A new material yarn surface static electricity erasing device

Abstract

This invention discloses a novel electrostatic removal device for yarn surfaces, relating to the field of yarn electrostatic removal technology. It includes a base with a limiting frame plate on its upper surface. A feeding conveyor belt is positioned at the center of the limiting frame plate, and an end limiting ring is located at one end of the limiting frame plate. A processing mechanism is also provided on the upper surface of the base. The processing mechanism includes an anti-static component and a feeding component. The feeding component includes a base component, which comprises two bottom rotating disks. The bottom rotating disk closer to the limiting frame plate is the primary position, and the bottom rotating disk farther from the limiting frame plate is the secondary position. The anti-static component includes two conductive slide rods, which are respectively positioned on both sides of the base. An electric telescopic rod is provided on one side surface of each conductive slide rod. In this solution, by incorporating the processing mechanism and through the coordinated operation of the feeding, switching, auxiliary, and anti-static components, automatic yarn conveying and efficient electrostatic removal are achieved, improving the processing effect and efficiency.

Description

Technical Field

[0001] This invention relates to the field of yarn electrostatic removal technology, specifically to a new material yarn surface electrostatic removal device. Background Technology

[0002] In the modernization of the textile industry, yarn, as a basic material, directly affects the performance and quality of subsequent fabrics. With the vigorous development of new material technologies, various functional yarns are constantly emerging, such as high-performance synthetic fiber yarns, nanocomposite yarns, and smart responsive yarns. These new material yarns, with their unique physicochemical properties, have shown broad application prospects in many fields such as aerospace, medical and health, and high-end clothing. However, in the production, processing, and storage of new material yarns, static electricity has always been a critical issue that urgently needs to be addressed. Due to the characteristics of new material yarns, such as high insulation, large differences in surface smoothness, or special fiber structures, frequent friction, separation, and contact between fibers and equipment components in high-speed spinning equipment can easily cause a large amount of static charge to be generated and accumulated on the yarn surface, resulting in low production efficiency and increased production costs. It can also potentially harm the intrinsic quality of the yarn, such as causing fiber disorder and increased fuzz, affecting the appearance and feel of the fabric. In addition, under certain environments, static electricity accumulation may cause spark discharge, posing a serious safety hazard in some flammable and explosive production scenarios.

[0003] Existing equipment and methods for eliminating static electricity in yarn have some drawbacks. Most existing equipment treats the outside of the yarn roll, using a single method such as an ion fan. This method generates positive and negative ions to neutralize static electricity on the outer layer of the yarn roll. However, for the yarn inside the roll, the layers of outer yarn act as barriers, significantly hindering the penetration of ions. Ions struggle to penetrate these barriers and reach the inner yarn surface, resulting in ineffective elimination of static electricity on the inner yarn surface. Therefore, even after treatment... Even after processing, the yarn inside the yarn spool still carries a large amount of static electricity. During subsequent use, as the yarn gradually unwinds, the static electricity problem becomes increasingly prominent, seriously affecting product quality. Current technology lacks an effective means to comprehensively and uniformly treat the entire yarn when eliminating static electricity. In the yarn spool processing, it is difficult to ensure that every part of each yarn receives the same level of static electricity elimination treatment, resulting in inconsistent static electricity elimination effects on the yarn surface. This situation not only reduces the overall stability of product quality but also increases the difficulty of subsequent processing, leading to an increase in the defect rate. Summary of the Invention

[0004] The purpose of this invention is to provide a new electrostatic removal device for the surface of yarn materials to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a novel electrostatic removal device for the surface of yarn, comprising:

[0006] A base, the upper surface of which is provided with a limiting plate, a feeding conveyor belt is provided at the center of the limiting plate, and an end limiting ring is provided at one end of the limiting plate. The upper surface of the base is also provided with a processing mechanism, which includes an anti-static component and a material conveying component. The material conveying component includes a base component, which includes two bottom rotating disks, wherein the bottom rotating disk closer to the limiting plate is the main position and the bottom rotating disk farther from the limiting plate is the secondary position. The upper surface of the base is also provided with two limiting arc blocks that respectively cooperate with the two bottom rotating disks. Both bottom rotating disks are provided on the upper surface of the base. The upper surface of the base has two sliding grooves, and the two bottom rotating disks are respectively disposed inside the two sliding grooves.

[0007] The anti-static component includes: two conductive slide rods, which are respectively disposed on both sides of the base; an electric telescopic rod is disposed on one side surface of the conductive slide rod; a connecting frame is disposed on the upper surface of the base; the bottom two sides of the connecting frame are respectively connected to the two side surfaces of the base; a main ion fan is disposed at the center of the connecting frame; and one end of the two electric telescopic rods is respectively connected to the inner side surface of the two sides of the connecting frame.

