the center of the groove bottom of the first bearing groove is provided with a first containing hole; the upper surface of the conveying seat is provided with a second bearing groove on the right side of the first bearing groove; the center of the groove bottom of the second bearing groove is provided with a second containing hole.
[0009] The first bearing assembly device comprises a first bearing vibration disc arranged on the left rear side of the upper surface of the machine body; the outlet end of the first bearing vibration disc is provided with a first bearing conveying channel on the right side thereof; the upper surface of the machine body is provided with a guide sleeve vibration disc on the right side of the first bearing vibration disc; the outlet end of the guide sleeve vibration disc is provided with a guide sleeve conveying channel on the left side thereof; the upper surface of the machine body is provided with a third rodless air cylinder support on the left side of the front end of the first bearing conveying channel; the upper end of the third rodless air cylinder support is provided with a third rodless air cylinder matched therewith; the actuator of the third rodless air cylinder is provided with a first lifting air cylinder; the lower end of the piston rod of the first lifting air cylinder is provided with a second pneumatic clamp mounting plate matched therewith; the second pneumatic clamp mounting plate is provided with a second pneumatic clamp matched therewith; the first lifting air cylinder is provided with an extension plate; the right end of the extension plate is provided with a second lifting air cylinder mounting plate; the second lifting air cylinder mounting plate is provided with a second lifting air cylinder matched therewith; the lower end of the piston rod of the second lifting air cylinder is provided with a third pneumatic clamp mounting plate matched therewith; the third pneumatic clamp mounting plate is provided with a third pneumatic clamp matched therewith.
[0010] The second bearing assembly device comprises a second bearing vibration disc arranged on the upper surface of the machine body; the outlet end of the second bearing vibration disc is provided with a second bearing conveying channel on the front side thereof; the upper surface of the material moving seat plate is provided with a third lifting air cylinder support corresponding to the position of the second bearing vibration disc; the upper end of the third lifting air cylinder support is provided with a third lifting air cylinder mounting plate; the upper surface of the third lifting air cylinder mounting plate is provided with a third lifting air cylinder matched therewith; the lower end of the piston rod of the third lifting air cylinder passes through the third lifting air cylinder mounting plate downwardly and is provided with a bearing pressing sleeve; the left side wall of the third lifting air cylinder mounting plate is provided with a fourth rodless air cylinder; the actuator of the fourth rodless air cylinder is provided with a fourth lifting air cylinder; the lower end of the piston rod of the fourth lifting air cylinder is provided with a fourth pneumatic clamp mounting plate; the fourth pneumatic clamp mounting plate is provided with a fourth pneumatic clamp matched therewith.
[0011] The overturning device comprises a tenth rodless air cylinder support arranged on the front side of the upper surface of the machine body; the upper end of the tenth rodless air cylinder support is provided with a tenth rodless air cylinder; the actuator of the tenth rodless air cylinder is provided with a fifth lifting air cylinder; the lower end of the piston rod of the fifth lifting air cylinder is provided with a third rotary air cylinder mounting plate; the third rotary air cylinder mounting plate is provided with a third rotary air cylinder matched therewith; the third rotary air cylinder is provided with a fifth pneumatic clamp matched therewith.
[0012] The clamp spring assembly device comprises a clamp spring vibrating disc arranged on the upper surface of the machine body; the outlet end of the clamp spring vibrating disc is provided with a clamp spring conveying channel on the left side; a discharging seat plate is arranged below the clamp spring conveying channel; a stand is arranged between the lower surface of the discharging seat plate and the upper surface of the machine body; a first pushing cylinder is arranged on the rear side of the upper surface of the discharging seat plate; a guide groove is arranged on the upper surface of the discharging seat plate, and the front side groove of the guide groove is located on the front end surface of the discharging seat plate; a clamp spring pushing plate matched with the guide groove is arranged on the front end of the piston rod of the first pushing cylinder; a clamp spring guide column is arranged on the front end of the clamp spring conveying channel, and a gap is arranged between the lower end surface of the clamp spring guide column and the groove bottom of the guide groove; a strip-shaped positioning part is arranged on the rear side wall of the clamp spring guide column; a clamp spring assembling mechanism is arranged on the upper surface of the machine body and located on the front side of the stand.
[0013] The clamp spring assembling mechanism comprises a fifth rodless cylinder mounting seat arranged on the upper surface of the machine body; a fifth rodless cylinder matched with the fifth rodless cylinder mounting seat is arranged on the fifth rodless cylinder mounting seat; a sixth lifting cylinder mounting plate is arranged on the actuator of the fifth rodless cylinder; a sixth lifting cylinder matched with the sixth lifting cylinder mounting plate is arranged on the upper end of the sixth lifting cylinder mounting plate; a sixth pneumatic clamping jaw mounting plate is arranged on the upper end of the piston rod of the sixth lifting cylinder; a sixth pneumatic clamping jaw matched with the front end of the discharging seat plate is arranged on the sixth pneumatic clamping jaw mounting plate; a fourth rotary cylinder support is arranged on the upper surface of the machine body and located on the right side of the fifth rodless cylinder mounting seat; a fourth rotary cylinder matched with the fourth rotary cylinder support is arranged on the upper end of the fourth rotary cylinder support; a rotary seat plate matched with the fourth rotary cylinder is arranged on the fourth rotary cylinder; clamp grooves are arranged on the upper surface of the rotary seat plate and located on the left and right sides; clamp spring sleeves are arranged in the clamp grooves; a double-cylinder support is arranged on the upper surface of the machine body and located on the front side of the fourth rotary cylinder support; a sixth rodless cylinder and a seventh rodless cylinder are respectively arranged on the left and right sides of the upper end of the double-cylinder support; a seventh lifting cylinder is arranged on the actuator of the sixth rodless cylinder; a seventh pneumatic clamping jaw mounting plate is arranged on the lower end of the piston rod of the seventh lifting cylinder; a seventh pneumatic clamping jaw is arranged on the right side wall of the front end of the seventh pneumatic clamping jaw mounting plate; an eighth lifting cylinder is arranged on the actuator of the seventh rodless cylinder; an eighth pneumatic clamping jaw mounting plate is arranged on the lower end of the piston rod of the eighth lifting cylinder; an eighth pneumatic clamping jaw is arranged on the left side wall of the front end of the eighth pneumatic clamping jaw mounting plate; a support plate is arranged on the upper end surface of the double-cylinder support; a ninth lifting cylinder mounting plate is arranged on the upper end of the support plate; a ninth lifting cylinder matched with the ninth lifting cylinder mounting plate is arranged on the upper surface of the ninth lifting cylinder mounting plate; the lower end of the piston rod of the ninth lifting cylinder passes through the ninth lifting cylinder mounting plate downward and is provided with a clamp spring pressing sleeve; an auxiliary support plate is arranged on the lower surface of the front end of the ninth lifting cylinder mounting plate.
