A flat wire deflection and breakage mechanism and its usage method

Abstract

This invention relates to the field of flat yarn processing technology, and discloses a flat yarn suction and winding breaking mechanism and its usage method. The mechanism includes an integrated flat yarn clamping swing arm, a yarn suction part, and a yarn winding swing arm. The clamping swing arm clamps the flat yarn using an inclined plate and an end cap, and the clamp and cutter work together to cut the flat yarn. A first cylinder drives the swing arm to swing around a rotating shaft to align with the winding module. The yarn suction head of the yarn suction part uses a V-shaped opening and vacuum negative pressure to suction the flat yarn, and a sensor monitors the suction status in real time. The winding swing arm is driven by a second motor to swing a support plate around a rotating shaft to align with the winding module. A servo motor drives a pulley to wind the flat yarn around the outside of the yarn tube in the winding module. The entire process requires no additional transfer devices such as robotic arms; cutting, suction, angle adjustment, and winding are completed automatically and continuously. This invention reduces the equipment's footprint, shortens the flat yarn processing cycle, eliminates transfer links between equipment, and improves reliability and efficiency.

Description

Technical Field

[0001] This invention relates to the field of flat wire suction and breakage technology, specifically to a flat wire suction and breakage mechanism and its usage method. Background Technology

[0002] Flat yarn is a slender metal or plastic material with a flat cross-section, widely used in woven bag production, cable manufacturing, and packaging materials. In flat yarn processing lines, continuously stretched flat yarns need to be wound up, then cut and transferred. Traditional flat yarn winding processes typically use segmented, independent operations; that is, after the flat yarn is cut by a cutting device, it is then manually or robotically transferred to an independent winding device and wound onto the winding module.

[0003] Typically, the three functions of cutting, adsorption, and winding flat yarn are completed by separate equipment. This equipment occupies a large area and the production line layout is complex. Flat yarn needs to be transferred between different equipment via robotic arms or conveyor devices, which increases the transfer time and equipment cost. Traditional robotic arm transfer methods require a large three-dimensional motion space, and the robotic arm structure is complex and has high maintenance costs.

[0004] Some existing technologies attempt to integrate the cutting and adsorption functions, but still require a separate winding device to complete the winding. Moreover, the adsorption position of the cut flat wire is fixed and cannot be adjusted according to the actual position of the winding module. This leads to problems such as uneven winding, knotting, or falling off when the flat wire is wound. In addition, existing devices lack real-time monitoring of the flat wire adsorption status. When the flat wire falls off unexpectedly, it cannot be detected in time, resulting in no-load operation or equipment failure. Summary of the Invention

[0005] This invention provides a flat wire suction and winding cutting mechanism and its usage method, which can complete the entire process of flat wire positioning and clamping, precise cutting, reliable suction, angle adjustment and automatic winding in a compact space, realize the automatic linkage of each functional link, reduce flat wire transfer links, and improve production efficiency and space utilization.

[0006] To solve the above-mentioned technical problems, the technical solution of the present invention is as follows:

[0007] In a first aspect, a flat wire decoction mechanism includes a fixed plate, a winding module, a pressure rod, and a base plate fixed to the front of the fixed plate. Two tracks are symmetrically arranged on the base plate. A slide block is slidably connected to the outer side of each track and is located between the two tracks. A platform is fixed on the slide block. A rack is fixed on the base plate. A first motor is fixed on the platform, and the drive end of the first motor passes through the platform. A first gear is connected to the drive end of the first motor, and the first gear meshes with the rack. The mechanism further includes:

[0008] The flat wire clamping swing arm is oscillatingly mounted on the platform. It includes a toggle shaft swing arm assembly oscillatingly mounted on the platform, and a flat wire clamping assembly oscillatingly connected to one side of the toggle shaft swing arm assembly to limit the flat wire, adjust the flat wire position, and cut the flat wire, as well as a flat wire switch assembly connected to the toggle shaft swing arm assembly to adjust the winding module and toggle the pressure bar.

[0009] The yarn-absorbing part is disposed on the platform and located on one side of the flat yarn clamping arm. It includes a support member disposed above the platform and a yarn-absorbing assembly connected to the support member to sense and absorb the flat yarn.

[0010] The winding swing arm is located outside the suction part and coaxially connected to the flat wire clamping swing arm. It includes a suction and winding swing arm that is oscillating on the platform and a winding member connected to the suction and winding swing arm to adjust the position of the flat wire and wind the flat wire to the outside of the take-up module.

[0011] Furthermore, the actuating shaft swing arm assembly includes:

[0012] The bushing is fixed to the platform;

[0013] The rotating shaft is fixedly installed through a bushing;

[0014] The rocker arm is rotatably mounted on the outside of the rotating shaft and located at one end of the bushing;

[0015] The limiting plate is fixed on the platform and located on the outside of the rocker arm;

[0016] The auxiliary parts are mounted on the rocker arm and cooperate with the limiting plate.

[0017] Furthermore, the auxiliary components include:

[0018] The connecting plate is fixed to one side of the rocker arm and has two swivel support ends;

[0019] The bracket is fixed to the platform and located on one side of the limiting plate;

[0020] The first cylinder is rotatably connected at one end to the bracket and at the other end to one of the rotating support ends of the connecting plate.

[0021] The lower end of the rocker arm extends inward toward the limiting plate to cooperate with the limiting plate to limit the rocker arm swing angle, and the neck of the rocker arm is bent to allow the flat wire clamping assembly to be installed and moved.

[0022] Furthermore, the flattened wire assembly includes:

[0023] The end is fixed to the upper end of the rocker arm;

[0024] A rocker arm, rotatably connected to one side of the end;

[0025] The second cylinder is rotatably connected at one end to the end of the rocking plate and at the other end to the other rotating support end of the connecting plate.

[0026] End cap, fixed below the other end of the rocker plate;

[0027] An inclined plate is fixed to the end of the end cap;

[0028] Clamp the parts and connect them to the ramp and end cap.

[0029] Furthermore, the clamping component includes:

[0030] The protective cover is fixed to the outside of the rocker plate;

[0031] The opening is made through the end cap and is directly opposite one end of the inclined plate;

[0032] The cutter is fixed to the side of the inclined plate near the end cap by a fixing component, and is located between the inclined plate and the through hole;

[0033] The clamp, which moves back and forth, is located below the cover and inside the opening.

