A device for rapid compression of products

Abstract

The application belongs to the technical field of pressing robots, and particularly relates to a device for rapid pressing of products, which comprises a six-axis industrial robot and a PLC control cabinet, the bottom end of the six-axis industrial robot is fixedly connected with a workbench, the bottom end surface of the workbench is fixedly connected with a horizontal plate, the upper surface of the horizontal plate is fixedly connected with the bottom end of the PLC control cabinet, and the upper surface of the workbench is fixedly connected with a lower shell assembly positioning mechanism. The device can automatically complete the pressing assembly of the electric bicycle meter, the pressing force is uniformly distributed, the pressing assembly is in place, and there is no local edge lifting defect. The device not only improves the convenience, quality and efficiency of the pressing assembly of the electric bicycle meter, but also reduces the labor intensity of the workers. Moreover, the device has the function of automatic and efficient cooling of the PLC control cabinet, improves the reliability of the automatic control of the device, and ensures the effect of the pressing assembly of the electric bicycle meter.

Description

Technical Field

[0001] This invention belongs to the field of pressing robot technology, and in particular relates to a device for rapid pressing of products. Background Technology

[0002] The electric bicycle instrument panel is a core component that integrates riding data display functions such as speed, battery level, and mileage, as well as fault alarm functions. It consists of components such as a lower shell assembly and an upper shell assembly. The upper shell assembly includes an upper housing and a display screen, while the lower shell assembly includes a lower housing and a circuit board. The display screen is electrically connected to the circuit board in the lower shell via a wiring harness. Moreover, the electric bicycle instrument panel is a key device for realizing human-computer interaction and ensuring riding safety. To ensure the sealing of the connection between the upper and lower shells and the assembly efficiency, existing electric bicycle instruments often use a snap-fit ​​connection and a pressing process during the assembly and processing of the electric bicycle instrument panel.

[0003] Currently, the pressing and assembly process of electric bicycle instrument panels is mostly done manually. First, the staff takes out the lower shell component and the upper shell component to be pressed and assembled. Then, the upper shell component is aligned with the lower shell component. Finally, the upper shell component and the lower shell component are pressed together manually. The whole pressing and assembly process is quite inconvenient, which not only affects the efficiency and convenience of pressing and assembling electric bicycle instrument panels, but also increases the labor intensity of the staff.

[0004] Furthermore, during the manual pressing and assembly of electric bicycle instrument panels, insufficient pressing force can easily occur, resulting in incomplete pressure assembly of the upper and lower shell components, and potential warping in some areas, which in turn affects the quality of the pressing and assembly of the electric bicycle instrument panels.

[0005] To address this problem, we propose a device for rapid product pressing. Summary of the Invention

[0006] The purpose of this invention is to address the above-mentioned problems by providing a device for rapid product pressing.

[0007] To achieve the above objectives, the present invention adopts the following technical solution: a device for rapid product pressing, comprising a six-axis industrial robot and a PLC control cabinet, wherein a worktable is fixedly connected to the bottom end of the six-axis industrial robot, a horizontal plate is fixedly connected to the bottom surface of the worktable, the upper surface of the horizontal plate is fixedly connected to the bottom end of the PLC control cabinet, and a lower shell assembly positioning mechanism is fixedly connected to the upper surface of the worktable.

[0008] The connecting end of the six-axis industrial robot is fixedly connected to a fixed frame by bolts. The bottom end of the fixed frame has a through hole, and an air cylinder is fixedly connected to the wall of the through hole. An electric push rod is fixedly connected to the inner wall of the top end of the air cylinder. A first rubber piston is fixedly connected to the moving end of the electric push rod. The outer wall of the first rubber piston is in sliding and sealing contact with the inner wall of the air cylinder.

[0009] The bottom end of the air cylinder is fixedly sleeved with an upper shell assembly positioning mechanism;

[0010] An air supply mechanism is fixedly connected to the upper surface of the horizontal plate to cooperate with the positioning mechanism of the lower shell assembly and the positioning mechanism of the upper shell assembly.

[0011] In the aforementioned device for rapid product pressing, the lower shell assembly positioning mechanism includes two brackets fixedly connected to the upper surface of the worktable. A hollow block is fixedly connected to the upper surface of the two brackets. A connecting groove is formed on the upper surface of the hollow block, and a positioning groove plate is engaged with the groove wall. Through holes are formed on both sides of the hollow block, and clamping rods are movably connected to the hole walls of the through holes. A second rubber piston is fixedly connected to the bottom end of each of the two clamping rods. The outer wall of the second rubber piston is slidably and sealingly connected to the inner wall of the hollow block cavity. A return spring is movably sleeved on the bottom wall of the clamping rod. A normally closed solenoid valve is fixedly connected to the bottom end of the hollow block, and a first air pipe is fixedly connected to the air inlet end of the normally closed solenoid valve.

