Fruit juice beverage processing device
By designing a juice beverage processing device that includes a washing tank, a drying tank, and a juicing tank, comprehensive dynamic rinsing and gentle drying are achieved, solving the problems of residual moisture on the fruit surface and incomplete cleaning, improving the clarity of the juice and the stability of the equipment, and reducing resource consumption and maintenance costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-23
- Publication Date
- 2026-04-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing fruit juice processing equipment lacks effective pre-treatment, resulting in excessive residual moisture on the fruit surface or incomplete cleaning, which affects the juice concentration, causes fruit pulp to adhere and clog the filter, and leads to pesticide residues, thus affecting food safety.
Design a fruit juice beverage processing device, including a washing tank, a drying tank and a juicing tank. It achieves all-round dynamic washing and gentle drying through a conveyor belt and a guide plate. Combined with circulating washing water and hot air drying, it ensures that the fruit surface is clean and has a moderate moisture content, avoids fruit pulp adhesion and concentration dilution, and improves washing and drying efficiency.
It significantly improves the thoroughness of cleaning and the uniformity of drying, reduces the amount of impurities entering the juicing chamber, improves the clarity of the juice and the stable operation of the equipment, and reduces water consumption and maintenance costs.
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Figure CN121817489A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of fruit juice processing equipment, in particular to a fruit juice beverage processing device. BACKGROUND
[0002] The fruit juice beverage has become one of the important drinks for people's daily consumption because of its rich nutrition and refreshing taste. In the industrialized production process of the fruit juice beverage, usually including multiple processes such as raw material cleaning, drying, juicing, filtering and storing. At present, the common fruit juice processing equipment on the market adopts a segmented processing mode, that is, cleaning, drying and juicing are completed by independent equipment, and manual transfer or the aid of conveying belt is needed to connect between each process, which not only occupies a large space and has a high equipment investment cost.
[0003] In the Chinese utility model CN223644345U, a "squeezing equipment for fruit juice processing" is proposed, which realizes rough to detailed multiple extrusion and crushing of fruits, controls the fruit juice to be extruded multiple times by using the multiple crushing effect, and improves the crushing effect while completing the full squeezing of the fruit juice in the crushing process. However, the equipment only focuses on the optimization of the juicing link and does not consider the influence of the front-end pretreatment on the juicing effect. If the water content on the surface of the fruit is too much, the fruit juice concentration will be diluted, and the fruit residue may adhere and block the filter screen during the juicing process. If the cleaning is not thorough, the pesticide residues or impurities may mix into the final product, affecting the food safety. SUMMARY
[0004] The purpose of the present application is to overcome the above technical deficiencies and provide a fruit juice beverage processing device to solve the technical problems of the existing fruit juice beverage processing equipment, such as too much water content on the surface of the fruit or incomplete cleaning due to lack of effective front-end pretreatment, which leads to dilution of fruit juice concentration, adhesion and blockage of fruit residue on the filter screen, and mixing of pesticide residues or impurities into the finished product, affecting food safety.
[0005] To achieve the above technical purpose, the following technical solutions are adopted in the present application:
[0006] In a first aspect, the present application provides a fruit juice beverage processing device, comprising:
[0007] A cleaning tank is connected with a material guide plate at one end, a material conveying end is connected inside the cleaning tank through a power end, and the material conveying end divides the inside of the cleaning tank into a material conveying area and a liquid storage area. A cleaning end is provided above the material conveying area, and one side of the cleaning end extends into the liquid storage area.
[0008] A drying tank is inclinedly arranged at the lower end of the cleaning tank, and a plurality of material guide plates are arranged in the drying tank. A drying end for drying the material is arranged above the material guide plates.
[0009] A juice squeezing box is arranged at the end of the drying box, and a feeding port is arranged at the top, and a processing cavity is arranged below the feeding port, and a juice squeezing end is arranged in the processing cavity.
