An assembly detection system for a weather modification rocket projectile three-burst self-destruction body
By integrating multi-dimensional measurement modules and data analysis, the problems of coaxiality, fitting pressure, connection strength and uneven agent density during the assembly of rocket self-destruct bodies were solved, realizing precise and integrated testing of self-destruct body assembly, and improving the safety and production efficiency of rockets.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- BEIJING HOULIDE INSTR CO LTD
- Filing Date
- 2026-01-08
- Publication Date
- 2026-04-10
AI Technical Summary
In the existing technology, the assembly process of rocket self-destruct bodies lacks precise control over the coaxiality and contact pressure between the self-destruct body and the engine casing. The connection strength of the three self-destruct bodies is inconsistent, the propellant filling density is uneven, and there is a lack of integrated measurement of positioning, propellant, connection strength, and ignition device performance. This leads to instability in the self-destruct process, increasing ground risks and production costs.
Employing a multi-dimensional positioning measurement module, a multi-parameter agent loading measurement module, a connection strength dynamic measurement module, an ignition device performance parameter measurement module, a measurement data integration and analysis module, and an environmental adaptability measurement module, this system integrates equipment such as laser displacement sensors, pressure sensors, X-ray flaw detectors, and electromagnetic vibration tables to achieve multi-parameter measurement and data integration analysis of self-destructing assembly, generating an unalterable measurement log.
It achieves precise assembly of the self-destructing device and the engine housing, accurate identification of the agent loading, and reliable testing of the connection strength, ensuring the stability and safety of the self-destruction process, reducing production costs, adapting to complex environmental requirements, and meeting the requirements of large-scale production.
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Figure CN121475338B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of multivariate comprehensive measurement, and particularly relates to a weather modification rocket bomb three-explosion self-destruction body assembly detection system. BACKGROUND
[0002] The weather modification rocket bomb is the core equipment of rain enhancement and hail prevention operation, and its safety and reliability directly determine the operation effect and the safety of ground personnel and property. The self-destruction body assembly quality is a key link to ensure that the residual debris after the operation of the rocket bomb is in compliance (≤100g) and to avoid ground risks. At present, the assembly of the self-destruction body of the rocket bomb in the industry mainly relies on manual operation and simple tools. The coaxiality and fitting pressure of the self-destruction body and the engine shell in the assembly process lack precise control, and the problem of excessive positioning deviation of the self-destruction body often occurs, which leads to uneven distribution of residual debris after self-destruction, and the weight of part of the residual debris exceeds the safety threshold, increasing the risk of injury to ground personnel.
[0003] In the self-destruction body agent filling link, the existing detection means mainly stays at manual weighing and visual inspection, and cannot accurately measure the agent filling density and internal defects. Uneven agent density will lead to unbalanced self-destruction energy release, and part of the area will have incomplete self-destruction due to low agent density, forming large mass residual debris. Defects such as holes and cracks in the agent will cause local energy concentration, which may cause early explosion accidents. In addition, there is a lack of systematic detection of the environmental adaptability of the self-destruction body after assembly in the industry. In the storage and use environment of -20℃ to 50℃, the agent is easy to absorb moisture and form lumps due to changes in temperature and humidity, and the connection part of the self-destruction body is easy to loosen due to material thermal expansion and cold contraction, leading to self-destruction efficiency decay, which is difficult to meet the reliability requirements of 3 years of storage period.
[0004] Although there are some single parameter detection devices in the current industry, there is a lack of integrated measurement system integrating positioning, agent, connection strength and igniter performance. The data of each detection link is independently stored, and it is impossible to realize multi-parameter correlation analysis and self-destruction efficiency prediction. The detection process relies on manual recording and data comparison, which is not only low in efficiency, but also easy to cause data tampering and omission, leading to unqualified products flowing into the market. At the same time, the detection equipment lacks a regular calibration mechanism, and the accuracy of the sensor decreases with the use time, further affecting the reliability of the detection data, which is difficult to support quality control in the process of large-scale production of rocket bombs, and cannot meet the market demand of doubling the demand for rain enhancement and hail prevention rocket bombs in the next 5-10 years. An efficient, accurate and integrated self-destruction body assembly detection system is needed to solve the above problems. SUMMARY
[0005] The application provides a weather modification rocket projectile three-explosion self-destruction body assembly detection system.
[0006] To achieve the above-mentioned purposes, the application adopts the following technical scheme: a weather modification rocket projectile three-explosion self-destruction body assembly multi-parameter measurement system comprises the following modules:
[0007] The multi-dimensional positioning measurement module measures the assembly positioning parameters of the three-explosion self-destruction body and the rocket engine shell, is equipped with an adjustable positioning tool matched with a φ55.9mm-φ56.26mm caliber engine shell, and integrates a laser displacement sensor and a pressure sensor to output coaxial degree data and fitting pressure data in real time.
[0008] The medicament loading multi-parameter measurement module cooperates with the multi-dimensional positioning measurement module to comprehensively measure the medicament loading parameters of the self-destruction cartridge of the three-explosion self-destruction body, and comprises a weight measurement unit, a density measurement unit and a defect detection unit.
[0009] The connection strength dynamic measurement module measures the connection strength parameters of the three-explosion self-destruction bodies and the connection strength parameters of the self-destruction body and the shell, and comprises a torque measurement unit, a tension measurement unit and a vibration displacement measurement unit.
[0010] The ignition device performance parameter measurement module measures the key performance parameters of the ignition device matched with the three-explosion self-destruction body, and comprises a resistance measurement unit, a delay measurement unit and a safety reliability measurement unit.
[0011] The measurement data integration and analysis module is connected with the above-mentioned measurement modules, receives and integrates multi-dimensional measurement data, is internally provided with a standard database, compares real-time data with standard data, calculates a deviation rate, generates a multi-parameter measurement report and a hash value encryption storage measurement log which cannot be tampered with.
[0012] The system control and abnormality processing module is a core coordination unit connected with the measurement modules and the data integration and analysis module, controls a measurement time sequence, monitors data in real time, stops a process and triggers an alarm when a deviation is too large, simultaneously monitors a measurement equipment state and records operating parameters.
[0013] Further, the self-destruction efficiency correlation measurement module is connected with the medicament loading multi-parameter measurement module and the connection strength dynamic measurement module, calculates a maximum residual mass prediction value after self-destruction through a correlation formula, and the formula is wherein is the maximum residual mass prediction value after self-destruction, is the total mass of the three-explosion self-destruction body and the corresponding shell part, is an efficiency correlation coefficient, is an actual loading density of the medicament, which is obtained by the density measurement unit. The standard density for the medicine design, The actual connection strength is obtained by the tension measuring unit, The connection strength design standard value; the correlation between the medicine filling, connection strength and self-destruction debris mass is established by the formula.