[0014] The end cover assembly device comprises a left fixed plate and a right fixed plate arranged on the upper surface of the machine body; a second driven synchronous wheel is arranged between the front end of the left fixed plate and the front end of the right fixed plate; a feeding motor is arranged on the right side of the rear end of the right fixed plate; the motor shaft of the feeding motor is connected with a second driving synchronous wheel arranged between the rear end of the left fixed plate and the rear end of the right fixed plate; the second driving synchronous wheel and the second driven synchronous wheel are connected through a second synchronous belt; a lower seat plate is arranged on the right side wall of the upper end of the right fixed plate; an upper seat plate is arranged above the lower seat plate; a plurality of evenly distributed cushion blocks are arranged on the upper surface of the upper seat plate and the lower surface of the lower seat plate; a plurality of second pushing cylinder mounting seats are arranged on the right side of the lower seat plate and are evenly distributed from front to back; a second pushing cylinder matching the second pushing cylinder mounting seat is arranged on the second pushing cylinder mounting seat; an end cover pushing plate is arranged on the left end of the piston rod of the second pushing cylinder; a plurality of storage cylinders corresponding to the positions of the end cover pushing plate are arranged on the upper surface of the upper seat plate; a plurality of through holes corresponding to the storage cylinders are arranged on the lower surface of the upper seat plate; a column is arranged on the upper surface of the machine body and is arranged on the left and right sides of the upper seat plate; the upper ends of the columns on the left and right sides are connected through a connecting plate; a T-shaped clamping groove is arranged on the connecting plate; a clamping block matching the T-shaped clamping groove is arranged in the T-shaped clamping groove; a guide rod is arranged on the lower end surface of the clamping block; an upper notch is arranged on the right side of the connecting plate and penetrates the T-shaped clamping groove; a lower notch is arranged on the right side outer wall of the storage cylinder and penetrates the internal space of the storage cylinder; a tenth lifting cylinder support corresponding to the position of the synchronous belt is arranged on the upper surface of the machine body; a tenth lifting cylinder matching the tenth lifting cylinder support is arranged on the upper end of the tenth lifting cylinder support; an end cover pressing sleeve is arranged on the piston rod of the tenth lifting cylinder; an eighth rodless cylinder is arranged on the left side wall of the upper end of the tenth lifting cylinder; an eleventh lifting cylinder matching the eighth rodless cylinder is arranged on the execution part of the eighth rodless cylinder; a ninth pneumatic gripper mounting plate is arranged on the lower end of the piston rod of the eleventh lifting cylinder; a ninth pneumatic gripper matching the ninth pneumatic gripper mounting plate is arranged on the lower end of the ninth pneumatic gripper mounting plate; a clamping opening matching the ninth pneumatic gripper is arranged on the upper side of the front end of the left fixed plate and the upper side of the front end of the right fixed plate.
[0015] The present application has the following advantages: Compared with the prior art, the high-speed rotor combination device adopting the structure of the present application can realize automatic feeding of the rotor body through the rotor feeding device, the first bearing assembly device can complete the assembly of the first bearing, the second bearing assembly device can complete the assembly of the second bearing, the circlip assembly device can complete the assembly of the circlip, and the end cover assembly device can complete the assembly of the end cover. When the rotor body is assembled with one component, it can be automatically transferred to the position of the next assembly device under the action of the material transferring device, effectively avoiding the waste of a large amount of time caused by the transfer of each assembly device, realizing automatic assembly, and maximizing the avoidance of manual participation, effectively ensuring the assembly efficiency and assembly quality. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is a structural schematic view of the high-speed rotor assembly device of the present application; Figure 2 is an enlarged view of A part of Figure 1 Figure 3 is an enlarged view of B part of Figure 1 Figure 4 is a structural schematic view of one angle of the rotor loading device; Figure 5 is an enlarged view of C part of Figure 4 Figure 6 is a structural schematic view of another angle of the rotor loading device; Figure 7 is a structural schematic view of the first bearing assembly device; Figure 8 is a structural schematic view of one angle of the partial first bearing assembly device; Figure 9 is a structural schematic view of another angle of the partial first bearing assembly device; Figure 10 is a structural schematic view of the second bearing assembly device; Figure 11 is a structural schematic view of the turnover device; Figure 12 is a structural schematic view of one angle of the circlip assembly device; Figure 13 is a structural schematic view of another angle of the circlip assembly device; Figure 14 is a structural schematic view of one angle of the end cover assembly device; Figure 15 is a structural schematic view of another angle of the end cover assembly device. DETAILED DESCRIPTION
[0017] The present application will be further described in detail below in conjunction with the drawings and specific embodiments: Please refer to Figures 1 to 15 The application provides a high-speed rotor combination device, which comprises a fuselage 11, a rotor feeding device 1 arranged on the left front side of the fuselage 11, a material moving device 2 arranged on the upper surface of the fuselage 11, a first bearing assembly device 3 arranged on the left end rear side of the material moving device 2, a second bearing assembly device 4, a turnover device 5, a clasp spring assembly device 6 and an end cover assembly device 7 arranged in sequence on the right side of the first bearing assembly device 3, a sliding frame 12 arranged on the upper surface of the fuselage 11 and located on the right side of the material moving device 2, a discharging sliding groove 13 arranged on the sliding frame 12 and downwardly inclined at the right end, a ninth rodless air cylinder 14 arranged on the upper surface of the fuselage 11 and located on the left side of the sliding frame 12, an execution part of the ninth rodless air cylinder 14 being provided with a twelfth lifting air cylinder 15 matched with the ninth rodless air cylinder 14, a lower end of a piston rod of the twelfth lifting air cylinder 15 being provided with a tenth pneumatic clamping jaw mounting plate 204 matched with the twelfth lifting air cylinder 15, and a lower end of the tenth pneumatic clamping jaw mounting plate 204 being provided with a tenth pneumatic clamping jaw 16 matched with the tenth pneumatic clamping jaw mounting plate 204.
[0018] The rotor feeding device 1 comprises a feeding rack 101 arranged on the left front side of the fuselage 11, a plurality of evenly distributed feet 102 arranged on the left and right sides of the feeding rack 101, vertical plates 103 arranged on the left and right sides of the feeding rack 101, a driven sprocket 104 arranged between the front ends of the left and right vertical plates 103, a feeding motor 105 arranged on the right side wall of the rear end of the right vertical plate 103, a driving sprocket 106 arranged between the rear ends of the left and right vertical plates 103, a sprocket shaft 107 arranged in the center of the driving sprocket 106, the right end of the sprocket shaft 107 penetrating through the right vertical plate 103 and being connected with the left end of the motor shaft of the feeding motor 105 through a shaft coupling, the driving sprocket 106 and the driven sprocket 104 being connected through a conveying chain 108, the outer surface of the conveying chain 108 being provided with a plurality of feeding seat plates 109 evenly distributed from front to back, the left and right sides of the feeding seat plates 109 being provided with mutually symmetrical bosses 110, the end faces of the bosses 110 being provided with limiting grooves 111, and the upper surface of the fuselage 11 being provided with a rotor angle adjusting mechanism arranged on the right side of the rear end of the feeding rack 101.