[0034] Furthermore, the flat wire switch assembly includes:

[0035] A connecting plate is fixed to the outside of the rocker arm. A fourth cylinder is connected to the side of the connecting plate near the fixed plate. A wire tie is connected to the end of the fourth cylinder away from the connecting plate. A switch sensing rod 51 is fixed to one side of the connecting plate. A pneumatic finger cylinder is fixed to the side of the wire tie away from the fixed plate. A toggle block is provided at the drive end of the pneumatic finger cylinder. The toggle block is located on one side of the switch sensing rod. The space between the switch sensing rod and the toggle block can provide an insertion space for the end of the winding module. A proximity sensor is provided behind the switch sensing rod.

[0036] Furthermore, the support member includes:

[0037] The support ring is located behind the rocker arm;

[0038] I-beam plate, rotating through the support ring;

[0039] The strut is fixed to the side of the I-beam plate closest to the rocker arm;

[0040] The pulley is fixed to the outside of the strut.

[0041] Furthermore, the wire-suction assembly includes:

[0042] The air outlet pipe is located on the side of the I-beam plate away from the rocker arm;

[0043] The suction tube runs through the I-beam disc and pulley.

[0044] The vacuum head is fixed to one end of the suction tube;

[0045] The suction head is fixed to one end of the vacuum head and extends to one side of the vacuum head, with a V-shaped opening at the end;

[0046] The sensor is fixed to the wire suction head and located on one side of the vacuum head;

[0047] A through-hole is created through the wire suction head to mate with the vacuum head and sensor.

[0048] Furthermore, the wire-winding swing arm includes:

[0049] The support plate is fixed to the outside of the support ring and is rotatably set on the outside of the rotating shaft;

[0050] The second gear is rotatably mounted on the outside of the rotating shaft and fixed behind the support plate;

[0051] The second motor is fixed on the platform and located on one side of the first motor;

[0052] The rotating wheel is connected to the drive end of the second motor;

[0053] The transmission belt is fitted onto the outside of the pulley and the second gear.

[0054] Furthermore, the winding element includes:

[0055] The servo motor is fixed on the support plate and located on one side of the support ring;

[0056] The drive wheel is connected to the drive end of the servo motor;

[0057] The wheel plate is rotatably mounted on the front of the support plate and located below the pulley;

[0058] The tension wheel is rotatably mounted on a wheel plate;

[0059] The belt is fitted over the outside of the tension pulley, drive pulley, and belt pulley;

[0060] The limiting block is fixed to the front of the support plate and located below the wheel plate to limit the wheel plate.

[0061] Secondly, a method of using a flat wire deflection and breakage mechanism includes:

[0062] Control the operation of the first motor so that the first motor drives the first gear to rotate through the drive end. The first gear rolls along the rack by meshing with the rack, and drives the platform to move along the track to a predetermined position close to the flat wire under the guidance of the slide.

[0063] The first cylinder is controlled to extend, so that the first cylinder pushes the rocker arm to rotate clockwise around the pivot axis through the connecting plate until the lower extension of the rocker arm contacts the inner top wall of the limiting plate. The rocker arm drives the end head, rocker plate, end cover and inclined plate to rotate together, so that the sharp end of the inclined plate rotates to the horizontal position of straightening the flat wire.

[0064] Control the extension of the second cylinder, so that the second cylinder pushes the rocker plate to rotate around the shaft through the connecting rod. The rocker plate drives the end cover and the inclined plate to rotate together, so that the sharp end of the inclined plate moves to the lower position below the straightened flat wire.

[0065] The first motor continues to run, causing the platform to move away from the fixed plate. The platform drives the inclined plate to move closer to the flat wire through the bushing, rotating shaft, rocker arm, connecting rod and rocker plate. The flat wire moves along the inclined plate at the angle of inclination to the gap between the inclined plate and the end cover. Then, the second cylinder is controlled to retract. The second cylinder pulls the rocker plate in the opposite direction to reset through the connecting rod, so that the flat wire is clamped between the end cover and the inclined plate.

[0066] During the platform movement, the fourth cylinder drives the connecting plate and the switch sensing rod to hold the winding module in place. The support ring drives the pulley, air outlet pipe, wire suction pipe, vacuum head and wire suction head to move together through the I-beam and support rod. The wire suction head uses the V-shaped opening and vacuum negative pressure to adsorb the flat wire into the V-shaped opening. The sensor detects the presence of the flat wire.

[0067] When the side of the connecting plate away from the fixed plate contacts the winding module, the switch sensor is triggered, controlling the extension of the third cylinder. The third cylinder pushes the chuck through the opening towards the inclined plate. The chuck pushes the flat wire located between the inclined plate and the end cap towards the cutter. The chuck and the cutter work together to squeeze and cut the flat wire. Then the third cylinder retracts, causing the chuck to return to its original position.

[0068] The second motor is controlled to run. The second motor drives the rotating wheel to rotate counterclockwise through the drive end. The rotating wheel drives the second gear to rotate counterclockwise around the rotating shaft through the transmission belt. The second gear drives the support plate to swing counterclockwise around the rotating shaft. The support plate drives the support ring, servo motor, limit block and tension wheel to rotate and swing counterclockwise together until the flat wire is aligned with the winding position of the winding module.

[0069] The servo motor is controlled to run. The servo motor drives the drive wheel to rotate through the drive end. The drive wheel drives the pulley to rotate through the belt and tension wheel. The pulley drives the support rod and the I-beam to rotate under the support ring. The pulley drives the adsorbed flat wire to rotate through the air outlet pipe, wire suction pipe, vacuum head and wire suction head, so that the flat wire is wound to the outside of the winding module, completing the flat wire suction, cutting and winding operation.