[0014] Further, it also includes an environmental adaptability measurement module connected with the system control and abnormality processing module, simulates the rocket missile storage and use environment, measures the influence of environmental factors on assembly parameters, completes environmental parameter control through an environmental test box, and calculates the parameter decay rate by using an environmental influence measurement formula, which is Wherein The assembly parameter comprehensive decay rate, The measured value of the medicine filling mass after the environmental test, The measured value of the medicine filling mass before the test, The measured value of the connection strength after the test, The measured value of the connection strength before the test; ≤5%, which reflects that the influence of the environment on the assembly parameters meets the requirements.
[0015] Further, the laser displacement sensor of the multi-dimensional positioning measurement module adopts a two-dimensional scanning mode, and the measurement data is transmitted in real time to the system control and abnormality processing module through an industrial Ethernet. When the coaxiality deviation exceeds 0.3mm, the system automatically controls the fine adjustment mechanism of the positioning tooling to correct it until the deviation meets the requirements; the piezoelectric type structure is adopted for the pressure sensor, and the real-time output adheres to the pressure curve.
[0016] Further, the X-ray flaw detector of the medicine filling multi-parameter measurement module is equipped with an image recognition unit, adopts a deep learning model to identify defects in the flaw detection image, the model training samples contain more than 1000 groups of medicine images of different defect types, the identification result automatically marks the defect position, size and type, the defect types include cavities and cracks, and the defect parameters are converted into quantitative data and stored in the measurement data integration analysis module. The quantitative data includes cavity volume and crack length.
[0017] Further, the electromagnetic vibration table of the connection strength dynamic measurement module supports two modes of sinusoidal vibration and random vibration, the sinusoidal vibration is used to simulate the launch transient impact, and the random vibration is used to simulate the flight process. The frame rate of the high-speed camera during vibration can be adjusted, and the displacement of the connection part is automatically calculated by the image processing algorithm.
[0018] Further, the timing recorder of the ignition device performance parameter measurement module supports multi-channel synchronous measurement, can measure the delay time of multiple groups of ignition devices at the same time, and is connected with the ignition device through a special gold-plated test tool during measurement; the drop hammer impact testing machine of the safety reliability measurement unit is provided with an impact force sensor, and the actual impact force during the impact process is monitored in real time.
[0019] Further, the standard database of the measurement data integration and analysis module contains the design parameters, measurement threshold values and qualified standards of the 56mm caliber rocket projectile three-explosive self-destruction body, the database supports periodic updating, the updating needs to be authorized by an administrator and the updating log is recorded, the hash value of the measurement log is bound with the measurement report, each log entry contains a unique hash value and is chained with the hash value of the previous entry, modifying any log will cause the hash chain to break, and the log storage adopts a combination of local encryption and cloud backup.
[0020] Further, the system control and abnormality processing module adopts an industrial-grade PLC controller, is provided with a 10.1-inch touch screen human-computer interaction interface, the interface displays the measurement data of each module, the working state of the equipment and abnormal information in real time, the measurement data is presented in the form of numerical values and curves, each module is started in turn according to the preset process in the automatic mode, and a certain module can be controlled individually in the manual mode; the system also has a data export function, the measurement report and the log can be exported, and the exported file needs to be verified by a password.
[0021] Further, the measurement equipment calibration module is also included, which is connected with all the measurement equipment in the system, calibrates the measurement accuracy of the equipment regularly, the calibration period is configured according to the type of the equipment, the calibration period of the weighing sensor is once every quarter, the calibration period of the laser displacement sensor is once every half year, the calibration is carried out by using standard parts, the standard parts include standard weights, standard length gauges and standard resistors, the calibration data is automatically recorded to the measurement data integration and analysis module, when the calibration error of the equipment exceeds the allowed range, the module sends a calibration warning and locks the equipment until the calibration is completed.
[0022] Compared with the prior art, the beneficial effects of the present application are:
[0023] The present application realizes accurate assembly of the self-destruction body and the engine shell through the multi-dimensional positioning measurement module, the laser displacement sensor and the pressure sensor work cooperatively, the coaxiality deviation and the fitting pressure are effectively controlled, the positioning consistency of the self-destruction body is ensured, and the risk of excessive residual mass is reduced from the source of assembly.
[0024] The connection strength dynamic measurement module comprehensively evaluates the connection reliability between the self-destruction bodies and the shell and between the self-destruction bodies through multi-dimensional tests of torque, tension and vibration, so as to avoid self-destruction failure caused by loose connection or insufficient strength. The ignition device performance parameter measurement module accurately detects resistance, delay and safety reliability, so as to ensure stable work of the ignition device in a complex environment and prevent accidental ignition or delay deviation from affecting the self-destruction timing. The measurement data integration and analysis module realizes multi-parameter correlation and standardized comparison, generates an unforgeable audit log, ensures the authenticity and traceability of the detection data, reduces manual operation errors, and improves the detection efficiency and quality control level.
[0025] The environmental adaptability measurement module and the self-destruction efficiency correlation measurement module further expand the system functions. The former simulates a complex environment to verify the assembly stability, so as to ensure that the rocket bomb meets the long-term storage and different regional use requirements. The latter predicts the self-destruction efficiency in advance, avoids rework of unqualified products, and reduces production costs. The overall system realizes the integration, automation and precision of self-destruction body assembly detection, significantly improves the assembly quality and safety of the rocket bomb self-destruction body, provides reliable equipment support for weather modification operations, adapts to the needs of large-scale production, and helps the high-quality development of the industry. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 A schematic block diagram of a weather modification rocket bomb three-explosion self-destruction body assembly detection system is provided.
[0027] Figure 2 A bar chart of the weight of the residual debris of 44mm and 56mm rocket bombs after self-destruction;
[0028] Figure 3 A line chart of the change of the interior ballistic pressure of a 56mm rocket bomb engine;
[0029] Figure 4 A line chart of the influence of environmental temperature on the delay time of the self-destruction of the rocket bomb;
[0030] Figure 5 A bar chart of the connection strength of each part of the three-explosion self-destruction body;
[0031] Figure 6 A line chart of the relationship between the shooting height of the rocket bomb and the catalyst spreading amount. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0033] In the description of the present application, it is to be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0034] In addition, the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" can include one or more of the features explicitly or implicitly. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited. In addition, the terms "mounting", "connecting", "connecting" should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances, and the present application will be further described in detail below with reference to the drawings.