[0019] The rotor angle adjusting mechanism comprises a first air cylinder support 112 arranged on the upper surface of the fuselage 11, a first rodless air cylinder 113 arranged on the upper end of the first air cylinder support 112, a second rodless air cylinder 114 arranged on the execution part of the first rodless air cylinder 113, a first rotary air cylinder 115 arranged on the execution part of the second rodless air cylinder 114, a second rotary air cylinder mounting seat 116 arranged on the first rotary air cylinder 115, a second rotary air cylinder 117 arranged on the second rotary air cylinder mounting seat 116, and a first pneumatic clamping jaw 118 arranged on the second rotary air cylinder 117.
[0020] The material moving device 2 includes a material moving seat plate 201 on the front side of the upper surface of the machine body; a plurality of evenly distributed support columns 202 are arranged between the lower surface of the material moving seat plate 201 and the upper surface of the machine body 11; the middle part of the material moving seat plate 201 has a conveying port 203; the conveying port 203 is provided with symmetrically arranged mounting plates 204 on the front and back sides; a first driving synchronous wheel 205 is arranged between the left ends of the mounting plates 204 on the front and back sides; a material moving motor 206 is arranged at the left end of one of the mounting plates 204 on the front and back sides and connected with the first driving synchronous wheel 205; a first driven synchronous wheel is arranged between the right ends of the mounting plates 204 on the front and back sides; the first driving synchronous wheel 205 and the first driven synchronous wheel are connected through a first synchronous belt 208; a plurality of conveying seats 209 are evenly distributed on the upper surface of the first synchronous belt 208 from left to right; a bearing groove 210 is arranged on the upper surface of the conveying seat 209; a first accommodating hole 211 is arranged at the center of the groove bottom of the bearing groove 210; a second bearing groove 212 is arranged on the right side of the conveying seat 209; and a second accommodating hole 213 is arranged at the center of the groove bottom of the second bearing groove 212.
[0021] The first bearing assembly device 3 includes a first bearing vibration disc 301 arranged on the left rear side of the upper surface of the machine body 11; the outlet end of the first bearing vibration disc 301 has a first bearing conveying channel 302 arranged on the right side thereof; the upper surface of the machine body 11 is provided with a guide sleeve vibration disc 303 arranged on the right side of the first bearing vibration disc 301; the outlet end of the guide sleeve vibration disc 303 has a guide sleeve conveying channel 304 arranged on the left side thereof; the upper surface of the machine body 11 is provided with a third rodless air cylinder support 305 arranged on the left side of the front end of the first bearing conveying channel 302; the third rodless air cylinder support 305 is provided with a third rodless air cylinder 306 matched therewith on the upper end thereof; a first lifting air cylinder 307 is arranged on the actuator of the third rodless air cylinder 306; a second pneumatic clamp jaw mounting plate 308 matched with the first lifting air cylinder 307 is arranged on the lower end of the piston rod of the first lifting air cylinder 307; a second pneumatic clamp jaw 309 matched with the second pneumatic clamp jaw mounting plate 308 is arranged on the second pneumatic clamp jaw mounting plate 308; an extension plate 310 is arranged on the first lifting air cylinder 307; a second lifting air cylinder mounting plate 311 is arranged on the right end of the extension plate 310; a second lifting air cylinder 312 matched with the second lifting air cylinder mounting plate 311 is arranged on the second lifting air cylinder mounting plate 311; a third pneumatic clamp jaw mounting plate 313 matched with the second lifting air cylinder 312 is arranged on the lower end of the piston rod of the second lifting air cylinder 312; and a third pneumatic clamp jaw 314 matched with the third pneumatic clamp jaw mounting plate 313 is arranged on the third pneumatic clamp jaw mounting plate 313.
[0022] The second bearing assembly device 4 comprises a second bearing vibration disc 401 arranged on the upper surface of the machine body 11; the outlet end of the second bearing vibration disc 401 is provided with a second bearing conveying channel 402 on the front side thereof; a third lifting cylinder support 403 corresponding to the position of the second bearing vibration disc 401 is arranged on the front side of the upper surface of the material moving seat plate 201; a third lifting cylinder mounting plate 404 is arranged on the upper end of the third lifting cylinder support 403; a third lifting cylinder 405 matched with the third lifting cylinder mounting plate 404 is arranged on the upper surface of the third lifting cylinder mounting plate 404; the lower end of the piston rod of the third lifting cylinder 405 passes through the third lifting cylinder mounting plate 404 downwardly and is provided with a bearing pressing sleeve 406; a fourth rodless cylinder 407 is arranged on the left side wall of the third lifting cylinder mounting plate 404; a fourth lifting cylinder 408 is arranged on the actuator of the fourth rodless cylinder 407; a fourth pneumatic clamping jaw mounting plate 409 is arranged on the lower end of the piston rod of the fourth lifting cylinder 408; and a fourth pneumatic clamping jaw 410 matched with the fourth pneumatic clamping jaw mounting plate 409 is arranged on the fourth pneumatic clamping jaw mounting plate 409.
[0023] The turnover device 5 comprises a tenth rodless cylinder support 501 arranged on the front side of the upper surface of the machine body 11; a tenth rodless cylinder 502 is arranged on the upper end of the tenth rodless cylinder support 501; a fifth lifting cylinder 503 is arranged on the actuator of the tenth rodless cylinder 502; a third rotary cylinder mounting plate 504 is arranged on the lower end of the piston rod of the fifth lifting cylinder 503; a third rotary cylinder 505 matched with the third rotary cylinder mounting plate 504 is arranged on the third rotary cylinder mounting plate 504; and a fifth pneumatic clamping jaw 506 matched with the third rotary cylinder 505 is arranged on the third rotary cylinder 505.
[0024] The clamp spring assembly device 6 comprises a clamp spring vibration disc 601 arranged on the rear side of the upper surface of the machine body 11; the outlet end of the clamp spring vibration disc 601 is provided with a clamp spring conveying channel 602 on the left side thereof; a material discharging seat plate 603 is arranged below the clamp spring conveying channel 602; a stand 604 is arranged between the upper surface of the machine body 11 and the front and rear sides of the lower surface of the material discharging seat plate 603; a first material pushing cylinder 605 is arranged on the upper surface of the material discharging seat plate 603; a guide groove 606 is arranged on the upper surface of the material discharging seat plate 603, and the front side slot of the guide groove 606 is located on the front end surface of the material discharging seat plate 603; a clamp spring pushing plate 607 matched with the guide groove 606 is arranged on the front end of the piston rod of the first material pushing cylinder 605; a clamp spring guide column 608 is arranged at the front end of the clamp spring conveying channel 602, and a gap is formed between the lower end surface of the clamp spring guide column 608 and the groove bottom of the guide groove 606; a positioning portion 609 in the form of a strip is arranged on the rear side wall of the clamp spring guide column 608; and a clamp spring assembly mechanism is arranged on the upper surface of the machine body 11 and located on the front side of the stand 604.