[0012] In the aforementioned device for rapid product pressing, the top outer walls of both clamping rods are provided with fixing grooves, and protective rubber blocks are fixedly connected to the groove walls.

[0013] In the aforementioned device for rapid product pressing, the upper shell assembly positioning mechanism includes a hollow cylinder fixedly sleeved to the bottom end of an air cylinder. Circular holes are opened at both ends of the hollow cylinder, and a moving rod is movably connected to the wall of each hole. A clamping plate is fixedly connected to one end of the moving rod, and a third rubber piston is fixedly connected to the other end. An arc-shaped pressing block is fixedly connected to the inner wall of the bottom end of the clamping plate. The outer wall of the third rubber piston is slidably and sealingly connected to the inner wall of the hollow cylinder. A return spring is sleeved on the rod wall of the moving rod. The two ends of the tension spring are fixedly connected to the outer wall of the third rubber piston and the inner wall of the hollow cylinder, respectively. A fixing frame is fixedly connected to the bottom end of the hollow cylinder. A pressing plate is fixedly connected to the bottom end of the fixing frame. A fixing ring is fixedly connected to the inner wall of the fixing frame. A CCD vision camera is fixedly connected to the inner wall of the fixing ring. A distance measuring sensor is fixedly connected to the outer wall of the bottom end of the fixing frame. A through hole is opened on the upper surface of the pressing plate to cooperate with the CCD vision camera and the distance measuring sensor. A positioning component is fixedly connected to the inner walls of the two clamping plates.

[0014] In the aforementioned device for rapid product pressing, the positioning assembly includes two symmetrically distributed negative pressure suction cylinders. The outer wall of the negative pressure suction cylinder is fixedly connected to the inner wall of the clamping plate. A rubber ring is fixedly embedded at the bottom end of the negative pressure suction cylinder. A hard air guide tube is fixedly connected to the inner wall of the rubber ring. A rubber suction cup is fixedly sleeved at the bottom end of the hard air guide tube. A fixed through hole is opened on the outer wall of the negative pressure suction cylinder, and a pressure sensor is fixedly connected to the wall of the fixed through hole. A U-shaped tube is fixedly connected to the upper surface of each set of two negative pressure suction cylinders. A connecting hose is fixedly connected to the walls of the two U-shaped tubes. A second air pipe is fixedly connected to the walls of the connecting hose.

[0015] In the aforementioned device for rapid product pressing, the air supply mechanism includes an air supply box fixedly connected to the upper surface of a horizontal plate. A box cover is fixedly connected to the top of the air supply box via bolts. A partition is fixedly connected to the inner wall of the air supply box. A dual-purpose (extraction and blowing) air pump is fixedly connected to the inner wall of the bottom of the air supply box. A connecting pipe is fixedly connected to the outlet end of the dual-purpose air pump. The outlet end of the connecting pipe passes through the upper surface of the partition. A metal mesh block is fixedly connected to the inner wall of the air supply box. A sponge block is movably connected to the upper surface of the metal mesh block. A filter plate is connected to the upper surface of the sponge block. The outlet end of the box cover is fixedly connected to the inlet end of a second air pipe. The inlet end of the first air pipe is fixedly connected to the wall of the second air pipe. Multiple mounting through holes are provided on the outer wall of the air supply box, and a semiconductor cooler is fixedly connected to the wall of each mounting through hole. The cooling side of the semiconductor cooler is tightly fitted to the side wall of the metal mesh block.

[0016] In the aforementioned device for rapid product pressing, the wall of the second air pipe is fixedly connected to a third air pipe, the outlet end of the third air pipe is fixedly connected to the top outer wall of the PLC control cabinet, and the bottom outer wall of the PLC control cabinet is fixedly connected to multiple one-way air nozzles.

[0017] In the aforementioned device for rapid product pressing, the bottom outer wall of the air supply box is provided with multiple air inlets, and the walls of the air inlets are fixedly connected with dustproof mesh, the mesh diameter of which is 0.5-0.55 mm.

[0018] Compared with existing technologies, the advantages of a device for rapid product pressing are:

[0019] 1. Using a six-axis industrial robot, an upper shell assembly positioning mechanism, and positioning components, when the electric bicycle instrument panel needs to be pressed and assembled, firstly, a matching positioning slot is selected according to the size of the electric bicycle instrument panel. Then, industrial robots at other workstations separately transfer the lower shell assembly from the lower shell assembly conveyor line to the positioning slot, and the lower shell assembly is stably placed in the groove of the positioning slot. Next, the PLC control cabinet controls the six-axis industrial robot to move the upper shell assembly positioning mechanism above the upper shell assembly conveyor line. Then, the upper shell assembly positioning mechanism, in conjunction with the positioning components, uses stable negative pressure to pick up the upper shell assembly and aligns it directly above the lower shell assembly to be pressed and assembled. This is paused for a period of time, during which the operator connects the wiring harness of the upper shell assembly to the lower shell assembly. After this pause, the PLC control cabinet again controls the six-axis industrial robot to move the upper shell assembly positioning mechanism downwards, so that... Within the upper shell assembly positioning mechanism, the upper shell assembly can be stably and reliably pressed and assembled with the lower shell assembly. In the initial pressing stage, due to the reaction force of the lower shell assembly, the upper shell assembly will slide upward within the positioning mechanism. At this time, the pressing plate and the arc-shaped pressing block are in close contact with the upper surface of the upper shell assembly and apply a uniform pressing force to the upper shell assembly, ensuring that the pressing force on the upper shell assembly is uniform. At the same time, due to the reverse resistance of the pressing plate and the arc-shaped pressing block, it can be ensured that the downward pressing degree of the upper shell assembly is in place, and the upper shell assembly and lower shell assembly are accurately engaged, without local warping due to insufficient pressure. This design enables the pressing and assembly of electric bicycle instruments to be completed automatically, with uniform pressing force distribution, proper pressing and assembly, and no local warping defects. It not only improves the convenience, quality, and efficiency of electric bicycle instrument pressing and assembly, but also reduces the labor intensity of workers.

[0020] 2. Through the set lower shell component positioning mechanism and the dual-purpose air pump for blowing and sucking, while the positioning component picks up the upper shell component under negative pressure, the PLC control cabinet controls the lower shell component positioning mechanism to work. The lower shell component positioning mechanism can position and limit the lower shell component to be pressed and assembled, ensuring the stability of the lower shell component and the upper shell component during pressing and assembly, thereby ensuring the accuracy of pressing and assembly. After the upper shell component and the lower shell component are pressed and assembled, the PLC control cabinet then controls the release of the lower shell component positioning mechanism from the lower shell component limit, and uses the upper shell component positioning mechanism to transfer the pressed and assembled electric bicycle instrument. This mechanism can effectively improve the stability of the electric bicycle instrument during pressing and assembly, and enable the device to have the function of transferring electric bicycle instruments, improving the convenience of the device.

[0021] 3. Through the installation of a dual-purpose air pump, a semiconductor cooler, and a third air pipe, when the dual-purpose air pump starts blowing, the PLC control cabinet also controls the semiconductor cooler to work. The semiconductor cooler lowers the temperature of the metal mesh block. The air blown by the dual-purpose air pump is cooled as it passes through the low-temperature metal mesh block. The low-temperature air is then filtered and purified through a sponge block and a filter plate. The clean low-temperature air enters the second air pipe, and then some of the air is injected into the PLC control cabinet through the third air pipe, accelerating the airflow inside the PLC control cabinet. At the same time, the low-temperature air accelerates the heat exchange inside the PLC control cabinet, improving the heat dissipation effect of the PLC control cabinet. Finally, the cooled air is ejected through a one-way jet nozzle. This mechanism enables the device to have the function of automatic and efficient cooling of the PLC control cabinet, improving the reliability of the device's automated control, while ensuring the effect of the electric bicycle instrument pressing and assembly. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of a device for rapid product pressing provided by the present invention;

[0023] Figure 2 This is a schematic diagram of the upper shell assembly positioning mechanism in a device for rapid product pressing provided by the present invention;

[0024] Figure 3 This is a schematic diagram of the lower shell assembly positioning mechanism in a device for rapid product pressing provided by the present invention;

[0025] Figure 4 This is a schematic diagram of the positioning component in a device for rapid product pressing provided by the present invention;

[0026] Figure 5 This is a schematic diagram of the clamping plate portion in a device for rapid product pressing provided by the present invention;

[0027] Figure 6 This is a schematic diagram of the air supply mechanism in a device for rapid product pressing provided by the present invention.

[0028] In the diagram: 1. Six-axis industrial robot; 2. PLC control cabinet; 3. Workbench; 4. Horizontal plate; 5. Lower shell assembly positioning mechanism; 51. Bracket; 52. Hollow block; 53. Positioning slot plate; 54. Clamping rod; 55. Second rubber piston; 56. Return spring; 57. Normally closed solenoid valve; 58. First air pipe; 6. Fixed frame; 7. Upper shell assembly positioning mechanism; 71. Hollow cylinder; 72. Moving rod; 73. Clamping plate; 74. Third rubber piston; 75. Arc-shaped pressing block; 76. Pull-back spring; 77. Fixed frame; 78. Pressing plate; 79. Fixed ring; 710. CCD vision camera; 711. Distance sensor. 712 Penetrating Hole, 8 Positioning Component, 81 Negative Pressure Suction Cylinder, 82 Rubber Ring, 83 Air Guide Rigid Tube, 84 Rubber Suction Cup, 85 Pressure Sensor, 86 U-shaped Tube, 87 Connecting Hose, 88 Second Air Tube, 9 Air Supply Mechanism, 91 Air Supply Box, 92 Box Cover, 93 Partition, 94 Dual-Purpose Air Pump, 95 Connecting Pipe, 96 Metal Mesh Block, 97 Sponge Block, 98 Filter Plate, 99 Semiconductor Refrigerator, 10 Electric Push Rod, 11 First Rubber Piston, 12 Air Cylinder, 13 Protective Rubber Block, 14 Third Air Tube, 15 One-Way Jet Nozzle, 16 Dustproof Mesh. Detailed Implementation