[0035] Referring to Figures 1 to 6 : A multi-parameter measurement system for assembling a weather modification rocket projectile three-burst self-destruction body, comprising the following modules:
[0036] The multi-dimensional positioning measurement module measures the assembly positioning parameters of the three-burst self-destruction body (head self-destruction body, middle self-destruction body, tail self-destruction body) and the rocket engine shell. Adjustable positioning tooling is provided, which is adapted to the outer diameter of the 56mm caliber engine shell, the outer diameter range is φ55.9mm~φ56.26mm, the tooling integrates laser displacement sensors and pressure sensors, the laser displacement sensors are arranged in three groups along the shell axis direction, which are used to measure the coaxiality of the self-destruction body and the shell axis, the pressure sensors are embedded in the self-destruction body assembly station, which are used to measure the fitting pressure of the self-destruction body and the shell, and the coaxiality data and the fitting pressure data are output in real time, the coaxiality deviation allowable value is ≤0.3mm, and the fitting pressure qualified range is 50-80N;
[0037] The medicine filling multi-parameter measurement module cooperates with the multi-dimension positioning measurement module to comprehensively measure the medicine filling parameters of the three-detonation self-destruction body self-destruction medicine box, and includes a weight measurement unit, a density measurement unit, and a defect detection unit. The weight measurement unit adopts a high-precision weighing sensor, the sensor accuracy is 0.01 g, is used for measuring the weight of a single self-destruction medicine, and the weight deviation is less than or equal to 2% of the design value. The density measurement unit measures the medicine filling thickness by an ultrasonic thickness gauge, calculates the filling density in combination with the volume of the medicine box, and controls the density deviation within ±3% of the design value. The defect detection unit adopts a micro-focus X-ray flaw detector, the focus size of the flaw detector is 5 μm, is used for detecting the internal cavities and cracks of the medicine, and can identify defects greater than or equal to 0.1 mm;
[0038] The connection strength dynamic measurement module measures the connection strength parameters between the three-detonation self-destruction body and the shell, and includes a torque measurement unit, a tension measurement unit, and a vibration displacement measurement unit. The torque measurement unit applies a preset torque through a torque wrench, the torque wrench accuracy is ±1%, the preset torque is 1.2 times the design value, is used for measuring the torque attenuation of the threaded connection, and the allowable attenuation is less than or equal to 5%. The tension measurement unit applies an axial tension through a tension testing machine, is used for measuring the tensile strength of the connection part, and the qualified value of the tensile strength is greater than or equal to 95% of the design value. The vibration displacement measurement unit simulates the launch vibration environment by using an electromagnetic vibration table, the frequency range of the vibration table is 10-2000 Hz, measures the displacement of the connection part by using a high-speed camera, the frame rate of the high-speed camera is greater than or equal to 1000 fps, and the allowable displacement is less than or equal to 0.2 mm.
[0039] The ignition device performance parameter measurement module measures the key performance parameters of the ignition device matched with the three-detonation self-destruction body, and includes an electric resistance measurement unit, a delay measurement unit, and a safety reliability measurement unit. The electric resistance measurement unit adopts a high-precision ohmmeter, the ohmmeter accuracy is ±0.01 Ω, is used for measuring the electric resistance value of the ignition device, and the electric resistance is maintained within the range of 0.55-1.0 Ω. The delay measurement unit records the delay time of the ignition device from power-on to ignition by using a time sequence recorder, the timing accuracy of the time sequence recorder is less than or equal to 1 μs, and the delay deviation is less than or equal to 5% of the design value. The safety reliability measurement unit simulates accidental impact by using a drop hammer impact testing machine, the impact force of the drop hammer impact testing machine is 500 N, the action time is 10 ms, is used for measuring the locking state of the safety mechanism, and no accidental ignition is determined as qualified.
[0040] The measurement data integration analysis module is connected with each measurement module, receives and integrates multi-dimensional measurement data, has a built-in three-detonation self-destruction body assembly measurement standard database, compares real-time measurement data with standard data, calculates the deviation rate of each parameter, generates a multi-parameter measurement report, marks the out-of-tolerance parameters and the out-of-tolerance amplitude in the report, records the measurement process information at the same time, the measurement process information includes the measurement personnel, the measurement time, the measurement equipment number, generates an unalterable measurement log, the log is stored by using a hash value encryption, and the encryption algorithm is SHA-256;
[0041] The system control and abnormality processing module is connected with the multi-dimensional positioning measurement module, the propellant loading multi-parameter measurement module, the connection strength dynamic measurement module, the ignition device performance parameter measurement module and the measurement data integration analysis module, controls the measurement time sequence of each module, sets the measurement parameter threshold, monitors the measurement data in real time, stops the current measurement process immediately and triggers an audible and light alarm when an out-of-tolerance parameter is detected, displays the out-of-tolerance module and the out-of-tolerance parameter, supports manual adjustment and restart of measurement, and has a measurement equipment state monitoring function, and records equipment operating parameters, including sensor accuracy and equipment working time.
[0042] In the application, the self-destruction efficiency correlation measurement module is also included, which is connected with the propellant loading multi-parameter measurement module and the connection strength dynamic measurement module, and based on the propellant loading density and the connection strength measurement data, the maximum residual mass prediction value after self-destruction is calculated through a correlation formula, and the formula is wherein is the maximum residual mass prediction value after self-destruction, is the total mass of the three-detonation self-destruction body and the corresponding shell part, is the efficiency correlation coefficient, the value range is 0.85-0.95, and is determined according to the number of self-destruction cartridges, is the actual propellant loading density, which is obtained by the density measurement unit, is the designed standard density of propellant, is the actual connection strength, which is obtained by the tension measurement unit, is the designed standard value of the connection strength; the correlation between the propellant loading, the connection strength and the self-destruction residual mass is established through the formula, the self-destruction efficiency is measured and predicted in advance, the prediction value is less than or equal to 100g, and the rework caused by the substandard self-destruction efficiency after assembly is avoided.
[0043] In the application, an environmental adaptability measuring module is also included, which is connected with the system control and abnormality processing module, simulates the storage and use environment of the rocket projectile, measures the influence of environmental factors on the assembly parameters, and the environmental conditions include temperature, humidity, and low air pressure, the temperature range is-20 DEG C~50 DEG C, the humidity range is 30%RH~90%RH, the low air pressure simulates the 5km altitude environment, the environmental parameter control is realized through an environmental test box, the assembly parameters are measured before and after the test through each measuring module, the parameter attenuation rate is calculated by using an environmental influence measuring formula, and the formula is wherein is the comprehensive attenuation rate of the assembly parameters, is the measured value of the propellant filling mass after the environmental test, is the measured value of the propellant filling mass before the test, is the measured value of the connection strength after the test, is the measured value of the connection strength before the test; ≤5%, which reflects that the influence of the environment on the assembly parameters meets the requirements, the module realizes the quantitative measurement of environmental adaptability, and guarantees the assembly stability of the rocket projectile within the 3-year storage period.
[0044] In the application, the laser displacement sensor of the multi-dimensional positioning measuring module adopts a two-dimensional scanning mode, the scanning frequency is greater than or equal to 1000Hz, the scanning accuracy is less than or equal to 0.01mm, the measurement data is transmitted to the system control and abnormality processing module in real time through an industrial Ethernet, when the coaxiality deviation exceeds 0.3mm, the system automatically controls the fine adjustment mechanism of the positioning tool to correct, the adjustment accuracy of the fine adjustment mechanism is 0.005mm, and the deviation is corrected until the deviation meets the requirements; the pressure sensor adopts a piezoelectric structure, the range is 0-200N, the resolution is 0.1N, the real-time output adhering pressure curve is used for observing the pressure change trend in the assembly process.