[0025] The clamp spring assembly mechanism comprises a fifth rodless cylinder mounting seat 610 arranged on the upper surface of the machine body 11; the fifth rodless cylinder mounting seat 610 is provided with a fifth rodless cylinder 611 matched therewith; the actuator of the fifth rodless cylinder 611 is provided with a sixth lifting cylinder mounting plate 612; the upper end of the sixth lifting cylinder mounting plate 612 is provided with a sixth lifting cylinder 613 matched therewith; the upper end of the piston rod of the sixth lifting cylinder 613 is provided with a sixth pneumatic clamp jaw mounting plate 614; the sixth pneumatic clamp jaw mounting plate 614 is provided with a sixth pneumatic clamp jaw 615 opposite the front end of the discharge seat plate 603; the upper surface of the machine body 11 is provided with a fourth rotary cylinder support 616 located on the right side of the fifth rodless cylinder mounting seat 610; the upper end of the fourth rotary cylinder support 616 is provided with a fourth rotary cylinder 617 matched therewith; the fourth rotary cylinder 617 is provided with a rotary seat plate 618 matched therewith; the upper surface of the rotary seat plate 618 is provided with clamp slots 619 on the left and right sides; the clamp slots 619 are built-in and placed with clamp spring sleeves 620; the upper surface of the machine body 11 is provided with a double-cylinder support 621 located on the front side of the fourth rotary cylinder support 616; the upper end of the double-cylinder support 621 is provided with a sixth rodless cylinder 622 and a seventh rodless cylinder 623 on the left and right sides, respectively; the actuator of the sixth rodless cylinder 622 is provided with a seventh lifting cylinder 624; the lower end of the piston rod of the seventh lifting cylinder 624 is provided with a seventh pneumatic clamp jaw mounting plate 625; the front end of the right side wall of the seventh pneumatic clamp jaw mounting plate 625 is provided with a seventh pneumatic clamp jaw 626; the actuator of the seventh rodless cylinder 623 is provided with an eighth lifting cylinder 627; the lower end of the piston rod of the eighth lifting cylinder 627 is provided with an eighth pneumatic clamp jaw mounting plate 628; the front end of the left side wall of the eighth pneumatic clamp jaw mounting plate 628 is provided with an eighth pneumatic clamp jaw 629; the upper end surface of the double-cylinder support 621 is provided with a support plate 630; the upper end of the support plate 630 is provided with a ninth lifting cylinder mounting plate 631; the upper surface of the ninth lifting cylinder mounting plate 631 is provided with a ninth lifting cylinder 632 matched therewith; the lower end of the piston rod of the ninth lifting cylinder 632 passes through the ninth lifting cylinder mounting plate 631 downward and is provided with a clamp spring pressing sleeve 633; the lower surface of the front end of the ninth lifting cylinder mounting plate 631 is provided with an auxiliary support plate 634.
[0026] The end cover assembling device 7 comprises a left fixed plate 701 and a right fixed plate 702 arranged on the upper surface of the fuselage 11, a second driven synchronous wheel arranged between the front end of the left fixed plate 701 and the front end of the right fixed plate 702, a feeding motor arranged at the right side of the rear end of the right fixed plate 702, a second driving synchronous wheel arranged at the left end of the motor shaft of the feeding motor and between the rear end of the left fixed plate 701 and the rear end of the right fixed plate 702, a second synchronous belt 706 arranged between the second driving synchronous wheel and the second driven synchronous wheel, a lower seat plate 707 arranged at the right side of the upper end of the right fixed plate 702, an upper seat plate 708 arranged above the lower seat plate 707, a plurality of cushion blocks 709 arranged on the lower surface of the upper seat plate 708 and the upper surface of the lower seat plate 707, a plurality of second pushing air cylinder mounting seats 710 arranged on the right side of the lower seat plate 707 and uniformly distributed from front to back, second pushing air cylinders 711 arranged on the second pushing air cylinder mounting seats 710 and matched with the second pushing air cylinder mounting seats 710, an end cover pushing plate arranged at the left end of the piston rod of the second pushing air cylinder 711, a plurality of storage cylinders 713 arranged on the upper surface of the upper seat plate 708 and corresponding to the positions of the end cover pushing plate, a plurality of through holes arranged on the lower surface of the upper seat plate 708 and penetrating the storage cylinders 713, vertical columns 715 arranged on the upper surface of the fuselage 11 and located on the front and back of the upper seat plate 708, a connecting plate 716 arranged between the upper ends of the vertical columns 715 on the front and back, a T-shaped clamping groove 717 arranged on the connecting plate 716 and matched with a clamping block 718 arranged in the T-shaped clamping groove 717, a guide rod 719 arranged at the center of the lower end surface of the clamping block 718, an upper notch 720 arranged on the right side of the connecting plate 716 and penetrating the T-shaped clamping groove 717, a lower notch 721 arranged on the right side outer wall of the storage cylinder 713 and penetrating the internal space of the storage cylinder 713, a tenth lifting air cylinder bracket 722 arranged on the upper surface of the fuselage 11 and corresponding to the position of the synchronous belt 706, a tenth lifting air cylinder 723 arranged on the upper end of the tenth lifting air cylinder bracket 722 and matched with the tenth lifting air cylinder bracket 722, an end cover pressing sleeve 724 arranged on the piston rod of the tenth lifting air cylinder 723, an eighth rodless air cylinder 725 arranged on the left side of the upper end of the tenth lifting air cylinder 723, an eleventh lifting air cylinder 726 arranged on the actuator of the eighth rodless air cylinder 725 and matched with the eighth rodless air cylinder 725, a ninth pneumatic clamp jaw mounting plate 727 arranged at the lower end of the piston rod of the eleventh lifting air cylinder 726, a ninth pneumatic clamp jaw 728 arranged on the lower end of the ninth pneumatic clamp jaw mounting plate 727 and matched with the ninth pneumatic clamp jaw mounting plate 727, and a clamping opening 729 arranged on the upper side of the front end of the left fixed plate 701 and the upper side of the front end of the right fixed plate 702 and matched with the ninth pneumatic clamp jaw 728.