[0008] Furthermore, the bottom surface of the bottom rotating disk is provided with a meshing bottom block, and the base is also provided with two servo motors. Each of the two servo motors is provided with a meshing main rod at its output end. The two meshing main rods mesh with the center of the two meshing bottom blocks respectively. The bottom rotating disk is provided with an electric turntable. The output shaft end of the electric turntable is provided with a fixing block. The upper surface of the bottom rotating disk is provided with a top disassembly disk. The bottom surface of the top disassembly disk is provided with a slot that cooperates with the fixing block. The top disassembly disk is a hollow structure.

[0009] Furthermore, a control motor is installed inside the top disassembly plate, and a meshing screw is installed on the output end of the control motor. A bottom meshing block is installed at both ends of the meshing screw. A fixed inner rod is installed on the upper surface of the two bottom meshing blocks. An additional plate is installed on one side surface of the reset bottom rotating plate, and a bottom roller is installed on the bottom surface of the additional plate.

[0010] Furthermore, an exhaust box is provided on the upper surface of the additional plate, and a winding ring is placed on the top surface of the top disassembly plate above the reset bottom rotating plate. A clamping movable rod is provided on the side surface of the winding ring, and side hook blocks are provided on both sides of the clamping movable rod. Two connecting springs are also provided at the connection between the clamping movable rod and the winding ring.

[0011] Furthermore, the bottom surface of the conductive slide rod is provided with a roller, the upper end of the conductive slide rod is provided with a rotating roller, one side surface of the rotating roller is provided with a conductive brush, and the two end side surfaces of the conductive brush and the rotating roller are also provided with connecting side support rods for connection. Both sides of the limiting frame plate are provided with access windows to facilitate the movement of the conductive brush. The upper surface of the additional plate is also provided with a spraying box, and the interior of the spraying box is filled with conductive paint.

[0012] Furthermore, the feeding assembly also includes a switching component, which includes: a positioning motor located inside the base; a telescopic motor at the end of the output shaft of the positioning motor; a central box at the end of the output shaft of the telescopic motor; a side slot on each side of the central box; a bidirectional screw inside each side slot; small motors for driving the two bidirectional screws at both ends of the central box; a clamping claw at each end of the two bidirectional screws; and a storage slot for storing the feeding conveyor belt and the clamping claw on the upper surface of the base.

[0013] Furthermore, the material conveying assembly also includes auxiliary components, which include: an electric rotating rod, which is fixedly installed on one side surface of the base; a top frame is provided at the end of the output shaft of the electric rotating rod; two wind deflectors are provided on one side surface of the top frame; a movable pull rod is provided between the two wind deflectors; an end hook block that cooperates with a side hook block is provided at the end of the movable pull rod; and a small telescopic rod is provided at the center of the top frame; the end of the output shaft of the small telescopic rod is connected to one end of the movable pull rod.

[0014] Furthermore, the auxiliary component also includes two side hydraulic rods, which are disposed on both sides of the base. A discharge rack is disposed at the end of the output shaft of each of the two side hydraulic rods. The discharge rack is located above the base. A secondary ion fan, which cooperates with the main ion fan, is disposed on the bottom surface of the discharge rack. A connecting torsion spring is disposed on the upper surface of the discharge rack. A buffer movable plate is disposed on one side surface of the connecting torsion spring. A buffer inner plate is also disposed inside the upper surface of the discharge rack. A buffer spring is disposed between the buffer inner plate and the inner side surface of the discharge rack. A trigger button is also disposed on the inner side surface of the discharge rack.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. In this solution, by setting up a material conveying component and cooperating with the bottom rotating disks of the main and auxiliary positions, the automated conveying and precise positioning of the yarn during the roll-changing process is realized. During the roll-changing process, the yarn can be smoothly and orderly transferred from the yarn roll in the main position to the yarn ring in the auxiliary position. This process not only ensures the continuity and stability of the yarn transfer, but more importantly, it provides ideal conditions for the subsequent comprehensive and uniform static elimination treatment of the entire yarn. Through the unique yarn roll-changing method, the entire yarn is fully exposed during the transfer process and can be fully treated by the subsequent static elimination components, thereby achieving complete and uniform static elimination on the surface of a single yarn, improving the static elimination effect, and providing a more reliable guarantee for the subsequent processing and use of the yarn.