[0010] In some embodiments, the material conveying end comprises a material conveying belt arranged in the cleaning box, and a plurality of material guiding protrusions are arranged on the material conveying belt, and a power end is arranged in the material conveying belt.
[0011] In some embodiments, the power end comprises a plurality of drive shafts, a transmission roller, a drive gear, a drive gear chain and a first motor corresponding to each drive shaft, the plurality of drive shafts are equidistantly arranged inside the material conveying belt, the transmission roller is fixed on any one of the drive shafts, the material conveying belt is engaged with the transmission roller, the end of any one of the drive shafts penetrates through the cleaning box and is connected with the drive gear, the drive gear is engaged with the drive gear chain, and the first motor is connected with any one of the drive shafts.
[0012] In some embodiments, the cleaning end comprises a water suction pipe, a water suction pump, a water guide pipe and a shunt pipe, one end of the water suction pipe is connected with the water suction end of the water suction pump, the end of the water suction pipe extends into the liquid storage area, the water discharge end of the water suction pump is connected with the water guide pipe, a plurality of shunt pipes arranged above the material conveying area are arranged on the water guide pipe, and a plurality of spray heads are arranged on any one of the shunt pipes.
[0013] In some embodiments, a material guiding inclined plate is arranged in the drying box, the material guiding inclined plate comprises a plurality of first plate bodies and second plate bodies, the plurality of first plate bodies and second plate bodies are alternately and obliquely arranged in the drying box, and a flow guiding channel is formed in the drying box, and a drying end is further arranged above the material guiding inclined plate.
[0014] In some embodiments, the drying end comprises a plurality of machine housings, a fan and a plurality of heating pipes, the plurality of machine housings are equidistantly arranged at the top of the inner cavity of the drying box, the fan is installed in the machine housing, and the heating pipe is arranged at the air outlet end of the fan.
[0015] In some embodiments, the juice squeezing end comprises a second motor, an agitation shaft body and a spiral agitation blade, the second motor is arranged outside the juice squeezing box, the output end of the second motor is connected with the agitation shaft body, one end of the agitation shaft body extends into the juice squeezing box, the spiral agitation blade is arranged on the outer periphery of the agitation shaft body, and a discharge mesh is arranged at the bottom of the processing cavity.
[0016] In some embodiments, a screening end is installed below the discharge mesh, the screening end comprises a plurality of peel separating screens obliquely installed below the discharge mesh.
[0017] In some embodiments, the cleaning tank, drying tank and juicing tank are each provided with a support mechanism, which includes a plurality of support columns and a plurality of support plates, the support columns being connected to the lower ends of the cleaning tank and the drying tank, and the support plates being arranged on both sides of the cleaning tank and the drying tank.
[0018] In some embodiments, the bottom of the juicing tank is in communication with a storage end, which includes a plurality of storage tank bodies and a juice extraction end, the juice extraction end including an extraction pump, a first pipe body and a second pipe body, one end of the extraction pump being in communication with the first pipe body, the first pipe body extending to the inside of the juicing tank, and the second pipe body being connected to the end of the extraction pump and being in communication with the plurality of storage tank bodies.
