Wire roller transfer device
By designing a roller transfer device with an arc-shaped support plate and a lifting plate structure, the problems of high labor intensity and slippage during roller transfer were solved, realizing automated palletizing and rapid unloading, thus improving production efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-02-26
- Publication Date
- 2026-04-03
AI Technical Summary
The existing roller conveying method is labor-intensive, which can easily cause back strain to workers. In addition, the rollers are prone to slipping during the conveying process, posing a safety hazard.
Design a wire roller transfer device that uses an arc-shaped bearing plate and a lifting plate structure. The position of the wire roller is restricted by the cooperation of the abutment plate and the lifting plate. The automatic stacking and unloading of the wire roller is achieved by using a moving mechanism and a lifting mechanism.
It reduces the labor intensity of workers, improves the efficiency of roller transfer, prevents rollers from slipping during transfer, and enhances production safety and automation.
Smart Images

Figure CN121778010A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of transfer equipment, and in particular to a roller transfer device. Background Technology
[0002] Ton bags are large-capacity flexible packaging containers widely used in chemical, building materials, and food industries. Their production process mainly includes steps such as raw material hot melting, drawing into threads, winding onto rollers, weaving into fabric, cutting into pieces, and sewing. After the thread drawing process is completed, the formed thread needs to be wound onto rollers to form a coil, and then the rollers are transferred to the subsequent weaving process by a transfer device.
[0003] Currently, the industry commonly uses transfer frames to transport wire rollers. These frames are equipped with rollers at the bottom for movement. In actual transport operations, workers must manually stack the wire rollers one by one into the transfer frame and then push the frame to the target process. However, this existing method of wire roller transport has the following significant drawbacks: Workers need to repeatedly bend over to pick up and place the rollers and adjust their positions when stacking them. This is physically demanding and long-term work can easily lead to occupational health problems such as lumbar strain. The rollers rely solely on their own weight to stack within the transfer frame, lacking an effective limiting and fixing structure. During the transfer process, if the transfer frame experiences bumps or turns too quickly, the rollers are very likely to slip off the frame, causing damage to the rollers, affecting subsequent production efficiency, and potentially threatening the personal safety of surrounding operators.
[0004] Therefore, developing a roller transfer device that can reduce the labor intensity of workers and effectively prevent rollers from falling off during the transfer process is of great significance for improving the automation level and safety of ton bag production. Summary of the Invention
[0005] In order to improve the transfer efficiency of the wire roller, this application provides a wire roller transfer device.
[0006] The wire roller transfer device provided in this application adopts the following technical solution: A wire roller transfer device includes a support frame with multiple bearing plates for placing wire rollers on its upper end. Support rods for supporting the bearing plates are fixedly connected to the support frame. The bearing plates are all arc-shaped and concentrically arranged. An abutment plate is provided on one side of each bearing plate, extending along the length of the bearing plate. A lifting plate is provided on the side of the bearing plate away from the abutment plate, extending along the length of the bearing plate. Each bearing plate includes multiple bearing sub-plates extending along its length. Each abutment plate includes multiple abutment sub-plates extending along its length. Each lifting plate includes multiple lifting sub-plates extending along its length. The support frame is provided with a lifting mechanism for moving the lifting sub-plates up and down, and a moving mechanism for moving the abutment sub-plates towards one side of the lifting plate.
[0007] By adopting the above technical solution, during the stacking process, the roller can be placed on the upper end of the support plate. Then, the roller can slide along the support plate to the bottom of the support plate under the restriction of the abutment plate and the lifting plate. Its position is restricted by the abutment plate and the lifting plate. Thus, the worker only needs to release the roller at the top of the support plate, eliminating the need to bend over to stack. After stacking is completed, the moving mechanism can drive the abutment plate to press the roller against the lifting plate, thus firmly restricting the roller to the support plate. When it is necessary to remove the roller, the lifting mechanism can be controlled to lower the lifting plate, thereby removing the restriction on the roller and quickly removing the roller from the support plate, improving the transfer efficiency of the roller.