[0027] The use method of the present application is as follows: Firstly, the rotor body 91 can be placed above the loading seat plate 109 by artificial, at this time, the shaft ends of the rotor body 91 at left and right ends are just clamped in the limiting groove 111 on the upper end surface of the boss 110, when the loading motor 105 operates, the motor shaft of the loading motor 105 will drive the driving sprocket 106 to rotate, and the driving sprocket 106 and the driven sprocket 104 are connected through the transmission chain 108, so when the driving sprocket 106 rotates, the driven sprocket 104 rotates synchronously, thereby realizing the forward and backward conveying of the transmission chain 108, at this time, the rotor bodies 91 are conveyed backward one by one, when the rotor bodies 91 at the rear are conveyed to the actual required position, the second rodless cylinder 114 can drive the first pneumatic clamp jaw 118 to move up and down, when the first pneumatic clamp jaw 118 moves downward and grabs the corresponding rotor body 91, the second rodless cylinder 114 drives the first pneumatic clamp jaw 118 to move upward, when the first pneumatic clamp jaw 118 moves to the actual required height, the first rodless cylinder 113 drives the first pneumatic clamp jaw 118 to move backward, after moving to the actual required position, the angle of the rotor body 91 can be adjusted by the first rotary cylinder 115 and the second rotary cylinder 117, so that it changes from the flat state to the vertical state, the second rotary cylinder 117 can drive the first pneumatic clamp jaw 118 to rotate left and right, when the first pneumatic clamp jaw 118 drives the rotor body 91 to rotate ninety degrees to the left or to the right, the shaft ends originally located at the left and right sides change to the shaft ends located at the front and rear sides, at this time, the first rotary cylinder 115 can drive the rotor body 91 clamped by the first pneumatic clamp jaw 118 to rotate forward or backward, when the rotor body 91 rotates ninety degrees forward or backward, the shaft ends originally facing the front and rear sides change to the state of facing the upper and lower sides, thereby completing the change of the rotor body 91 from the flat state to the vertical state.
[0028] When the first bearing vibration disc 301 is running, a number of first bearings 92 placed in the first bearing vibration disc 301 will orderly move to the first bearing conveying channel 302 under the action of the vibration force, and when the guide sleeve vibration disc 303 is running, a number of guide sleeves 93 placed in the guide sleeve vibration disc 303 will orderly move to the guide sleeve conveying channel 304 under the action of the vibration force, when the first bearing 92 moves to the front end of the first bearing conveying channel 302 and the guide sleeve 93 moves to the front end of the guide sleeve conveying channel 304, the third rodless air cylinder 306 will simultaneously drive the second pneumatic clamp jaw 309 and the third pneumatic clamp jaw 314 to move backward, and finally make the second pneumatic clamp jaw 309 located directly above the front end of the first bearing conveying channel 302, and the third pneumatic clamp jaw 314 located directly above the front end of the guide sleeve conveying channel 304, at this time, the second pneumatic clamp jaw 309 can be controlled to move downward by the first lifting air cylinder 307, and the third pneumatic clamp jaw 314 can be controlled to move downward by the second lifting air cylinder 312, when the second pneumatic clamp jaw 309 moves to the actual required position, the first bearing 92 at the front end of the first bearing conveying channel 302 will be clamped, and when the third pneumatic clamp jaw 314 moves to the actual required position, the guide sleeve 93 at the front end of the guide sleeve conveying channel 304 will be clamped, after successful clamping, the second pneumatic clamp jaw 309 moves upward under the action of the first lifting air cylinder 307, and the third pneumatic clamp jaw 314 moves upward under the action of the second lifting air cylinder 312, and then moves forward under the action of the third rodless air cylinder 306.
[0029] Finally, the second pneumatic clamp jaw 309 places the first bearing 92 in the bearing groove 210 on the upper surface of the conveying seat 209 on the leftmost side under the action of the third rodless air cylinder 306 and the first lifting air cylinder 307, at the same time, the lower shaft of the rotor body 91 in the vertical state penetrates through the inner hole of the first bearing 92 and penetrates into the containing hole 211, realizing the placement of the rotor body 91 and completing the assembly between the rotor body 91 and the first bearing 92, and with the start of the material moving motor 206, the motor shaft of the material moving motor 206 will drive the first driving synchronous wheel 205 to rotate, and the first driving synchronous wheel 205 and the first driven synchronous wheel are connected through the first synchronous belt 208, thereby realizing the rotary conveying of the first synchronous belt 208, so that the rotor body 91 can be orderly conveyed to the right after completing a step, thereby corresponding to the position of each subsequent device to complete each subsequent assembly operation.
[0030] When the shaft body 91 lower side of the shaft body 91 complete assembly with the first bearing 92 between, the second lifting cylinder 312 will drive the third pneumatic clamping jaw 314 down, at this time the third pneumatic clamping jaw 314 will guide the sleeve 93 set in the rotor body 91 on the shaft end, when the second bearing vibration disc 401 run, placed in the second bearing vibration disc 401 in several second bearing 94 will be under the action of vibration force, orderly to the second bearing conveying channel 402 move, at this time the fourth rodless cylinder 407 control fourth pneumatic clamping jaw 410 back, and move to the second bearing conveying channel 402 left end just above, then the fourth lifting cylinder 408 drive the fourth pneumatic clamping jaw 410 down, and the second bearing 94 in the second bearing conveying channel 402 for clamping, after clamping, the fourth lifting cylinder 408 drive it to move back, then the fourth rodless cylinder 407 control fourth pneumatic clamping jaw 410 forward, and make it move to the rotor body 91 above which has been assembled with guide sleeve 93, then the fourth pneumatic clamping jaw 410 with the second bearing 94 down and set in the guide sleeve 93 outside, under the guidance of the outer wall of the guide sleeve 93, the second bearing 94 can be smoothly into the rotor body 91 on the shaft end, at this time the fourth pneumatic clamping jaw 410 reset, and at the same time clamp away guide sleeve 93, the fourth pneumatic clamping jaw 410 will be in the fourth lifting cylinder 408 and the fourth rodless cylinder 407 under the action of guide sleeve 93 moves to the guide sleeve vibration disc 303 above, with the fourth pneumatic clamping jaw 410 loose, guide sleeve 93 will automatically fall into the guide sleeve vibration disc 303, realize the recycling of guide sleeve 93.
[0031] With the assembly of the second bearing 94 rotor body 91 is moved to the bearing under the pressure sleeve 406 below, the third lifting cylinder 405 start, the piston rod of the third lifting cylinder 405 drive bearing under the pressure sleeve 406 pressure on the second bearing 94 upper surface, so that further with the rotor body 91 upper side of the shaft body complete assembly, bearing under the pressure sleeve 406 center hole can just accommodate the rotor body 91 upper side of the shaft body, to ensure the smooth assembly work.
[0032] With the rotor body 91 being continuously transferred to the right, the rotor body 91 will be transferred to the position where the turnover device 5 is located, at this time the tenth rodless cylinder 502 can realize the left and right movement of the fifth pneumatic clamp jaw 506, the fifth lifting cylinder 503 can realize the up and down movement of the fifth pneumatic clamp jaw 506, when the fifth lifting cylinder 503 drives the fifth pneumatic clamp jaw 506 to move downward to the actual required position, the fifth pneumatic clamp jaw 506 is started and clamps the rotor body 91, and then moves upward with the rotor body 91, after moving upward to the actual required height, the third rotary cylinder 505 is started, the third rotary cylinder 505 drives the fifth pneumatic clamp jaw 506 to rotate left or right, when the fifth pneumatic clamp jaw 506 rotates 180 degrees with the rotor body 91 left or right, the shaft body on the upper and lower sides of the rotor body 91 is completed. After the change is completed, the fifth pneumatic clamp jaw 506 drives the rotor body 91 to move downward to reset, at this time the rotor body 91 is placed in the second bearing groove 212, the shaft body for accommodating the rotor body 91 in the second accommodating hole 213, the fifth pneumatic clamp jaw 506 releases the rotor body 91, and moves upward to reset.