[0019] Compared with the prior art, the fruit juice beverage processing device provided by the present application separates the internal space of the cleaning tank into an upper material conveying area and a lower liquid storage area through the material conveying end, the water suction pipe of the cleaning end extends to the liquid storage area, the cleaning liquid with precipitated impurities can be directly extracted, pressurized and sprayed on the fruits through the upper shunt pipe and the spray head, not only realizing internal recycling of the cleaning water and reducing water consumption, but also spraying the fruits from top to bottom to cover the materials in the material conveying area, turning the materials through the guide protrusions on the material conveying belt, ensuring that the fruit surface is washed from all directions, significantly improving the cleaning thoroughness, effectively removing mud, fruit wax and pesticide residues, and naturally sliding the cleaned fruits to the drying tank arranged in an inclined manner through the guide inclined plate, the internal multi-stage alternating guide inclined plates forming a zigzag guide channel, prolonging the residence time of the materials in the drying area, the drying end above the guide inclined plate blowing hot air downward to uniformly and gently dry the fruit surface, effectively removing the excess water on the fruit surface, preventing the water from diluting the fruit juice concentration, and avoiding the wet materials from increasing the adhesion and causing the fruit residue to adhere to the equipment or block the discharge mesh during the juicing process, thereby ensuring the juicing efficiency and stable operation of the equipment, the fruits after sufficient cleaning and moderate drying enter the processing cavity of the juicing tank, are gradually pushed and squeezed under the action of the spiral stirring blades, the surface of the raw materials is clean and the water content is moderate, the pulp is more easily broken and less likely to form a dense paste, which is conducive to the smooth seepage of the juice; at the same time, the pretreatment at the front end reduces the impurities entering the juicing cavity, reduces the load of the subsequent screening end and improves the clarity of the fruit juice. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 is a perspective view of the fruit juice beverage processing device provided by the embodiment of the present application;
[0021] Figure 2 is a side view of the fruit juice beverage processing device provided by the embodiment of the present application;
[0022] Figure 3 is the internal schematic view of the cleaning tank and drying tank of the fruit juice beverage processing device provided by the embodiment of the present application;
[0023] Figure 4 is the front view of the juicing tank of the fruit juice beverage processing device provided by the embodiment of the present application;
[0024] Figure 5 is the overall schematic view of the fruit juice beverage processing device provided by the embodiment of the present application;
[0025] Figure 6 is the internal sectional view of the fruit juice beverage processing device provided by the embodiment of the present application.
[0026] Mark explanation: 1, cleaning tank; 11, guide plate; 12, material conveying end; 121, material conveying belt; 1211, guide convex; 13, power end; 131, drive shaft; 132, transmission drum; 133, drive gear; 1331, transmission gear chain; 134, first motor; 14, cleaning end; 141, water suction pipe; 142, water suction pump; 143, water guide pipe; 144, shunt pipe; 1441, spray head; 2, drying tank; 21, guide inclined plate; 211, first plate body; 212, second plate body; 22, drying end; 221, machine shell; 222, fan; 223, heating pipe; 3, juicing tank; 31, feeding port; 311, processing cavity; 32, juicing end; 321, second motor; 322, stirring shaft; 323, spiral stirring blade; 33, screening end; 331, fruit peel separation filter screen; 4, supporting mechanism; 41, supporting column; 42, supporting plate; 5, storage end; 51, storage tank body; 52, fruit juice extraction end; 521, material suction pump; 522, first pipe body; 523, second pipe body. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical scheme and advantages of the present application more clear, the present application is further described in detail below in combination with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and do not limit the present application.
[0028] Please refer to Figure 1 , Figure 1 is the structural schematic view of the fruit juice beverage processing device in an embodiment of the present application, a fruit juice beverage processing device comprising:
[0029] The cleaning tank 1 is connected with the guide plate 11 at one end, the inside of the cleaning tank 1 is connected with the material conveying end 12 through the power end 13, and the material conveying end 12 separates the inside of the cleaning tank 1 into a material conveying area and a liquid storage area, the cleaning end 14 is arranged above the material conveying area, and one side of the cleaning end 14 extends into the liquid storage area;
[0030] A drying box 2 is obliquely arranged at the lower end of the cleaning box 1, and a plurality of material guiding inclined plates 21 are arranged in the drying box 2, and a drying end 22 for drying the material is arranged above the material guiding inclined plates 21;
[0031] A juicing box 3 is arranged at the end of the drying box 2, and a feeding port 31 is arranged at the top, and a processing cavity 311 is arranged below the feeding port 31, and a juicing end 32 is arranged in the processing cavity 311.