[0017] 2. In this solution, an anti-static component is installed. Through the contact and friction between the conductive brush and the yarn surface, static electricity is initially conducted to the ground, achieving initial anti-static treatment. Then, the main ion fan and the auxiliary ion fan generate a large number of evenly distributed positive and negative ions to perform two ion neutralization treatments on the yarn, further reducing the static charge on the yarn surface. Finally, during the yarn winding process, conductive coating is sprayed onto the yarn surface through the spray box to enhance the yarn's conductivity, achieving a third anti-static treatment. This multi-layered anti-static method, combined with the yarn conveying process of the material conveying component, forms a comprehensive, dead-angle-free ion coverage area, ensuring that the static electricity on the yarn surface is completely eliminated before discharge. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 This is a top view of the overall structure of the present invention;

[0020] Figure 3 This is a schematic diagram of the connection structure between the bottom rotating disk and the additional plate of the present invention;

[0021] Figure 4 This is a schematic diagram of the disassembled structure of the bottom rotating disk and the top disassembly disk of the present invention;

[0022] Figure 5 This is a schematic diagram of the switching component structure of the present invention;

[0023] Figure 6 This is a schematic diagram of the fixed inner rod structure of the present invention;

[0024] Figure 7 This is a schematic diagram of the discharge rack structure of the present invention;

[0025] Figure 8This is a schematic diagram of the windshield plate and movable tie rod structure of the present invention;

[0026] Figure 9 For the present invention Figure 3 Enlarged view of point A in the middle.

[0027] In the diagram: 1. Base; 2. Restricting frame plate; 3. End restricting ring; 4. Main ion fan; 5. Discharge rack; 6. Conductive slide bar; 7. Side hydraulic rod; 8. Conductive brush; 9. Rotating roller; 10. Electric rotating rod; 11. Secondary ion fan; 12. Feeding conveyor belt; 13. Bottom rotating disk; 14. Sliding groove; 15. Connecting frame; 16. Storage slot; 17. Central box; 18. Additional plate; 19. Winding ring; 20. Fixed inner rod; 21. Spraying box; 22. Exhaust box; 23. Bottom roller; 24. Engaging bottom block; 25. Fixed insert block; 26. Top 27. Disassembly plate; 28. Servo motor; 29. ​​Engaging main rod; 30. Clamping side claw; 31. Small motor; 32. Bidirectional screw; 33. Telescopic motor; 34. Adjustment motor; 35. Bottom engaging block; 36. Engaging screw; 37. Control motor; 38. Buffer movable plate; 39. Connecting torsion spring; 40. Buffer inner plate; 41. Buffer spring; 42. Trigger button; 43. Top frame; 44. Small telescopic rod; 45. Wind deflector; 46. Movable pull rod; 47. End hook block; 48. Clamping movable rod; 49. Connecting spring; 50. Side hook block; 51. Limiting arc block. Detailed Implementation

[0028] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0029] Example 1: Please refer to Figures 1 to 9 A new type of electrostatic removal device for yarn surface, comprising:

[0030] The base 1, serving as the supporting foundation for the entire equipment, is made of high-strength, high-stability metal to ensure that the equipment will not shake due to vibration or external forces during operation, providing a stable mounting platform for other components. A limiting plate 2 is installed on the upper surface of the base 1, with a feeding conveyor belt 12 positioned at its center. The feeding conveyor belt 12 smoothly and steadily transports the yarn roll to the designated position. An end limiting ring 3 is installed at one end of the limiting plate 2, effectively limiting the position of the yarn roll during transport and preventing it from deviating from the track, ensuring that the yarn accurately enters the subsequent processing area. A processing mechanism is also installed on the upper surface of the base 1, comprising an anti-static component and a conveying component. The conveying component includes a base platform. The base component includes two bottom rotating disks 13, which are functionally distinct. The bottom rotating disk 13 closer to the limiting plate 2 is designated as the primary position, while the bottom rotating disk 13 farther from the limiting plate 2 is designated as the secondary position. The upper surface of the base 1 is also provided with two limiting arc blocks 50 that respectively cooperate with the two bottom rotating disks 13. The limiting arc blocks 50 are arc-shaped, and their curvature matches the outer edge of the bottom rotating disks 13, effectively limiting the movement range of the bottom rotating disks 13. Both bottom rotating disks 13 are located on the upper surface of the base 1. The upper surface of the base 1 has two sliding grooves 14, and the two bottom rotating disks 13 are respectively located inside the two sliding grooves 14, allowing them to move under the guidance of the sliding grooves 14. The bottom rotating disk 13 has a bottom block 24 for smooth linear sliding, which allows for position adjustment. The base 1 also has two servo motors 27 inside, each with a main engagement rod 28 at its output end. These main engagement rods 28 engage with the centers of the two bottom blocks 24. The bottom rotating disk 13 has an electric turntable inside, with a fixing block 25 at the end of its output shaft. The top disassembly disk 26 is located on the upper surface of the bottom rotating disk 13. The bottom surface of the top disassembly disk 26 has a slot that mates with the fixing block 25. The top disassembly disk 26 is hollow and contains a control motor 36. The output end of the control motor 36 has a screw 3. 5. Both ends of the engaging screw 35 are provided with a bottom engaging block 34. The upper surface of each of the two bottom engaging blocks 34 is provided with a fixing inner rod 20. The function of the fixing inner rod 20 is to fix and support the winding ring 19. The winding ring 19 has a circular structure, and its inner diameter is designed according to the specifications of the yarn, so that the yarn can be tightly wound. One side surface of the reset bottom rotating disk 13 is provided with an auxiliary plate 18. The bottom surface of the auxiliary plate 18 is provided with a bottom roller 23. The upper surface of the auxiliary plate 18 is provided with a ventilation box 22. The top surface of the top disassembly disk 26 above the reset bottom rotating disk 13 is also provided with a winding ring 19. The side surface of the winding ring 19 is provided with a clamping movable rod 47. Both sides of the clamping movable rod 47 are provided with side hook blocks 49.Two connecting springs 48 are also provided at the connection between the clamping rod 47 and the winding ring 19;