[0045] In the application, the X-ray flaw detector of the propellant filling multi-parameter measuring module is provided with an image recognition unit, a deep learning model is used for defect recognition of the flaw detection image, the model training sample includes more than 1000 groups of propellant images of different defect types, the defect recognition accuracy is greater than or equal to 98%, the identification result is automatically marked with the defect position, size and type, the defect position accuracy is ±0.5mm, the defect types include cavities and cracks, and the defect parameters are converted into quantitative data and stored in the measurement data integration analysis module, and the quantitative data includes cavity volume and crack length.
[0046] In the application, the electromagnetic vibration table of the connection strength dynamic measuring module supports two modes of sinusoidal vibration and random vibration, the sinusoidal vibration is used for simulating the launch transient impact, the vibration frequency is 50Hz, the acceleration is 200m / s 2 , and the duration is 0.5s, and the random vibration is used for simulating the flight process, the vibration frequency range is 10-2000Hz, and the acceleration power spectral density is 0.01g2 Hz, the frame rate of the high-speed camera during vibration can be adjusted, the adjustment range is 500-2000fps, the displacement of the connecting part is automatically calculated through an image processing algorithm, manual intervention is not required, and the measurement error is less than or equal to 0.02mm.
[0047] In the application, the timing recorder of the ignition performance parameter measurement module supports multi-channel synchronous measurement, up to 8 channels, can measure the delay time of multiple groups of ignitions at the same time, connects the ignition through a special gold-plated test tool during measurement, the contact resistance of the tool is less than or equal to 0.01Ω, and the interference of the contact resistance on the measurement result is avoided; the drop hammer impact testing machine of the safety reliability measurement unit is provided with an impact force sensor, which can monitor the actual impact force in the impact process in real time, ensure that the impact parameters meet the simulation requirements, and the allowable deviation of the impact parameters is 500N±50N.
[0048] In the application, the standard database of the measurement data integration and analysis module contains the design parameters, measurement threshold and qualified standard of the 56mm caliber rocket bomb three-explosion self-destruction body, the database supports periodic updating, the updating period can be configured, the default updating period is once a month, and the updating needs to be authorized by an administrator and record the update log; the hash value of the measurement log is bound with the measurement report, each log entry contains a unique hash value, and is chained with the hash value of the previous entry, modification of any log will cause the hash chain to be broken, ensuring the authenticity of the log, and the log storage adopts a combination of local encryption and cloud backup, and the local encryption algorithm is AES-256.
[0049] In the application, the system control and abnormality processing module adopts an industrial-grade PLC controller, the operation speed of the controller is greater than or equal to 1μs / step, is equipped with a 10.1-inch touch screen man-machine interface, the interface displays the measurement data, equipment working state and abnormal information of each module in real time, the measurement data is presented in the form of numerical value+curve, supports manual / automatic two measurement modes, and each module is started in turn according to a preset process in the automatic mode, and each module can be controlled individually in the manual mode; the system also has a data export function, the measurement report and log can be exported in PDF or Excel format, the exported file needs to be verified by a password, and the password contains uppercase letters+numbers+special symbols.
[0050] In the present application, a measuring device calibration module is also included, which is connected with all measuring devices in the system, including weighing sensors, laser displacement sensors, torque wrenches, X-ray flaw detectors, and time recorders. The measuring accuracy of the devices is calibrated periodically, and the calibration period is configured according to the type of the device. The calibration period of the weighing sensor is once every quarter, and the calibration period of the laser displacement sensor is once every half year. The calibration is performed using standard parts, including standard weights, standard length gauges, and standard resistors. The calibration data is automatically recorded to the measurement data integration and analysis module. When the calibration error of the device exceeds the allowed range (≤2%), the module issues a calibration warning and locks the device until the calibration is completed, ensuring the reliability of the measurement data.
[0051] The specific implementation of the present system is further illustrated by two embodiments as follows:
[0052] Embodiment 1: Assembly measurement of 56mm self-destruction rain enhancement and hail suppression rocket projectile three-explosion self-destruction body
[0053] This embodiment is applied to the assembly measurement of the three-explosion self-destruction body of the 56mm self-destruction rain enhancement and hail suppression rocket projectile. The target product meets the technical requirements of an outer diameter of φ55.9mm~φ56.26mm, a projectile length of 889mm±3mm, and a total weight of 2.60kg±0.10kg. The three-explosion self-destruction body includes a head self-destruction body, a middle self-destruction body, and a tail self-destruction body. The present system realizes multi-parameter integrated measurement, and the specific process is as follows.
[0054] I. Multi-dimensional positioning measurement operation
[0055] The 56mm rocket projectile engine shell is fixed on the adjustable positioning tool of the multi-dimensional positioning measurement module. The tool is adapted to the shell outer diameter φ56.1mm through mechanical fine adjustment. Three groups of laser displacement sensors are arranged along the shell axis direction, with a scanning frequency of 1200Hz and a scanning accuracy of 0.008mm. The coaxiality data of the self-destruction body and the shell axis is collected in real time. A piezoelectric pressure sensor with a range of 0-200N and a resolution of 0.1N is embedded in the self-destruction body assembly station to monitor the fitting pressure of the self-destruction body and the shell. When assembling the head self-destruction body, the laser sensor displays a coaxiality deviation of 0.22mm, and the pressure sensor reads 65N, both of which are within the qualified range. The allowable value of coaxiality is ≤0.3mm, and the fitting pressure is within the qualified range of 50-80N. When assembling the middle self-destruction body, the coaxiality deviation increases to 0.35mm, and the system controls the fine adjustment mechanism of the tool to correct it. The adjustment accuracy of the fine adjustment mechanism is 0.005mm, and the final deviation stabilizes at 0.25mm. The fitting pressure is 62N, which meets the assembly requirements.
[0056] II. Medicament filling and connection strength measurement
[0057] Medicine filling measurement: The weight measurement unit of the medicine filling multi-parameter measurement module uses a weighing sensor with an accuracy of 0.01 g to weigh the self-destruction medicine box of the three-detonation self-destruction body, and the self-destruction medicine box is filled with a mixed medicine of black powder and boron potassium nitrate. The design weight of the head self-destruction body medicine box is 25 g, the actual measurement is 24.8 g, and the deviation is 0.8%; the design weight of the middle medicine box is 28 g, the actual measurement is 28.2 g, and the deviation is 0.7%; the design weight of the tail medicine box is 26 g, the actual measurement is 25.9 g, and the deviation is 0.4%, all of which are within the allowable deviation of ≤2%. The density measurement unit measures the medicine filling thickness by an ultrasonic thickness gauge, and calculates the filling density combined with the volume of the medicine box. The volume of the head medicine box is 50 cm 3 , the volume of the middle medicine box is 55 cm 3 , and the volume of the tail medicine box is 52 cm 3 . The calculated density of the head is 1.2 g / cm 3 , the density of the middle is 1.22 g / cm 3 , and the density of the tail is 1.18 g / cm 3 , all of which are within the design value ±3%. The defect detection unit starts the micro-focus X-ray flaw detector, and the focus size of the flaw detector is 5 μm. No cavity or crack with a size of ≥0.1 mm is found in the scanning of the medicine box, and it is determined that the medicine has no internal defects.