[0033] When the snap spring vibration disc 601 is running, a plurality of snap springs 95 placed in the snap spring vibration disc 601 will be orderly moved to the snap spring conveying channel 602 under the action of vibration force, when the snap spring 95 moves to the front end of the snap spring conveying channel 602, it will be directly at the uppermost end of the snap spring guide column 608, and the snap spring 95 will move downward along the track of the snap spring guide column 608 under the action of gravity, and the positioning part 609 is just adapted to the gap of the snap spring 95 itself, so as to realize the orientation of the snap spring 95, with a large number of snap springs 95 stacked on the snap spring guide column 608, the lowermost snap spring 95 is just in the gap between the lower end face of the snap spring guide column 608 and the bottom of the guide groove 606, at this time the first pushing cylinder 605 can be started, the piston rod of the first pushing cylinder 605 will push the snap spring push plate 607 forward, and the snap spring push plate 607 will push the lowermost snap spring 95 forward, with the front part of the snap spring 95 appearing outside the front slot of the guide groove 606, the sixth pneumatic clamp jaw 615 clamps the snap spring 95.
[0034] The fifth rodless cylinder 611 can realize the forward and backward movement of the sixth pneumatic clamp 615, and the sixth lifting cylinder 613 can realize the up and down movement of the sixth pneumatic clamp 615. At this time, the sixth pneumatic clamp 615 will be under the action of the fifth rodless cylinder 611 and the sixth lifting cylinder 613, and the snap spring 95 will be sleeved on the left snap spring sleeve 620. The sixth rodless cylinder 622 can realize the forward and backward movement of the seventh pneumatic clamp 626, and the seventh lifting cylinder 624 can realize the up and down movement of the seventh pneumatic clamp 626. The seventh pneumatic clamp 626 will be under the action of the sixth rodless cylinder 622 and the seventh lifting cylinder 624, and will grab the left snap spring sleeve 620 which has sleeved the snap spring 95, and place it on the upper shaft end of the rotor body 91. With the rotor body 91 being moved to the right below the snap spring pressing sleeve 633, the ninth lifting cylinder 632 is started, and the piston rod of the ninth lifting cylinder 632 drives the snap spring pressing sleeve 633 to push the snap spring 95 outside the snap spring sleeve 620 downward. At this time, the snap spring 95 is assembled on the upper shaft of the rotor body 91 along the track of the outer wall of the snap spring sleeve 620, and the center hole of the snap spring pressing sleeve 633 can be used to accommodate the snap spring sleeve 620, so that the snap spring 95 can be smoothly pressed down.
[0035] When the snap spring 95 is assembled, the rotor body 91 is continuously conveyed to the right, and finally moves to the top of the eighth pneumatic clamp 629. The seventh rodless cylinder 623 can realize the forward and backward movement of the eighth pneumatic clamp 629, and the eighth lifting cylinder 627 can realize the up and down movement of the eighth pneumatic clamp 629. At this time, the eighth pneumatic clamp 629 will be under the action of the fifth rodless cylinder 611 and the eighth lifting cylinder 627, and will grab the snap spring sleeve 620 and move it backward, and finally move to the top of the right end of the rotary seat plate 618. When the snap spring sleeve 620 on the left side of the rotary seat plate 618 is grabbed, the fourth rotary cylinder 617 will drive the rotary seat plate 618 to rotate, so that the left and right ends of the rotary seat plate 618 are exchanged. The snap spring sleeve 620 on the right side of the rotary seat plate 618 is transferred to the left side and assembled with the next snap spring. The left slot 619 of the rotary seat plate 618 is transferred to the right side and used to place the snap spring sleeve 620 grabbed by the eighth pneumatic clamp 629. In this way, the cycle is realized, and the assembly efficiency of the snap spring 95 is effectively guaranteed.
[0036] The end covers 96 can be stacked in the storage cylinder 713 in order, and the presence of the guide rod 719 can ensure the coaxiality between each end cover 96. Each end cover 96 can automatically fall along the track of the guide rod 719 under the action of natural gravity, and finally fall into the gap between the upper surface of the lower seat plate 707 and the lower surface of the upper seat plate 708 through the through hole on the upper seat plate 708. At this time, the end cover push plate is right in front of the end cover 96. With the start of the second pushing cylinder 711, the piston rod of the second pushing cylinder 711 drives the end cover push plate to move left, so that the end cover push plate pushes the end cover 96 to the left to the upper surface of the synchronous belt 706.
[0037] When the feeding motor rotates, the motor shaft of the feeding motor drives the second driving sprocket to rotate, and the second driving sprocket is connected with the second driven sprocket through the synchronous belt 706, so that when the second driving sprocket rotates, the second driven sprocket rotates synchronously, so as to realize the forward conveying of the synchronous belt 706. When the end cover 96 is conveyed forward to the actual required position by the synchronous belt 706, the sensor can perceive it in the first time, so as to open the ninth pneumatic clamp jaw 728 to clamp the end cover 96 located on the front side of the synchronous belt 706. The eighth rodless cylinder 725 can realize the forward and backward movement of the ninth pneumatic clamp jaw 728, and the eleventh lifting cylinder 726 can realize the upward and downward movement of the ninth pneumatic clamp jaw 728. Finally, the ninth pneumatic clamp jaw 728 is sleeved on the shaft body on the upper side of the rotor body 91 under the action of the eighth rodless cylinder 725 and the eleventh lifting cylinder 726.
[0038] With the continuous rightward conveying of the rotor body 91, the rotor body 91 on which the end cover 96 is placed moves to the position directly below the end cover pressing sleeve 724. At this time, the tenth lifting cylinder 723 is started, and the piston rod of the tenth lifting cylinder 723 drives the end cover pressing sleeve 724 to push the end cover 96 downward, thereby completing the assembly of the end cover 96 and the shaft body on the upper side of the rotor body 91. The central hole of the end cover pressing sleeve 724 can accommodate the shaft body on the upper side of the rotor body 91, so as to ensure that the end cover 96 can be smoothly assembled.