[0031] During use, the equipment completes the static elimination process for the yarn through the processing mechanism. First, the yarn is conveyed to the working position by the feeding assembly. Before use, the operator winds the yarn to be static eliminated onto the surface of individual winding loops 19 to form yarn rolls. Then, an empty yarn roll is placed on the top unloading plate 26 above the bottom rotating disk 13 of the auxiliary position, thus completing the preparation work. When the processing work begins, the operator places multiple yarn rolls sequentially on the upper surface of the feeding conveyor belt 12 at the center of the limiting frame plate 2 and starts the feeding conveyor belt 12 for conveying. As the feeding conveyor belt 12 conveys, the yarn roll at the front moves and detaches from the upper surface of the feeding conveyor belt 12. At this time, the end limiting ring 3 restricts its disengagement position. After the first yarn roll disengages from the upper surface of the feeding conveyor belt 12, the feeding conveyor belt 12 stops starting. The first yarn roll falls onto the top dismantling plate 26 above the bottom rotating disk 13 of the main position. At this time, the control motor 36 inside the top dismantling plate 26 above the bottom rotating disk 13 of the main and auxiliary positions starts under the signal drive of the operator and drives the meshing screw 35 to rotate. The two fixed inner rods 20 separate and move under the meshing action of the bottom meshing block 34 and the meshing screw 35, supporting and fixing the winding ring 19 inside the yarn roll and the winding ring 19 placed on the auxiliary position. Subsequently, the two servo motors 27 inside the base 1 start automatically and drive The main engagement rod 28 rotates, moving the main bottom rotating disk 13 and the auxiliary bottom rotating disk 13 inward. Finally, after the two bottom rotating disks 13 contact the two limiting arc blocks 50, the two servo motors 27 stop driving. At this time, the electric rotating rod 10 rotates the top frame 42 and the wind deflector 44 of the auxiliary component ninety degrees to the working position, so that their ends face the base 1. The auxiliary bottom rotating disk 13 also starts, driving the winding ring 19 to rotate. After the winding ring 19 completes positional alignment with the wind deflector 44 of the auxiliary component, it stops. Subsequently, the exhaust box 22 on the auxiliary plate 18 on the side surface of the auxiliary bottom rotating disk 13 starts, and exhausts air from one side above the bottom rotating disk 13. The clamping lever 47 on the side surface of the winding ring 19 is pulled open by the auxiliary component, exposing the fixing opening. At this time, the bottom rotating disk 13 in the main position also drives the top disassembly disk 26 above it to rotate, and drives the yarn roll fixed above it to rotate synchronously. When the yarn roll rotates, one end of the yarn on its surface is attracted by the wind force generated by the exhaust box 22, and gradually extends into the fixing opening on the side surface of the winding ring 19 in the secondary position as the yarn roll rotates. Subsequently, the auxiliary component gradually cancels the pulling effect on the clamping lever 47, and the clamping lever 47 presses one end of the yarn against the side surface of the winding ring 19. Then, the bottom rotating disk 13 in the secondary position drives the winding ring 19 to rotate in the opposite direction, so that it loses the hooking effect with the auxiliary component. At this time,The auxiliary components also rotate 90 degrees to return to their original position under the action of the electric rotating rod 10. At this time, the two servo motors 27 drive the bottom rotating disks 13 of the main and auxiliary positions to reset and reach the farthest position of the two sliding grooves 14. As the bottom rotating disks 13 of the auxiliary and main positions rotate simultaneously, the yarn placed on the surface of the yarn roll in the main position will gradually transfer to the surface of the winding ring 19 on the upper surface of the bottom rotating disk 13 of the auxiliary position. During this process, the static electricity of the yarn is eliminated. After the yarn transfer is completed, the servo motors 27 drive the two bottom rotating disks 13 to move closer together again. After the yarn transfer is completed, the two bottom rotating disks 13 re-fit with the two limiting arc blocks 50. After the yarn transfer is completed, only the winding ring 19 remains on the upper surface of the main position, while the winding ring 19 on the upper surface of the auxiliary position, after being fully wound with yarn, reforms into a yarn roll.