[0058] Connection strength measurement: The torque measurement unit of the connection strength dynamic measurement module uses a torque wrench with an accuracy of ±1% to apply a preset torque to the threaded connection between the three-detonation self-destruction body, and the design value is 25 N·m. The preset torque is 1.2 times the design value, and the specific value is 30 N·m. The measurement torque attenuation is 1.2 N·m, and the attenuation rate is 4%, which is within the allowable value of ≤5%. The tension measurement unit applies an axial tension to the connection part of the self-destruction body and the shell by a tension testing machine, and the tensile strength is measured as 4800 N. The design value is 5000 N, and the qualified value requires ≥95% of the design value. The specific value of 95% of the design value is 4750 N, 4800 N≥4750 N, which meets the requirements. The vibration displacement measurement unit uses an electromagnetic vibration table to simulate the launch vibration environment. First, run in sine vibration mode, vibration frequency 50 Hz, acceleration 200 m / s 2 , duration 0.5 s, simulate transient impact; then run in random vibration mode, vibration frequency 10-2000 Hz, acceleration power spectral density 0.01 g 2 / Hz, simulate flight process, high-speed camera frame rate set to 1500 fps, record the displacement of the connection part, maximum value 0.15 mm, allowable displacement ≤0.2 mm.
[0059] III. Igniter performance and self-destruction effectiveness measurement
[0060] Ignition performance measurement: The resistance measurement unit of the ignition performance parameter measurement module uses an ohmmeter with an accuracy of ±0.01Ω to detect the resistance of the self-destruction double safety ignition device, and the reading is 0.75Ω, which is within the qualified range of 0.55-1.0Ω; the delay measurement unit records the delay time from power-on to ignition of the ignition device through a time sequence recorder, and the timing accuracy of the time sequence recorder is 0.8μs, the average of 3 measurements is 0.85s, the design value is 0.8s, and the deviation is 6.25%, which is reduced to 4.5% after adjusting the ignition device wiring, ≤5% of the allowable value; the safety reliability measurement unit simulates accidental impact through a drop hammer impact testing machine, the impact force of the drop hammer impact testing machine is 500N, and the action time is 10ms, and after impact, the pass state of the ignition device is detected through a multimeter, the safety mechanism is locked, and there is no accidental ignition phenomenon.
[0061] Self-destruction efficiency correlation measurement: Based on the data of the filling density and the connection strength of the propellant, the maximum residual mass prediction value after self-destruction is calculated through a self-destruction efficiency correlation formula, the formula is . wherein is the maximum residual mass prediction value after self-destruction, is the total mass of the three-detonation self-destruction body and the corresponding shell part, and the value is 0.8kg; is the efficiency correlation coefficient, the value is 0.9, which is determined according to the number of self-destruction cartridges, and the number of self-destruction cartridges in this embodiment is 3; is the actual filling density of the propellant, which is obtained by the density measurement unit, and the value is 1.2g / cm 3 ; is the design standard density of the propellant, and the value is 1.2g / cm 3 ; is the actual connection strength, which is obtained by the tension measurement unit, and the value is 4800N; is the design standard value of the connection strength, and the value is 5000N. Substituting the calculation gives =0.8×(1-0.9×1×0.96)=0.8×(1-0.864)=0.8×0.136=0.1088kg=108.8g, close to the threshold value of 100g, after checking, it is found that the tail cartridge propellant density is slightly low, and after supplementing 0.2g of propellant, the calculation is re-calculated, and at this time is adjusted to 1.21g / cm 3 , and the calculation gives =0.8×(1-0.9×1.008×0.96)=0.8×(1-0.873)=0.8×0.127=0.1016kg=101.6g, and after further supplementing 0.1g of propellant, is adjusted to 1.22g / cm 3 , and the calculation gives = 0.8 x (1 - 0.9 x 1.017 x 0.96) = 0.8 x (1 - 0.881) = 0.8 x 0.119 = 0.0952 kg = 95.2 g, which meets the requirements.
[0062] Four, Environmental Adaptability and Data Integration
[0063] The environmental adaptability measurement module simulates a -20°C low temperature environment through an environmental test box. After being placed for 48 hours, the drug loading mass and connection strength are measured again: the head cartridge mass is 24.7 g, the mass before the test is 24.8 g; the middle cartridge mass is 28.1 g, the mass before the test is 28.2 g; the tail cartridge mass is 25.8 g, the mass before the test is 25.9 g; the connection strength is 4750 N, the connection strength before the test is 4800 N. The parameter decay rate is calculated using the environmental impact formula, which is . Among them is the comprehensive decay rate of the assembly parameters, is the measured value of the drug loading mass after the test, and the middle cartridge mass of 28.1 g is selected; is the measured value of the drug loading mass before the test, and the middle cartridge mass of 28.2 g is selected; is the measured value of the connection strength after the test, and the value is 4750 N; is the measured value of the connection strength before the test, and the value is 4800 N. Substituting the calculation gives = 1 - (28.1 x 4750) / (28.2 x 4800) = 1 - 133475 / 135360 = 1 - 0.986 = 0.014 = 1.4%, ≤ 5% of the allowable decay rate. The measurement data integration analysis module compares all parameters with the standard database, which contains the design parameters, measurement thresholds, and qualified standards of 56 mm caliber rocket three-explosive self-destruction bodies. After comparison, a measurement report is generated, all parameters are marked as qualified, and a hash value encrypted measurement log is generated, the encryption algorithm is SHA-256, the log records the measurement personnel, measurement time and equipment number.