[0070] The above-described solution of the present invention has at least the following beneficial effects:

[0071] By integrating three functional modules—the flat wire clamping arm, the wire suction arm, and the wire winding arm—on the same platform, and employing a coaxial design and linkage mechanism, seamless integration of flat wire positioning and clamping, precise cutting, reliable adsorption, angle adjustment, and automatic winding is achieved. Specifically, after the flat wire is precisely positioned within the clamping space of the inclined plate and the end cap, the cutting action is automatically initiated by a contact-triggered switch sensor rod, and the clamp and cutter work together to complete the cutting. At the moment of cutting, the wire suction head has already adsorbed the flat wire through the V-shaped opening and vacuum negative pressure. The sensor monitors the adsorption status in real time to prevent it from falling off or being missed. Subsequently, the second motor drives the second gear to drive the entire wire suction and winding mechanism to swing counterclockwise around the axis of rotation to the optimal winding position aligned with the winding module. The swing angle can be flexibly adjusted according to the actual position of the winding module. Finally, the servo motor drives the pulley to rotate through the belt, driving the adsorbed flat wire to wind around the outside of the winding module. The entire process requires no additional transfer devices such as robotic arms. Cutting, adsorption, angle adjustment, and winding are all completed automatically and continuously within the same equipment. Compared to traditional separate equipment combinations, this reduces the equipment footprint, shortens the flat wire processing cycle, and eliminates time losses and failure risks associated with transfer between equipment. At the same time, through sensor monitoring and switch induction rod triggering, it significantly improves production continuity and reliability, and reduces the need for manual intervention and maintenance costs. Attached Figure Description

[0072] Figure 1 This is an overall perspective view of the flat wire winding and breaking mechanism provided in an embodiment of the present invention;

[0073] Figure 2 This is a front view of the flat wire winding and breaking mechanism provided in an embodiment of the present invention;

[0074] Figure 3 A perspective view of the platform, first motor, rocker arm, pulley, servo motor, and second motor combination provided in an embodiment of the present invention;

[0075] Figure 4 A perspective view of the combination of the support ring, pulley, servo motor, and second gear provided in an embodiment of the present invention;

[0076] Figure 5 A perspective view of the combination of the connecting plate, the switch sensing rod, and the fourth cylinder provided in an embodiment of the present invention;

[0077] Figure 6 A perspective view of the back of the rocker arm provided in an embodiment of the present invention;

[0078] Figure 7 A perspective view of the vacuum head provided in an embodiment of the present invention;

[0079] Figure 8 A cross-sectional plan view of the assembly of the support ring, I-beam disc and wire suction tube provided in an embodiment of the present invention;

[0080] Figure 9 Provided for embodiments of the present invention Figure 3 Schematic diagram of the structure at point A in the diagram;

[0081] Figure 10 Provided for embodiments of the present invention Figure 3 Schematic diagram of the structure at point B in the diagram;

[0082] Figure 11 A perspective view of the combination of the rocker and the inclined plate provided in an embodiment of the present invention;

[0083] Figure 12 A perspective view of the third cylinder and chuck assembly provided in an embodiment of the present invention;

[0084] Figure 13 A perspective view of the tension wheel, limiting block, and support plate assembly provided in an embodiment of the present invention;

[0085] Figure 14 Provided for embodiments of the present invention Figure 1 A schematic diagram of the structure at point C.

[0086] Explanation of reference numerals in the attached figures:

[0087] In the diagram: 1. Fixed plate; 2. Base plate; 3. Track; 4. Slide; 5. Platform; 6. Rack; 7. First motor; 8. First gear; 9. Bushing; 10. Rotating shaft; 11. Rocker arm; 12. Limiting plate; 13. Connecting plate; 14. Bracket; 15. First cylinder; 16. Support plate; 17. Second gear; 18. L-plate; 19. Second motor; 20. Rotating wheel; 21. Transmission belt; 22. Support ring; 23. Support rod; 24. Pulley; 25. Servo motor; 26. Drive wheel; 27. Limiting block; 28. Wheel plate; 29. ​​Tension wheel; 30. Belt; 3 1. Wire suction tube; 32. Vacuum head; 33. Wire suction head; 34. Through hole; 35. Sensor; 36. End; 37. Shaft; 38. Rocker plate; 39. Connecting rod; 40. Second cylinder; 41. Protective cover; 42. End cover; 43. Through hole; 44. Inclined plate; 45. Cutter; 46. Third cylinder; 47. Clamp; 48. Connecting plate; 49. Fourth cylinder; 50. Wire binding piece; 51. Switch sensing rod; 52. Rewinding module; 53. Air outlet pipe; 54. I-beam reel; 55. Pneumatic finger cylinder; 56. Actuating pressure block; 57. Pressure rod; 58. Proximity sensor. Detailed Implementation

[0088] Exemplary embodiments of the invention will now be described in more detail with reference to the accompanying drawings. While exemplary embodiments of the invention are shown in the drawings, it should be understood that the invention may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this invention will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.

[0089] like Figures 1 to 14 As shown, an embodiment of the present invention provides a flat wire suction and breakage mechanism, including a fixed plate 1, a winding module 52, and a base plate 2 fixed to the front of the fixed plate 1. Two tracks 3 are symmetrically arranged on the base plate 2. A slide block 4 is slidably connected to the outer side of the track 3 and is located between the two tracks 3. A platform 5 is fixed on the slide block 4. A rack 6 is fixed on the base plate 2. A first motor 7 is fixed on the platform 5, and the drive end of the first motor 7 passes through the platform 5. A first gear 8 is connected to the drive end of the first motor 7. The first gear 8 meshes with the rack 6. The mechanism also includes:

[0090] The flat wire clamping swing arm is oscillatingly mounted on the platform 5. It includes a toggle shaft swing arm assembly oscillatingly mounted on the platform 5, and a flat wire clamping assembly oscillatingly connected to one side of the toggle shaft swing arm assembly to limit the flat wire, adjust the position of the flat wire, and cut the flat wire.

[0091] The wire suction unit is set on the platform 5 and located on one side of the flat wire clamping arm. It includes a support connector set above the platform 5 and a wire suction assembly connected to the support connector to sense and suck up the flat wire.

[0092] The winding arm is located outside the suction arm and is coaxially connected to the flat wire clamping arm. It includes a suction and winding arm that is oscillating on the platform 5, and a winding member connected to the suction and winding arm to adjust the position of the flat wire and wind the flat wire to the outside of the winding module 52.