[0032] In the embodiment, the cleaning box 1 is divided into an upper material conveying area and a lower liquid storage area by the material conveying end 12, the water suction pipe 141 of the cleaning end 14 extends to the liquid storage area, and the cleaning liquid with precipitated impurities can be directly sucked and pressurized to pass through the upper shunt pipe 144 and the spray head 1441 to spray the fruits again. The internal circulation of the cleaning water is realized, the water resource consumption is reduced, the spraying direction is from top to bottom to cover the material in the material conveying area, the material is turned over by the material guiding protrusions 1211 on the material conveying belt 121, the surface of the fruits is ensured to be washed in all directions and dynamically, the cleaning thoroughness is significantly improved, the mud, wax and pesticide residues are effectively removed, the cleaned fruits naturally slide to the obliquely arranged drying box 2 through the material guiding inclined plates 21, the zigzag flow channel is formed by the multiple-stage alternating material guiding inclined plates 21 in the drying box 2, the residence time of the material in the drying area is prolonged, the hot air is blown downward by the drying end 22 above the material guiding inclined plates 21 to uniformly and gently dry the surface of the fruits, the excess water on the surface of the fruits is effectively removed, the water dilution of the fruit juice concentration is prevented, and the wet material is prevented from adhering to the equipment or blocking the discharge mesh hole in the juicing process due to the increased viscosity, so that the juicing efficiency and the stable operation of the equipment are ensured, the fruits after sufficient cleaning and moderate drying enter the processing cavity 311 of the juicing box 3, and are gradually pushed and squeezed under the action of the spiral stirring blade 323. Since the surface of the raw material is clean and the water content is moderate, the pulp is more easily broken and is not easy to form a dense paste, which is beneficial to the smooth seepage of the juice, the pretreatment reduces the impurities entering the juicing cavity, reduces the load of the subsequent screening end 33, and improves the clarity of the fruit juice.
[0033] In one of the embodiments, please refer to Figure 1 - Figure 3In order to improve the transportation efficiency of the device, the material conveying end 12 comprises a material conveying belt 121 arranged in the cleaning tank 1, and a plurality of material guiding protrusions 1211 are arranged on the material conveying belt 121. The material conveying belt 121 is provided with a power end 13, which comprises a plurality of driving shafts 131, a transmission drum 132, a driving gear 133, a driving gear chain and a first motor 134 corresponding to each driving shaft 131. The plurality of driving shafts 131 are arranged equidistantly inside the material conveying belt 121, and each driving shaft 131 is fixed with a transmission drum 132. The transmission drum 132 is engaged with the material conveying belt 121, and the end of each driving shaft 131 penetrates through the cleaning tank 1 and is connected with the driving gear 133. The driving gear 133 is engaged with the transmission gear chain 1331, and the first motor 134 is connected with any one of the driving shafts 131.
[0034] In this embodiment, a plurality of material guiding protrusions 1211 are arranged on the material conveying belt 121. During the operation of the material conveying belt 121, the fruits are lifted by the material guiding protrusions 1211 and moved with the belt body. At the same time, the fruits are naturally turned over or rolled due to the blocking effect of the protrusions, so that each surface of the fruits can be fully exposed to the water flow impact of the upper spray head 1441. This effectively avoids the problem of hidden surface cleaning in traditional flat conveying, greatly improves the cleaning coverage and cleanliness, and disperses the tension and torque of the material conveying belt 121. This avoids the jamming or shutdown caused by local slipping, relaxation or deviation during long-distance conveying, especially for wet and slippery, high-load fruit cleaning conditions. This significantly improves the stability and reliability of the device operation. The driving shaft 131 is arranged equidistantly, and each driving shaft 131 is fixed with a transmission drum 132 engaged with the material conveying belt 121. The driving shaft 131 is connected with the driving gear 133 through a closed transmission gear chain 1331, which simplifies the overall structure. All transmission components are arranged outside the cleaning tank 1 or in a position easy to maintain, which is convenient for daily maintenance and fault diagnosis, prolongs the service life of the equipment, and effectively prevents slipping in water lubrication environment compared with traditional friction transmission, ensuring constant conveying speed and controllable material rhythm, providing stable feeding conditions for subsequent drying and juicing processes.