[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0030] like Figures 1-6 As shown, a device for rapid product pressing includes a six-axis industrial robot 1 and a PLC control cabinet 2. A worktable 3 is fixedly connected to the bottom of the six-axis industrial robot 1. A horizontal plate 4 is fixedly connected to the bottom surface of the worktable 3. The upper surface of the horizontal plate 4 is fixedly connected to the bottom of the PLC control cabinet 2. A lower shell assembly positioning mechanism 5 is fixedly connected to the upper surface of the worktable 3. The lower shell assembly positioning mechanism 5 includes two brackets 51 fixedly connected to the upper surface of the worktable 3. A hollow block 52 is fixedly connected to the upper surface of the two brackets 51. The upper surface has a connecting groove, and the groove wall of the connecting groove is engaged with a positioning groove plate 53. Both sides of the hollow block 52 have through holes, and the walls of the through holes are movably connected to clamping rods 54. The bottom ends of the two clamping rods 54 are fixedly connected to second rubber pistons 55. The outer wall of the second rubber pistons 55 is slidably connected to the inner wall of the hollow block 52. The bottom end of the clamping rods 54 is movably sleeved with a return spring 56. The bottom end of the hollow block 52 is fixedly connected to a normally closed solenoid valve 57, and the air inlet end of the normally closed solenoid valve 57 is fixedly connected to a first air pipe 58.

[0031] The connecting end of the six-axis industrial robot 1 is fixedly connected to a fixed frame 6 by bolts. The bottom end of the fixed frame 6 has a through hole, and an air cylinder 12 is fixedly connected to the wall of the through hole. An electric push rod 10 is fixedly connected to the inner wall of the top end of the air cylinder 12. A first rubber piston 11 is fixedly connected to the moving end of the electric push rod 10. The outer wall of the first rubber piston 11 is in sliding sealing contact with the inner wall of the air cylinder 12.

[0032] An upper shell assembly positioning mechanism 7 is fixedly sleeved at the bottom end of the air cylinder 12. The upper shell assembly positioning mechanism 7 includes a hollow cylinder 71 fixedly sleeved at the bottom end of the air cylinder 12. Circular holes are opened at both ends of the hollow cylinder 71, and a moving rod 72 is movably connected to the wall of each hole. A clamping plate 73 is fixedly connected to one end of the moving rod 72, and a third rubber piston 74 is fixedly connected to the other end. An arc-shaped pressing block 75 is fixedly connected to the inner wall of the bottom end of the clamping plate 73. The outer wall of the third rubber piston 74 is slidably and sealingly connected to the inner wall of the hollow cylinder 71. A pull-back mechanism is sleeved on the rod wall of the moving rod 72. The two ends of the spring 76 are fixedly connected to the outer wall of the third rubber piston 74 and the inner wall of the hollow cylinder 71, respectively. The bottom end of the hollow cylinder 71 is fixedly connected to the fixing bracket 77, the bottom end of the fixing bracket 77 is fixedly connected to the pressing plate 78, the inner wall of the fixing bracket 77 is fixedly connected to the fixing ring 79, the inner wall of the fixing ring 79 is fixedly connected to the CCD vision camera 710, and the bottom outer wall of the fixing bracket 77 is fixedly connected to the ranging sensor 711. The upper surface of the pressing plate 78 is provided with a through hole 712 that cooperates with the CCD vision camera 710 and the ranging sensor 711.

[0033] The inner walls of the two clamping plates 73 are fixedly connected to a positioning component 8. The positioning component 8 includes two sets of symmetrically distributed negative pressure suction cylinders 81. The outer walls of the negative pressure suction cylinders 81 are fixedly connected to the inner walls of the clamping plates 73. A rubber ring 82 is fixedly embedded at the bottom end of the negative pressure suction cylinder 81. A guide tube 83 is fixedly connected to the inner wall of the rubber ring 82. A rubber suction cup 84 is fixedly sleeved at the bottom end of the guide tube 83. A fixed through hole is opened on the outer wall of the negative pressure suction cylinder 81, and a pressure sensor 85 is fixedly connected to the wall of the fixed through hole. A U-shaped tube 86 is fixedly connected to the upper surface of each set of two negative pressure suction cylinders 81. A connecting hose 87 is fixedly connected to the walls of the two U-shaped tubes 86. A second air tube 88 is fixedly connected to the walls of the connecting hose 87.