[0093] Specifically, the fixed plate 1 can provide a through channel for the fixed component and can provide support for the base plate 2. The base plate 2 can provide support for the track 3 and the rack 6. The track 3 can provide movement guidance and support for the slide 4. The rack 6 can mesh with the first gear 8. The slide 4 can provide support for the platform 5. The platform 5 can stably support the first motor 7. The first motor 7 can drive the first gear 8 to rotate using the drive end. The first gear 8 can move along the rack 6 using the meshing action with the rack 6, and drive the platform 5 to translate along the track 3 under the guidance of the slide 4 through the first motor 7.

[0094] In practical application, workers can use a fixing component to pass through the fixed plate 1 to fix the fixed plate 1 at the work site. Then, they can control the first motor 7 to run according to the actual needs. The first motor 7 drives the first gear 8 to rotate through the drive end. The first gear 8 can use the rotational power and meshing with the rack 6 to roll along the rack 6 towards or away from the fixed plate 1 according to the rotation direction of the first gear 8. During the rolling process, the first gear 8 can drive the platform 5 to move in the same direction through the first motor 7. At the same time, the platform 5 will drive the slide 4 to move along the track 3 together, so that the position of the platform 5 can be easily adjusted. The platform 5 can drive the flat wire swing arm, the wire suction part and the wire winding swing arm to move and adjust their positions together.

[0095] In a preferred embodiment of the present invention, the toggle shaft swing arm assembly includes:

[0096] Bushing 9 is fixed on platform 5;

[0097] The rotating shaft 10 is fixedly installed through the bushing 9;

[0098] The rocker arm 11 is rotatably mounted on the outside of the rotating shaft 10 and located at one end of the bushing 9;

[0099] Limiting plate 12 is fixed on platform 5 and located outside rocker arm 11;

[0100] The auxiliary parts are mounted on the rocker arm 11 and cooperate with the limiting plate 12.

[0101] Specifically, platform 5 can provide stable support for bushing 9 and limiting plate 12, bushing 9 can provide stable support for rotating shaft 10, rotating shaft 10 can provide rotational support for rocker arm 11, and limiting plate 12 can provide swing space for rocker arm 11 and provide a blocking effect for rocker arm 11, limiting the rotation angle of rocker arm 11.

[0102] Auxiliary parts include:

[0103] The connecting plate 13 is fixed to one side of the rocker arm 11 and has two swivel support ends;

[0104] The bracket 14 is fixed on the platform 5 and is located on one side of the limiting plate 12;

[0105] The first cylinder 15 is rotatably connected at one end to the bracket 14 and at the other end to one of the rotating support ends of the connecting plate 13.

[0106] The lower end of the rocker arm 11 extends inward toward the limiting plate 12 to cooperate with the limiting plate 12 to limit the swing angle of the rocker arm 11, and the neck of the rocker arm 11 is bent to allow the flat wire assembly to be installed and moved.

[0107] Specifically, the rocker arm 11 can provide support for the connecting plate 13, the connecting plate 13 can provide rotational support for the telescopic end of the first cylinder 15, the bracket 14 can provide rotational support for the fixed end of the first cylinder 15 under the support of the platform 5, the limiting plate 12 can provide a through channel and swing space for the lower extension of the rocker arm 11, and can cooperate with it to limit the swing angle of the rocker arm 11, while the neck bend of the rocker arm 11 can make room for the installation and movement of the flat wire assembly.

[0108] The flattened wire assembly includes:

[0109] End 36 is fixed to the upper end of rocker arm 11;

[0110] The rocker plate 38 is rotatably connected to one side of the end 36;

[0111] The second cylinder 40 is rotatably connected at one end to one end of the rocking plate 38, and rotatably connected at the other end to the other rotating support end of the connecting plate 13.

[0112] End cap 42 is fixed below the other end of rocker plate 38;

[0113] Inclined plate 44 is fixed to the end of end cap 42;

[0114] The clamping part is connected to the inclined plate 44 and the end cap 42.

[0115] Specifically, the rocker arm 11 provides stable support for the end 36. The end 36 has a rotating shaft 37 that passes through it. One end of the shaft 37 is fixedly connected to the rocker plate 38. The rocker plate 38 has a connecting rod 39 that passes through it and is rotatably connected to the telescopic end of the second cylinder 40. The connecting plate 13 provides rotational support for the fixed end of the second cylinder 40. The rocker plate 38 provides stable support for the end cap 42. The end cap 42 provides support for the inclined plate 44. The inclined plate 44 has an inclination angle and a relatively sharp end. There is a gap between the inclined plate 44 and the end cap 42, which provides space for the flat wire, thereby providing support and limiting function for the flat wire.

[0116] The clamping parts include:

[0117] The cover 41 is fixed to the outside of the rocker plate 38;

[0118] The opening 43 passes through the end cap 42 and is directly opposite one end of the inclined plate 44;

[0119] The cutter 45 is fixed to the side of the inclined plate 44 near the end cap 42 by a fixing component, and is located between the inclined plate 44 and the through hole 43;

[0120] The clamp 47 is reciprocatingly positioned below the cover 41 and inside the opening 43.

[0121] Specifically, the rocker plate 38 can stably support the cover 41. A third cylinder 46 is fixed below the cover 41. The telescopic end of the third cylinder 46 is connected to the clamp 47. The cover 41 can provide support and protection for the third cylinder 46. The third cylinder 46 can provide support for the clamp 47 and can push the clamp 47 to move back and forth as needed. The end cap 42 can provide opening space for the through hole 43. The through hole 43 can provide a through channel for the clamp 47. The inclined plate 44 can provide support for the cutter 45. When the third cylinder 46 extends, the clamp 47 can push the flat wire located between the inclined plate 44 and the end cap 42 toward the cutter 45 and squeeze the flat wire so that the cutter 45 can cut the flat wire.