[0039] When the end cover 96 is also assembled, the rotor body 91 has completed the assembly of various components. With the continuous rightward conveying of the rotor body 91, the rotor body 91 will be conveyed to a position corresponding to the position of the tenth pneumatic clamp jaw 16. The ninth rodless cylinder 14 can realize the left and right movement of the tenth pneumatic clamp jaw 16, and the twelfth lifting cylinder 15 can realize the upward and downward movement of the tenth pneumatic clamp jaw 16. At this time, the tenth pneumatic clamp jaw 16, under the action of the ninth rodless cylinder 14 and the twelfth lifting cylinder 15, grasps and places the rotor body 91 into the discharge chute 13. The right end of the discharge chute 13 is downwardly inclined, and under the action of gravity, the rotor body 91 moves along the inner wall track of the discharge chute 13 to the right lower side. At this time, the material collecting box placed directly below the right end of the discharge chute 13 can collect the rotor body 91 on which various components have been assembled.
[0040] Therefore, the automatic feeding of the rotor main body 91 can be realized by the rotor feeding device 1, the assembly of the first bearing 92 can be realized by the first bearing assembly device 3, the assembly of the second bearing 94 can be realized by the second bearing assembly device 4, the assembly of the circlip 95 can be realized by the circlip assembly device 6, the assembly of the end cover 96 can be realized by the end cover assembly device 7, and when the rotor main body 91 is assembled with one component, the rotor main body 91 can be automatically transferred to the position of the next assembly device under the action of the material transferring device 2, so that the situation that a large amount of time is wasted due to the transfer of each assembly device is effectively avoided, automatic assembly is realized, manual participation is avoided to the greatest extent, and the assembly efficiency and the assembly quality are effectively ensured.
Claims
1. A high-speed rotor assembly device, comprising a frame, characterized in that: A rotor feeding device is provided on the front left side of the machine body; a material transfer device is provided on the front upper surface of the machine body; a first bearing assembly device is provided on the upper surface of the machine body located on the rear left side of the material transfer device; a second bearing assembly device, a flipping device, a snap ring assembly device, and an end cover assembly device are sequentially arranged on the right side of the first bearing assembly device; a slide is provided on the upper surface of the machine body located on the right side of the material transfer device; the slide has a material discharge groove, the right end of which is inclined downwards; a ninth rodless cylinder is provided on the upper surface of the machine body located on the left side of the slide; a twelfth lifting cylinder is provided on the actuator of the ninth rodless cylinder; a tenth pneumatic gripper mounting plate is provided on the lower end of the piston rod of the twelfth lifting cylinder; a tenth pneumatic gripper is provided on the lower end of the tenth pneumatic gripper mounting plate.
2. The high-speed rotor assembly equipment according to claim 1, characterized in that: The rotor feeding device includes a feeding frame located on the front left side of the machine body; the feeding frame has several evenly distributed machine feet on its left and right sides; the feeding frame has upright plates on its left and right sides; a driven sprocket is located between the front ends of the left and right upright plates; a feeding motor is located on the right side wall of the rear end of the right upright plate; a driving sprocket is located between the rear ends of the left and right upright plates; the driving sprocket has a sprocket shaft at its center, and the right end of the sprocket shaft passes through the right upright plate to the right and is connected to the left end of the motor shaft of the feeding motor through a coupling; the driving sprocket and the driven sprocket are connected by a transmission chain; the outer surface of the transmission chain has several feeding seat plates evenly distributed from front to back; the left and right sides of the feeding seat plates have symmetrical bosses; the end face of each boss has a limiting groove in the middle; the upper surface of the machine body has a rotor angle adjustment mechanism located on the right side of the rear end of the feeding frame.
3. The high-speed rotor assembly equipment according to claim 2, characterized in that: The rotor angle adjustment mechanism includes a first cylinder bracket disposed on the upper surface of the machine body; a first rodless cylinder matching it is disposed at the upper end of the first cylinder bracket; a second rodless cylinder is disposed on the actuator of the first rodless cylinder; a first rotary cylinder is disposed on the actuator of the second rodless cylinder; a second rotary cylinder mounting seat matching it is disposed on the first rotary cylinder; a second rotary cylinder matching it is disposed on the second rotary cylinder mounting seat; and a first pneumatic gripper matching it is disposed on the second rotary cylinder.
4. The high-speed rotor assembly equipment according to claim 1, characterized in that: The material transfer device includes a material transfer seat plate located above the front side of the upper surface of the machine body; several evenly distributed support columns are provided between the front and rear sides of the lower surface of the material transfer seat plate and the upper surface of the machine body; a conveying port is provided in the middle of the material transfer seat plate; symmetrical mounting plates are provided on the front and rear sides of the conveying port; a first active synchronous pulley is provided between the left ends of the mounting plates on the front and rear sides; a material transfer motor connected to the first active synchronous pulley is provided on the left end of one of the mounting plates on the front and rear sides; a first driven synchronous pulley is provided between the right ends of the mounting plates on the front and rear sides; the first active synchronous pulley and the first driven synchronous pulley are connected by a first synchronous belt; several evenly distributed conveyor seats are provided on the upper surface of the first synchronous belt; a first bearing groove is provided on the upper surface of the conveyor seat; a first receiving hole is provided at the center of the bottom of the first bearing groove; a second bearing groove is provided on the upper surface of the conveyor seat located to the right of the first bearing groove; a second receiving hole is provided at the center of the bottom of the second bearing groove.
5. A high-speed rotor assembly device according to claim 1, characterized in that: The first bearing assembly device includes a first bearing vibratory plate located on the rear left side of the upper left surface of the machine body; the outlet end of the first bearing vibratory plate has a first bearing conveying channel located on its right side; the upper surface of the machine body is provided with a guide sleeve vibratory plate located on the right side of the first bearing vibratory plate; the outlet end of the guide sleeve vibratory plate has a guide sleeve conveying channel located on its left side; the upper surface of the machine body is provided with a third rodless cylinder bracket located on the left side of the front end of the first bearing conveying channel; the upper end of the third rodless cylinder bracket is provided with a matching third rodless cylinder; the actuator of the third rodless cylinder is provided with a first lifting cylinder; the lower end of the piston rod of the first lifting cylinder is provided with a matching second pneumatic gripper mounting plate; the second pneumatic gripper mounting plate is provided with a matching second pneumatic gripper; the first lifting cylinder is provided with an extension plate; the right end of the extension plate is provided with a second lifting cylinder mounting plate; the second lifting cylinder mounting plate is provided with a matching second lifting cylinder; the lower end of the piston rod of the second lifting cylinder is provided with a matching third pneumatic gripper mounting plate; the third pneumatic gripper mounting plate is provided with a matching third pneumatic gripper.
6. A high-speed rotor assembly device according to claim 2, characterized in that: The second bearing assembly device includes a second bearing vibratory plate disposed on the upper surface of the machine body; the outlet end of the second bearing vibratory plate has a second bearing conveying channel located in front of it; a third lifting cylinder bracket corresponding to the position of the second bearing vibratory plate is disposed on the front side of the upper surface of the transfer seat plate; a third lifting cylinder mounting plate is disposed on the upper end of the third lifting cylinder bracket; a matching third lifting cylinder is disposed on the upper surface of the third lifting cylinder mounting plate; the lower end of the piston rod of the third lifting cylinder passes downward through the third lifting cylinder mounting plate and is provided with a bearing pressing sleeve; a fourth rodless cylinder is disposed on the left side wall of the third lifting cylinder mounting plate; a fourth lifting cylinder is disposed on the actuator of the fourth rodless cylinder; a fourth pneumatic gripper mounting plate is disposed on the lower end of the piston rod of the fourth lifting cylinder; a matching fourth pneumatic gripper is disposed on the fourth pneumatic gripper mounting plate.