[0035] In one embodiment, please refer to Figure 1 Figure 5 In order to improve the front-end processing efficiency of the device on the material, the cleaning end 14 comprises a water suction pipe 141, a water suction pump 142, a water guide pipe 143 and a shunt pipe 144; one end of the water suction pipe 141 is connected with the water suction end of the water suction pump 142, the tail end of the water suction pipe 141 extends into the liquid storage area, the water discharge end of the water suction pump 142 is connected with the water guide pipe 143, a plurality of shunt pipes 144 arranged above the material conveying area are arranged on the water guide pipe 143, a plurality of spray heads 1441 are arranged on any one of the shunt pipes 144, a guide inclined plate 21 is arranged in the drying box 2, the guide inclined plate 21 comprises a plurality of first plate bodies 211 and second plate bodies 212, the plurality of first plate bodies 211 and second plate bodies 212 are alternately and obliquely arranged in the drying box 2, and a flow guide channel is formed in the drying box 2, an oven end 22 is further arranged above the guide inclined plate 21, the oven end 22 comprises a plurality of machine housings 221, a fan 222 and a plurality of heating pipes 223, the plurality of machine housings 221 are equidistantly arranged at the top of the inner cavity of the drying box 2, the fan 222 is arranged in the machine housing 221, and the heating pipe 223 is arranged at the air outlet end of the fan 222.
[0036] In this embodiment, the pump 141 extends to the lower part of the cleaning tank 1 to extract the supernatant after precipitation as a cleaning water source, and the pump 142 pressurizes the water and delivers it to the upper shunt pipe 144 through the water pipe 143, and then the multiple spray heads 1441 spray and wash the fruits in the material conveying area, avoiding the waste of a large amount of water resources caused by traditional one-time flushing, and significantly improving the water reuse rate. The water pipe 143 is provided with multiple shunt pipes 144, and each shunt pipe 144 is provided with multiple spray heads 1441, which can spray and wash the fruits moving on the material conveying belt 121 at multiple angles and high intensity, combined with the guide convex 1211 on the material conveying belt 121 to make the fruits roll, further ensuring that the surface dirt, wax and pesticide residues are effectively removed, greatly improving the cleaning thoroughness and food safety. The entire cleaning liquid circulation path is located inside the cleaning tank 1, and the spray direction is from top to bottom to act on the material conveying area, and the water flow returns to the storage area, effectively preventing water mist from splashing, keeping the surrounding environment dry and clean, and reducing the risk of microbial growth and cross contamination. The first plate body 211 and the second plate body 212 are arranged alternately and reversely in the drying tank 2, so that the fruits fall along the zigzag path under the action of gravity. This structure significantly prolongs the residence time of the materials in the drying chamber, avoids insufficient drying caused by straight falling, and effectively prevents the fruits from being accumulated by segmenting the flow, ensuring that each fruit is exposed to the hot air flow, improving the drying uniformity, and arranging the machine shell 221 at equal intervals on the top of the drying tank 2. Each machine shell 221 is integrated with a fan 222 and a heating pipe 223, the hot air blows vertically downward on the fruits on the guide inclined plate 21, so that the hot air flow covers the entire drying section, avoiding local overheating or dead angles, and the hot air naturally sinks after penetrating the material layer, forming a reasonable air flow organization, reducing heat loss, and improving energy utilization efficiency. The combination of the fan 222 and the heating pipe 223 can adjust the air volume and temperature according to the moisture content of the material, realize controllable temperature and humidity, effectively remove the surface attached water, and avoid the fruits from being scorched or the vitamins and other heat-sensitive nutrients from being damaged due to high temperature and long time baking, providing raw materials with better quality for subsequent juicing.