[0122] In practical application, the operator can control the extension of the first cylinder 15 under the support of the bracket 14 as needed. This allows the first cylinder 15 to push the connecting plate 13 via its telescopic end. Simultaneously, the fixed end of the first cylinder 15 rotates under the support of the bracket 14, while the telescopic end of the first cylinder 15 rotates under the support of the connecting plate 13 as it extends. This allows the first cylinder 15 to push the rocker arm 11 to rotate clockwise around the pivot 10 under the support of the bushing 9, until the lower extension of the rocker arm 11 contacts the inner top wall of the limiting plate 12. Upon contact, the rocker arm 11 drives the end 36 to rotate around the pivot 10. The end 36 then moves the rocker plate 38 via the connecting rod 39. The rocker plate 38 moves the connecting rod 39, and the connecting plate 13 and the connecting rod 39 move the second cylinder 40. Simultaneously, the rocker plate 38 drives the inclined plate 44 to rotate around the pivot 10 via the end cap 42, allowing the sharp end of the inclined plate 44 to be rotated and adjusted to the horizontal position of the straightened flat wire. Then, the second cylinder 40 is extended, pushing the connecting rod 39 with its telescopic end. The telescopic end of cylinder 40 rotates around connecting rod 39, while the telescopic end of the second cylinder 40 rotates under the support of connecting plate 13. This causes connecting rod 39 to push rocker plate 38 to rotate around shaft 37 under the push of the second cylinder 40. At the same time, rocker plate 38 drives cover 41 and end cover 42 to rotate together, causing end cover 42 to drive inclined plate 44 to rotate together. This allows the sharp end of inclined plate 44 to move to a position below the straightened flat wire. At this time, the first motor 7 is running, causing platform 5 to move along track 3 away from fixed plate 1 and closer to the flat wire, thus making the platform... 5 can drive the inclined plate 44 to move towards the flat wire together through the bushing 9, rotating shaft 10, rocker arm 11, connecting rod 39 and rocker plate 38, so that the flat wire can move along the inclined plate 44 to the gap between the inclined plate 44 and the end cover 42. Then, control the second cylinder 40 to retract, so that the second cylinder 40, supported by the connecting plate 13, pulls the rocker plate 38 to rotate in the opposite direction around the shaft 37 and reset under the support of the connecting rod 39. Then, the rocker plate 38 drives the inclined plate 44 to move and reset together through the end cover 42, so that the flat wire can be in the gap between the end cover 42 and the inclined plate 44.

[0123] The flat wire switch assembly includes: a connecting plate 48 fixed to the outer side of the rocker arm 11; a fourth cylinder 49 connected to the side of the connecting plate 48 near the fixed plate 1; a wire tie 50 connected to the end of the fourth cylinder 49 away from the connecting plate 48; a switch sensing rod 51 fixed to one side of the connecting plate 48; a pneumatic finger cylinder 55 fixed to the side of the wire tie 50 away from the fixed plate 1; a toggle block 56 provided at the driving end of the pneumatic finger cylinder 55; the toggle block 56 located on one side of the switch sensing rod 51; the space between the switch sensing rod 51 and the toggle block 56 provides an insertion space for the end of the winding module; and a proximity sensor 58 provided behind the switch sensing rod 51.

[0124] Before the platform 5 moves away from the fixed plate 1, the fourth cylinder 49 needs to remain extended. With the support of the connecting plate 48, the extension of the fourth cylinder 49 drives the wire tie, the pneumatic finger cylinder 55 and the actuating pressure block 56 to move towards the fixed plate.

[0125] A pressure bar 57 is provided on one side of the winding module 52.

[0126] After the platform 5 has moved away from the fixed plate 1 and closer to the flat wire, the side of the connecting plate 48 away from the fixed plate 1 will contact the winding module 52. At this time, the end of the winding module is located at the corresponding position of the switch sensing rod 51. Then, the first cylinder 15 needs to be controlled to retract, so that the first cylinder 15 uses the telescopic end to pull the rocker arm 11 to swing counterclockwise around the rotating shaft 10 through the connecting plate 13. This allows the rocker arm 11 to drive the switch sensing rod 51 to swing together through the connecting plate 48, thereby causing the switch sensing rod 51 to swing with the rocker arm. During the swinging process, the coiling element contacts the outer end of the winding module 52, triggering the proximity sensor 58. Simultaneously, the switch sensing rod 51 pushes the winding module 52 to move together, positioning it in place. Subsequently, the fourth cylinder 49 is controlled to retract, causing it to move the wire binding piece 50 towards the winding module 52 under the support of the connecting plate. The wire binding piece 50, via the pneumatic finger cylinder 55, moves the actuating pressure block 56, allowing it to move onto the winding module 52. On one side of the pressure rod 57, based on the adjustment distance of the platform 5, a two-stage pitch change is achieved (the operator can control the pneumatic finger cylinder 55 to operate according to the actual needs, so that the pneumatic finger cylinder drives the actuating pressure block 56 to move closer to the pressure rod 57, so that the actuating pressure block 56 squeezes the pressure rod 57 to rotate and clamp the winding module 52, and during the process of the first cylinder 15 extending and pushing the rocker arm 11 to swing clockwise around the rotating shaft 10, the actuating pressure block 56 and the pressure rod 57 drive the winding module 52 to move and reset). Then, the third cylinder 46 is controlled to extend, so that the third cylinder 46, supported by the cover 41, uses its telescopic end to push the clamp 47 through the through hole 43 and move towards the inclined plate 44. During the movement, the clamp 47 can push the flat wire located in the gap between the inclined plate 44 and the end cover 42 towards the cutter 45, so that the clamp 47 can cooperate with the cutter 45 to squeeze and cut the flat wire. Then, the third cylinder 46 retracts and drives the clamp 47 to move and reset together, thereby achieving the function of cutting the flat wire.

[0127] In a preferred embodiment of the present invention, the support member includes:

[0128] Support ring 22 is located behind rocker arm 11;

[0129] I-beam plate 54, rotating through support ring 22 is set;

[0130] The strut 23 is fixed to the side of the I-beam plate 54 near the rocker arm 11;

[0131] The pulley 24 is fixed to the outside of the strut 23.

[0132] Specifically, the support ring 22 can provide rotational support for the I-beam disc 54, the I-beam disc 54 can provide support for the support rod 23, and the support rod 23 can provide support for the pulley 24.

[0133] The wire suction assembly includes:

[0134] The air outlet pipe 53 is located on the side of the I-shaped plate 54 away from the rocker arm 11;

[0135] The suction tube 31 is configured to pass through the I-beam disc 54 and the pulley 24;

[0136] The vacuum head 32 is fixed to one end of the wire suction tube 31;

[0137] The suction head 33 is fixed to one end of the vacuum head 32 and extends to one side of the vacuum head 32, and has a V-shaped opening at its end;

[0138] Sensor 35 is fixed on the suction head 33 and located on one side of the vacuum head 32;

[0139] A through hole 34 is opened through the wire suction head 33 to cooperate with the vacuum head 32 and the sensor 35.