[0034] An air supply mechanism 9 is fixedly connected to the upper surface of the horizontal plate 4, which cooperates with the lower shell assembly positioning mechanism 5 and the upper shell assembly positioning mechanism 7. The air supply mechanism 9 includes an air supply box 91 fixedly connected to the upper surface of the horizontal plate 4. The top of the air supply box 91 is fixedly connected to a box cover 92 by bolts. A partition 93 is fixedly connected to the inner wall of the air supply box 91. A dual-purpose air pump 94 for both suction and blowing is fixedly connected to the inner wall of the bottom end of the air supply box 91. A connecting pipe 95 is fixedly connected to the air outlet of the dual-purpose air pump 94. The air outlet of the connecting pipe 95 passes through the upper surface of the partition 93. A metal mesh block 96 is fixedly connected to the inner wall of the air supply box 91. A sponge block 97 is movably connected to the upper surface of the air supply box 91, and a filter plate 98 is connected to the upper surface of the sponge block 97. The air outlet of the box cover 92 is fixedly connected to the air inlet of the second air pipe 88, and the air inlet of the first air pipe 58 is fixedly connected to the pipe wall of the second air pipe 88. The outer wall of the air supply box 91 is provided with multiple installation through holes, and a semiconductor cooler 99 is fixedly connected to the hole wall of the installation through holes. The cooling side of the semiconductor cooler 99 is tightly fitted to the side wall of the metal mesh block 96. The bottom outer wall of the air supply box 91 is provided with multiple air inlets, and a dustproof mesh 16 is fixedly connected to the hole wall of the air inlet. The mesh diameter of the dustproof mesh 16 is 0.5 mm.

[0035] The top outer wall of both clamping rods 54 is provided with a fixing groove, and the groove wall of the fixing groove is fixedly connected with a protective rubber block 13. The wall of the second air pipe 88 is fixedly connected to the third air pipe 14. The air outlet of the third air pipe 14 is fixedly connected to the top outer wall of the PLC control cabinet 2. The bottom outer wall of the PLC control cabinet 2 is fixedly connected with multiple one-way air nozzles 15.

[0036] The CCD vision camera 710, the ranging sensor 711, and the pressure sensor 85 are all electrically connected to the input terminal of the PLC control cabinet 2 via wires. The six-axis industrial robot 1, the normally closed solenoid valve 57, the dual-purpose air pump 94, the semiconductor cooler 99, and the electric push rod 10 are all electrically connected to the output terminal of the PLC control cabinet 2 via wires. The above-mentioned electrical components and connections are all existing technologies and will not be described in detail here.

[0037] The operating principle of this invention is described as follows: When the electric bicycle instrument needs to be press-fitted and assembled, firstly, a matching positioning slot plate 53 is selected according to the size of the electric bicycle instrument, and the positioning slot plate 53 is placed on top of the hollow block 52. Then, a control program is preset in the PLC control cabinet 2 to control the six-axis industrial robot 1, which integrates the upper shell component positioning mechanism 7, to perform a positioning action according to the preset trajectory, that is, to move from the workbench 3 to the conveyor belt next to the workbench 3, so as to ensure that the pressing and assembly process of the electric bicycle instrument can be completed automatically. The specific pressing and assembly process is as follows:

[0038] Industrial robots at other workstations individually transfer the lower shell assembly from the lower shell assembly conveyor line to the positioning slot plate 53, and the lower shell assembly is stably placed in the groove of the positioning slot plate 53. Then, the PLC control cabinet 2 controls the six-axis industrial robot 1 to move the upper shell assembly positioning mechanism 7 above the upper shell assembly conveyor line. After that, the CCD vision camera 710 in the upper shell assembly positioning mechanism 7 takes a picture of the upper shell assembly conveyor line and sends the picture to the PLC control cabinet 2 in the form of an electrical signal. The PLC control cabinet 2 has a built-in image processing algorithm to perform grayscale conversion and edge detection preprocessing on the image, extract the contour features of the upper shell assembly, and then calculate the precise coordinates by mapping the pixel points to the actual space ratio to determine the precise position of the upper shell assembly. Then, the PLC control cabinet 2 feeds back the coordinate information of the upper shell assembly to the six-axis industrial robot 1, and controls the six-axis industrial robot 1 to adjust the angle of the upper shell assembly positioning mechanism 7 so that the position information of the upper shell assembly positioning mechanism 7 matches the position information of the upper shell assembly, and ensures that the upper shell assembly can be accurately picked up.