[0037] In one embodiment, please refer to Figure 1 - Figure 6In order to improve the squeezing efficiency of the device on the material, the juice squeezing end 32 comprises a second motor 321, an agitation shaft 322 body and spiral agitation blades 323; the second motor 321 is arranged outside the juice squeezing box 3, the output end of the second motor 321 is connected with the agitation shaft 322 body, one end of the agitation shaft 322 body extends into the juice squeezing box 3, and the outer periphery of the agitation shaft 322 body is provided with the spiral agitation blades 323; the bottom of the processing cavity 311 is provided with a discharge mesh hole, a screening end 33 is arranged below the discharge mesh hole, the screening end 33 comprises a plurality of fruit peel separation screens 331 which are obliquely arranged below the discharge mesh hole; the outside of the cleaning box 1, the drying box 2 and the juice squeezing box 3 is provided with a support mechanism 4, the support mechanism 4 comprises a plurality of support columns 41 and a plurality of support plates 42, the lower end of the cleaning box 1 and the drying box 2 is connected with the support column 41, and the support plate 42 is arranged on both sides of the cleaning box 1 and the drying box 2; the bottom of the juice squeezing box 3 is communicated with a storage end 5, the storage end 5 comprises a plurality of storage box bodies 51 and a juice extraction end 52, the juice extraction end 52 comprises a pumping pump 521, a first pipe body 522 and a second pipe body 523; one end of the pumping pump 521 is communicated with the first pipe body 522, the distal end of the first pipe body 522 extends into the juice squeezing box 3, the distal end of the pumping pump 521 is connected with the second pipe body 523, and the second pipe body 523 is communicated with the plurality of storage box bodies 51; a water inlet and a water outlet are further arranged outside the cleaning box 1, for regularly replacing the cleaning liquid.
[0038] In the embodiment, the juicing end 32 drives the stirring shaft 322 body with the second motor 321, and the outer periphery of the stirring shaft 322 body is provided with a spiral stirring blade 323. After the fruit enters the processing cavity 311, the fruit is gradually pushed forward and subjected to continuously increasing extrusion force under the rotating action of the spiral blade, simulating the principle of screw extrusion, so that the pulp cells are fully broken, the juice is efficiently separated out, the juice yield is higher, the energy consumption is lower, and the device is suitable for various fruit raw materials of soft and hard textures. The second motor 321 is arranged outside the juicing box 3, and only the stirring shaft 322 body penetrates into the box, so that the motor is effectively isolated from the wet materials such as juice and residue, short circuit or corrosion caused by liquid infiltration is avoided, and the running safety of the device is significantly improved. At the same time, the motor is external, which is convenient for maintenance, replacement or speed control, reduces the maintenance cost and downtime, and the bottom of the processing cavity 311 is provided with a discharge mesh hole. The squeezed juice rapidly passes through the mesh hole under the joint action of gravity and extrusion force, and the larger particle residue is intercepted in the cavity for continuous pressure, so that the juice squeezing and primary solid-liquid separation are simultaneously performed, the processing efficiency is improved, a plurality of inclined fruit skin separation screens 331 are arranged below the discharge mesh hole, the upper screen intercepts larger fruit skins and fiber debris, and the lower screen further removes fine suspended matter. The inclined arrangement is beneficial for the filter residue to slide and discharge along the slope, prevents the screen from being blocked, ensures that the juice continuously and smoothly flows out, removes impurities through mechanical screening, does not need to add clarifying agent or perform high-temperature enzyme inactivation treatment, retains the original flavor, color and nutrient components of the juice, the support column 41 bears the vertical load, the support plate 42 provides lateral rigidity constraint, especially the support plates 42 are additionally arranged on both sides of the washing box 1 and the drying box 2, effectively resist the shaking caused by internal fluid impact, vibration and material unbalanced load, and guarantee the stability of long-time continuous operation. The function boxes are connected into a whole through a unified support system, which not only maintains compact structure, but also supports segmented hoisting or on-site splicing, adapts to different plant layout requirements, improves the flexibility of device deployment, the juice extraction end 52 draws out the juice collected at the bottom of the juicing box 3 through the first pipe body 522, and distributes the juice to a plurality of storage boxes 51 through the second pipe body 523. The outer wall of the juicing box 3 is provided with a cabinet door, which is convenient for subsequent residue treatment by workers.