7. A high-speed rotor assembly device according to claim 6, characterized in that: The flipping device includes a tenth rodless cylinder bracket located on the front side of the upper surface of the machine body; a tenth rodless cylinder is provided at the upper end of the tenth rodless cylinder bracket; a fifth lifting cylinder is provided on the actuator of the tenth rodless cylinder; a third rotary cylinder mounting plate is provided at the lower end of the piston rod of the fifth lifting cylinder; a third rotary cylinder is provided on the third rotary cylinder mounting plate; and a fifth pneumatic gripper is provided on the third rotary cylinder.
8. A high-speed rotor assembly device according to claim 1, characterized in that: The snap ring assembly device includes a snap ring vibratory plate located on the rear side of the upper surface of the machine body; the outlet end of the snap ring vibratory plate has a snap ring conveying channel located on its left side; a discharge seat plate is provided below the snap ring conveying channel; a stand is provided between the front and rear sides of the lower surface of the discharge seat plate and the upper surface of the machine body; a first pushing cylinder is provided on the rear side of the upper surface of the discharge seat plate; a guide groove is provided on the upper surface of the discharge seat plate, and the front opening of the guide groove is located on the front end face of the discharge seat plate; a snap ring push plate matching the guide groove is provided at the front end of the piston rod of the first pushing cylinder; a snap ring guide post is provided at the front end of the snap ring conveying channel, and there is a gap between the lower end face of the snap ring guide post and the bottom of the guide groove; a strip-shaped positioning part is provided on the rear side wall of the snap ring guide post; and a snap ring assembly mechanism is provided on the upper surface of the machine body located in front of the stand.
9. A high-speed rotor assembly device according to claim 8, characterized in that: The snap ring assembly mechanism includes a fifth rodless cylinder mounting base located on the upper surface of the machine body; a fifth rodless cylinder matching the fifth rodless cylinder is mounted on the fifth rodless cylinder mounting base; a sixth lifting cylinder mounting plate is mounted on the actuator of the fifth rodless cylinder; a sixth lifting cylinder matching the sixth lifting cylinder is mounted on the upper end of the sixth lifting cylinder mounting plate; a sixth pneumatic gripper mounting plate is mounted on the upper end of the piston rod of the sixth lifting cylinder; a sixth pneumatic gripper opposite to the front end of the discharge seat plate is mounted on the sixth pneumatic gripper mounting plate; a fourth rotary cylinder bracket located to the right of the fifth rodless cylinder mounting base is located on the upper surface of the machine body; a fourth rotary cylinder matching the fourth rotary cylinder is mounted on the upper end of the fourth rotary cylinder; a rotary seat plate matching the fourth rotary cylinder is mounted on the fourth rotary cylinder; slots are provided on the left and right sides of the upper surface of the rotary seat plate, and snap ring sleeves are placed in the slots; a double cylinder bracket is located in front of the fourth rotary cylinder bracket on the upper surface of the machine body; the... The upper left and right sides of the dual-cylinder bracket are respectively equipped with a sixth rodless cylinder and a seventh rodless cylinder; the actuator of the sixth rodless cylinder is equipped with a seventh lifting cylinder; the lower end of the piston rod of the seventh lifting cylinder is equipped with a seventh pneumatic gripper mounting plate; the front right side wall of the seventh pneumatic gripper mounting plate is equipped with a seventh pneumatic gripper; the actuator of the seventh rodless cylinder is equipped with an eighth lifting cylinder; the lower end of the piston rod of the eighth lifting cylinder is equipped with an eighth pneumatic gripper mounting plate; the front left side wall of the eighth pneumatic gripper mounting plate is equipped with an eighth pneumatic gripper; the upper surface of the dual-cylinder bracket is equipped with a support plate; the upper part of the support plate is equipped with a ninth lifting cylinder mounting plate; the upper surface of the ninth lifting cylinder mounting plate is equipped with a matching ninth lifting cylinder; the lower end of the piston rod of the ninth lifting cylinder passes downward through the ninth lifting cylinder mounting plate and is equipped with a retaining spring pressing sleeve; the lower surface of the front end of the ninth lifting cylinder mounting plate is equipped with an auxiliary support plate.
10. A high-speed rotor assembly device according to claim 1, characterized in that: The end cap assembly device includes a left fixed plate and a right fixed plate on the upper surface of the machine body; a second driven synchronous pulley is provided between the front ends of the left fixed plate and the front ends of the right fixed plate; a feeding motor is provided on the right side of the rear end of the right fixed plate; the left end of the motor shaft of the feeding motor is connected to a second driving synchronous pulley located between the rear ends of the left and right fixed plates; the second driving synchronous pulley and the second driven synchronous pulley are connected by a second synchronous belt; a lower seat plate is provided on the right side wall of the upper surface of the right fixed plate; an upper seat plate is provided above the lower seat plate; several evenly distributed pads are provided on the lower surface of the upper seat plate and the upper surface of the lower seat plate; several second pushing cylinder mounting seats are provided on the right side of the lower seat plate from front to back; a second pushing cylinder is provided on the second pushing cylinder mounting seat; an end cap push plate is provided on the left end of the piston rod of the second pushing cylinder; several storage cylinders corresponding to the positions of the end cap push plates are provided on the upper surface of the upper seat plate; several through holes communicating with the storage cylinders are provided on the lower surface of the upper seat plate; a feeding motor is provided on the right side of the machine body. The front and rear columns of the seat plate are connected at their upper ends by a connecting plate. The connecting plate has a T-shaped locking groove, within which a matching locking block is located. A guide rod is located at the center of the lower end face of the locking block. The right side of the connecting plate has an upper notch that communicates with the T-shaped locking groove. The outer right wall of the storage cylinder has a lower notch that communicates with its internal space. The upper surface of the machine body has a tenth lifting cylinder bracket corresponding to the position of the synchronous belt. The upper end of the tenth lifting cylinder bracket has a matching... The tenth lifting cylinder; the piston rod of the tenth lifting cylinder is provided with an end cap pressing sleeve; the upper left side wall of the tenth lifting cylinder is provided with an eighth rodless cylinder; the actuator of the eighth rodless cylinder is provided with a matching eleventh lifting cylinder; the lower end of the piston rod of the eleventh lifting cylinder is provided with a ninth pneumatic gripper mounting plate; the lower end of the ninth pneumatic gripper mounting plate is provided with a matching ninth pneumatic gripper; the upper front end of the left fixed plate and the upper front end of the right fixed plate are both provided with gripping openings that match the ninth pneumatic gripper.