[0039] At this time, the six-axis industrial robot 1 places the upper shell component positioning mechanism 7 on the upper shell component, and the bottom end of the rubber suction cup 84 of the positioning component 8 contacts the upper surface of the upper shell component. At the same time, the distance sensor 711 measures the vertical distance between itself and the upper shell component, and the measured distance information is sent to the PLC control cabinet 2. If the distance measured by the distance sensor 711 reaches the preset distance value of the PLC control cabinet 2, the PLC control cabinet 2 controls the blower-pump dual-purpose air pump 94 and the electric push rod 10 to work. The moving end of the electric push rod 10 retracts, and the moving end of the electric push rod 10 drives the first rubber piston 11 to move upward, so that a negative pressure ring is formed inside the hollow cylinder 71. The negative pressure environment, driven by the third rubber piston 74, causes the moving rod 72 to retract, thereby bringing the two clamping plates 73 closer together and positioning and adjusting the position of the upper shell assembly. This ensures that the upper shell assembly can be easily picked up by the positioning component 8 under negative pressure. The two clamping plates 73 also provide limiting constraints on both sides of the upper shell assembly, ensuring that the upper shell assembly is stable when picked up by the positioning component 8. Furthermore, the dual-purpose air pump 94 activates the suction mode, drawing air from the four negative pressure suction cylinders 81 through the air supply box 91, the second air pipe 88, the connecting hose 87, and the U-shaped pipe 86, continuously generating a negative pressure environment inside the four negative pressure suction cylinders 81. Simultaneously, pressure sensors... The pressure sensor 85 detects the negative pressure value inside the negative pressure suction cylinder 81 and converts it into an electrical signal, which is then transmitted to the PLC control cabinet 2. If the negative pressure value detected by the four pressure sensors 85 is lower than the preset negative pressure threshold of the PLC control cabinet 2, the PLC control cabinet 2 controls the six-axis industrial robot 1 to transfer the upper shell assembly picked up by the positioning component 8 under negative pressure to directly above the lower shell assembly. Utilizing this negative pressure environment, the rubber suction cup 84 can firmly adhere to the surface of the upper shell assembly, preventing it from falling during transfer. After the positioning component 8 picks up the upper shell assembly under negative pressure, the suction force inside the hollow cylinder 71 gradually increases as the moving end of the electric push rod 10 continues to move upwards. The tendency of the moving rods 72 to move towards each other is enhanced. The moving rods 72 drive the clamping plate 73 to clamp the upper shell assembly more stably. After the upper shell assembly is clamped and positioned, the six-axis industrial robot 1 moves the upper shell assembly to directly above the lower shell assembly placed on the positioning slot plate 53 through the upper shell assembly positioning mechanism 7, and pauses for a period of time (e.g., 15 seconds). During this pause, the operator connects the wiring harness of the upper shell assembly to the lower shell assembly. After this period of time is over, the PLC control cabinet 2 controls the upper shell assembly positioning mechanism 7 to move down through the six-axis industrial robot 1, so that the upper shell assembly can be stably and reliably pressed and assembled with the lower shell assembly in the upper shell assembly positioning mechanism 7.

[0040] In the initial stage of pressing, due to the reaction force of the lower shell assembly, the upper shell assembly will slide upward within the upper shell assembly positioning mechanism 7. At this time, the pressing plate 78 and the arc-shaped pressing block 75 are in contact with the upper surface of the upper shell assembly and apply a uniform pressing force to the upper shell assembly, so that the pressing force of the upper shell assembly is uniform. At the same time, due to the reverse resistance of the pressing plate 78 and the arc-shaped pressing block 75, it can be ensured that the lower pressing degree of the upper shell assembly is in place, and the upper shell assembly and the lower shell assembly are accurately engaged, without the occurrence of local warping due to insufficient pressure. This design enables the pressing and assembly of electric bicycle instruments to be completed automatically, and the pressing force is evenly distributed, the pressing and assembly is in place, and there is no local warping defect. It not only improves the convenience, quality and efficiency of pressing and assembling electric bicycle instruments, but also reduces the labor intensity of workers.

[0041] While the positioning component 8 picks up the upper shell component under negative pressure, the PLC control cabinet 2 controls the normally closed solenoid valve 57 to be energized and started for a period of time (e.g., 10 seconds). In particular, during the suction process of the dual-purpose air pump 94, the second air pipe 88 also sucks air from the hollow block 52 through the first air pipe 58 and the opened normally closed solenoid valve 57, so that a negative pressure environment is formed inside the hollow block 52. Then, the negative pressure environment drives the clamping rod 54 to move through the second rubber piston 55. The two clamping rods 54 moving in opposite directions clamp the lower shell component. The clamping rods 54 avoid damage to the surface of the lower shell component through the protective rubber block 13, ensuring the stability of the lower shell component and the upper shell component during the pressing assembly, thereby ensuring the accuracy of the pressing assembly.