[0008] Optionally, the lifting mechanism includes a first lifting rod, a first sliding cylinder is fixedly connected to the side wall of the bearing plate, the first lifting rod is slidably connected in the first sliding cylinder, the first lifting rod is fixedly connected to the lifting plate, and a first fixing component for fixing the position of the first lifting rod is provided on the uppermost bearing plate.
[0009] By adopting the above technical solution, the fixing of the first lifting rod can be canceled by adjusting the first fixing component, and then the first lifting rod is lowered along the first slide, so that the first lifting rod drives the lifting plate to descend.
[0010] Optionally, the first lifting rod is provided with a first insertion hole and a second insertion hole, the second insertion hole being located below the first insertion hole, and the first fixing component includes a first support platform fixedly connected to the bearing plate, a first insertion rod being slidably connected to the first support platform, and the first insertion rod being inserted into the first insertion hole.
[0011] By adopting the above technical solution, the restriction on the end of the roller by the lifting plate can be eliminated by inserting the first insert rod into the first insertion hole, and the restriction on the end of the roller by the lifting plate can be eliminated by inserting the second insert rod into the third insertion hole.
[0012] Optionally, the moving mechanism includes a second lifting rod, a second sliding cylinder is fixedly connected to the side wall of the bearing plate, the second lifting rod is slidably connected inside the second sliding cylinder, an abutting wedge is fixedly connected to the side wall of the second lifting rod, a fixing wedge is fixedly connected to the abutting plate, the abutting wedge and the fixing wedge correspond one-to-one, and the bearing plate is provided with a second fixing component for fixing the position of the second lifting rod.
[0013] By adopting the above technical solution, the position of the abutting plate can be changed by sliding the second lifting rod, so that the abutting plate presses the wire roller against the lifting plate, thereby restricting the position of the wire roller.
[0014] Optionally, the second fixing component includes a second support platform fixedly connected to the bearing plate, a second insert rod slidably connected to the second support platform, and a third insert hole and a fourth insert hole provided on the second lifting rod. The fourth insert hole is located below the third insert hole. When the second insert rod is inserted into the fourth insert hole, the abutting wedge and the fixing wedge abut against each other, causing the abutting plate to move towards the lifting plate.
[0015] By adopting the above technical solution, the second insertion rod can be inserted into the third insertion hole from the fourth insertion hole, thereby causing the second lifting rod to descend, so that the abutting inclined block and the fixed inclined block abut against each other, thereby causing the abutting plate to move to one side of the lifting plate, so that the abutting plate presses the roller against the lifting plate.
[0016] Optionally, the support plate is provided with a sliding groove, the abutting plate is slidably connected in the sliding groove, and a telescopic rod is provided between the side wall of the sliding groove and the abutting plate, and a return spring is fixedly connected in the telescopic rod.
[0017] By adopting the above technical solution, the abutment plate can be reset by the telescopic rod and the return spring, which facilitates repeated use of the device.
[0018] Optionally, the lower end of the bearing plate is provided with a base plate, and the bottom of the bearing sub-plate near the abutment plate is rotatably connected to the base plate. Multiple support springs are fixedly connected between the bearing sub-plate and the base plate.
[0019] By adopting the above technical solution, the bearing plate can be tilted by setting one end of the pressure bearing plate, which makes it easier for the rollers on the bearing plate to detach from the bearing plate.
[0020] Optionally, the lifting plate is provided with a pressing rope, one end of which is fixedly connected to the lifting plate, and the other end of which is fixedly connected to the bearing plate.
[0021] By adopting the above technical solution, when the lifting plate descends, the lifting plate can drive one end of the bearing plate to descend through the downward pressure rope, thereby causing the bearing plate to tilt and causing the rollers on the bearing plate to automatically detach from the bearing plate.