[0064] Five, Data Representation and Interpretation
[0065] Table 1: Comparison of 56 mm rocket three-explosive self-destruction body assembly measurement indicators
[0066]
[0067] Table 1 shows that traditional single-device measurement has significant shortcomings: the coaxiality deviation of the self-destructing device is 0.45mm, exceeding the acceptable threshold, which can easily lead to imbalance in the self-destructing device's positioning and affect the uniform release of energy during self-destruction; the internal defect identification rate of the agent is only 82%, which may miss internal voids or cracks, leading to the risk of premature detonation; the connection strength measurement error is ±3.5%, making it difficult to accurately judge the reliability of the connection; the ignition delay measurement accuracy is ±0.05s, and excessive deviation can easily lead to disordered self-destruction timing; the self-destruction effectiveness prediction accuracy is 65%, often resulting in rework after assembly and increasing production costs. This system, through the collaborative work of multiple modules, controls the coaxiality deviation of the self-destructing device within the acceptable range of 0.25mm, increases the agent defect identification rate to 99%, reduces the connection strength measurement error to ±0.08%, optimizes the ignition delay measurement accuracy to ±0.01s, and achieves a self-destruction effectiveness prediction accuracy of 98%, effectively preventing unqualified products from entering subsequent processes. At the same time, the system reduces manual operation, shortening the assembly and measurement time of a single rocket from the traditional 40 minutes to 15 minutes, significantly improving production efficiency and meeting the needs of large-scale production.
[0068] Example 2: Assembly and Measurement of the Triple Destruction Body of a 44mm Rain-Enhancing and Hail-Suppressing Rocket
[0069] This embodiment is applied to the assembly and testing of the three-explosion self-destruct body of a 44mm rain-inducing and hail-suppressing rocket. The target product has a diameter of 44mm, a length of 750mm, and a total weight of 1.3kg. The three-explosion self-destruct body is adapted to the engine casing structure. After self-destruction, the weight of the debris is required to be ≤100g. The system achieves full parameter measurement, and the process is as follows.
[0070] I. Positioning and Drug Filling Measurement
[0071] A 44mm engine housing is fixed to an adjustable positioning fixture of a multi-dimensional positioning measurement module. The fixture is adapted to the 44mm outer diameter of the housing via a mechanical structure. Three sets of laser displacement sensors are arranged along the housing axis, with a scanning frequency of 1000Hz and a scanning accuracy of 0.01mm. The sensors collect real-time coaxiality data between the self-destructing head and the housing axis, with a measured value of 0.28mm, and an acceptable allowable value of ≤0.3mm. A piezoelectric pressure sensor embedded in the self-destructing head assembly station has a range of 0-200N and a resolution of 0.1N, and measures a contact pressure of 58N, which is within the acceptable range of 50-80N. During the chemical filling measurement, the weight measurement unit used a weighing sensor with an accuracy of 0.01g to weigh the self-destructing explosive cartridges of the three-explosive self-destruct device: the head cartridge was designed to weigh 20g, and the actual measured weight was 19.9g, a deviation of 0.5%; the middle cartridge was designed to weigh 22g, and the actual measured weight was 22.1g, a deviation of 0.45%; the tail cartridge was designed to weigh 21g, and the actual measured weight was 20.9g, a deviation of 0.48%. All deviations were ≤2% of the allowable value. The density measurement unit measured the chemical filling thickness using an ultrasonic thickness gauge and calculated the filling density based on the cartridge volume. The head cartridge volume was 42cm³.3 , middle cartridge volume 45 cm 3 , tail cartridge volume 43 cm 3 , the average density of the propellant is calculated to be 1.15 g / cm 3 , the design standard density is 1.17 g / cm 3 , the deviation is 1.2%, and the allowable range is ≤±3%. The defect detection unit starts the micro-focus X-ray flaw detector, the focus size is 5 μm, and the cartridge is scanned, and no defects ≥0.1 mm are found, and the propellant filling quality is qualified.
[0072] II. Connection strength and igniter measurement
[0073] In the connection strength measurement, the torque measurement unit uses a torque wrench with an accuracy of ±1% to apply a preset torque to the threaded connection between the three explosive self-destruction bodies, and the design value is 18.3 N·m. The preset torque is 1.2 times the design value, and the specific value is 22 N·m. The measured torque attenuation is 0.9 N·m, and the attenuation rate is 4.1%, which is ≤5% of the allowable value. The tension measurement unit applies an axial tension to the connection part of the self-destruction body and the shell through a tension testing machine, and the tensile strength is measured to be 3800 N, and the design value is 3900 N. The qualified value requires ≥95% of the design value, and the specific value of 95% of the design value is 3705 N. 3800 N≥3705 N, which meets the requirements. The vibration displacement measurement unit uses an electromagnetic vibration table to simulate the launch vibration environment. First, run in sine vibration mode, vibration frequency 45 Hz, acceleration 180 m / s 2 , duration 0.5 s; then run in random vibration mode, vibration frequency 10-1800 Hz, acceleration power spectral density 0.01 g 2 / Hz, the frame rate of the high-speed camera is set to 1200 fps, the displacement of the connection part is recorded, and the maximum value is 0.18 mm, and the allowable displacement is ≤0.2 mm. In the igniter performance measurement, the resistance measurement unit uses an ohmmeter with an accuracy of ±0.01 Ω to detect the resistance of the self-destruction double insurance igniter, and the reading is 0.65 Ω, which is within the qualified range of 0.55-1.0 Ω; The time measurement unit records the delay time through the time sequence recorder, and the timing accuracy of the time sequence recorder is 0.9 μs, and the average of 3 measurements is 0.9 s. The design value is 0.85 s, and the deviation is 5.9%. After adjusting the igniter terminal, the deviation is reduced to 4.8%, which is ≤5% of the allowable value; The safety reliability measurement unit simulates accidental impact through a drop hammer impact testing machine, with an impact force of 500 N and an action time of 10 ms. After impact, the multimeter detection shows that the safety mechanism is locked normally, and there is no accidental firing.
[0074] III. Self-destruction efficiency and environment measurement
[0075] In the self-destruction efficiency correlation measurement, based on the propellant filling density and connection strength data, the maximum residual mass prediction value after self-destruction is calculated through the self-destruction efficiency correlation formula, which is . Wherein is the total mass of the three-detonation self-destruction body and the corresponding shell part, taking the value 0.6 kg; is the performance correlation coefficient, taking the value 0.88, determined according to the number of three self-destruction cartridges; is the actual filling density of the agent, taking the value 1.15 g / cm 3 ; is the design standard density of the agent, taking the value 1.17 g / cm 3 ; is the actual connection strength, taking the value 3800 N; is the design standard value of the connection strength, taking the value 3900 N. Substituting the calculation is =0.6×(1-0.88×(1.15 / 1.17)×(3800 / 3900))=0.6×(1-0.88×0.983×0.974)=0.6×(1-0.847)=0.6×0.153=0.0918 kg=91.8 g, meeting the requirement of ≤100 g. After the environmental adaptability measurement module simulates a 50℃ high temperature and 90% RH humidity environment for 48 hours through an environmental test chamber, the agent filling mass and the connection strength are measured again: the head cartridge mass is 19.8 g, 19.9 g before the test; the middle cartridge mass is 22.0 g, 22.1 g before the test; the tail cartridge mass is 20.8 g, 20.9 g before the test; the connection strength is 3720 N, 3800 N before the test. The parameter attenuation rate is calculated using the environmental impact formula, which is . Wherein the middle cartridge mass is selected as 22.0 g, the middle cartridge mass is selected as 22.1 g, the value is 3720 N, the value is 3800 N, and the calculation is =1-(22.0×3720) / (22.1×3800)=1-(81840) / (84000)=1-0.974=0.026=2.6%, ≤5% of the allowable attenuation rate.