[0042] After the upper and lower shell components are pressed together and assembled, the PLC control cabinet 2 controls the operation of the dual-purpose air pump 94 and the normally closed solenoid valve 57. The normally closed solenoid valve 57 is energized and opened for a period of time (e.g., 10 seconds), while the dual-purpose air pump 94 starts the blowing mode. The dual-purpose air pump 94 draws outside air into the second air pipe 88 through the air supply box 91 and the dustproof mesh 16. The air in the second air pipe 88 enters the hollow block 52 through the first air pipe 58 and the opened normally closed solenoid valve 57. At this time, the air pressure, combined with the restoring force of the reset spring 56, drives the clamping rod 54 to move away from each other, releasing the clamping rod 54 from the lower shell component. The upper shell component positioning mechanism 7 clamps and transfers the assembled electric bicycle instrument to the belt conveyor on the production line. After the upper shell component positioning mechanism 7 places the assembled electric bicycle instrument on the corresponding belt conveyor, the PLC control cabinet 2 controls the extension of the moving end of the electric push rod 10 to release the restriction of the clamping plate 73 on the electric bicycle instrument, making it convenient to transfer the assembled electric bicycle instrument to other workstations. This mechanism can effectively improve the stability of the electric bicycle instrument during the pressing and assembly process, and enable the device to have the function of transferring electric bicycle instruments, thus improving the ease of use of the device.

[0043] When the dual-purpose air pump 94 starts blowing, the PLC control cabinet 2 also controls the semiconductor cooler 99 to work. The semiconductor cooler 99 lowers the temperature of the metal mesh block 96. The air blown by the dual-purpose air pump 94 is cooled (e.g., reduced by 10 degrees Celsius) when it passes through the low-temperature metal mesh block 96. The low-temperature air is then filtered and purified by the sponge block 97 and the filter plate 98. The clean low-temperature air enters the second air pipe 88, and then some of the air in the second air pipe 88 is injected into the PLC control cabinet 2 through the third air pipe 14, which accelerates the airflow inside the PLC control cabinet 2. At the same time, the low-temperature air accelerates the heat exchange inside the PLC control cabinet 2, improving the heat dissipation effect of the PLC control cabinet 2. Finally, the cooled air is ejected through the one-way jet nozzle 15. This structure enables rapid cooling to ensure the smooth and reliable operation of the electronic components inside the PLC control cabinet 2, avoiding jamming, and ensuring the continuous and stable control of the six-axis industrial robot 1. This mechanism enables the device to have the function of automatic and efficient cooling of the PLC control cabinet 2, improving the reliability of the device's automated control, and ensuring the effect of the electric bicycle instrument pressing assembly.

[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A device for rapid compression of products, comprising a six-axis industrial robot (1) and a PLC control cabinet (2), characterized in that, The bottom end of the six-axis industrial robot (1) is fixedly connected to a workbench (3), and a horizontal plate (4) is fixedly connected to the bottom surface of the workbench (3). The upper surface of the horizontal plate (4) is fixedly connected to the bottom end of the PLC control cabinet (2), and a lower shell assembly positioning mechanism (5) is fixedly connected to the upper surface of the workbench (3). The connecting end of the six-axis industrial robot (1) is fixedly connected to a fixed frame (6) by bolts. The bottom end of the fixed frame (6) is provided with a through hole, and an air cylinder (12) is fixedly connected to the wall of the through hole. An electric push rod (10) is fixedly connected to the inner wall of the top end of the air cylinder (12). A first rubber piston (11) is fixedly connected to the moving end of the electric push rod (10). The outer wall of the first rubber piston (11) is in sliding and sealing contact with the inner wall of the air cylinder (12). The bottom end of the air cylinder (12) is fixedly sleeved with an upper shell assembly positioning mechanism (7). The upper surface of the horizontal plate (4) is fixedly connected to an air supply mechanism (9) for cooperating with the lower shell assembly positioning mechanism (5) and the upper shell assembly positioning mechanism (7). The upper shell assembly positioning mechanism (7) includes a hollow cylinder (71) fixedly sleeved to the bottom end of the air cylinder (12). The hollow cylinder (71) has round holes at both ends, and a moving rod (72) is movably connected to the wall of each hole. A clamping plate (73) is fixedly connected to one end of the moving rod (72), and a third rubber piston (74) is fixedly connected to the other end. An arc-shaped pressing block (75) is fixedly connected to the inner wall of the bottom end of the clamping plate (73). The outer wall of the third rubber piston (74) is slidably and sealingly connected to the inner wall of the hollow cylinder (71). A return spring (76) is sleeved on the rod wall of the moving rod (72), and both ends of the return spring (76) are respectively connected to the third rubber piston (74). The outer wall of the hollow cylinder (71) is fixedly connected to the inner wall of the hollow cylinder (71). A fixed frame (77) is fixedly connected to the bottom end of the hollow cylinder (71). A pressing plate (78) is fixedly connected to the bottom end of the fixed frame (77). A fixing ring (79) is fixedly connected to the inner wall of the fixed frame (77). A CCD vision camera (710) is fixedly connected to the inner wall of the fixing ring (79). A distance sensor (711) is fixedly connected to the outer wall of the bottom end of the fixed frame (77). A through hole (712) is opened on the upper surface of the pressing plate (78) to cooperate with the CCD vision camera (710) and the distance sensor (711). A positioning component (8) is fixedly connected to the inner walls of the two clamping plates (73).