[0032] The switching component includes: a positioning motor 33, which is one of the power sources for the switching component. The positioning motor 33 is located inside the base 1. A telescopic motor 32 is installed at the end of the output shaft of the positioning motor 33. A central housing 17 is installed at the end of the output shaft of the telescopic motor 32. The central housing 17 is the core load-bearing structure of the switching component. A side slot is provided on both sides of the central housing 17. The two side slots provide space for the installation and movement of the bidirectional screw 31 and the clamping side claw 29. The interior of each side slot is equipped with... The base 1 has a bidirectional screw 31, and small motors 30 for driving the two bidirectional screws 31 are provided at both ends of the central box 17. Each end of the two bidirectional screws 31 is provided with a clamping side claw 29. The clamping side claw 29 is made of high-strength, high-hardness alloy steel, and its surface is treated with special anti-slip treatment to increase the friction between it and the yarn roll, ensuring that the yarn roll will not slip during the clamping process. The upper surface of the base 1 is also provided with a storage slot 16 for storing the feeding conveyor belt 12 and the clamping side claw 29.

[0033] The switching unit is used to further process the remaining yarn loops 19 (which have lost yarn) on the main position and the yarn loops 19 (which are fully wound with yarn) on the secondary position after the processing of a single yarn roll has been completed. When the processing of a single yarn roll is finished, the control motor 36, driven by a signal from the operator, drives the two fixed inner rods 20 to reset, releasing the restriction on the two yarn loops 19. Subsequently, the telescopic motor 32 drives the central box 17 to rise, exiting from the inside of the storage slot 16. After the telescopic motor 32 extends to half its height, the two small motors 30 on the side surface of the central box 17 also start, driving the two bidirectional screws 31 inside the central box 17 to rotate. This causes the clamping claws 29 on both sides of the central box 17 to move inward, clamping the yarn winding ring 19 on the main position and the yarn winding on the auxiliary position. The telescopic motor 32 then drives the central box 17 to rise again, lifting the yarn winding and winding ring 19 up, and removing them from the top disassembly plate 26 above the main and auxiliary positions. At this time, the auxiliary component's discharge platform 5 moves towards one side of the yarn roll under the action of the two side hydraulic rods 7. When the discharge platform 5 reaches the unloading working position, the two clamping side claws 29 facing the discharge platform 5 gradually separate under the action of the small motor 30, canceling the clamping effect on the yarn roll, allowing the yarn roll to fall above the discharge platform 5 for discharge. Subsequently, the discharge platform 5 repositions under the action of the two clamping side claws 29, freeing up the working area. The positioning motor 33 automatically rotates once, driving the center... The box 17 rotates 180 degrees to one side, moving the winding ring 19 on the main position to above the secondary position. Subsequently, the two clamping claws 29 holding the winding ring 19 gradually separate and cancel the clamping effect, so that the winding ring 19, which was originally located in the main position, is placed on the secondary position as the basis for forming the yarn roll for the next work. The central box 17 then descends to the secondary position under the continued retraction of the telescopic motor 32, returning to the interior of the sliding groove 14, making room for the next static elimination process.

[0034] The material conveying assembly also includes auxiliary components, including: an electric rotary rod 10, which serves as the power starting point for the auxiliary components. The electric rotary rod 10 is fixedly installed on one side surface of the base 1. A top frame 42 is provided at the end of the output shaft of the electric rotary rod 10. Two wind deflectors 44 are provided on one side surface of the top frame 42, and a movable pull rod 45 is provided between the two wind deflectors 44. The movable pull rod 45 is made of high-strength, high-toughness alloy steel, and an end hook 46 that cooperates with the side hook block 49 is provided at the end of the movable pull rod 45. The end hook block 46 can achieve a tight and stable connection with the side hook block 49. A small telescopic rod 43 is provided at the center of the top frame 42, and the end of the output shaft of the small telescopic rod 43 is connected to one end of the movable pull rod 45. The auxiliary components also include two side hydraulic rods 7. The rods 7 are set on both sides of the base 1. The output shaft ends of the two side hydraulic rods 7 are provided with a discharge rack 5. The discharge rack 5 is made of high-strength, impact-resistant steel. Its surface is finely processed, smooth and flat, which reduces the friction between the material and the rack surface during the conveying process. The discharge rack 5 is located above the base 1. The upper surface of the discharge rack 5 is provided with a connecting torsion spring 38. One side surface of the connecting torsion spring 38 is provided with a buffer movable plate 37. The upper surface of the discharge rack 5 is also provided with a buffer inner plate 39. A buffer spring 40 is provided between the buffer inner plate 39 and the inner side surface of the discharge rack 5. The inner side surface of the discharge rack 5 is also provided with a trigger button 41. The trigger button 41 is a highly sensitive sensor. When the material reaches a certain position or weight on the discharge rack 5, the button will be triggered.