[0022] In summary, this application includes at least one of the following beneficial technical effects: 1. Workers only need to release the rollers on the top of the support plate, eliminating the need to bend over and stack them. After stacking, the moving mechanism can drive the abutment plate to press the rollers against the lifting plate, thus firmly securing the rollers to the support plate. When it is necessary to remove the rollers, the lifting mechanism can be controlled to lower the lifting plate, thereby removing the restriction on the rollers and quickly removing them from the support plate, improving the transfer efficiency of the rollers. 2. The position of the abutting plate can be changed by sliding the second lifting rod, so that the abutting plate presses the wire roller against the lifting plate, thereby restricting the position of the wire roller; 3. When the lifting plate descends, the lifting plate can drive one end of the bearing plate to descend through the downward pressure rope, thereby causing the bearing plate to tilt and causing the rollers on the bearing plate to automatically detach from the bearing plate. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application; Figure 2 This is a schematic diagram of the structure of the moving mechanism according to an embodiment of this application; Figure 3 This is a schematic diagram of the slide groove according to an embodiment of this application.
[0024] In the diagram, 1. Support frame; 2. Bearing plate; 21. Bearing sub-plate; 22. Slide groove; 3. Support rod; 4. Abutment plate; 41. Abutment sub-plate; 5. Lifting plate; 51. Lifting sub-plate; 6. Downward pressure rope; 7. Lifting mechanism; 71. First lifting rod; 711. First insertion hole; 712. Second insertion hole; 72. First slide cylinder; 73. First fixing component; 731. First support platform; 732. First insertion rod; 8. Moving mechanism; 81. Second lifting rod; 811. Third insertion hole; 812. Fourth insertion hole; 82. Second slide cylinder; 83. Abutment inclined block; 84. Fixing inclined block; 85. Second fixing component; 851. Second support platform; 852. Second insertion rod; 9. Telescopic rod; 91. Return spring; 10. Base plate; 11. Support spring. Detailed Implementation
[0025] The following is in conjunction with the appendix Figure 1 - Appendix Figure 3 This application will be described in further detail below.
[0026] An embodiment of this application is: a roller conveying device, referring to... Figure 1 and Figure 2 It includes a support frame 1, with a pulley rotatably connected to the lower end of the support frame 1. The upper end of the support frame 1 is provided with multiple bearing plates 2 for placing the wire rollers. The bearing plates 2 are fixedly connected to the support frame 1 with a support rod 3 for supporting the bearing plates 2. Adjacent bearing plates 2 are arranged vertically, and multiple bearing plates 2 are all set in an arc shape and concentrically arranged.
[0027] A contact plate 4 is provided on one side of the support plate 2, and the contact plate 4 corresponds one-to-one with the support plate 2. The contact plate 4 is arranged along the length direction of the support plate 2, and a lifting plate 5 is provided on the side of the support plate 2 away from the contact plate 4, and the lifting plate 5 is arranged along the length direction of the support plate 2. In this way, the wire roller can be lowered onto the support plate 2 from the gap between two adjacent support plates 2, and the movement direction of the wire roller is restricted by the lifting plate 5 and the contact plate 4.
[0028] The bearing plate 2 includes multiple bearing sub-plates 21 along the length of the bearing plate 2, the lifting plate 5 includes multiple lifting sub-plates 51 arranged along the length of the lifting plate 5, and the support frame 1 is provided with a lifting mechanism 7 for driving the lifting sub-plates 51 to rise and fall.
[0029] The lifting mechanism 7 includes a first lifting rod 71, which is located between two lifting plates 51. A first sliding cylinder 72 is fixedly connected to the side wall of the bearing plate 2. The first lifting rod 71 is slidably connected inside the first sliding cylinder 72. Multiple first sliding cylinders 72 are coaxially arranged. The first lifting rod 71 is fixedly connected to the lifting plate 51. A first fixing component 73 for fixing the position of the first lifting rod 71 is provided on the uppermost bearing plate 2.