[0140] Specifically, the I-shaped plate 54 can provide support for the air outlet pipe 53 and provide a through channel for the wire suction tube 31. The wire suction tube 31 can stably support the vacuum head 32. The vacuum head 32 can provide support for the wire suction head 33. The V-shaped opening of the wire suction head 33 can provide movement guidance and support for the flat wire. The wire suction head 33 can provide stable support for the sensor 35 and provide space for the through hole 34. The through hole 34 can provide a channel for air to pass through the wire suction head 33 and enter the vacuum head 32.

[0141] In practical application, before using the flat wire suction and breakage mechanism, the operator needs to connect the suction pipe to the outlet pipe 53 and suck the air in the suction tube 31 to the outside through the outlet pipe 53. At the same time, the air in the vacuum head 32 will enter the suction tube 31, while the outside air will pass through the through hole 34 and enter the vacuum head 32, thereby creating a vacuum at the through hole 34.

[0142] When platform 5 moves away from fixed plate 1, it drives support ring 22 to move together through bushing 9 and rotating shaft 10. Support ring 22 drives I-beam disc 54 to move together. I-beam disc 54 drives pulley 24 to move together through support rod 23. Pulley 24 and I-beam disc 54 together drive air outlet pipe 53 to move closer to flat wire. Air outlet pipe 53 drives wire suction pipe 31 to move together. Wire suction pipe 31 drives vacuum head 32 to move together. Vacuum head 32 drives wire suction head 33 to move. Wire suction head 33 uses V-shaped opening and vacuum suction to adsorb flat wire into the V-shaped opening. Sensor 35 can detect the presence of flat wire to prevent flat wire from falling off without the equipment or staff knowing and affecting work. Then, clamp 47 and cutter 45 work together to cut flat wire.

[0143] In a preferred embodiment of the present invention, the wire-winding swing arm includes:

[0144] The support plate 16 is fixed to the outside of the support ring 22 and is rotatably set to the outside of the rotating shaft 10;

[0145] The second gear 17 is rotatably disposed on the outside of the rotating shaft 10 and fixed behind the support plate 16;

[0146] The second motor 19 is fixed on the platform 5 and located on one side of the first motor 7;

[0147] Rotary wheel 20 is connected to the drive end of the second motor 19;

[0148] The transmission belt 21 is sleeved on the outside of the pulley 20 and the second gear 17.

[0149] Specifically, the rotating shaft 10 can provide rotational support for the support plate 16, the support plate 16 can provide support for the second gear 17, and an L-plate 18 is fixed on the platform 5. The L-plate 18 can provide support for the second motor 19. The second motor 19 can drive the rotating wheel 20 to rotate using its drive end. The rotating wheel 20 can cooperate with the second gear 17 to provide support for the transmission belt 21. The transmission belt 21 can transmit rotational power between the rotating wheel 20 and the second gear 17, so that the rotating wheel 20 can cooperate with the transmission belt 21 to drive the second gear 17 to rotate.

[0150] The winding component includes:

[0151] The servo motor 25 is fixed on the support plate 16 and located on one side of the support ring 22;

[0152] The drive wheel 26 is connected to the drive end of the servo motor 25;

[0153] Wheel plate 28 is rotatably mounted on the front of support plate 16 and located below pulley 24;

[0154] Tension wheel 29 is rotatably mounted on wheel plate 28;

[0155] The belt 30 is sleeved on the outside of the tension pulley 29, the drive pulley 26 and the pulley 24;

[0156] The limiting block 27 is fixed to the front of the support plate 16 and located below the wheel plate 28 to limit the wheel plate 28.

[0157] Specifically, the support plate 16 provides stable support for the servo motor 25, the servo motor 25 provides support for the drive wheel 26 through the drive end, and can drive the drive wheel 26 to rotate. The support plate 16 provides support for the wheel plate 28, the wheel plate 28 provides rotational support for the tension wheel 29, and the limiting block 27 provides a blocking and limiting function for the wheel plate 28 with the support of the support plate 16. The tension wheel 29, the drive wheel 26 and the pulley 24 provide support for the tension wheel 29, and can transmit rotational power between the tension wheel 29, the drive wheel 26 and the pulley 24. The tension wheel 29 provides tension to the belt 30, so that the drive wheel 26 can use rotational power to cooperate with the tension wheel 29 and the belt 30 to drive the pulley 24 to rotate.

[0158] In practical application, after the chuck 47 and cutter 45 cut the flat wire, the operator can control the second motor 19 to operate as needed. The second motor 19 drives the rotating wheel 20 to rotate counter-clockwise via the drive end. The rotating wheel 20 then uses the rotational power to drive the second gear 17 to rotate counter-clockwise around the shaft 10 via the transmission belt 21. The second gear 17 then uses this rotational power to drive the support plate 16 to rotate counter-clockwise around the shaft 10. The support plate 16 then drives the support ring 22, servo motor 25, limit block 27, and tension wheel 29 to rotate and oscillate counter-clockwise around the shaft 10. The support ring 22 then drives the pulley 24 to oscillate. The operator then needs to control the servo motor 25... The operation causes the servo motor 25, supported by the support plate 16, to drive the drive wheel 26 to rotate. The drive wheel 26 uses its rotational power to push the belt 30, which in turn works with the tension wheel. The belt 30 uses its rotational power to drive the pulley 24 to rotate. The pulley 24 then drives the support rod 23 and the I-beam disc 54 to rotate together under the support ring 22. The pulley 24 uses its rotational power to drive the air outlet pipe 53 to rotate together. The air outlet pipe 53 can drive the vacuum head 32 to rotate together through the suction pipe 31. The vacuum head 32 uses the vacuum negative pressure through the suction head 33 to drive the adsorbed flat yarn to rotate together. This allows the flat yarn adsorbed in the V-shaped opening to move to the appropriate position in the winding module 52 for winding.

[0159] As a preferred embodiment of the present invention, a method of using a flat wire decoction mechanism includes the following steps:

[0160] Position adjustment steps: Control the first motor 7 to run, so that the first motor 7 drives the first gear 8 to rotate through the drive end. The first gear 8 rolls along the rack 6 by meshing with the rack 6, driving the platform 5 to move along the track 3 to a predetermined position close to the flat wire under the guidance of the slide 4.