[0035] The auxiliary components are used in conjunction with the base components and switching components to achieve the desired working effect. During use, when the bottom rotating disk 13 of the auxiliary position drives the winding ring 19 to rotate and adjust its position, the electric rotating rod 10 drives the top frame 42 to rotate 90 degrees to the working position. At this time, when the exhaust box 22 is ventilating, air flows in the gap between the baffle plate 44 and the winding ring 19, sequentially attracting the yarn ends on the yarn roll. When the winding ring 19 rotates to the correct position, the clamping movable rod 47 will engage with... When the end of the movable pull rod 45 reaches its contact point, the bottom rotating disk 13 stops driving after sensing resistance. When the yarn end on the yarn roll is fixed to the surface of the winding ring 19 in the secondary position, the movable pull rod 45 moves by retracting the small telescopic rod 43. The hooking effect between the end hook block 46 and the side hook block 49 pulls the clamping movable rod 47 outwards. At this time, the yarn end can enter through the fixing opening formed by the gap between the clamping movable rod 47 and the winding ring 19. Subsequently, the small telescopic rod 43 extends in the opposite direction, bringing... The movable pull rod 45 is reset, canceling the pulling effect on the clamping movable rod 47. The clamping movable rod 47 presses the yarn end onto one side surface of the winding ring 19, thus completing the yarn end fixing effect. Subsequently, the bottom rotating disk 13 of the auxiliary position rotates in the opposite direction, driving the yarn to transfer, while the top frame 42 is reset under the action of the electric rotating rod 10. The unloading platform 5 is used for the unloading process after the finished yarn roll is formed. After the unloading platform 5 moves to the working position under the action of the two side hydraulic rods 7, the yarn end is pressed into place. The finished yarn roll is separated by two clamping side claws 29 and placed above the buffer movable plate 37 on the upper surface of the discharge rack 5. After bearing the weight of the finished yarn roll, the buffer movable plate 37 rotates, causing the finished yarn roll to slide inside the discharge rack 5 and eventually contact the buffer inner plate 39. The buffer inner plate 39 can provide a buffering effect, and as the buffer inner plate 39 moves, it triggers the trigger button 41 to remind the staff that a finished yarn roll has been completed, so that the staff can quickly take it out.

[0036] The static elimination component includes two conductive slide rods 6, which are made of highly conductive metal material. This material can not only conduct current quickly and effectively, but also has good mechanical strength and corrosion resistance, enabling long-term stable use in complex working environments. The two conductive slide rods 6 are respectively set on both sides of the base 1. An electric telescopic rod is set on one side surface of the conductive slide rod 6. A connecting frame 15 is also set on the upper surface of the base 1. The bottom two sides of the connecting frame 15 are firmly connected to the two side surfaces of the base 1 to form a stable support structure. The bottom two sides of the connecting frame 15 are connected to the two side surfaces of the base 1. A main ion fan 4 is set at the center of the connecting frame 15. The main ion fan 4 is one of the core components of the static elimination component. It adopts advanced ion generation technology and can generate a large number of positive and negative ions. These ions, blown by the fan, can quickly diffuse into the surrounding environment and neutralize the static electricity on the material surface, thereby eliminating static electricity. The bottom of the discharge rack 5 is equipped with a secondary ion fan 11 that works in conjunction with the main ion fan 4. The structure and working principle of the secondary ion fan 11 are the same as the main ion fan 4. The secondary ion fan 11 further enhances the static electricity elimination effect, especially in the critical stage of material discharge. Through the synergistic action of the main and secondary ion fans, it can be ensured that the surface static electricity of the material is completely eliminated when it leaves the equipment, preventing dust or other impurities from being attracted by static electricity and affecting product quality. One end of each of the two electric telescopic rods is connected to the connecting frame 1. The inner side surfaces of both sides of 5 are connected. The bottom surface of the conductive slide rod 6 is provided with rollers. The upper end of the conductive slide rod 6 is provided with a rotating roller 9. One side surface of the rotating roller 9 is provided with a conductive brush 8. The two end side surfaces of the conductive brush 8 and the rotating roller 9 are also provided with connecting side support rods for connection. Both sides of the limiting frame plate 2 are provided with inlet and outlet windows to facilitate the movement of the conductive brush 8. The upper surface of the auxiliary plate 18 is also provided with a spray box 21. The interior of the spray box 21 is filled with conductive paint. Conductive paint is a paint with special functions. It can form a uniform conductive film on the surface of the material, enhance the conductivity of the material, and further reduce the possibility of static electricity generation.