[0039] In order to better understand the present application, the following is combined with Figures 1 to 6 The technical solutions of the present application are described in detail.
[0040] S1, the fruit raw material to be processed is put into the juicing end 32 from the guide plate 11 at one end of the washing box 1, the fruit falls on the material conveying belt 121 inside the washing box 1, the surface of the material conveying belt 121 is provided with a plurality of guide protrusions 1211, and the material conveying belt 121 starts to run under the drive of the power end 13, and drives the fruit to move forward along the material conveying area.
[0041] S2, the water pump 142 extracts the supernatant of the precipitated impurities from the liquid storage area at the bottom of the cleaning tank 1 through the water suction pipe 141, and delivers the pressurized water to the water guide pipe 143. The multiple shunt pipes 144 on the water guide pipe 143 are synchronized to discharge water. The spray heads 1441 on each shunt pipe 144 spray water from top to bottom on the fruits in the material conveying area, and the material guiding protrusions 1211 on the material conveying belt 121 make the fruits roll during movement, ensuring that the surface is fully contacted with the water flow, effectively removing mud, fruit wax and pesticide residues;
[0042] S3, the cleaned water carrying impurities naturally falls back to the liquid storage area at the bottom of the cleaning tank 1, and the supernatant is continuously pumped by the water pump 142 for recycling, realizing efficient recovery of water resources and reducing discharge and waste;
[0043] S4, the fruits after cleaning run to the end of the cleaning tank 1 along with the material conveying belt 121, and slide into the drying tank 2 which is arranged obliquely by gravity through the material guiding inclined plate 21; the inside of the drying tank 2 is arranged with multiple first plate bodies 211 and second plate bodies 212 alternately and reversely, forming a zigzag flow guide channel;
[0044] S5, the fan 222 in the shell 221 operates to blow air through the heating pipe 223 to form hot air, which blows vertically downward on the fruits on the material guiding inclined plate 21 from the top of the drying tank 2, and the fruits fall step by step in the zigzag flow guide channel, prolonging the heating time, and the surface attached moisture is evaporated uniformly and gently, avoiding local overheating or carbonization, while preserving the nutritional ingredients of the fruits;
[0045] S6, the fruits after sufficient drying fall into the feed inlet 31 at the top of the juicing tank 3 from the end of the drying tank 2, and enter the processing cavity 311, at this time the surface of the fruits is clean and the water content is moderate, providing ideal raw material state for efficient juicing;
[0046] S7, the second motor 321 outside drives the rotation of the stirring shaft 322, and the helical stirring blades 323 on the outer periphery rotate synchronously, the fruits are gradually pushed forward and subjected to gradually increasing extrusion force under the action of the helical blades, the fruit cells are broken, and the juice is separated out, the squeezed juice is discharged through the discharge mesh at the bottom of the processing cavity 311 under the joint action of gravity and extrusion force, and the pomace is continuously conveyed and finally discharged;
[0047] S8, the juice flows into the screening end 33 below through the discharge mesh, and passes through multiple obliquely installed peel separation screens 331 in sequence, the upper screen intercepts large particles of peel and fiber, and the lower screen removes fine suspended matter, the filter residue automatically slides and falls out along the inclined screen, and the juice remains clear and collects downward, realizing physical fine filtration without the need for chemical additives;
[0048] S9, after the juice is collected to the bottom of the juicing box 3, the juice extraction end 52 is started: the pumping pump 521 extracts the juice from the juicing box 3 through the first pipe body 522 and transports it to the plurality of storage tank bodies 51 through the second pipe body 523, different batches or categories of juice can be stored in the corresponding storage tank body 51 according to the production demand, which is convenient for subsequent filling, blending or sterilization treatment, and the whole process is closed operation, which guarantees the health and quality.
[0049] The specific embodiments of the application described above do not constitute a limitation on the protection scope of the application. Any various other corresponding changes and modifications made according to the technical concept of the application shall be included in the protection scope of the claims of the application.