2. The device for rapid product pressing according to claim 1, characterized in that, The lower shell assembly positioning mechanism (5) includes two brackets (51) fixedly connected to the upper surface of the workbench (3). A hollow block (52) is fixedly connected to the upper surface of the two brackets (51). A connecting groove is opened on the upper surface of the hollow block (52), and a positioning groove plate (53) is engaged with the groove wall of the connecting groove. A through hole is opened on both sides of the hollow block (52), and a clamping rod (54) is movably connected to the hole wall of the through hole. A second rubber piston (55) is fixedly connected to the bottom end of the two clamping rods (54). The outer wall of the second rubber piston (55) is sealed and slidably connected to the inner wall of the hollow block (52). A return spring (56) is movably sleeved on the bottom wall of the clamping rod (54). A normally closed solenoid valve (57) is fixedly connected to the bottom end of the hollow block (52). A first air pipe (58) is fixedly connected to the air inlet end of the normally closed solenoid valve (57).

3. The device for rapid product pressing according to claim 2, characterized in that, The top outer walls of the two clamping rods (54) are provided with fixing grooves, and the groove walls are fixedly connected with protective rubber blocks (13).

4. The device for rapid product pressing according to claim 3, characterized in that, The positioning component (8) includes two sets of symmetrically distributed negative pressure suction cylinders (81). The outer wall of the negative pressure suction cylinder (81) is fixedly connected to the inner wall of the clamping plate (73). A rubber ring (82) is fixedly embedded at the bottom end of the negative pressure suction cylinder (81). A guide tube (83) is fixedly connected to the inner wall of the rubber ring (82). A rubber suction cup (84) is fixedly sleeved at the bottom end of the guide tube (83). A fixed through hole is opened on the outer wall of the negative pressure suction cylinder (81), and a pressure sensor (85) is fixedly connected to the wall of the fixed through hole. A U-shaped tube (86) is fixedly connected to the upper surface of each set of two negative pressure suction cylinders (81). A connecting hose (87) is fixedly connected to the wall of the two U-shaped tubes (86). A second air tube (88) is fixedly connected to the wall of the connecting hose (87).

5. The device for rapid product pressing according to claim 4, characterized in that, The air supply mechanism (9) includes an air supply box (91) fixedly connected to the upper surface of the horizontal plate (4). The top of the air supply box (91) is fixedly connected to a box cover (92) by bolts. A partition (93) is fixedly connected to the inner wall of the air supply box (91). A dual-purpose air pump (94) for both suction and blowing is fixedly connected to the inner wall of the bottom of the air supply box (91). A connecting pipe (95) is fixedly connected to the air outlet of the dual-purpose air pump (94). The air outlet of the connecting pipe (95) passes through the upper surface of the partition (93). A metal mesh block (95) is fixedly connected to the inner wall of the air supply box (91). 6) A sponge block (97) is movably connected to the upper surface of the metal mesh block (96), and a filter plate (98) is connected to the upper surface of the sponge block (97). The air outlet of the box cover (92) is fixedly connected to the air inlet of the second air pipe (88). The air inlet of the first air pipe (58) is fixedly connected to the pipe wall of the second air pipe (88). The outer wall of the air supply box (91) is provided with multiple installation through holes, and a semiconductor cooler (99) is fixedly connected to the hole wall of the installation through hole. The cooling side of the semiconductor cooler (99) is tightly fitted to the side wall of the metal mesh block (96).

6. The apparatus for rapid product pressing according to claim 5, characterized in that, The second air pipe (88) is fixedly connected to the wall of the third air pipe (14), the outlet end of the third air pipe (14) is fixedly connected to the top outer wall of the PLC control cabinet (2), and the bottom outer wall of the PLC control cabinet (2) is fixedly connected to multiple one-way jet nozzles (15).

7. The apparatus for rapid product pressing according to claim 5, characterized in that, The bottom outer wall of the air supply box (91) is provided with multiple air inlets, and the walls of the air inlets are fixedly connected with dustproof mesh (16), the mesh diameter of the dustproof mesh (16) is 0.5-0.55 mm.

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