[0037] In use, when the base component prepares the yarn roll for conveying, two electric telescopic rods drive two conductive slide rods 6 to move towards the base 1. Two conductive brushes 8 extend into the base 1 through the inlet / outlet opening and clamp the yarn being conveyed. During the yarn conveying process, the conductive brushes 8 make full contact with the yarn surface, generating friction and conducting static electricity from the yarn surface to the conductive brushes 8. The static electricity is then conducted to the ground through the rotating roller 9 and the conductive slide rods 6, achieving the initial elimination of static electricity on the yarn surface. The main ion fan 4 on the bottom of the connecting frame 15 and the auxiliary ion fan 11 on the bottom of the discharge frame 5 are used for the second step of static electricity elimination treatment on the yarn. The main ion fan 4 and the auxiliary ion fan 11 can generate a large amount of static electricity. Evenly distributed positive and negative ions are blown onto the yarn surface by the airflow when the yarn enters the bottom surface of the main ion fan 4, neutralizing the static electricity on the yarn surface and further reducing the static charge. When the yarn reaches the bottom surface of the discharge rack 5 and is about to be wound onto the surface of the winding ring 19 on the auxiliary seat, additional positive and negative ions are generated by the auxiliary ion fan 11 to perform a secondary static elimination treatment on the yarn surface. The cooperation between the main ion fan 4 and the auxiliary ion fan 11 can form a comprehensive, multi-layered ion coverage area, ensuring that the static electricity on the yarn surface is completely eliminated before discharge, improving the static elimination effect. While the yarn is being wound onto the surface of the winding ring 19 on the auxiliary seat, an appropriate amount of conductive coating is sprayed onto the yarn surface by the spray box 21 according to a preset program. After the conductive coating adheres to the yarn surface, it can enhance the conductivity of the yarn, giving the yarn better static electricity conduction ability, completing the third static elimination treatment.

[0038] The working principle of this invention is:

[0039] When the equipment is being prepared, the workers wind the yarn to be processed onto the winding ring 19 to form a yarn roll. An empty winding ring 19 is placed above the bottom rotating disk 13 of the auxiliary position. Then, multiple yarn rolls are placed on the feeding conveyor belt 12 in sequence. The feeding conveyor belt 12 is started to convey the yarn. When the yarn roll at the front is detached, it is restricted by the end limiting ring 3. After detaching, it falls onto the top disassembly disk 26 above the bottom rotating disk 13 of the main position. At this time, the control motor 36 inside the top disassembly disk 26 of the main position and the auxiliary position starts, driving the meshing screw 35 to rotate, causing the two fixed inner rods 20 to separate and move, fixing the inner winding ring 19 of the yarn roll and the upper winding ring 19 of the auxiliary position.

[0040] Next, the two servo motors 27 inside the base 1 start, driving the main and auxiliary bottom rotating disks 13 to move inward and stop after contacting the limiting arc block 50. Then, the auxiliary component is rotated by the electric rotating rod 10 so that the end of its wind deflector 44 faces the base 1. The auxiliary bottom rotating disk 13 drives the winding ring 19 to rotate and align with the wind deflector 44. The exhaust box 22 draws air out, and the auxiliary component pulls open the clamping movable rod 47 to expose the fixing port. The main bottom rotating disk 13 drives the yarn roll to rotate, and one end of the yarn is attracted by the wind and extends into the fixing port. The auxiliary component stops pulling, and the clamping movable rod 47 presses down on one end of the yarn.

[0041] During yarn transfer, the static elimination component comes into play. Two electric telescopic rods move the conductive slide bar 6, and the conductive brush 8 extends from the inlet / outlet window to clamp the yarn. Through friction, static electricity is conducted to the ground, achieving initial static elimination. The main ion fan 4 and the auxiliary ion fan 11 generate positive and negative ions to perform secondary static elimination on the yarn, forming a comprehensive ion coverage to ensure that static electricity is completely eliminated before discharge. At the same time, the spraying box 21 sprays conductive coating onto the yarn surface to enhance the yarn's conductivity, completing the third static elimination treatment.