[0161] The swing arm positioning steps are as follows: control the first cylinder 15 to extend, so that the first cylinder 15 pushes the rocker arm 11 to rotate clockwise around the rotating shaft 10 through the connecting plate 13 until the lower extension of the rocker arm 11 contacts the inner top wall of the limiting plate 12. The rocker arm 11 drives the end head 36, rocker plate 38, end cover 42 and inclined plate 44 to rotate together, so that the sharp end of the inclined plate 44 rotates to the horizontal position of straightening the flat wire.

[0162] Clamping preparation steps: Control the extension of the second cylinder 40 so that the second cylinder 40 pushes the rocker plate 38 to rotate around the shaft 37 through the connecting rod 39. The rocker plate 38 drives the end cover 42 and the inclined plate 44 to rotate together, so that the sharp end of the inclined plate 44 moves to the lower relative position of the straightened flat wire.

[0163] Flat wire clamping steps: The first motor 7 continues to run, causing the platform 5 to move away from the fixed plate 1. The platform 5 drives the inclined plate 44 to move closer to the flat wire through the bushing 9, rotating shaft 10, rocker arm 11, connecting rod 39 and rocker plate 38. The flat wire moves along the inclined plate 44 at the inclination angle to the gap between the inclined plate 44 and the end cover 42. Then, the second cylinder 40 is controlled to retract. The second cylinder 40 pulls the rocker plate 38 in the opposite direction to reset through the connecting rod 39, so that the flat wire is clamped between the end cover 42 and the inclined plate 44.

[0164] Adsorption sensing step: During the movement of platform 5, support ring 22 drives pulley 24, air outlet pipe 53, wire suction pipe 31, vacuum head 32 and wire suction head 33 to move together through I-shaped plate 54, support rod 23, and drive pulley 24, air outlet pipe 53, wire suction pipe 31, vacuum head 32 and wire suction head 33. Wire suction head 33 uses V-shaped opening and vacuum negative pressure to adsorb flat wire into V-shaped opening. Sensor 35 detects the presence of flat wire.

[0165] Cutting triggering steps: When the side of the connecting plate 48 away from the fixed plate 1 contacts the winding module 52, the switch sensing rod 51 is triggered, controlling the extension of the third cylinder 46. The third cylinder 46 pushes the chuck 47 through the through hole 43 towards the inclined plate 44. The chuck 47 pushes the flat wire located between the inclined plate 44 and the end cover 42 towards the cutter 45. The chuck 47 and the cutter 45 cooperate to squeeze and cut the flat wire. Then the third cylinder 46 retracts, driving the chuck 47 to reset.

[0166] Swing arm rotation steps: Control the second motor 19 to run. The second motor 19 drives the rotating wheel 20 to rotate counterclockwise through the drive end. The rotating wheel 20 drives the second gear 17 to rotate counterclockwise around the rotating shaft 10 through the transmission belt 21. The second gear 17 drives the support plate 16 to swing counterclockwise around the rotating shaft 10. The support plate 16 drives the support ring 22, servo motor 25, limit block 27 and tension wheel 29 to rotate and swing counterclockwise together until the flat wire is aligned with the winding position of the winding module 52.

[0167] Winding steps: The servo motor 25 is controlled to run. The servo motor 25 drives the drive wheel 26 to rotate through the drive end. The drive wheel 26 drives the pulley 24 to rotate through the belt 30 and the tension wheel. The pulley 24 drives the support rod 23 and the I-beam disc 54 to rotate under the support of the support ring 22. The pulley 24 drives the adsorbed flat yarn to rotate through the air outlet pipe 53, the yarn suction pipe 31, the vacuum head 32 and the yarn suction head 33, so that the flat yarn is wound to the outside of the yarn tube of the winding module 52, completing the flat yarn suction, cutting and winding operation.

[0168] The above description represents the preferred embodiments of the present invention. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. A flat wire winding and breaking mechanism, comprising a fixed plate, a winding module, a pressure rod, and a base plate fixed to the front of the fixed plate, wherein two tracks are symmetrically arranged on the base plate, a slide block is slidably connected to the outer side of each track and the slide block is located between the two tracks, a platform is fixed on the slide block, a rack is fixed on the base plate, a first motor is fixed on the platform, and the drive end of the first motor passes through the platform, the drive end of the first motor is connected to a first gear, the first gear meshing with the rack, characterized in that... Also includes: The flat wire clamping swing arm is oscillatingly mounted on the platform. It includes a toggle shaft swing arm assembly oscillatingly mounted on the platform, and a flat wire clamping assembly oscillatingly connected to one side of the toggle shaft swing arm assembly to limit the flat wire, adjust the flat wire position, and cut the flat wire, as well as a flat wire switch assembly connected to the toggle shaft swing arm assembly to adjust the winding module and toggle the pressure bar. The yarn-absorbing part is disposed on the platform and located on one side of the flat yarn clamping arm. It includes a support member disposed above the platform and a yarn-absorbing assembly connected to the support member to sense and absorb the flat yarn. The winding swing arm is located outside the suction part and coaxially connected to the flattened wire swing arm. It includes a suction and winding swing arm that is swingably mounted on the platform and a winding member connected to the suction and winding swing arm to adjust the position of the flattened wire and wind the flattened wire to the outside of the take-up module. The actuating shaft swing arm assembly includes: The bushing is fixed to the platform; The rotating shaft is fixedly installed through the bushing; The rocker arm is rotatably mounted on the outside of the rotating shaft and located at one end of the bushing; The limiting plate is fixed on the platform and located on the outside of the rocker arm; Auxiliary parts are mounted on the rocker arm and cooperate with the limiting plate; The auxiliary components include: The connecting plate is fixed to one side of the rocker arm and has two swivel support ends; The bracket is fixed to the platform and located on one side of the limiting plate; The first cylinder is rotatably connected at one end to the bracket and at the other end to one of the rotating support ends of the connecting plate. The lower end of the rocker arm extends inward toward the limiting plate to cooperate with the limiting plate to limit the swing angle of the rocker arm, and the neck of the rocker arm is bent to allow the flat wire clamping assembly to be installed and moved. The support member includes: The support ring is located behind the rocker arm; The wire-winding swing arm includes: The support plate is fixed to the outside of the support ring and is rotatably set on the outside of the rotating shaft; The second gear is rotatably mounted on the outside of the rotating shaft and fixed behind the support plate; The second motor is fixed on the platform and located on one side of the first motor; The rotating wheel is connected to the drive end of the second motor; The transmission belt is fitted onto the outside of the pulley and the second gear; The winding element includes: The servo motor is fixed on the support plate and located on one side of the support ring; The drive wheel is connected to the drive end of the servo motor; The wheel plate is rotatably mounted on the front of the support plate and located below the pulley; The tension wheel is rotatably mounted on a wheel plate; The belt is fitted over the outside of the tension pulley, drive pulley, and belt pulley. The limiting block is fixed to the front of the support plate and located below the wheel plate to limit the wheel plate.