[0030] The first fixed component 73 includes a first support platform 731 fixedly connected to the bearing plate 2. The first lifting rod 71 has a first insertion hole 711 and a second insertion hole 712. The second insertion hole 712 is located below the first insertion hole 711. A first insertion rod 732 is slidably connected to the first support platform 731. The first insertion rod 732 is inserted into the first insertion hole 711. When the first insertion rod 732 is inserted into the first insertion hole 711, the lifting plate 51 descends and removes the restriction on the line roller.
[0031] The restriction on the end of the wire roller by the lifting plate 51 can be removed by inserting the first insert rod 732 into the first insert hole 711, and the restriction on the end of the wire roller by the lifting plate 51 can be removed by inserting the second insert rod 852 into the second insert hole 712.
[0032] Reference Figure 1 , Figure 2 and Figure 3 The abutting plate 4 includes multiple abutting sub-plates 41 arranged along the length of the abutting plate 4, and the support frame 1 is provided with a moving mechanism 8 for driving the abutting sub-plates 41 to move towards the lifting plate 5.
[0033] The moving mechanism 8 includes a second lifting rod 81. A second sliding cylinder 82 is fixedly connected to the side wall of the bearing plate 2. The second lifting rod 81 is slidably connected inside the second sliding cylinder 82. Multiple second sliding cylinders 82 are coaxially arranged. An abutting inclined block 83 is fixedly connected to the side wall of the second lifting rod 81. A fixing inclined block 84 is fixedly connected to the abutting plate 41. The abutting inclined block 83 and the fixing inclined block 84 correspond one-to-one. The bearing plate 2 is provided with a second fixing component 85 for fixing the position of the second lifting rod 81. The second fixing component 85 includes a second support platform 851 fixedly connected to the bearing plate 2. A second insertion rod 852 is slidably connected to the second support platform 851. The second lifting rod 81 has a third insertion hole 811 and a fourth insertion hole 812. The fourth insertion hole 812 is located below the third insertion hole 811. When the second insertion rod 852 is inserted into the fourth insertion hole 812, the abutting wedge 83 and the fixing wedge 84 abut against each other, causing the abutting plate 4 to move towards the lifting plate 51. Thus, by inserting the second insertion rod 852 from the fourth insertion hole 811 into the third insertion hole 811, the second lifting rod 81 descends, causing the abutting wedge 83 and the fixing wedge 84 to abut against each other, thereby causing the abutting plate 4 to move towards the lifting plate 51, so that the abutting plate 41 presses the roller against the lifting plate 51.
[0034] Meanwhile, in order to facilitate the reset of the abutment plate 41, a sliding groove 22 is provided on the bearing plate 2. The abutment plate 41 is slidably connected in the sliding groove 22. A telescopic rod 9 is provided between the side wall of the sliding groove 22 and the abutment plate 41. One end of the telescopic rod 9 is hinged to the inner wall of the sliding groove 22. A reset spring 91 is fixedly connected inside the telescopic rod 9. Under the action of the reset spring 91, the telescopic rod 9 remains in the extended state.
[0035] The lower end of the support plate 2 is provided with a base plate 10. The support plate 2 includes multiple support subplates 21 arranged along the length of the support plate 2. The bottom of the support subplate 21 near the abutment plate 4 is rotatably connected to the base plate 10. Multiple support springs 11 are fixedly connected between the support subplate 21 and the base plate 10. The lifting subplate 51 is provided with a downward pressure rope 6. One end of the downward pressure rope 6 is fixedly connected to the lifting subplate 51, and the other end of the downward pressure rope 6 is fixedly connected to the support subplate 21. Thus, when the lifting plate 5 descends, the lifting plate 5 can drive one end of the support subplate 21 to descend through the downward pressure rope 6, thereby causing the support subplate 21 to tilt, and thus causing the roller on the support subplate 21 to automatically disengage from the support subplate 21.
[0036] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, all equivalent changes made to the structure, shape, and principle of this application should be covered within the scope of protection of this application.