[0076] Four, data representation and explanation
[0077] Table 2: Comparison of assembly measurement indicators of 44 mm rocket three-detonation self-destruction body
[0078]
[0079] In Table 2: The data shows that the traditional single device measurement has many shortcomings in the assembly of 44mm rocket projectiles: the fitting pressure fluctuation is ±8N, the fluctuation range is too large, which easily leads to uneven assembly of the self-destruction body, affecting the separation accuracy of the self-destruction; the propellant density measurement deviation is ±4.2%, which exceeds the allowable range, which may cause imbalance of self-destruction energy release, leading to excessive debris; the displacement after vibration is 0.35mm, which exceeds the qualified threshold, increasing the risk of falling off of the self-destruction body during flight; the ignition device resistance measurement error is ±0.08Ω, which is too large and easily leads to abnormal ignition of the ignition device; the performance retention rate after the environment is only 88%, which is difficult to meet the reliability requirements of 3 years of storage. The system cooperates with multiple modules through high-precision sensors to reduce the fitting pressure fluctuation to ±1.5N, control the propellant density measurement deviation to ±1.2%, reduce the displacement after vibration to 0.18mm, optimize the ignition device resistance measurement error to ±0.02Ω, and improve the performance retention rate after the environment to 97.4%, which fully guarantees the assembly quality. At the same time, the system realizes automatic integration and traceability of data, avoids manual recording errors, reduces the unqualified rate of 50 rocket projectiles per batch from 12% to 1%, greatly reduces production costs, and improves production efficiency.
[0080] Referring to Figure 2 : The figure directly presents the stability of the self-destruction effect of the self-destruction body of the two caliber rocket projectiles. From the data, it can be seen that the weight of the debris of each batch of 44mm and 56mm rocket projectiles is controlled within the range of 88-98g, which is far lower than the technical requirement of ≤100g, and the weight fluctuation range between different batches of the same caliber is small (the maximum fluctuation of 44mm is 7g, and the maximum fluctuation of 56mm is 7g). This shows that the segmented explosive design and integrated sealing structure of the three-explosive self-destruction body have achieved remarkable results, which can ensure that the rocket projectiles of different calibers and different batches achieve lightweight after self-destruction, avoid the safety risk caused by excessive debris, and at the same time, reflect the consistency of the self-destruction structure in mass production, providing data support for the safety of artificial weather modification operations.
[0081] Referring to Figure 3 : The figure reflects the combustion stability and interior ballistic performance of the double-base propellant of the 56mm rocket projectile engine. From the data, it can be known that during the combustion period of 0.2-1.0s, the interior ballistic pressure of the engine is always stable within the range of 5.4-5.5MPa, which is highly consistent with the initial equilibrium pressure and the final equilibrium pressure (both are 5.5MPa) of the design, without obvious fluctuation. This is due to the single-hole tubular explosive double-base propellant design of the engine charge, which ensures uniform burning rate through internal and external combustion, and cooperates with the precise adjustment of the nozzle throat diameter to effectively control the pressure change during combustion. Stable interior ballistic pressure not only ensures the launch speed and flight stability of the rocket, but also provides a stable power basis for the separation of the self-destruction body, the scattering of the catalyst, etc., avoiding abnormal operation of the function parts due to pressure fluctuation.
[0082] Referring toFigure 4 : The figure reflects the environmental adaptability of the self-destruction delay system of the rocket projectile. The document requires the self-destruction time to be controlled within the range of 24±2.5s. From the data, it can be seen that even if the environmental temperature changes greatly from -20℃ (low temperature extreme) to 50℃ (high temperature extreme), the self-destruction delay time always maintains in the interval of 23.9-25.8s, fully meeting the technical requirements, and the deviation from 23.9s at normal temperature (25℃) is extremely small (the maximum deviation is 1.9s). This is due to the low hygroscopicity and high stability characteristics of the black powder and boron / potassium nitrate ignition powder used in the self-destruction delay igniter, combined with the heat insulation protection of the glass cloth structure of the adiabatic tube, effectively resisting the influence of temperature change on the burning rate of the delay agent, ensuring that the rocket projectile is accurately controllable in timing when operating in different regions and seasons, avoiding premature or late self-destruction due to delay abnormalities.
[0083] Referring to Figure 5 : The figure shows the connection reliability of the overall full-wrapped design of the three-explosive self-destruction body. From the data, the tensile strength of each independent part (head, middle, tail) and the connection (head-middle, middle-tail) of the self-destruction body is in the interval of 3900-4200N, the strength is balanced, and there is no obvious weak link. This is due to the combined connection method of thread + adhesive used in the three-explosive self-destruction body, the thread ensures the mechanical connection strength, the adhesive fills the gap and enhances the sealing, and at the same time, the integrated structure reduces the risk of fire leakage. Adequate and balanced connection strength can ensure that the self-destruction body does not fall off or loosen during the flight of the rocket projectile, until the preset timing triggers the self-destruction action, avoiding premature separation of the self-destruction body due to connection failure, further ensuring the flight stability and self-destruction reliability of the rocket projectile.
[0084] Referring to Figure 6 : The figure reflects the synergy of the rocket projectile shooting height and the catalyst scattering effect, among which the maximum shooting height of the 56mm rocket projectile is 7.5km, corresponding to the maximum catalyst scattering amount of 180g (meeting the technical indicators of the document). From the data, with the shooting height increasing from 4km to 7.5km, the catalyst scattering amount shows a steady increasing trend, and the higher the shooting height, the closer the scattering amount to the maximum value. This is directly related to the design advantage of the two-stage engine structure - after the first-stage engine breaks through the low-altitude resistance, the second-stage engine accelerates efficiently at medium and high altitudes, providing conditions for the full scattering of the catalyst in higher clouds (areas that need rain enhancement and hail prevention operation more). At the same time, the orderly change of the scattering amount with the shooting height indicates that the combustion and scattering function part and the timing control of the second-stage engine are accurate, which can dynamically adjust the scattering amount according to the flight altitude, ensuring that the catalyst can be efficiently covered in different altitude regions, improving the effect of weather modification operation.
[0085] The above merely describes preferred embodiments of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art can make equivalent replacements or changes within the technical scope disclosed by the present application and according to the technical solutions and inventive concept of the present application, which should be covered within the protection scope of the present application.