2. The flat wire winding and breaking mechanism according to claim 1, characterized in that, The flattened wire assembly includes: The end is fixed to the upper end of the rocker arm; A rocker arm, rotatably connected to one side of the end; The second cylinder is rotatably connected at one end to the end of the rocking plate and at the other end to the other rotating support end of the connecting plate. End cap, fixed below the other end of the rocker plate; An inclined plate is fixed to the end of the end cap; The clamping part is connected to the ramp and end cap; The flat wire switch assembly includes: a connecting plate fixed to the outside of the rocker arm; a fourth cylinder connected to the side of the connecting plate near the fixed plate; a wire-tying piece connected to the end of the fourth cylinder away from the connecting plate; a switch sensing rod fixed to one side of the connecting plate; a pneumatic finger cylinder fixed to the side of the wire-tying piece away from the fixed plate; a toggle block provided at the driving end of the pneumatic finger cylinder; the toggle block located on one side of the switch sensing rod; an insertion space provided between the switch sensing rod and the toggle block for the end of the winding module; and a proximity sensor provided behind the switch sensing rod.

3. The flat wire winding and breaking mechanism according to claim 2, characterized in that, The clamping component includes: The protective cover is fixed to the outside of the rocker plate; The opening is made through the end cap and is directly opposite one end of the inclined plate; The cutter is fixed to the side of the inclined plate near the end cap by a fixing component, and is located between the inclined plate and the through hole; The clamp, which moves back and forth, is located below the cover and inside the opening.

4. The flat wire winding and breaking mechanism according to claim 3, characterized in that, The support member also includes: I-beam plate, rotating through support ring setting The strut is fixed to the side of the I-beam closest to the rocker arm. The pulley is fixed to the outside of the strut.

5. The flat wire winding and breaking mechanism according to claim 4, characterized in that, The wire-absorbing assembly includes: The air outlet pipe is located on the side of the I-beam plate away from the rocker arm; The suction tube runs through the I-beam disc and pulley. The vacuum head is fixed at one end of the suction tube; The suction head is fixed to one end of the vacuum head and extends to one side of the vacuum head, with a V-shaped opening at the end; The sensor is fixed to the wire suction head and located on one side of the vacuum head; A through-hole is created through the wire suction head to mate with the vacuum head and sensor.

6. The method of using the flat wire deflection and breakage mechanism according to claim 5, characterized in that, The method of use includes: Control the operation of the first motor so that the first motor drives the first gear to rotate through the drive end. The first gear rolls along the rack by meshing with the rack, and drives the platform to move along the track to a predetermined position close to the flat wire under the guidance of the slide. The first cylinder is extended, causing it to push the rocker arm to rotate clockwise around the pivot point via the connecting plate until the lower extension of the rocker arm contacts the inner top wall of the limiting plate. The rocker arm then drives the end head, rocker plate, end cover, and inclined plate to rotate together, causing the sharp end of the inclined plate to rotate to the horizontal position where the flat wire is straightened. Control the extension of the second cylinder, so that the second cylinder pushes the rocker plate to rotate around the shaft through the connecting rod. The rocker plate drives the end cover and the inclined plate to rotate together, so that the sharp end of the inclined plate moves to the lower position below the straightened flat wire. The first motor continues to run, causing the platform to move away from the fixed plate. The platform drives the inclined plate to move closer to the flat wire through the bushing, rotating shaft, rocker arm, connecting rod and rocker plate. The flat wire moves along the inclined plate at the angle of inclination to the gap between the inclined plate and the end cover. Then, the second cylinder is controlled to retract. The second cylinder pulls the rocker plate in the opposite direction to reset through the connecting rod, so that the flat wire is clamped between the end cover and the inclined plate. During the platform movement, the fourth cylinder drives the connecting plate and the switch sensing rod to hold the winding module in place. The support ring drives the pulley, air outlet pipe, wire suction pipe, vacuum head and wire suction head to move together through the I-beam and support rod. The wire suction head uses the V-shaped opening and vacuum negative pressure to adsorb the flat wire into the V-shaped opening. The sensor detects the presence of the flat wire. When the side of the connecting plate away from the fixed plate contacts the winding module, the switch sensor is triggered, controlling the extension of the third cylinder. The third cylinder pushes the chuck through the opening towards the inclined plate. The chuck pushes the flat wire located between the inclined plate and the end cap towards the cutter. The chuck and the cutter work together to squeeze and cut the flat wire. Then the third cylinder retracts, causing the chuck to return to its original position. The second motor is controlled to run. The second motor drives the rotating wheel to rotate counterclockwise through the drive end. The rotating wheel drives the second gear to rotate counterclockwise around the rotating shaft through the transmission belt. The second gear drives the support plate to swing counterclockwise around the rotating shaft. The support plate drives the support ring, servo motor, limit block and tension wheel to rotate and swing counterclockwise together until the flat wire is aligned with the winding position of the winding module. The servo motor controls the operation of the servo motor, which drives the drive wheel to rotate through the drive end. The drive wheel drives the pulley to rotate through the belt and tension wheel. The pulley drives the support rod and the I-beam to rotate under the support ring. The pulley drives the adsorbed flat wire to rotate through the air outlet pipe, the wire suction pipe, the vacuum head and the wire suction head, so that the flat wire is wound to the outside of the winding module, completing the flat wire suction, cutting and winding operation.

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