Claims
1. A roller conveying device, characterized in that, The system includes a support frame (1), with multiple support plates (2) for placing the rollers on the upper end of the support frame (1). Support rods (3) for supporting the support plates (2) are fixedly connected between the support plates (2) and the support frame (1). The multiple support plates (2) are all arc-shaped and concentrically arranged. An abutment plate (4) is provided on one side of each support plate (2), and the abutment plate (4) is arranged along the length of the support plate (2). A lifting plate (5) is provided on the side of the support plate (2) away from the abutment plate (4), and the lifting plate (5) is arranged along the length of the support plate (2). The support plate (2) is arranged along the length direction of the support plate (2), the support plate (4) includes multiple support plates (21) along the length direction of the support plate (2), the abutting plate (4) includes multiple abutting plates (41) arranged along the length direction of the abutting plate (4), the lifting plate (5) includes multiple lifting plates (51) arranged along the length direction of the lifting plate (5), the support frame (1) is provided with a lifting mechanism (7) for driving the lifting plates (51) to rise and fall, and the support frame (1) is provided with a moving mechanism (8) for driving the abutting plates (41) to move to one side of the lifting plate (5).
2. The roller conveying device according to claim 1, characterized in that, The lifting mechanism (7) includes a first lifting rod (71), a first sliding cylinder (72) is fixedly connected to the side wall of the bearing plate (2), the first lifting rod (71) is slidably connected in the first sliding cylinder (72), the first lifting rod (71) is fixedly connected to the lifting plate (51), and a first fixing component (73) for fixing the position of the first lifting rod (71) is provided on the uppermost bearing plate (2).
3. The roller conveying device according to claim 2, characterized in that, The first lifting rod (71) has a first insertion hole (711) and a second insertion hole (712), the second insertion hole (712) is located below the first insertion hole (711), the first fixing component (73) includes a first support platform (731) fixedly connected to the bearing plate (2), a first insertion rod (732) is slidably connected to the first support platform (731), and the first insertion rod (732) is inserted into the first insertion hole (711).
4. The roller conveying device according to claim 1, characterized in that, The moving mechanism (8) includes a second lifting rod (81), a second sliding cylinder (82) is fixedly connected to the side wall of the bearing plate (2), the second lifting rod (81) is slidably connected in the second sliding cylinder (82), an abutting inclined block (83) is fixedly connected to the side wall of the second lifting rod (81), a fixing inclined block (84) is fixedly connected to the abutting plate (41), the abutting inclined block (83) and the fixing inclined block (84) correspond one-to-one, and a second fixing component (85) is provided on the bearing plate (2) for fixing the position of the second lifting rod (81).
5. A roller conveying device according to claim 4, characterized in that, The second fixing component (85) includes a second support platform (851) fixedly connected to the bearing plate (2). A second insert rod (852) is slidably connected to the second support platform (851). A third insertion hole (811) and a fourth insertion hole (812) are provided on the second lifting rod (81). The fourth insertion hole (812) is located below the third insertion hole (811). When the second insert rod (852) is inserted into the fourth insertion hole (812), the abutting wedge (83) and the fixing wedge (84) abut against each other, causing the abutting plate (4) to move toward the lifting plate (51).
6. The roller conveying device according to claim 1, characterized in that, The bearing plate (2) is provided with a sliding groove (22), and the abutting plate (41) is slidably connected in the sliding groove (22). A telescopic rod (9) is provided between the side wall of the sliding groove (22) and the abutting plate (41), and a return spring (91) is fixedly connected in the telescopic rod (9).
7. A roller conveying device according to claim 6, characterized in that, The lower end of the bearing plate (2) is provided with a base plate (10). The bottom of the bearing sub-plate (21) near the abutment plate (4) is rotatably connected to the base plate (10). Multiple support springs (11) are fixedly connected between the bearing sub-plate (21) and the base plate (10).
8. A roller conveying device according to claim 7, characterized in that, The lifting plate (51) is provided with a pressing rope (6), one end of the pressing rope (6) is fixedly connected to the lifting plate (51), and the other end of the pressing rope (6) is fixedly connected to the bearing plate (21).