Claims
1. A fruit juice beverage processing apparatus, characterized in that, include: A cleaning tank is connected to a guide plate at one end. The inside of the cleaning tank is connected to a conveying end via a power end. The conveying end divides the inside of the cleaning tank into a conveying area and a liquid storage area. The cleaning end is located above the conveying area, and one side of the cleaning end extends into the liquid storage area. A drying chamber is inclinedly disposed at the lower end of the washing chamber, and the drying chamber is provided with multiple guide plates, with a drying end for drying materials disposed above the guide plates; Juicing box, which is located at the end of the drying box and has a feed inlet at the top, and a processing chamber located below the feed inlet, with a juicing end located inside the processing chamber.
2. The fruit juice beverage processing apparatus according to claim 1, characterized in that: The material conveying end includes a material conveying belt, which is disposed inside the cleaning tank, and the material conveying belt is provided with multiple material guiding protrusions. A power end is disposed inside the material conveying belt.
3. The fruit juice beverage processing apparatus according to claim 2, characterized in that: The power unit includes a plurality of drive shafts, and a transmission roller, a drive gear, a drive chain, and a first motor corresponding to each of the drive shafts. The drive shafts are equidistantly arranged inside the conveyor belt, and a transmission roller is fixed on each drive shaft. The conveyor belt meshes with the transmission roller, and the end of each drive shaft passes through the cleaning tank and is connected to the drive gear. The transmission chain meshes with the drive gear, and the first motor is connected to any one of the drive shafts.
4. The fruit juice beverage processing apparatus according to claim 3, characterized in that: The cleaning end includes a water suction pipe, a water pump, a water guide pipe, and a diversion pipe; one end of the water suction pipe is connected to the water suction end of the water pump, and its end extends into the liquid storage area; the water pump discharge end is connected to the water guide pipe; multiple diversion pipes are arranged on the water guide pipe above the material conveying area, and multiple spray heads are opened on any one of the diversion pipes.
5. The fruit juice beverage processing apparatus according to claim 1, characterized in that: The drying chamber is equipped with a guide plate, which includes multiple first plates and second plates. The multiple first plates and second plates are alternately inclined and arranged in the drying chamber to form a flow channel. A drying end is also provided above the guide plate.
6. The fruit juice beverage processing apparatus according to claim 5, characterized in that: The drying end includes several housings, fans and heating tubes. Several housings are equidistantly arranged at the top of the inner cavity of the drying chamber, and fans are installed inside the housings. The heating tubes are provided at the air outlet of the fans.
7. The fruit juice beverage processing apparatus according to claim 1, characterized in that: The juicing end includes a second motor, an agitator shaft, and spiral agitator blades; the second motor is located outside the juicing chamber, and its output end is connected to the agitator shaft. One end of the agitator shaft extends into the juicing chamber, and the spiral agitator blades are arranged on the outer periphery of the agitator shaft. The bottom of the processing chamber is provided with a discharge mesh.
8. The fruit juice beverage processing apparatus according to claim 7, characterized in that: A screening end is installed below the discharge mesh, and the screening end includes a plurality of fruit peel separation filters that are installed at an incline below the discharge mesh.
9. The fruit juice beverage processing apparatus according to claim 1, characterized in that: The washing box, drying box, and juicing box are all equipped with a support mechanism on their exterior. The support mechanism includes several support columns and several support plates. The lower ends of the washing box and the drying box are connected to the support columns, and support plates are provided on both sides of the washing box and the drying box.
10. A fruit juice beverage processing apparatus according to claim 1, characterized in that: The bottom of the juicing box is connected to the storage end, which includes multiple storage boxes and a juice extraction end. The juice extraction end includes a pump, a first tube, and a second tube. One end of the pump is connected to the first tube, and the end of the first tube extends into the juicing box. The end of the pump is connected to the second tube, and the second tube is connected to the multiple storage boxes.
Citation Information
Patent Citations
Squeezing equipment for fruit juice processing
CN223644345U