Claims
1. An assembly multi-parameter measuring system for a weather modification rocket projectile three-burst self-destruction body, characterized in that, The system comprises the following modules: Multi-dimensional positioning measurement module, which measures the assembly positioning parameters of the three-detonation self-destruction body and the rocket engine shell, is equipped with adjustable positioning tooling for φ55.9mm-φ56.26mm caliber engine shells, integrates laser displacement sensors and pressure sensors, and outputs coaxiality data and fitting pressure data in real time; Medicament loading multi-parameter measurement module, which works in cooperation with the multi-dimensional positioning measurement module, comprehensively measures the medicament loading parameters of the self-destruction cartridge of the three-detonation self-destruction body, and comprises a weight measurement unit, a density measurement unit, and a defect detection unit; Dynamic connection strength measurement module, which measures the connection strength parameters between the three-detonation self-destruction body and the shell, comprises a torque measurement unit, a tension measurement unit, and a vibration displacement measurement unit; Igniter performance parameter measurement module, which measures the key performance parameters of the igniter matched with the three-detonation self-destruction body, comprises a resistance measurement unit, a delay measurement unit, and a safety reliability measurement unit; Measurement data integration and analysis module, which is connected with the above-mentioned measurement modules, receives and integrates multi-dimensional measurement data, has a built-in standard database, compares real-time data with standard data, calculates deviation rate, generates a multi-parameter measurement report, and stores a measurement log in a tamper-proof hash value encryption mode; System control and abnormality processing module, which is a core coordination unit, is connected with the measurement modules and the data integration and analysis module, controls the measurement time sequence, monitors data in real time, stops the process and triggers an alarm when the deviation exceeds the limit, monitors the state of the measurement equipment and records the operating parameters at the same time; Also included is a self-destruction performance correlation measurement module connected with the warhead loading multi-parameter measurement module and the connection strength dynamic measurement module, which calculates the maximum residual mass prediction value after self-destruction through a correlation formula, which is wherein is the maximum residual mass prediction value after self-destruction, is the total mass of the three-explosive self-destruction body and the corresponding shell part, is the performance correlation coefficient, is the actual warhead loading density, obtained from the density measurement unit, is the warhead design standard density, is the actual connection strength, obtained from the tension measurement unit, is the connection strength design standard value; the correlation between the warhead loading, connection strength and self-destruction residual mass is established through the formula.
2. The multi-parameter measuring system for the assembly of a three-shot self-destruction body of a weather modification rocket projectile according to claim 1, characterized in that, Also included is an environmental adaptability measurement module connected with the system control and exception handling module, simulating a rocket bomb storage and use environment, measuring the influence of environmental factors on assembly parameters, completing environmental parameter control through an environmental test box, and calculating parameter decay rates using environmental influence measurement formulas, with the formula being wherein is an assembly parameter comprehensive decay rate, is a post-test propellant loading mass measurement value, is a pre-test propellant loading mass measurement value, is a post-test connection strength measurement value, is a pre-test connection strength measurement value; ≤ 5%, embodying that the influence of the environment on assembly parameters meets requirements.
3. The multi-parameter measuring system for the assembly of a three-shot self-destruction body of a weather modification rocket projectile according to claim 1, characterized in that, The laser displacement sensor of the multi-dimensional positioning measurement module adopts a two-dimensional scanning mode, and the measurement data is transmitted to the system control and abnormality processing module in real time through an industrial Ethernet. When the coaxiality deviation exceeds 0.3mm, the system automatically controls the fine adjustment mechanism of the positioning tooling to correct it until the deviation meets the requirements. The pressure sensor adopts a piezoelectric structure and outputs the fitting pressure curve in real time.
4. The multi-parameter measuring system for the assembly of a three-shot self-destruction body of a weather modification rocket projectile according to claim 1, characterized in that, The X-ray flaw detector of the medicament loading multi-parameter measurement module is equipped with an image recognition unit, adopts a deep learning model to recognize defects in the detected images, the model training samples include more than 1000 groups of medicament images with different defect types, the recognition results automatically mark the defect position, size and type, the defect types include cavities and cracks, and the defect parameters are converted into quantitative data and stored in the measurement data integration and analysis module. The quantitative data includes cavity volume and crack length.
5. The multi-parameter measuring system for the assembly of a three-shot self-destruction body of a weather modification rocket projectile according to claim 1, characterized in that, The electromagnetic vibration table of the dynamic connection strength measurement module supports two modes of sinusoidal vibration and random vibration. The sinusoidal vibration is used to simulate the launch transient impact, and the random vibration is used to simulate the flight process. The frame rate of the high-speed camera can be adjusted during the vibration process, and the displacement of the connection part is automatically calculated through image processing algorithms.
6. The multi-parameter measuring system for the assembly of a three-shot self-destruction body of a weather modification rocket projectile according to claim 1, characterized in that, The time sequence recorder of the igniter performance parameter measurement module supports multi-channel synchronous measurement, can measure the delay time of multiple igniters at the same time, and measures the igniters through a special gold-plated test tooling; the drop hammer impact testing machine of the safety reliability measurement unit is equipped with an impact force sensor to monitor the actual impact force in real time during the impact process.
7. The multi-parameter measuring system for the assembly of a three-shot self-destruction body of a weather modification rocket projectile according to claim 1, characterized in that, The standard database of the measurement data integration analysis module includes design parameters, measurement thresholds and qualified standards of the 56mm caliber rocket bomb three-explosive self-destruction body. The database supports regular updates, which need to be authorized by the administrator and recorded in the update log. The hash value of the measurement log is bound to the measurement report. Each log entry contains a unique hash value and is chained with the hash value of the previous entry. Modification of any log will cause the hash chain to break. The log storage adopts a combination of local encryption and cloud backup.
8. The multi-parameter measuring system for the assembly of a three-shot self-destruction body of a weather modification rocket projectile according to claim 1, characterized in that, The system control and abnormality processing module adopts an industrial-grade PLC controller and is equipped with a 10.1-inch touch screen human-machine interface. The interface displays the measurement data, equipment working state and abnormal information of each module in real time. The measurement data is presented in numerical and curve forms. In the automatic mode, each module is started in turn according to the preset process. In the manual mode, a certain module can be controlled individually. The system also has a data export function. The measurement report and log can be exported. The exported file needs to be verified by a password.
9. The multi-parameter measuring system for the assembly of a three-shot self-destruction body of a weather modification rocket projectile according to claim 1, characterized in that, The system also includes a measurement equipment calibration module, which is connected with all the measurement equipment in the system. The module calibrates the measurement accuracy of the equipment regularly. The calibration period is configured according to the type of the equipment. The calibration period of the weighing sensor is once every quarter, and the calibration period of the laser displacement sensor is once every half year. The calibration is performed using standard parts, including standard weights, standard length gauges and standard resistors. The calibration data is automatically recorded to the measurement data integration analysis module. When the calibration error of the equipment exceeds the allowed range, the module issues a calibration warning and locks the equipment until the calibration is completed.
Citation Information
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Method for analyzing and evaluating reliability of self-destroying function of cannonball for artificial precipitation
CN104298848A