[0042] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A novel electrostatic removal device for the surface of yarn materials, characterized in that, include: A base, the upper surface of which is provided with a limiting plate, a feeding conveyor belt is provided at the center of the limiting plate, and an end limiting ring is provided at one end of the limiting plate. The upper surface of the base is also provided with a processing mechanism, which includes an anti-static component and a material conveying component. The material conveying component includes a base component, which includes two bottom rotating disks, wherein the bottom rotating disk closer to the limiting plate is the main position and the bottom rotating disk farther from the limiting plate is the secondary position. The upper surface of the base is also provided with two limiting arc blocks that respectively cooperate with the two bottom rotating disks. Both bottom rotating disks are provided on the upper surface of the base. The upper surface of the base has two sliding grooves, and the two bottom rotating disks are respectively disposed inside the two sliding grooves. The static elimination component includes: two conductive slide rods, which are respectively disposed on both sides of the base; an electric telescopic rod is disposed on one side surface of the conductive slide rod; a connecting frame is disposed on the upper surface of the base; the bottom two sides of the connecting frame are respectively connected to the two side surfaces of the base; a main ion fan is disposed at the center of the connecting frame; and one end of each of the two electric telescopic rods is respectively connected to the inner side surface of the two sides of the connecting frame. The bottom surface of the bottom rotating disk is provided with a meshing bottom block. The base is also provided with two servo motors. Each of the two servo motors is provided with a meshing main rod at its output end. The two meshing main rods mesh with the center of the two meshing bottom blocks respectively. The bottom rotating disk is provided with an electric turntable. The output shaft end of the electric turntable is provided with a fixing block. The upper surface of the bottom rotating disk is provided with a top disassembly disk. The bottom surface of the top disassembly disk is provided with a slot that mates with the fixing block. The top disassembly disk is a hollow structure. The top disassembly plate is equipped with a control motor. The output end of the control motor is equipped with a meshing screw. Both ends of the meshing screw are equipped with a bottom meshing block. The upper surface of the two bottom meshing blocks is equipped with a fixed inner rod. One side surface of the reset bottom rotating plate is equipped with an additional plate. The bottom surface of the additional plate is equipped with a bottom roller. The upper surface of the additional plate is provided with an exhaust box, and the top surface of the top disassembly plate above the reset bottom rotating plate is also provided with a winding ring. A clamping movable rod is provided on the side surface of the winding ring, and side hook blocks are provided on both sides of the clamping movable rod. Two connecting springs are also provided at the connection between the clamping movable rod and the winding ring. The material conveying assembly also includes auxiliary components, which include: an electric rotating rod, which is fixedly installed on one side surface of the base; a top frame is provided at the end of the output shaft of the electric rotating rod; two wind deflectors are provided on one side surface of the top frame; a movable pull rod is provided between the two wind deflectors; an end hook block that cooperates with a side hook block is provided at the end of the movable pull rod; and a small telescopic rod is provided at the center of the top frame; the end of the output shaft of the small telescopic rod is connected to one end of the movable pull rod.

2. The electrostatic erasure device for the surface of a new material yarn according to claim 1, characterized in that: The bottom surface of the conductive slide rod is provided with rollers, the upper end of the conductive slide rod is provided with a rotating roller, one side surface of the rotating roller is provided with a conductive brush, and the two end side surfaces of the conductive brush and the rotating roller are also provided with connecting side support rods for connection. Both sides of the limiting frame plate are provided with access windows to facilitate the movement of the conductive brush. The upper surface of the additional plate is also provided with a spraying box, and the interior of the spraying box is filled with conductive paint.

3. The electrostatic erasure device for the surface of a new material yarn according to claim 1, characterized in that: The feeding assembly also includes a switching component, which includes: a positioning motor located inside the base; a telescopic motor at the end of the output shaft of the positioning motor; a central box at the end of the output shaft of the telescopic motor; a side slot on each side of the central box; a bidirectional screw inside each side slot; small motors for driving the two bidirectional screws at both ends of the central box; a clamping claw at each end of the two bidirectional screws; and a storage slot for storing the feeding conveyor belt and the clamping claw on the upper surface of the base.

4. The electrostatic erasure device for the surface of a new material yarn according to claim 1, characterized in that: The auxiliary component also includes two side hydraulic rods, which are disposed on both sides of the base. A discharge rack is located at the end of the output shaft of each side hydraulic rod, situated above the base. A secondary ion fan, cooperating with the main ion fan, is mounted on the bottom surface of the discharge rack. A connecting torsion spring is mounted on the upper surface of the discharge rack, and a buffer plate is mounted on one side of the connecting torsion spring. An inner buffer plate is also mounted inside the upper surface of the discharge rack, and a buffer spring is positioned between the inner buffer plate and the inner side surface of the discharge rack. A trigger button is also mounted on the inner side surface of the discharge rack.

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